PRODUCT: DTR 620 TITLE: DTR Repair Notes

SUBJECT:

Repair of DTR 620 PTT Button & Accessory Jack Replacement

PRODUCTS AFFECTED: DTR 620

MATERIAL REQUIREMENTS:
1. ¼ “driver: Magna ¼ "(P/N 37033) driver or equivalent.
2. TORK bit # 6 for ¼ “driver or equivalent T6.
3. Green Screwdriver (GS): Xcelite® P3321 flat head
screwdriver or equivalent.
4. Nylon soldering Tool SCC P/N SP3010 (Black Stick).
Motorola P/N SLN7223A or it can be ordered from
HMC Electronics.
33 Springdale Avenue
Canton, MA USA 02021
Telephone: (781) 821-1870
5. Antistatic Wire Strap.
6. Soldering Iron
7. Reflow Station
8. Solder

TROUBLESHOOTING

SYMPTOM: Sticky PTT

Check the following:

 Perform PTT rework procedure

SYMPTOM: No Internal Audio

Check the following:

 Connect a Remote Speaker Mic (RSM) HMN9026C and check for external
audio
 Check internal speaker ~ 8 ohms
 If audio is heard from the RSM and the internal speaker is good replace
Accessory Jack Connector P/N 0975331B01.
 Run a Radio Verification Test.

Use ESD wrist/foot straps, safety glasses and static dissipative mats when handling boards.
PRODUCT: DTR 620 TITLE: DTR Repair Notes

PROCEDURE FOR DISASSEMBLY

Step One: Remove battery door, battery and antenna.

Step Two: Using a Xcelite screwdriver pn P3321, remove the rear escutcheon (Fig. 1).

Figure 1

Step Three: Remove all 8 screws from the rear housing and remove the rear housing (Fig. 2).

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

Figure 2

Step Four: Ensure that the battery contacts on the rear housing are not distorted during the
disassembly or assembly process. Check for the proper placement of the three components
indicated in figure 3.

Figure 3

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Five: Remove the antenna bushing retainer using tool # 6680371B34 (Fig. 4).

Figure 4

Carefully remove the busing housing and bushing connector (Fig. 5).

Figure 5

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Six: Using a plastic black stick, carefully remove the PCB from the front housing. Place
stick as shown in the photo (Fig. 6).

Note: Ensure LCD glass will not get scratched or cracked.

Figure 6

REPLACEMENT OF EXTERNAL ACCESSORY JACK

Step One: Unsnap the LCD retainer from the PCB and lift the board carefully away from the
PCB (Fig. 7).

Figure 7

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Two: Lift the latch off of the connector and remove the LCD flex (Fig. 8).

Figure 8

Step Three: Carefully remove the Popple Dome array and retain for reassembly (Fig. 9).

Figure 9

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Four: Remove PCB label and retain for reassembly (Fig. 10).

Figure 10

Step Five: Cover flex connector, Volume up, Volume down, and PTT SMT switch with
Kapton tape (Figs. 11 & 12).

Figure 11

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

Figure 12

Step Six: Remove the shield shown in the picture with a heat gun or repair machine (Fig. 13).

Figure 13

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Seven: Remove the external accessory jack with a heat gun or equivalent. Clean out the
through holes with solder wick or other de-solder tool. Once clear clean with alcohol to
remove excess flux (Figs. 14 & 15).

Figure 14

Figure 15

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Eight: Place jack and re-solder with solder iron (Fig. 16).

Figure 16

Step Nine: Add solder to the shield track, and replace the shield (Figs. 17 & 18).

Figure 17

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

Figure 18

Step Ten: Remove all Kapton tape.

Step Eleven: Replace Popple dome array and PCB label (Fig. 19).

Figure 19

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Twelve: Insert LCD Flex into the connector on the PCB and snap connector (Fig. 20).

Figure 20

Step Thirteen: Snap PCB into LCD holder.

REPLACEMENT OF PTT COMPONENTS

Step One: Remove Button Bracket, Button and Insert from front cover (Figs. 21 & 22).

Figure 21

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

Figure 22

Step Two: Using new parts, insert the PTT plunger into the PTT Button. Insert noting the
alignment chamfers as noted in the picture below (Fig. 23).

Figure 23

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PRODUCT: DTR 620 TITLE: DTR Repair Notes
Step Three: Assemble the PTT Button and Plunger into the front housing as shown in
the photograph shown below (Fig. 24).

Note: Alignment chamfer should be placed toward the front side of the radio.

Figure 24

Step Four: Ensure that the Poron Pads are placed properly on the PTT Button Bracket as
shown in the picture. Then, assemble the Button Bracket to the front cover (Figs. 25 & 26).

Figure 25 Figure 26

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

RE-ASSEMBLY PROCEEDURE

Step One: Ensure that the PTT button components, key pad, microphone, and lower dust cover
are in place.

Note: Ensure that the internal surface of the lens cover is clear of foreign material.

Step Two: Insert PCB assembly into front housing by inserting the lower connector first.
Then, carefully spread the front cover sides and slowly push PCB into front housing.

Note: Ensure that the LCD glass is free of foreign material

Step Three: Connect the antenna bushing connector to the PCB connector, insert antenna
busing housing into front cover housing and replace antenna bushing retainer.

Note: Ensure that antenna bushing connector is connected properly to the PCB connector.

Step Four: Ensure that the rear housing charge contacts are not damaged. Ensure that the PTT
Backer, vibrator elastomer connector, and the bushing connector support are placed properly
on the rear housing (Fig. 3).

Step Five: Mate rear housing to front housing and install 8 screws.

Step Six: Replace rear escutcheon, ensure that the adhesive is placed properly.

Step Seven: Replace battery and cover.

Step Eight: Perform a functionality test: Charge, TX, RX, and button test.

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

Radio Verification Test

1. Attach a battery

2. Power up in Test Mode. Press the Power button and the Volume/Up key at the
same time.

3. “LCD Contrast” Screen will display, verify text is clear, press Skip. (Right
Option Key)

4. “Grey Level” Screen will display, verify that there is no interference from the top
pattern into the bottom pattern. Press “Right Option Key” to continue.

5. “Check All 4 Borders” Screen will display, verify that all borders in the display are
present. press “Home Key” (picture shows Mute Key) to continue

6. Verify the Backlight and the Vibrator is “ON”. Press the Volume/Up key to
continue.

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

7. Verify the Speaker Tone is “ON”. Press Volume/Down key to continue

8. Aud Loopback screen will display. Talk into the microphone: “Mic Detect Test
Passed” will display. Press “Right Option Key” to continue.

9. Press Up, Down, Menu, Left Option Key and PTT buttons. As you press each one,
it will disappear on the display.

10. Insert Audio Jack screen, will display. Insert a Remote Speaker Mic (RSM)
HMN9026C “BUTTON” will display in the screen. Press the PTT in the RDM and
check for an audio tone.

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

11. Generating T AUD LV = 045 screen will display. Press the PTT in the RDM and
check for an audio tone. Screen will display Test Passed.

12. Unplug the RDM to complete the test.

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PRODUCT: DTR 620 TITLE: DTR Repair Notes

P/N Description

3815124H02 BUTTON PTT DAYTONA 2

3875291B01 PLUNGER (NEW) PTT DAYTONA

0715126H01 BUTTON BRACKET DAYTONA

7571671M02 PAD, PTT BRACKET

0975331B01 CONNECTOR, DAYTONA ACCY JACK (NEW)

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