STDL

HAZARD IDENTIFICATION, RISK ASSESSMENT & ITS CONTROL REGISTER

Name of the Project: STDL

Revision: 1
Date of Revision: 27.08.2024

Activity: Moving a foundation chiller

Hazard Associated Pre-Mitigation Level Post

S. No with Activity Risk Control Mitigation Action By
P S RR Risk
Measure Risk Level
Poor road Access to Risk: Tripping - Road access and egress should be made with a safe
1) slope. The access route shall be cleared off. L Workers, Engineer
the site / or slipping
Hazard: - Avoid taking routes other than the defined one. , drivers, operator
1)Uneven Surface - Avoid traveling in adverse weather conditions
4 5 20 H - Adequate Signages and routes should be fixed.
Road access and
Egress
2)Insufficient lighting
3)Narrow
pathways

1)Authorized and certified operator.

2) Vehicle Movement/ 2)Maintain the required speed and designated route L
Risk:
Hazard: Fatal injury/ when traveling.
Vehicle overload/ Property 3) The truck shall not be loaded beyond its capacity. Workers, Engineer
Vehicle overturn. damage. 4 5 20 H 4) Material must be tight properly before , drivers, operator
transportation.
5)Material Shifting time does not love load.
6) A speed limit sign must be displayed
7) Avoid shortcuts.
8)Banksmen should be provided
9)Avoid travelling at night
10) Avoid traveling in adverse weather conditions
11) Maintain the speed limit of 15Km/h on-site
 1. Ensure Proper lifting techniques
3 L
- Personal Protective Equipment (PPE)
- Regular training and supervision
- Ergonomic workplace design Workers, supervisor,
- Safe storage and stacking practices
Musculoskelet 3 5 15 H - Regular breaks and stretching exercises, - Proper
al Disorders
(MSDs), Strains training on manual handling techniques
Manual handling - Use of mechanical aids (e.g., dollies, pallet jacks)
and sprains,
materials Loading and Cuts and - Clearing walkways and work areas of obstacles
unloading & Shifting Lacerations, - Implementing traffic management plans
& Lifting Tripping, and - Ensuring proper lighting and visibility
falling Poor
- Using secure and stable containers or packaging
ergonomics
- Regular breaks and stretching exercises
- Supervision and guidance

Initial setup of -Inspect equipment before use

equipment Crushing - Use rated equipment
4 4 5 20 H L
Hazard/ injuries, - Ensure proper setup
Equipment failure equipment - Follow manufacturer instructions
(jacks, pulleys) damage - Verify proper anchoring and stability
-Use proper rigging and lifting techniques
Site
- Ensure clear communication among team members
engineer/supervisor
- Use spotters or signal persons as needed
- Monitor equipment and loads during operation
- Pre-lift inspection of jacks and hoses L
- Use of jack locks or safety pins
- Load calculation and verification
Site Engineer/Supervisor
- Jack placement on firm, level surfaces
5 - Use of outriggers or stabilizers
5 Lifting the chiller 4 20 H - Slow and controlled lifting
using hydraulic jacks
Chiller drop, - Designated spotter for monitoring
Hazard/
crushing - Emergency stop procedure in place
Hydraulic failure
injuries - Personnel stand clear of load zone
- Regular maintenance
- Use correct lifting points
- Monitor pressure
 Securing with
shackles and chains L
Hazard/
- Chain or shackle Site Engineer/supervisor
6 failure - Proper training
- Inadequate Load shift, 4 5 20 H - Double-check securing points
securing points falling objects, - Use rated shackles and chains
- Load movement injuries - Verify load weight and center of gravity
during transport - Use load-securing calculators or software
- Shackles or chains - Ensure proper chain angle and tension
coming loose - Regularly inspect shackles and chains for wear
- Improper load - Use load-securing best practices guides
balancing - Consider using load-securing devices (e.g., straps,
- Overloading or nets)
uneven weight
distribution

Moving on MS pipe
rollers L
Hazard/ - Roller
collapse or failure Site Engineer/supervisor
7 Chiller tipping, - Align rollers properly
- Chiller slipping off
instability - Monitor chiller movement
rollers 4 5 20 H
- Inadequate roller - Use adequate roller
support - Use precision-crafted pipe rollers
- Insufficient - Implement a "soft start" to avoid sudden movement
clearance around
- Secure chiller to rollers with straps or chains
rollers
- Use a spirit level to verify roller alignment
- Regularly inspect rollers for wear or damage
- Uneven floor or
- Train personnel on proper roller alignment
surface
procedures
- Chiller becoming
stuck or jammed on
rollers
 Using ropes and
pulleys for L
movement
Hazard/ Rope snap or Site Engineer/supervisor
8 pulley failure Falling
- Rope entanglement objects, -Use high-tensile ropes
or snagging worker 4 3 12 M - Regular inspection
- Pulley injuries - Use rated pulleys
misalignment or - Implement a rope replacement schedule
uneven loading
- Use rope protectors or sleeves
- Insufficient rope
clearance or rubbing - Ensure proper pulley alignment and securing
- Rope or pulley - Use load-limiting devices or shock absorbers
corrosion or damage - Train personnel on proper rope and pulley usage
- Overloading or - Use a "buddy system" for monitoring and assistance
exceeding rated
capacities
- Sudden or
unexpected
movement or stops
Final positioning on
sleepers L
Hazard/ - Ground
settlement or Site Engineer/supervisor
- Check ground stability
9 subsidence
- Sleeper shift or Chiller - Use sturdy sleepers
movement tipping, 4 5 20 H - Monitor chiller stability
- Chiller overhang or crushing - Conduct a site-specific soil analysis
imbalance injuries - Use sleeper plates or mats for added stability
- Inadequate sleeper - Ensure proper chiller weight distribution
spacing or support - Verify sleeper levelness and alignment
- Hidden - Use wedges or shims for added support
underground
- Regularly inspect sleepers and ground conditions
obstacles or cavities
- Weather-related
ground instability
(e.g., rain, frost)
 Removal of rollers Chiller drop, 3 Site Engineer/supervisor
10 and lowering 5 15 M L
crushing
Hazard/ - Jack or
injuries
component failure
- Use a controlled descent system
- Sudden release of
load or pressure - Implement a "buddy jack" system for added safety
- Uneven or unstable - Monitor jack pressure and load
lowering - Use load-indicating devices or sensors
- Chiller becoming - Ensure clear communication among personnel
stuck or jammed - Have a contingency plan for emergencies
- Insufficient -Lower slowly
clearance or - Use multiple jacks
obstacles
- Ensure even lowering
- Personnel being
trapped or pinched
- Sudden drop, jack
failure
Working around
moving equipment L
Hazard/ Personnel
caught between Site Engineer/supervisor
11 objects - Establish designated walkways and access routes
- Equipment swing or Pinching, - Use warning signs and barriers to restrict access
pivot points crushing 3 2 6 L
- Implement a "lockout/tagout" system for equipment
- Moving parts or injuries - Use proximity sensors or alarm systems
rotating components - Train personnel on equipment operation and
- Unpredictable
movement
equipment
movement - Conduct regular safety drills and training
- Inadequate visibility Maintain safe distances
or blind spots - Use spotters
- Personnel wearing - Clear communication
loose clothing or
jewelry
- Equipment
malfunction or failure
Operating in tight Accidents, 3 -Use radios for communication
12 spaces 5 15 M
injuries - Adequate lighting
Hazard/ - Lack of - Train personnel
visibility,
- Use spotters or guides for assistance
miscommunication
- Implement a "buddy system" for monitoring
- Inadequate
ventilation or air - Utilize closed-circuit cameras for visibility
quality - Establish clear protocols for hand signals
 - Confined spaces
with limited escape
routes Site Engineer/supervisor
- Equipment or
objects falling or L
swinging
- Poor housekeeping - Use specialized equipment for tight spaces
or cluttered work - Regularly inspect and maintain equipment
areas
- Inadequate
personnel training or
experience
- Language barriers or
communication
breakdowns
Environmental Worker 3 Site Engineer/supervisor
13 conditions (wet, injuries, 5 15 M L
uneven surfaces)
equipment
Hazard/ -
slipping - Use warning signs and cones to mark hazards
Slips, trips, falls
- Implement a "clean as you go" policy
- Uneven or slippery
surfaces - Provide personal protective equipment (PPE) for
- Poor lighting or traction
visibility - Use temporary flooring or matting for stability
- Standing water or - Regularly inspect and maintain equipment tires and
flooding tracks
- Loose debris or - Develop a weather contingency plan
materials - Inspect and prepare the site
- Weather conditions - Use non-slip materials
(ice, snow, wind)
- Conduct site survey
- Inadequate drainage
or water
accumulation
Probability Severity Risk Rating / Risk Prepared By Reviewed By: Approved By:
1. Very Unlikely 1. First Aid 1-9 Low risk (L)
2. Unlikely 2. Injury 10-16 Medium risk (M) Name Prudhvi Krishna
3. Likely 3. Serious Injury 17-25 High risk (H) Signature
4. Very Likely 4. Disability
5. Certain 5. Fatal