03 Control System Hardware Manuals
03 Control System Hardware Manuals
ABB OY
PSPG/BGEM
Please note that these manuals only include relevant pages for this specific project. Complete versions of the manuals can be found on the maker's homepages.
SIEMENS PLC
S7 300 REFERENCE MANUAL SIEMENS
S7 300 CPU 31xC and CPU 31x SIEMENS
CONTROL
BEIJER TOUCHSCREEN E1101 MITSUBISHI ELECTRIC
RELAYS
24 VDC RELAYS + RELAY MODULE PHOENIX CONTACT
24 VDC & 230 VAC RELAYS RELECO
2
ABB OY
PSPG/BGEM
Please note that these manuals only include relevant pages for this specific project. Complete versions of the manuals can be found on the maker's homepages.
ENCLOSURE SYSTEMS
ASSEMBLY GUIDE TS 8 RITTAL
INDUSTRIAL SWITCHES
ETHERNET SWITCH SCALANCE SIEMENS
CONVERTERS
AC/DC-CONVERTER MSR4800W POWERNET
DC/DC-CONVERTER PHOENIX CONTACT
OTHER
GALVANIC ISOLATOR PHOENIX CONTACT
QUINT DIODE PHOENIX CONTACT
EAGLE FIREWALL HIRSCHMANN
EARTH FAULT RELAY, 24 VDC ABB
Push Buttons and Operator Interface
Specifier’s Guide
XB5 22 mm Double Insulated
File 9001
CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Complete Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Non-Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Two Button Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Emergency Stop Operators and Yellow Contrast Plates . . . . . . . . . . . . . . . . . . . . . 84
Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Specialty Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Pilot Lights and Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Illuminated Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Light Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Light Module Assemblies, Contact Blocks, Plug-In Connector Type . . . . . . . . . . . . 94
Printed Circuit Board (PCB) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Legend Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Push Button Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Schneider Electric Brands Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
General Characteristics
Components for User
Assembly ZB5-B:
1
1- Electrical Bodies
(pre-assembled)
2- Operator Heads
(pre-assembled)
74
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
General Characteristics
Environment
Protective treatment “TH”
standard version
Ambient air temperature Storage -40 to +158 °F (- 40 to +70 °C)
around the device
Operation -13 to +158 °F (- 25 to +70 °C) unless otherwise stated
Electric shock protection Conforming to IEC 60536 Class II
Degree of protection Conforming to IEC 60529 IP 65, unless otherwise stated
IP 66, for booted push button heads
Conforming to UL 50 and CSA C22.2 No. 94 Type 1, 2, 3, 4, 4X, 12, and 13, unless otherwise stated
Resistance to 1,015 psi (70 x 105 Pa-70 bars); distance: 3.94 in (0.1 m)
high pressure cleaner Temperature: 131 °F (55 °C)
Mechanical shock protection Conforming to EN 50102 Non illuminated heads: IK 03
Illuminated heads: IK 05
Conforming to standards IEC 60947-1, IEC/EN 60947-5-1, IEC 60947-5-4,
EN 60947-1, JIS C 4520,
Marked UL 508, CSA C22.2 No. 14
Product certifications UL Listed, CSA Certified Standard single contacts with screw clamp terminals: A600; Q600
Double contacts with screw clamp terminals: A600; Q600
File E164353 File LR 44087 File E164353 Contacts with “Quick-Connects”: A300; Q300
®
CCN NKCR Class 3211 03 CCN NKCR 2 Light modules with screw clamp terminals
JOYSTICK XD4-PA: A600; R300
UL Recognized, CSA Certified Standard single contacts for plug-in connector: A300; R300
Standard single contact for printed circuit board: B300; R300
BV, RINA, LROS, DNV, GL (pending) Standard single contacts and double contacts with screw clamp terminals
Terminal identification Conforming to EN 50005 and EN 50013
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11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
General Characteristics
Electrical Characteristics
Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals
Min: 1 x 24 AWG (0.22 mm2) without cable end
1 x 22 AWG (0.34 mm2) for linking
Max:2 x 16 AWG (1.5 mm2) with cable end
2 x 14 AWG without cable end
Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm screwdriver
Typical torque: 0.8 N•m (8.55 lb-in)
Maximum torque: 1.2 N•m (10.7 lb-in)
Contact material Silver alloy (Ag/Ni) Standard single and double blocks with screw clamp terminals
Blocks for plug-in connector
Standard blocks for printed circuit board connection
Gold flashed (Ag/Ni/Au) Low power switching contact blocks with screw clamp terminals
Low power switching contact blocks for printed circuit board connection
Short-circuit protection Conforming to IEC/EN 60947-5-1 Standard blocks with screw clamp terminals: 10 A
(gG cartridge fuse conforming to IEC 60269-1)
Blocks for plug-in connector: 4 A
(gG fuse cartridge conforming to IEC 60269-1)
Standard blocks for printed circuit board connection: 4 A
(gG cartridge fuse conforming to IEC 60269-1)
Rated insulation voltage Conforming to IEC 60947-1 Standard blocks (single or double) with screw clamp terminals:
Ui = 600 V, degree of pollution 3
Blocks for plug-in connector: Ui = 250 V, degree of pollution 3
Standard blocks for printed circuit board connection:
Ui = 250 V, degree of pollution 3
Rated impulse Conforming to IEC 60947-1 Standard block (single or double) with screw clamp terminals: Uimp = 6 kV
withstand voltage Blocks for plug-in connector: Uimp = 4 kV
Standard blocks for printed circuit board connection: Uimp = 4 kV
Rated operational AC supply: Standard blocks (single or double) with screw clamp terminals:
characteristics Utilization category AC-15 A600: Ue = 600 Vac and le = 1.2 A or Ue = 240 Vac and le = 3 A
Conforming to or Ue = 120 Vac and le = 6 A
IEC/EN 60947-5-1 Continuous thermal current = 10 A
Blocks for plug-in connector:
A300: Ue = 120 Vac and le = 6 A or Ue = 240 Vac and le = 3 A
Standard blocks for printed circuit board connection:
B300: Ue = 120 Vac and le = 3 A or Ue = 240 Vac and le = 1.5 A
DC supply: Standard single or double blocks with screw clamp terminals:
Utilization category DC-13 Q600: Ue = 600 Vdc and le = 0.1 A or Ue = 250 Vdc and le = 0.27 A
or Ue = 125 Vdc and le = 0.55 A
Continuous thermal current = 2.5 A
Joystick XD4-PA:
R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A
Blocks for plug-in connector:
R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A
Standard blocks for printed circuit board connection:
R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A
Rated operational AC supply: Low power switching contact blocks with screw clamp terminals or for printed circuit board
characteristics Resistive load connection:
Max:24 Vac
Max:0.1 A
Electrical durability AC supply for 1 million operating cycles, utilization category Standard blocks for screw clamp terminals:
Conforming to AC-15
24 Vac 120 Vac 230 Vac
IEC/EN 60947-5-1
Appendix C 4A 3A 2A
Operating rate 3600 operating
cycles/hour. Load factor: 0.5 Standard double blocks with screw clamp terminal or plug-in connector:
24 Vac 120 Vac 230 Vac
3A 1.5 A 1A
DC supply for 1 million operating cycles, utilization category Standard single blocks for screw clamp terminals:
DC-13
24 Vdc 110 Vdc
0.5 A 0.2 A
Standard double blocks with screw clamp terminal or plug-in connector:
24 Vdc 110 Vdc
0.4 A 0.15 A
Electrical reliability Failure rate
Conforming to IEC 60947-5-4
- In clean environment Standard blocks:
- at 17 V and 5 mA, λ < 10-8
- at 5 V and 1 mA, λ < 10-6
Low power switching contact blocks:
- at 5 V and 1 mA, λ < 10-8
- In dusty environment Low power switching contact blocks only: at 5 V and 1 mA, λ < 10-6
76
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
General Characteristics
Shock resistance Conforming to IEC 60068-2-27 Half sine wave acceleration 11 ms: 50 gn
Half sine wave acceleration 18 ms: 30 gn
Electrical Characteristics
Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals
Min: 1 x 24 AWG (0.22 mm2) without cable end
1 x 22 AWG (0.34 mm2) for linking
Max: 2 x 16 AWG (1.5 mm2) with cable end
Rated insulation voltage Conforming to IEC 60947-1 Direct supply pilot light modules (BA 9s bulbs):
Ui = 250 V, degree of pollution 3
Pilot light modules with protected LED: Ui = 250 V, degree of pollution 3
Pilot light modules with transformer: Ui = 600 V, degree of pollution 3
Rated impulse Conforming to IEC 60947-1 Direct supply pilot light modules (BA 9s bulbs): Uimp = 4 kV
withstand voltage Pilot light modules with protected LED: Uimp = 4 kV
Pilot light modules with transformer: Uimp = 6 kV
Annunciator 5 mA
77
11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Complete Devices
Trigger action
turn to release
1 1 XB5AS8445 (ZB5AZ105 + ZB5AS844)
Trigger action
Key release
1 1 XB5AS9445 (ZB5AZ105 + ZB5AS944)
(No. 455)
Push-pull
XB5AT42
– 1 XB5AT42 (ZB5AZ102 + ZB5AT4)
Turn to release
– 1 XB5AS542 (ZB5AZ102 + ZB5AS54)
Key release
(No. 455)
– 1 XB5AS142 (ZB5AZ102 + ZB5AS14)
XB5AS542
Non-Illuminated Selector Switches and Key Switches (screw clamp terminal connections)
3 - maintained
XB5AD33 (ZB5AZ103 + ZB5AD3)
2 –
3 - momentary to
center XB5AD53 (ZB5AZ103 + ZB5AD5)
XB5AD33
Extended lever, 2 - maintained
black 1 – XB5AJ21 (ZB5AZ101 + ZB5AJ2)
3 - maintained
XB5AJ33 (ZB5AZ103 + ZB5AJ3)
2 –
3 - momentary to
center XB5AJ53 (ZB5AZ103 + ZB5AJ5)
Key
(No. 455) XB5AG21 (ZB5AZ101 + ZB5AG2)
XB5AJ33
2 - maintained
1 – XB5AG41 (ZB5AZ101 + ZB5AG4)
2 - momentary to
left XB5AG61 (ZB5AZ101 + ZB5AG6)
XB5AG33 2 – 3 - maintained
XB5AG33 (ZB5AZ103 + ZB5AG3)
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11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Complete Devices
Type of
Contact Supply Color of
Shape of Head Description Catalog Number
Voltage Push
N/O N/C
80
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Non-Illuminated Operators
White ZB5AA1
ZB5AA0 Black ZB5AA2
Green ZB5AA3
Flush Red ZB5AA4
Yellow ZB5AA5
Blue ZB5AA6
Grey ZB5AA8
White ZB5AA18
Green ZB5AA38
ZB5AA5 Flush with transparent cap,
Red ZB5AA48
for insertion of legend ●
Yellow ZB5AA58
Blue ZB5AA68
White ZB5AL1
Black ZB5AL2
Green ZB5AL3
Extended
Red ZB5AL4
Yellow ZB5AL5
81
11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Emergency Stop Operators and Yellow Contrast Plates
Black ZB5AX2
60 mm
Red ZB5AX4
Black ZB5AS52
40 mm Red ZB5AS54
Black ZB5AS62
60 mm
Red ZB5AS64
Black ZB5AS12
40 mm
Red ZB5AS14 ▲
Black ZB5AS22
60 mm
ZB5AS54 Red ZB5AS24
ZB5AS64
ZBY9330
84
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Selector Switches
01 - white 3 - maintained
ZB5AD3
03 - green
ZB5AD• 04 - red 3 - momentary to center
ZB5AD5
05 - yellow
3 - momentary from
06 - blue left to center ZB5AD7
(example ZB5AD204) 3 - momentary from
ZB5AD8
right to center
Extended lever, black 2 - maintained
ZB5AJ2
2 - momentary from
right to left ZB5AJ4
3 - maintained
ZB5AJ3
3 - momentary to center
ZB5AJ5
ZB5AJ3
3 - momentary from
left to center ZB5AJ7
3 - momentary from
right to center ZB5AJ8
2 - momentary from
ZB5AG6
ZB5AG• right to left
ZB5AG0
ZB5AG3
3 - maintained ZB5AG5
ZB5AG9
ZB5AG09
3 - momentary from
left to center ZB5AG1
3 - momentary
to center ZB5AG7
ZB5AG8
3 - momentary from
right to center
ZB5AG08
85
11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Contact Blocks
Type of Contact
Description Catalog Number
N/O N/C
Screw clamp terminal 1 – ZB5AZ101
ZB5AZ101 connections
– 1 ZB5AZ102
2 – ZB5AZ103
– 2 ZB5AZ104
1 1 ZB5AZ105
1 2 ZB5AZ141
Gold-Flashed 1 – ZB5AZ1016
Low Power Switching – 1 ZB5AZ1026
(5 - 24 V, 0.1 - 100 mA) 2 – ZB5AZ1036
ZB5AZ102 Dust Protected – 2 ZB5AZ1046
(IP5x per IEC 60529)
1 1 ZB5AZ1056
Quick-Connect 1 – ZB5AZ1013
(1 x 0.250" or 2 x 0.110") – 1 ZB5AZ1023
2 – ZB5AZ1033
– 2 ZB5AZ1043
1 1 ZB5AZ1053
ZBE101
Ring Tongue Compatible 1 – ZB5AZ1019
(# 8 stud, < 5.8 mm width) – 1 ZB5AZ1029
Body/Mounting Collar
For use with Catalog Number
Electrical block (contact or light module) ZB5AZ009
Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules)
(with screw clamp terminal connections)
ZB5AZ009 Identification of an XB5A control or signalling unit ZBZ001
■ The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single
ZBZ001 contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows).
▲ Cannot stack additional contact blocks onto these blocks.
86
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Pilot Lights and Light Modules
Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED)
Description Light Source Supply Voltage Catalog Number
Screw clamp terminal connections ▼
Direct supply BA 9s bulb 2.4 W max. ≤ 250 Vac or Vdc
ZB5AV6
Not included ■
Transformer type BA 9s incandescent 110-120 Vac, 50/60 Hz ZB5AV3
1.2 VA, 6 V secondary bulb included
ZB5AV6 230-240 Vac, 50/60 Hz ZB5AV4
400-50 Hz ZB5AV5
440-480 Vac, 60 Hz ZB5AV8
550-600 Vac, 60 Hz ZB5AV9
■ Bulb can be ordered separately, see page 101, or add voltage (24, 120) for bulb supplied.
▼ For “Quick-Connect” version, add 3 to the end of the part number (Example: ZB5AV63) (1 x 0.250" or 2 x 0.110").
88
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Illuminated Operators
Green ZB5AW333
Red ZB5AW343
Yellow ZB5AW353
ZB5AW313
Blue ZB5AW363
Green ZB5AW533
Red ZB5AW543
Yellow ZB5AW553
Blue ZB5AW563
Red ZB5AA48
Yellow ZB5AA58
Blue ZB5AA68
Red ZB5AW143
Yellow ZB5AW153
Blue ZB5AW163
Red ZB5AW443
Yellow ZB5AW453
Blue ZB5AW463
Clear ZB5AW473
Green ZB5CW333
Red ZB5CW343
Yellow ZB5CW353
ZB5CW113
Blue ZB5CW363
Green ZB5CW133
Red ZB5CW143
Yellow ZB5CW153
Blue ZB5CW163
Only use with light modules for a BA 9s incandescent bulb, neon or LED
Green ZB5AW33
Red ZB5AW34
Yellow ZB5AW35
Blue ZB5AW36
ZB5AW33 Clear ZB5AW37
Green ZB5AW13
Red ZB5AW14
Yellow ZB5AW15
Blue ZB5AW16
Clear ZB5AW17
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11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Light Module Assemblies
Complete Bodies (Mounting Collar + Single Contact Block + Light Module with Protected LED)
Type of Contact ■
Light Source Supply Voltage Color Catalog Number
N/O N/C
Screw clamp terminal connections
Protected LED 24 Vac or Vdc White ZB5AW0B11
Green ZB5AW0B31
1 – Red ZB5AW0B41
Yellow ZB5AW0B51
Blue ZB5AW0B61
White ZB5AW0B12
Green ZB5AW0B32
– 1 Red ZB5AW0B42
Yellow ZB5AW0B52
Blue ZB5AW0B62
White ZB5AW0B13
Green ZB5AW0B33
2 – Red ZB5AW0B43
Yellow ZB5AW0B53
Blue ZB5AW0B63
ZB5AW0••1 White ZB5AW0B15
Green ZB5AW0B35
1 1 Red ZB5AW0B45
Yellow ZB5AW0B55
Blue ZB5AW0B65
Protected LED 110-120 Vac White ZB5AW0G11
Green ZB5AW0G31
1 – Red ZB5AW0G41
Yellow ZB5AW0G51
Blue ZB5AW0G61
White ZB5AW0G12
Green ZB5AW0G32
– 1 Red ZB5AW0G42
Yellow ZB5AW0G52
Blue ZB5AW0G62
White ZB5AW0G13
Green ZB5AW0G33
2 – Red ZB5AW0G43
Yellow ZB5AW0G53
Blue ZB5AW0G63
White ZB5AW0G15
Green ZB5AW0G35
1 1 Red ZB5AW0G45
Yellow ZB5AW0G55
Blue ZB5AW0G65
Contact Block and Light Module (with screw clamp terminal connections) ▲
92
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Printed Circuit Board (PCB) Components
Head ZB5A•
Panel
B''' ± T1
Screw
ZB5AZ079
B'' ± T1
1.57
ZBE70•/ZBVB•7
40
ZBZ010
B' ± T1
Printed circuit board
B ± T1
A ± T1
2.03
A' ± T1
51.45 2.12
A" ± T1
53.85
Printed Circuit Board Drillings (viewed from electrical block side)
Y Dual Dimensions inches
mm
2
Mounting with 1 1 Two elongated holes for ZBZ005
adaptor ZBZ010.
screw access.
0.5
12.7 2 One - 0.1 inch ±0.002 (2.6 mm ±0.05)
4
diameter hole for orientation of the
Direct mounting of N/O
contact block ZBE701. ZBZ010 adaptor.
1 0.5
0.24 12.7
3 3 One - 0.07 inch ±0.002 (1.8 mm
6 0.1
3 2.54 ±0.05) diameter hole for orientation of
D''' ± T2
12.7
6 6 0.1 0.05) diameter holes.
5 2.54
D' ± T2
0.47 12.7
7 12 0.2
4 6 Six - 0.05 inch ±0.002 (1.2 mm ± 0.05)
5.08
Direct mounting of LED
diameter holes.
pilot lights ZBVB X
5 0.2 7 Four - 0.07 inch ±0.002 (1.8 mm ±
5.08 0.05) diameter holes.
C ± T2
C' ± T2
Dual Dimensions inches
C" ± T2 mm
Accessories
Description Application Color Catalog Number
ZBZ160• Metal guards Black ZBZ1602
(padlocking possible) Red ZBZ1604
Ø 40 mm Emergency stop and
mushroom head push buttons Yellow ZBZ1605
Blue ZBZ1606
ZB4SZ3 ZB5AZ31 Plastic blanking plug, round, For Ø 22 mm units
ZB5SZ3
black ■ with round heads
XBZS43
BA 9s Bulbs and Associated Accessories
Description Characteristics Catalog Number
Incandescent bulbs 6 V, 1.2 W DL1CB006
DLCE••• 12 V, 2 W DL1CE012
24 V, 2 W DL1CE024
Lens cap tightening tool Illuminated push buttons with flush push ZBZ8
XBFX13 Replacement Keys for Emergency Stop Push Buttons and Selector Switches
Description Key Number Catalog Number
Set of 2 keys 455 ZBG455
421E ZBG421E
458A ZBG458A
520E ZBG520E
ZBZ8
3131A ZBG3131A
ZBG455
101
11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Accessories and Replacement Parts
Clear Boots
Description For use with Catalog Number
Single boots Booted push buttons with circular head (neoprene) ZBP0
Lens Caps
For use with Color Catalog Number
Lens caps for protected LED light modules
Pilot lights White ZBV0113
Green ZBV0133
Red ZBV0143
Yellow ZBV0153
ZBW008
Blue ZBV0163
Illuminated push buttons with flush push White ZBW9113
Green ZBW9133
Red ZBW9143
Yellow ZBW9153
Blue ZBW9163
ZBV01•3 Illuminated push buttons with extended push White ZBW9313
Green ZBW9333
Red ZBW9343
Yellow ZBW9353
Blue ZBW9363
Circular lens caps for Ba9 light modules
Pilot lights White ZBV011
Green ZBV013
Red ZBV014
Yellow ZBV015
Blue ZBV016
Clear ZBV017
Illuminated push buttons with flush push White ZBW911
Green ZBW913
Red ZBW914
Yellow ZBW915
ZBV01• Blue ZBW916
Clear ZBW917
Illuminated push buttons with extended push White ZBW931
Green ZBW933
Red ZBW934
Yellow ZBW935
Blue ZBW936
Clear ZBW937
Square lens caps for protected LED light modules (ZB5C operators only)
Pilot lights White ZBCV0113
Green ZBCV0133
Red ZBCV0143
Yellow ZBCV0153
Blue ZBCV0163
Illuminated push buttons with flush push White ZBCW9113
Green ZBCW9133
Red ZBCW9143
Yellow ZBCW9153
Blue ZBCW9163
Illuminated push buttons with extended push White ZBCW9313
Green ZBCW9333
Red ZBCW9343
Yellow ZBCW9353
Blue ZBCW9363
102
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Dimensions
Push Buttons, momentary
1.63
41.5
1.63
41.5
0.35 e 0.53 e 1.18 0.69 e 1.18
9 2.01 0.93 13.5 2.2 30 17.5 2.36 30
51 23.6 56 60
1.85
43
47
1.52 e Ø 1.57 0.53 e 1.18
38.5 Ø 40
3.17 13.5 2.2 30 Dual Dimensions inches
80.5 mm
56
e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).
Emergency stop and mushroom head push buttons
XB5AT42, AT845 XB5AS542, AS8445 XB5AS142, AS9445 Common face view
1.69
43
1.54 e 0.87 1.54 e
1.52 e Ø 1.57
39 3.21 22 39 4.06
38.5 3.17 Ø 40
81.5 103
80.5
e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).
Selector switches
Standard lever operator Rectangular head
XB5AD XB5AJ
1.63
41.5
1.85
47
0.98 e 1.18
25 30 0.98 e 1.18
2.64
25 2.64 30
67
67
Key switches
XB5AG
1.85
47
103
11/00 © 1999 - 2000 Schneider Electric All Rights Reserved
Push Buttons & Operator Interface - XB5 22 mm Double Insulated
Dimensions
Pilot lights
Protected LED Direct supply Transformer type
XB5AVB•, AVG•, AVM• XB5AV6 XB5AV3•, AV4• Common face view
1.63
41.5
Dual Dimensions inches
mm
1.63
41.5
0.53 e 0.53 e 0.53 e 1.18
13.5 0.93 13.5 2.2 13.5 3.9 30
2.2
56 23.6 56 99
Double headed push buttons with pilot light Illuminated selector switches
Protected LED Protected LED
XB5AW84•5 XB5AK12••5
1.63
41.5
1.85
47
0.98 e 1.18
0.53 e 1.18 25 30
2.64
13.5 2.2 30
67
56
e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).
■ Can be fitted with additional contact block.
Support panel cut-out (suitable for mounting all types of push buttons and pilot lights)
104
© 1999 - 2000 Schneider Electric All Rights Reserved 11/00
Contents
Terminals, Z-Series
Terminals, Z-Series
D.1
Overview Z-Series
Terminals, Z-Series
Versions
Z-Standard Z-Roof
Conductor cross-sections from Conductor cross-sections from
0.13 to 16 mm2 0.13 to 16 mm2
Top-entry conductor insertion parallel Length reduced by up to 36 %
with screwdriver operation Conductor and screwdriver inserted
at an angle
Product overview
Rated cross-section 1.5 mm2 2.5 mm2 4 mm2 6 mm2 10 mm2 16 mm2 35 mm2
Standard Roof Standard Roof Standard Roof Standard Roof Standard Roof Standard Roof Standard Roof
Feed-through terminals
2 connections • • • • • • • • • • •
3 connections • • • • • • • • •
4 connections • • • • •
2 x 2 connections • •
PE terminals
2 connections • • • • • • • • • • •
3 connections • • • • • • • • •
4 connections • • • • •
Fuse terminal • • •
Disconnect test terminals • • •
Supply terminals • • •
N-conductor terminals • • • • • •
Double level terminal • • • • •
3-conductor/distribution terminals •
Pluggable terminals • •
Miniature block terminals •
Initiator/Actuator terminals •
Terminals with electronic components • • •
D.2
Overview Z-Series
Terminals, Z-Series
1 The connection 2 Plug-in cross-connections 3 Easy to use
Maintenance-free connection for Test adapter, test plug The reliable contact and dependability of
reliable contact throughout the lifetime Can be used with the Weidmüller systems are verified by:
of the terminal standard and group Type tests to IEC 60947-7-1/-2/-3
Gas-tight contact zone markers standards
Surface of current bar treated to End plates / Supplementary Weidmüller test regimes
prevent oxidation partition plates National and international approvals
Absolutely 100 % vibration-resistant. Covers ATEX approval
High contact forces Reducing sleeves
T
D.3
Feed-through terminals
Terminals, Z-Series
Clamped conductors (H05V/H07V) Rated connection further connection Rated connection further connection
Solid / stranded mm2 0.5…6 / 0.5…6 0.5…6 / 0.5…6
Flexible / Flexible with wire end ferrule mm2 0.5…6 / 0.5…4 0.5…6 / 0.5…4
Tightening torque range (clamping screw) Nm
Stripping length / Blade size mm / - 12 / 0.6 x 3.5 12 / 0.6 x 3.5
Note When using twin wire end ferrules, the rated voltage is 690 V. When using twin wire end ferrules, the rated voltage is 690 V.
Ordering data
Version Type Qty. Order No. Type Qty. Order No.
dark beige Wemid ZDU 4 100 1632050000 ZDU 4/3AN 50 7904180000
blue Wemid ZDU 4 BL 100 1632060000 ZDU 4/3AN BL 50 7904190000
Note
Accessories
Cross-connection, pluggable Type Current [A] Qty. Order No. Type Current [A] Qty. Order No.
2-pole ZQV 4/2 GE 32 60 1608950000 ZQV 4/2 GE 32 60 1608950000
3-pole ZQV 4/3 GE 32 60 1608960000 ZQV 4/3 GE 32 60 1608960000
4-pole ZQV 4/4 GE 32 60 1608970000 ZQV 4/4 GE 32 60 1608970000
10-pole ZQV 4/10 GE 32 20 1609030000 ZQV 4/10 GE 32 20 1609030000
20-/24-pole ZQV 4/20 GE 32 20 1909010000 ZQV 4/20 GE 32 20 1909010000
Test adapter
For testing wired terminal strips Standard ZTA 2 ZDU4 25 1609060000 ZTA 2 ZDU4 25 1609060000
with spigot ZTA 2/ZA ZDU4 25 1609070000 ZTA 2/ZA ZDU4 25 1609070000
Screwdrivers
with cutting device “swifty set”
Standard SD 0.6x3.5x100 1 9008330000 SD 0.6x3.5x100 1 9008330000
Reducing sleeves
for conductors < 0.5 mm / AWG 20 ZRH 4/1 WS 1000 1636640000 ZRH 4/1 WS 1000 1636640000
for conductors < 1.0 mm / AWG 18 ZRH 4/2 1000 1636650000 ZRH 4/2 1000 1636650000
Cover
with lightning flash symbol ZAD 2/4 20 1609080000 ZAD 2/4 20 1609080000
blank
D.8
Double/Multi level terminals
Terminals, Z-Series
Standard model ZDK 2.5 2.5 mm2 ZDK 2.5 V 2.5 mm2
Z-series standard ranges provide solutions for Double level terminals Vertically cross-connected double level
conductor cross-sections from 0.05 to 35 mm2. terminal
Clamped conductors (H05V/H07V) Rated connection further connection Rated connection further connection
Solid / stranded mm2 0.5…2.5 0.5…2.5
Flexible / Flexible with wire end ferrule mm2 0.5…2.5 / 0.5…2.5 0.5…2.5 / 0.5…2.5
Tightening torque range (clamping screw) Nm
Stripping length / Blade size mm / - 10 / 0.6 x 3.5 10 / 0.6 x 3.5
Note 2.5 mm2 flexible conductors with wire end ferrules are crimped with the 2.5 mm2 flexible conductors with wire end ferrules are crimped with the
Weidmüller PZ 6/5 crimping tool. Weidmüller PZ 6/5 crimping tool.
Ordering data
Version Type Qty. Order No. Type Qty. Order No.
dark beige Wemid ZDK 2.5 50 1674300000 ZDK 2.5V 50 1689990000
blue Wemid ZDK 2.5 BL 50 1678630000 ZDK 2.5V BL 50 1745880000
Note Component plug ZBS 1(1764540000) and ZBS 1 for LED (1764550000)
can be used.
Accessories
Cross-connection, pluggable Type Current [A] Qty. Order No. Type Current [A] Qty. Order No.
2-pole ZQV 2.5/2 24 60 1608860000 ZQV 2.5/2 24 60 1608860000
3-pole ZQV 2.5/3 24 60 1608870000 ZQV 2.5/3 24 60 1608870000
4-pole ZQV 2.5/4 24 60 1608880000 ZQV 2.5/4 24 60 1608880000
10-pole ZQV 2.5/10 24 20 1608940000 ZQV 2.5/10 24 20 1608940000
20-/24-pole ZQV 2.5/20 24 20 1908960000 ZQV 2.5/20 24 20 1908960000
Test adapter
For testing wired terminal strips Standard
with spigot ZTA 4 25 1688110000 ZTA 4 25 1688110000
Screwdrivers
with cutting device “swifty set”
Standard SD 0.6x3.5x100 1 9008330000 SD 0.6x3.5x100 1 9008330000
Reducing sleeves
for conductors < 0.5 mm / AWG 20 ZRH 1.5H/1 1000 1678810000 ZRH 1.5H/1 1000 1678810000
for conductors < 1.0 mm / AWG 18 ZRH 1.5H/2 1000 1678800000 ZRH 1.5H/2 1000 1678800000
Cover
with lightning flash symbol
blank
D.32
Modular disconnect terminals
Terminals, Z-Series
Standard model and Roof-style ZTR 2.5 2.5 mm2 ZTR 2.5/3AN 2.5 mm2
Z-series standard ranges provide solutions for Two connections Three connections
conductor cross-sections from 0.05 to 35 mm2.
width x length x height with TS 35 x 7.5 mm 5.1 x 59.5 x 41.5 5.1 x 79.5 x 41.5
max. current / max. cond. cross-section A/mm2 20 / 4 20 / 4
max. clamping range mm2 0.05 ... 4 0.05 ... 4
Technical data IEC 60947-7-1 / VDE 0100-537 IEC 60947-7-1 / VDE 0100-537
Rated data IEC UL CSA EN 60079-7 IEC UL CSA EN 60079-7
D Rated voltage, feed-through terminal V 500 600 600 500 600 600
Rated current A 20 20 20 20 20 20
Rated cross-section mm2 2.5 AWG 30… 12 AWG 30… 12 2.5 AWG 30… 12 AWG 26… 12
Rated impulse withstand voltage / Pollution severity kV/- 6 / 3 6 / 3
Gauge to IEC 60947-1 / UL94 Flammability class A3 / V-0 A3 / V-0
Approvals ari ari
Clamped conductors (H05V/H07V) Rated connection Rated connection
Solid / stranded mm2 0.5…4 0.5…4
Flexible / Flexible with wire end ferrule mm2 0.5…4 / 0.5…2.5 0.5…4 / 0.5…2.5
Tightening torque range (clamping screw) Nm
Stripping length / Blade size mm / - 10 / 0.6 x 3.5 10 / 0.6 x 3.5
2 clamped cables with same cross-section (H05V/H07V)
Solid / stranded mm2
Flexible / Flexible with wire end ferrule mm2
Note 2.5 mm2 flexible conductors with wire end ferrules are crimped with the 2.5 mm2 flexible conductors with wire end ferrules are crimped with the
Weidmüller PZ 6/5 crimping tool. Weidmüller PZ 6/5 crimping tool.
Ordering data
Version Type Qty. Order No. Type Qty. Order No.
dark beige Wemid ZTR 2.5 100 1831280000 ZTR 2.5/3AN 100 8731720000
blue Wemid ZTR 2.5 BL 100 8731710000 ZTR 2.5/3AN BL 100 8731730000
without disconnector, dark beige Wemid ZTR 2.5/O.TNHE 100 1831130000 ZTR 2.5/3AN/O.TNHE 100 8728450000
Note
Accessories
Cross-connection, pluggable Type Current [A] Qty. Order No. Type Current [A] Qty. Order No.
2-pole ZQV 2.5/2 24 60 1608860000 ZQV 2.5/2 24 60 1608860000
3-pole ZQV 2.5/3 24 60 1608870000 ZQV 2.5/3 24 60 1608870000
4-pole ZQV 2.5/4 24 60 1608880000 ZQV 2.5/4 24 60 1608880000
10-pole ZQV 2.5/10 24 20 1608940000 ZQV 2.5/10 24 20 1608940000
End plate / Partition plate width [mm] width [mm]
End plate dark beige Wemid ZAP/TW 1 2 50 1608740000 ZAP/TW 3 2 50 1608800000
Partition plate dark beige Wemid
End bracket width [mm] width [mm]
dark beige ZEW 35 6 20 9540000000 ZEW 35 6 20 9540000000
Screwdrivers
Standard SD 0.6x3.5x100 1 9008330000 SD 0.6x3.5x100 1 9008330000
Test plug
Plug dia. 2.3 mm PS 2.3 RT 20 0180400000 PS 2.3 RT 20 0180400000
Holder for cartridge fuse, 5 x 20mm
400 V ac/dc, without LED SIHA 3/G20 25 7921560000 SIHA 3/G20 25 7921560000
10-36 V ac/dc, red LED SIHA 3/G20/LD 10-36V 25 7921560000 SIHA 3/G20/LD 10-36V 25 7921560000
140-250V ac/dc, red LED SIHA 3/G20/LD 140-250V 25 7921560000 SIHA 3/G20/LD 140-250V 25 7921560000
Module connector (max. 250 V)
reversed insertion possible without fittings BEST 50 1833100000 BEST 50 1833100000
with wire jumper BEST/DRBR 50 1878570000 BEST/DRBR 50 1878570000
with 1N4007 diode BEST/D 50 1878560000 BEST/D 50 1878560000
Disconnecting plug
yellow Wemid TNST 50 1833090000 TNST 50 1833090000
Labelling systems (see large assortment in catalogue 7)
Marking tags DEK 5 / WS 10/5 DEK 5 / WS 10/5
For detailed information on other accessories and appli- If the disconnection lever is replaced by the SIHA 3, this creates a fuse ter- If the disconnection lever is replaced by the SIHA 3, this creates a fuse ter-
cations see “Accessories” minal. minal.
D.44
Fuse terminals
Terminals, Z-Series
Z-series standard ranges provide solutions for ZSI 2.5 2.5 mm2 ZSI 2.5/5x25 2.5 mm2
conductor cross-sections from 0.05 to 35 mm2.
For metric fuses 5 x 20 For metric fuses 5 x 25
Technical data IEC 60947-7-3 / VDE 0611-6 IEC 60947-7-3 / VDE 0611-6
Rated data IEC UL CSA EN 60079-7 IEC UL CSA EN 60079-7
D Rated voltage, adjacent terminal V 500 600 600 500 600 600
Rated current A 6.3 10 15 6.3 10 15
Rated cross-section mm2 2.5 AWG 26… 12 AWG 26… 12 2.5 AWG 26… 12 AWG 26… 12
Rated impulse withstand voltage / Pollution severity kV/- 6 / 3 6 / 3
Gauge to IEC 60947-1 / UL94 Flammability class A3 / V-0 A3 / V-0
Approvals ar#;~i? ar#
Clamped conductors (H05V/H07V) Rated connection Rated connection
Solid / stranded mm2 0.5…4 0.5…4
Flexible / Flexible with wire end ferrule mm2 0.5…4 / 0.5…2.5 0.5…4 / 0.5…2.5
Tightening torque range (clamping screw) Nm
Stripping length / Blade size mm / - 10 / 0.6 x 3.5 10 / 0.6 x 3.5
2 clamped cables with same cross-section (H05V/H07V)
Solid / stranded mm2
Flexible / Flexible with wire end ferrule mm2
Note Max. power loss (1.6 W) at the cartridge fuse limits the rated current. Max. power loss (1.6 W) at the cartridge fuse limits the rated current.
Ordering data
Version Type Qty. Order No. Type Qty. Order No.
dark beige Wemid 400 V ac/dc, without LED ZSI 2.5 50 1616400000 ZSI 2.5/5X25 50 1730900000
10-36 V ac/dc, with LED ZSI 2.5/LD 28AC 50 1616440000
30-70V ac/dc, with LED ZSI 2.5/LD 60AC 50 1616430000
60-150 V ac/dc, with LED ZSI 2.5/LD 120AC 50 1616420000
140-250V ac/dc, with LED ZSI 2.5/LD 250AC 50 1616410000
Note For fuse cartridge holders the rated voltage is 250 V and the rated impulse For fuse cartridge holders the rated voltage is 250 V and the rated impulse
withstand voltage 4 kV. withstand voltage 4 kV.
Accessories
Cross-connection, pluggable Type Current [A] Qty. Order No. Type Current [A] Qty. Order No.
2-pole ZQV 6/2 GE 41 A 60 1627850000 ZQV 6/2 GE 41 A 60 1627850000
3-pole ZQV 6/3 GE 41 A 60 1627860000 ZQV 6/3 GE 41 A 60 1627860000
4-pole ZQV 6/4 GE 41 A 60 1627870000 ZQV 6/4 GE 41 A 60 1627870000
10-pole
End plate / Partition plate (after last terminal) width [mm] width [mm]
End plate, Wemid ZAP/TW 3 2 50 1608800000 ZAP/TW 3 2 50 1608800000
Partition plate, Wemid
Screwdrivers
Standard SD 0.6x3.5x100 1 9008330000 SD 0.6x3.5x100 1 9008330000
D.48
Disconnect test terminals
Terminals, Z-Series
Technical data IEC 60947-7-1 / VDE 0100-537 IEC 60947-7-1 / VDE 0100-537
Rated data IEC UL CSA EN 60079-7 IEC UL CSA EN 60079-7
D Rated voltage V 800 300 300 800 300 300
Rated current A 41 33 33 41 33 33
Rated cross-section mm2 6 AWG 20… 8 AWG 20… 8 6 AWG 20… 8 AWG 20… 8
Rated impulse withstand voltage / Pollution severity kV/- 8 / 3 8 / 3
Gauge to IEC 60947-1 / UL94 Flammability class A5 / V-0 A5 / V-0
Approvals ar ar
Clamped conductors (H05V/H07V) Rated connection further connection Rated connection further connection
Solid / stranded mm2 0.5…10 / 1.5…6 0.5…10 / 1.5…6
Flexible / Flexible with wire end ferrule mm2 0.5…6 / 0.5…6 0.5…6 / 0.5…6
Tightening torque range (clamping screw) Nm 0.5…0.6 Nm
Tightening torque range (disconnector) Nm
Stripping length / Blade size mm / - 13 / 0.8 x 4 13 / 0.8 x 4
Note 400V when used as a disconnect terminal. Tightening torque for discon- 400V when used as a disconnect terminal. Tightening torque for discon-
nection element of ZTL 6 with screw = 0.5 - 0.6 Nm nection element of ZTL 6 with screw = 0.5 - 0.6 Nm
Ordering data
Version Type Qty. Order No. Type Qty. Order No.
dark beige Wemid with socket ZTD 6/STB 20 1771960000 ZTL 6/STB 20 1771950000
without socket ZTD 6 20 1771810000 ZTL 6 20 1771800000
Note
Accessories
Cross-connection, pluggable Type Current [A] Qty. Order No. Type Current [A] Qty. Order No.
2-pole ZQV 6/2 GE 41 60 1627850000 ZQV 6/2 GE 41 60 1627850000
3-pole ZQV 6/3 GE 41 60 1627860000 ZQV 6/3 GE 41 60 1627860000
4-pole
10-pole
24-pole
End plate / Partition plate width [mm] width [mm]
dark beige Wemid End plate ZTW ZTL6 2 20 1771870000 ZTW ZTL6 2 20 1771870000
Partition plate
Testing / Checking
Test plug PS 4 F.STB 4 20 0299600000 PS 4 F.STB 4 20 0299600000
Socket, yellow STB 21.6/IH/GE WTL6/3 50 1071010000 STB 21.6/IH/GE WTL6/3 50 1071010000
Socket, green STB 21.6/IH/GN WTL6/3 50 1071020000 STB 21.6/IH/GN WTL6/3 50 1071020000
Socket, violet STB 21.6/IH/VI WTL6/3 50 1071030000 STB 21.6/IH/VI WTL6/3 50 1071030000
Socket, blue STB 21.6/IH/BL WTL6/3 50 1071080000 STB 21.6/IH/BL WTL6/3 50 1071080000
Miscellaneous accessories
Lockout device
Shorting plug, 2-pole KSBR/2 ZTL6 20 1771820000 KSBR/2 ZTL6 20 1771820000
Shorting plug, 3-pole KSBR/3 ZTL6 20 1771830000 KSBR/3 ZTL6 20 1771830000
Shorting plug, 4-pole KSBR/4 ZTL6 20 1771840000 KSBR/4 ZTL6 20 1771840000
Marking holder
BZT ZTL6 20 1781140000 BZT ZTL6 20 1781140000
D.114
Accessories – Electrical supply
Terminals, Z-Series
Supply with standard terminals Supply on the left Supply on the right
Output terminals
ZDU 2.5/3AN
ZDU 2.5/4AN
ZTR 2.5/3AN
ZTR 2.5/4AN
ZDU 4/3AN
ZDU 4/4AN
ZDU 2.5
ZTR 2.5
ZDU 4
Supply terminals
on the left
ZDU 4 • • 2) • • • • • 2) •2 •
ZDU 4/3AN • 1) • 2) • 1) • • 2) •2 •
ZDU 4/4AN • 1) • 2) • 1) • • 2) •2 • 1)
ZDU 6 • • 2) • • • • • 2) •2 •
ZDU 6/3AN • 1) • 1) • 1)
on the left
Output terminals
ZDU 2.5/3AN
ZDU 2.5/4AN
ZTR 2.5/3AN
ZTR 2.5/4AN
ZDU 4/3AN
ZDU 4/4AN
ZDU 2.5
ZTR 2.5
ZDU 4
Supply terminals
on the right
ZDU 4 • • 2) • 1) • • 2) • 2) • 1)
ZDU 4/3AN • • 2) • 1) • • • 2) • 2) • 1)
ZDU 4/4AN • • 2) • 1) • • • • 2) • 2) • 1)
ZDU 6 • • 2) • 1) • • 2) • 2) • 1)
ZDU 6/3AN • • 2) • 1) • • • 2) • 2) •
• 1) with IEPL
• 2) with QVAR
D.122
Accessories – Electrical supply
Terminals, Z-Series
Plug-in cross-connection ZQV
D.123
Accessories – Electrical supply
Terminals, Z-Series
Possible combinations
D
In two cross-connection channels
D.124
Accessories – Electrical supply
Terminals, Z-Series
Alternative cross-connections
available
Terminals with different rated cross-section
term. type 1 req. cross-connection term. type 2 term. type 1 req. cross-connection term. type 2
ZDU 4 ZQV 2.5/... ZDU 2.5 ZDU 6 ZQV 4/... ZDU 4
ZQS 2.5/...
ZSI 2.5/2
D.125
Accessories – Electrical supply
Terminals, Z-Series
Type Qty Order No. Type Qty Order No. Type Qty Order No.
ZQV 16-10 10 7920080000 ZQV 35-10 10 7920100000 ZQV 35-16 10 7920120000
For standard For Roof-Style For standard For Roof-Style For standard For Roof-Style
terminal terminal terminal terminal terminal terminal
ZDU 10… ZDU 10 S ZDU 10… ZDU 10 S ZDU 16 ZDU 16 S
ZPE 10… ZNT 10 S ZPE 10… ZPE 10 S ZPE 16 ZPE 16 S
ZDU 16 ZDU 16 S ZDU 35 ZDU 35
ZPE 16 ZPE 16 S ZPE 35 ZPE 35
ZNT 16 S
D.126
Accessories – Electrical supply
Terminals, Z-Series
ZQV 6 ZQV 10/2 ZQV 16/2 ZQV 35/2
Type Qty Order No. Type Qty Order No. Type Qty Order No. Type Qty Order No.
ZQV 6/2 60 1627850000 ZQV 10/2 25 1739680000 ZQV 16/2 25 1739690000 ZQV 35/2 10 1739700000
ZQV 6/3 60 1627860000
ZQV 6/4 60 1627870000
ZQV 6/24 20 1908990000
For standard For Roof-Style For standard For Roof-Style For standard For Roof-Style For standard For Roof-Style
terminal terminal terminal terminal terminal terminal terminal terminal
ZDU 6… ZDU 6-2… ZDU 10… ZDU 10 S ZDU 16 ZDU 16 S ZDU 35
ZDK 6/S… ZDU 6 S ZDU 10 NT ZNT 10 S ZPE 16 ZPE 16 S ZPE 35
ZTL 6… ZNT 6 S ZNT 16 S ZNT 35/S
ZEI 16 ZEI 16-2/1 AN
Type Qty Order No. Type Qty Order No. Type Qty Order No. Type Qty Order No.
ZQV 2.5N/2 60 1693800000 ZQB 2.5-2 50 1677120000 ZQS 2.5/2 20 1633200000 ZVQ 2.5/1.5 50 1720700000
ZQV 2.5N/3 60 1693810000 ZQS 2.5/3 20 1633210000
ZQV 2.5N/4 60 1693820000 ZQS 2.5/4 20 1633220000
ZQV 2.5N/5 20 1693830000 ZQS 2.5/5 20 1633230000
ZQV 2.5N/6 20 1693840000
ZQV 2.5N/7 20 1693850000
ZQV 2.5N/8 20 1693860000
ZQV 2.5N/9 20 1693870000
ZQV 2.5N/10 20 1693880000
ZQV 2.5N/20 10 1909000000
For standard For Roof-Style For standard For Roof-Style For standard For Roof-Style For standard For Roof-Style
terminal terminal terminal terminal terminal terminal terminal terminal
ZT 2.5…. ZDUA 2.5-2.... ZDUB 2.5-2/4 AN ZSI 2.5/2… ZDK 2.5… ZDLD 2.5-2…
ZDT 2.5…. ZDUA 2.5-2N.... ZDU 2.5-2/4 AN ZDT 2.5/2
ZP 2.5…. ZDL 2.5….
ZTTQ 2.5… ZDL 2.5S The ZQB 2.5 cross-connection bridge is
ZTC… used for connecting terminals without a
separate cross-connection channel. The
terminal points are opened using the ZBW 2
operating tool (order no. 165067000).
D.127
Accessories – other functions and colours
Terminals, Z-Series
Cartridge fuses
Technical data / Ordering data
For terminal type G-type cartridge fuses 5 x 20 without indicators to IEC 60127-2 (VDE 0820 pt.2 Bl 1)
Size (mm) Nom. voltage (V) Nom. current (A) Type Qty Order No.
ZSI 2.5 0.1 (F) G 20/0.10A/F 10 0430300000
ZSI 6-2 2 x 2.5/G20... 5 x 20 0.2 (F) G 20/0.20A/F 10 0430400000
ZSI 2.5 2 x 2 AN/G20... breaking capacity 1500 A 0.25 (F) G 20/0.25A/F 10 0430500000
(at 250 V, 50 Hz, cos : = 0.7) 0.5 (F) G 20/0.50A/F 10 0430600000
0.63 (F) G 20/0.63A/F 10 0439000000
1.0 (F) G 20/1.00A/F 10 0430700000
250 1.6 (F) G 20/1.60A/F 10 0430800000
2.0 (F) G 20/2.00A/F 10 0430900000
2.5 (F) G 20/2.50A/F 10 0431000000
3.15 (F) G 20/3.15A/F 10 0431100000
4.0 (F) G 20/4.00A/F 10 0431200000
5.0 (F) G 20/5.00A/F 10 0431300000
6.3 (F) G 20/6.30A/F 10 0431400000
1
Note: ) The SIBA company also supplies G-type cartridge fuses 5 x 25 with indicators suitable for 450 V shipbuilding
applications.
D.140
Accessories – other functions and colours
Terminals, Z-Series
Cartridge fuses and gauge pieces for Weidmüller fuse terminals
Cartridge fuses
Technical data / Ordering data
for terminal type Blade fuses to DIN 72581-3C Average Nom.
Nom. voltage (V) voltage drop (mV) current (A) Type Qty Order No.
ZS/6-2/ FC... 300 0,5* C 0.5 A / 32 V BL 100 1814720000
130 1 C 1 A / 32 SW 100 1814730000
120 2 C 2 A / 32 V GR 100 1814740000
100 3 C 3 A / 32 V VI 100 1814750000
250 100 4 C 4 A / 32 V RS 100 1814760000
120 5 C 5 A / 32 V HBR 100 1814770000
112 7,5 C 7.5 A / 32 V BR 100 1814780000
85 10 C 10 A / 32 V RT 100 1814790000
85 15 C 15 A / 32 V HBL 100 1814800000
80 20 C 23 A / 32 V GE 100 1814810000
82 25 C 25 A / 32 V NA / WS 100 1814820000
77 30 C 30 A / 32 V HGN 100 1814830000
84 35* C 35 A / 32 V GN 100 1814840000
80 40* C 40 A / 32 V OR 100 1814850000
D
Notes: *Fuses do not comply with DIN 72581-3C
– According to DIN 72581-3C a blade fuse may The whole system must always be considered
only be operated with 80% IN as a continuous for 35/40 A fuses.
1)
load. Do not exceed the voltage range of the fuse.
2)
– Use fuses from Weidmüller with a low power Continuous current through fuse: max. 80% IN
3)
loss/voltage drop! Use the largest possible conductor cross-
– Please note the derating section in order to dissipate the very high thermal
– Do not insert or remove a fuse when the circuit losses of the fuse.
is under load.
– Max. temperature of contacts: 130°C
– Insulating material/Flammability class: Wemid/V0
Isolating plug
Ordering data
Trennstecker
Type Colour Qty Order No.
gelb Wemid
TNST yellow Wemid 25 1833090000
for terminal type
ZTR 2.5...
ZTR 2.5-2
ZDL 2.5/TR
ZDL 2.5/SI
D.141
Module no:0404033 LabelId:0404033 Operator:Phoenix 14:30:32, Donnerstag, 28. Juni 2001
AKG 16 / AKG 35
H ACEI
Pcs.
Description Type Order No. Pkt.
Accessories
Technical data
Dimensional drawing
Block diagram
Selection guide
Circuit breakers
Type iC60A iC60N
380...415 V – 6 – 50 (0.5 to 4 A)
10 (6 to 63 A)
440 V – – – 25 (0.5 to 4 A)
6 (6 to 63 A)
(1) 100 % of Icu for ratings 6 to 25 A under Ue 100 to 133 V AC Ph/Ph and Ue 12 to 60 V AC Ph/N.
IEC/EN 60947-2
DB106604
DB123398
DB116619
IEC/EN 60898-1
bb iC60N circuit breakers are multi-standard circuit breakers which combine the
following functions:
vv circuit protection against short-circuit currents,
vv circuit protection against overload currents,
vv suitable for industrial isolation according to IEC/EN 60947-2, standard.
vv fault tripping indication by a red mechanical indicator in circuit breaker front face.
PB104437-40
PB104450-40
Catalogue numbers
iC60N circuit breaker
Type 1P 2P
1 1 3
2 2 4
Visi-trip window
bb Fault tripping is indicated by a red
mechanical indicator on the front face
bb Large circuit
labelling area
Positive contact indication
bb Suitable for industrial isolation according to
IEC/EN 60947-2 standard.
bb The presence of the green strip guarantees
physical opening of the contacts and allows
operations to be performed on the downstream
circuit in complete safety
3P 4P
1 3 5 1 3 5 7
2 4 6 2 4 6 8
DB122945
DB122946
DB122935
DB118789
DB118787
0.5 to 25 A 2 N.m 1 to 25 mm2 1 to 16 mm2 - Ø 5 mm - -
32 to 63 A 3.5 N.m 1 to 35 mm2 1 to 25 mm2 50 mm2 3 x 16 mm2 3 x 10 mm2
Technical data
Main characteristics
DB123310
D curve 12 In ± 20 %
Utilization category A
According to IEC/EN 60898-1
Limitation class 3
Rated making and breaking capacity of an Icn1 = Icn
individual pole (Icn1)
Additional characteristics
Indifferent position of installation.
Degree of protection Device only IP20
(IEC 60529) Device in modular IP40
enclosure Insulation class II
IP20 IP40
DB123314
Weight (g)
Circuit-breaker
Type iC60N
1P 125
2P 250
3P 375
4P 500
Dimensions (mm)
78.5
4P 72
DB123392
69.5
3P 54
50
1P+N / 2P 36
5.5
1P 18
4.4
94 85 45
64
4.6
DB122945
DB122946
DB122935
DB118789
DB118787
iC60 0.5 to 25 A 2 N.m 1 to 25 mm2 1 to 16 mm2 - Ø 5 mm - -
32 to 63 A 3.5 N.m 1 to 35 mm2 1 to 25 mm2 50 mm2 3 x 16 mm2 3 x 10 mm2
Vigi iC60 25 A 2 N.m 1 to 25 mm2 1 to 16 mm2 - - - -
40 to 63 A 3.5 N.m 1 to 35 mm2 1 to 25 mm2
iID 16 to 100 A 3.5 N.m 1 to 35 mm2 1 to 25 mm2 50 mm2 Ø 5 mm 3 x 16 mm2 3 x 10 mm2
Mounting accessories
12 Sealable terminal shields 1P (set of 2) A9A26975
for top and bottom 2P (set of 2) A9A26976
connection
3P 1P + 2P
4P 2P + 2P
13 Interpole barrier (set of 10) A9A27001
14 Screw shields 4P (set of 20) A9A26981
14' Screw shields Vigi iC60 (set of 12) A9A26982
15 Clip-on terminal markers see module CA907001
16 9 mm spacer A9A27062
17 Padlocking device (set of 10) A9A26970
18 Plug-in base A9A27003
19 Rotary handle
With handle black A9A27005
With handle red A9A27006
Adapter mechanism without handle A9A27008
Electrical auxiliaries
Indication
4 iOF/SD+OF auxiliary contact A9A26929
(OF+SD or OF+OF combination switch) Auxiliary contacts Tripping devices
5 iSD fault indicating contact A9A26927
6 iOF open/close auxiliary contact A9A26924
Tripping devices
2 iMN undervoltage release see module CA907002
or iMNs undervoltage release
delayed or iMNx
undervoltage release with
external feeding
3 Shunt release iMX, iMX+OF see module CA907002
overvoltage release iMSU
Vigi iC60
Tripping devices must be mounted first.
1 Vigi iC60 add-on residual see module CA902005 Respect specified position for SD functions.
current device
Tripping
Auxiliaries iMN iMNs iMNx iMSU
Type Undervoltage release Overvoltage release
PB104478-35
PB104480-35
PB104479-35
Function
bb Trips the device with which it is combined when its input voltage decreases bb Switches off the power supply
(between 70 % and 35 % Un). Prevents device closing again until its input voltage is restored by opening the breaker with
which it is combined, in the
event that the phase/neutral
voltage is exceeded (loss of
neutral). For a four-phase
network, use three iMSU tripping
auxiliaries
bb Not tripping on bb Separate input and power bb Tripping bb Tripping
transient voltage supply voltage: voltage:
dip (up to 0.2 s) 275 V AC 255 V AC
Wiring diagrams
DB118804
DB118805
DB118806
Use
bb Emergency stoppage by normally closed push button bb Emergency stoppage with bb Protection of equipment
bb Ensures the safety of power supply circuits for several machines fail-safe principle against overvoltages on the
by preventing "uncontrolled" restarting bb Insensitive to control circuit electrical network
voltage variation to increase (neutral conductor break)
service continuity bb Voltage monitoring between
phase and neutral conductors
Catalogue numbers A9A26960 A9A26961 A9A26959 A9A26963 A9A26969 A9A26971 A9A26979 A9A26479
Technical specifications
Rated voltage V AC 220…240 48 115 220…240 220…240 380…415 230 230
(Ue) V DC – 48 – – –
Operating Hz 50/60 400 50/60 50/60 50/60
frequency
Red mechanical indicator On front face On front face On front face On front face
Test function – – – –
Width in 9 mm modules 2 2 2 2
Operating current – – – –
Number of contacts – – – –
Operating °C -35…+70 -35…+70 -35…+70 -35…+70
temperature
Storage °C -40…+85 -40…+85 -40…+85 -40…+85
temperature
Indication
iMX iMX+OF iOF iSD iOF/SD+OF
Shunt release Open/close Fault indicating contact Double open/close or
auxiliary contact fault indicating contact
With Open/Close auxiliary contact
PB104496-35
PB104481-35
PB104474-35
PB104476-35
PB104475-35
bb Trips the breaker when powered bb Changeover contact bb Changeover contact bb The iOF/SD+OF auxiliary
indicates "open" or "closed" indicates position of the is a 2-in-1 product: via a
position of the breaker breaker; upon: mechanical selector switch,
vv electrical fault it provides two contacts,
vv action on tripping auxiliary OF+SD or OF+OF
bb Same indication as
VISI-TRIP
DB118808
DB118810
DB118811
DB118812
DB118813
U>
OF position SD position
bb Emergency stoppage by bb Emergency stoppage by bb Remote indication of bb Remote indication of bb Remote indication of
normally open push button normally open push button the position of the tripping upon a fault of the position and/or tripping upon
bb Remote indication of the associated breaker associated breaker a fault of the associated
position of the associated breaker breaker
On front face On front face On front face On front face On front face
– – On toggle On toggle On toggle
2 2 1 1 1
– y 24 V DC 6A 24 V DC 6A
48 V DC 2A 48 V DC 2A
y 130 V DC 1A 60 V DC 1.5 A
y 240 V AC 6A 130 V DC 1A
415 V AC 3A 240 V AC 6A
415 V AC 3A
– 1 NO/NC 1 NO/NC 1 NO/NC 1 NO/NC + 1 NO/NC
-35…+70 -35…+70 -35…+70 -35…+70 -35…+70
t The following curves show the total fault current breaking time, depending on its
amperage. For example: based on the curve on page 3, an iC60 circuit breaker of
curve C, 20 A rating, will interrupt a current of 100 A (5 times the rated current In) in:
Thermal tripping bb 2 seconds at least
limits bb 7 seconds at most.
iC60N/H/L ratings up to 4 A
Curve B Curve C
1000 1000
100 100
10 10
t(s) t(s)
1 1
0,1 0,1
0,01 0,01
0,001 0,001
1 10 1 10
I / In I / In
Curve D
1000
100
10
t(s)
0,1
0,01
0,001
1 10
I / In
iC60N/H/L ratings 6 to 63 A
Curve B Curve C
1000 1000
100 100
10 10
t(s) t(s)
1 1
0,1 0,1
0,01 0,01
0,001 0,001
1 10 1 10
I / In I / In
Curve D
1000
100
10
t(s)
0,1
0,01
0,001
1 10
I / In
4
Analog Modules
Reference Manual 5
Special Signal Modules
6
The following supplements are part of this documentation: Interface Modules
Appendices
Parameter Sets for
Signal Modules
A
Diagnostics Data of
Signal Modules
B
Dimension Drawings
C
Spare Parts and Accessories
for S7-300 Modules
D
This manual is part of the documentation package
with the order numbers: Guidelines for Handling Electro-
Programmable Controller S7-300: static Sensitive Devices (ESD)
E
6ES7398-8FA10-8BA0
List of Abbreviations
F
ET 200M Distributed I/O Device:
6ES7153-1AA00-8BA0
Glossary, Index
Edition 02/2004
A5E00105505-03
Safety Guidelines
This manual contains notices intended to ensure personal safety, as well as to protect the products and
connected equipment against damage. These notices are highlighted by the symbols shown below and
graded according to severity by the following texts:
Danger
! indicates that death, severe personal injury or substantial property damage will result if proper precautions
are not taken.
Warning
! indicates that death, severe personal injury or substantial property damage can result if proper
precautions are not taken.
Caution
! indicates that minor personal injury can result if proper precautions are not taken.
Caution
indicates that property damage can result if proper precautions are not taken.
Notice
draws your attention to particularly important information on the product, handling the product, or to a
particular part of the documentation.
Qualified Personnel
Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are
defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and
systems in accordance with established safety practices and standards.
Correct Usage
Note the following:
Warning
! This device and its components may only be used for the applications described in the catalog or the
technical description, and only in connection with devices or components from other manufacturers which
have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and installed
correctly, and operated and maintained as recommended.
Trademarks
SIMATIC, SIMATIC HMI and SIMATIC NET are registered trademarks of SIEMENS AG.
Third parties using for their own purposes any other names in this document which refer to trademarks
might infringe upon the rights of the trademark owners.
Approbations
Refer to Section 1.1 Standards and approvals.
CE Approval
Refer to Section 1.1 Standards and approvals.
Standards
Refer to Section 1.1 Standards and approvals.
S7-300
Instruction List The instruction set lists of the CPUs and their
• CPU 312 IFM – 318-2 DP execution times.
• CPU 31xC and CPU 31x A list of executable blocks (OBs/SFCs/SFBs)
and their execution times.
Getting Started Getting Started documents use a concrete
• CPU 31x: Commissioning example to guide you through the individual
commissioning steps until you have a
• CPU 31xC: Commissioning
functioning application.
• CPU 31xC: Positioning with analog output
• CPU 314C: Positioning with digital output
• CPU 31xC: Counting
• CPU 31xC: Rules
• CPU 31xC: Point-to-point connection
• CPU 317-2 PN/DP: Configuration of the PROFInet
interface X2
ET 200M
Navigation
To help you find special information quickly, the manual contains the following
access aids:
• At the start of the manual you will find a complete table of contents and a list of
the diagrams and tables that appear in the manual.
• An overview of the contents of each section is provided in the left column on
each page of each chapter.
• You will find a glossary in the appendix at the end of the manual. The glossary
contains definitions of the main technical terms used in the manual.
• At the end of the manual you will find a comprehensive index which gives you
fast access to the information you need.
Additional support
Please contact your local Siemens representative if you have any queries about
the products described in this manual.
http://www.ad.siemens.com/automation/partner
Training center
We offer a range of relevant courses to help you to get started with the SIMATIC
S7 programmable controller. Please contact your local training center or the central
training center in Nuremberg, D 90327 Germany.
Phone: +49 (911) 895-3200.
Internet: http://www.sitrain.com
Nuernberg
Johnson City
Beijing
Technical Support
Worldwide (Nuernberg)
Technical Support
The languages of the SIMATIC Hotlines and the authorization hotline are generally German and English.
Figures
2-1 Wiring Schematic of the PS 305 Power Supply Module (2 A) . . . . . . . . . . 2-3
2-2 Basic Circuit Diagram of the PS 305 Power Supply Module (2 A) . . . . . . 2-5
2-3 Wiring Schematic of the PS 307 Power Supply Module (2 A) . . . . . . . . . . 2-6
2-4 Basic Circuit Diagram of the PS 307 Power Supply Module (2 A) . . . . . . 2-7
2-5 Wiring Schematic of the PS 307 Power Supply Module (5 A) . . . . . . . . . . 2-10
2-6 Basic Circuit Diagram of the PS 307 Power Supply Module (5 A) . . . . . . 2-10
2-7 Wiring Schematic of the PS 307 Power Supply Module (10 A) . . . . . . . . . 2-14
2-8 Basic Circuit Diagram of the PS 307 Power Supply Module (10 A) . . . . . 2-15
3-1 Module View and Block Diagram of the Digital Input Module SM 321;
DI 32 x 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-2 Terminal assignment of the SM 321; DI 32 x 24 VDC . . . . . . . . . . . . . . . . . 3-14
3-3 ModuleView and Block Diagram of Digital Input Module SM 321;
DI 32 x 20 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-4 Module View and Block Diagram of Digital Input Module SM 321;
DI 16 x 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-5 Module view and block diagram of the SM 321;
DI 16 x 24VDC High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-6 Module View and Block Diagram of Digital Input Module SM 321;
DI 16 x 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3-7 Terminal assignment for redundant supply of encoders of SM 321;
DI 16 x VDC 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-8 Terminal assignment for resistive circuit of the encoder of the SM 321;
DI 16 x 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-9 Start Information of OB 40: Which Event Has Triggered
the Hardware Interrupt at the Limit Value . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
3-10 Module View and Block Diagram of Digital Input Module SM 321;
DI 16 x 24 VDC (Source Input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3-11 Module View and Block Diagram of Digital Input Module SM 321;
DI 16 x 24/48VUC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3-12 Module View and Block Diagram of SM 321; DI 16 x 48-125 VDC . . . . . . 3-38
3-13 Module View and Block Diagram of the SM 321; DI 16 x 120/230VAC . . 3-40
3-14 Module View and Block Diagram of the SM 321; DI 8 x 120/230 VAC . . . 3-42
3-15 Module View and Block Diagram of the SM 321;
DI 8 x 120/230 VAC ISOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-16 Module View and Block Diagram of Digital Output Module SM 322;
DO 32 x 24 VDC/0.5 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
3-17 Terminal Assignment of the SM 322; DO 32 x 24 VDC . . . . . . . . . . . . . . . . 3-47
3-18 Terminal assignment and block diagram of the SM 322;
D0 32 x VAC 120/230 /1 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
3-19 Terminal assignment of the SM 322; DO 32 x AC 120/230 V/1 A . . . . . . 3-51
3-20 Module View and Block Diagram of the SM 322; DO 16 x 24 VDC/0.5 A 3-54
3-21 Module View and Block Diagram of the SM 322;
DO 16 x 24 VDC/0.5 A High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
3-22 Module View and Block Diagram of SM 322; DO 16 x 24/48 VUC . . . . . . 3-60
3-23 Module View and Block Diagram of the SM 322;
DO 16 x 120/230 VAC/1 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
3-24 Module View and Block Diagram of Digital Output Module SM 322;
DO 8 x 24 VDC/2 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
3-25 Module view of the SM 322; DO 8 x 24 V DC/0.5 A . . . . . . . . . . . . . . . . . . 3-73
3-26 Block Diagram of the SM 322; DO 8 x DC 24 V/0.5 A . . . . . . . . . . . . . . . . 3-74
3-27 Module View and Block Diagram of the SM 322;
DO 8 x 48-125 VDC/1.5 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
3-28 Module View and Block Diagram of the SM 322;
DO 8 x 120/230 VAC/2 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
C-7 Dimension Drawing of the Rail with 530 mm Standard Width . . . . . . . . . . C-5
C-8 Dimension Drawing of the Rail with 830 mm Standard Width . . . . . . . . . . C-5
C-9 Dimension Drawing of the 2000 mm Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
C-10 Complete Dimension Drawing of a Rail for “Insert and Remove” Function
with Active Bus Module, S7-300 Module and Explosion-proof Partition . . C-7
C-11 Dimension Drawing of the Active Bus Modules . . . . . . . . . . . . . . . . . . . . . . C-8
C-12 Power Supply Module PS 307; 2 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
C-13 Power Supply Module PS 307; 5 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
C-14 Power Supply Module PS 307; 10 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
C-15 Dimension Drawing of the Power Supply Module PS 307; 5 A
with CPUs 313/314/315/315-2 DP. Front View . . . . . . . . . . . . . . . . . . . . . . . C-11
C-16 Dimension Drawing of the Power Supply Module PS 307; 5 A
with CPUs 313/314/315/315-2 DP. Side View . . . . . . . . . . . . . . . . . . . . . . . C-12
C-17 Interface Module IM 360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13
C-18 Interface Module IM 361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13
C-19 Interface Module IM 365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
C-20 Signal Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
C-21 2 Signal Modules with Shield Connecting Element . . . . . . . . . . . . . . . . . . . C-16
C-22 SIMATIC TOP connect, 3-tier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17
C-23 SIMATIC TOP connect, 2-tier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17
C-24 SIMATIC TOP connect, 1-tier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
C-25 RS 485 Repeater on Standard Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
C-26 RS 485 repeater on S7-300 rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
E-1 Electrostatic Voltages which Can Build up on a Person . . . . . . . . . . . . . . . E-3
Tables
1-1 Use in an Industrial Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2 Pulse-Shaped Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 Sinusoidal Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-4 Shipping and Storage Conditions for Modules . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-5 Mechanical Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-6 Ambient Mechanical Conditions Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-7 Climatic Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1-8 Test Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-9 Rated Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1-10 SIPLUS S7-300 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1-11 SIPLUS S7-300 Modules Ambient Mechanical Conditions Test . . . . . . . . 1-16
1-12 SIPLUS S7-300 Modules Climatic Conditions . . . . . . . . . . . . . . . . . . . . . . . 1-17
2-1 Reaction of the PS 305 Power Supply Module (2 A)
to Atypical Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-2 Reaction of the PS 307 Power Supply Module (2 A)
to Atypical Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2-3 Reaction of the PS 307 Power Supply Module (5 A)
to Atypical Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2-4 Reaction of the PS 307 Power Supply Module (10 A)
to Atypical Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
3-1 Digital Input Modules: Characteristics at a Glance . . . . . . . . . . . . . . . . . . . 3-4
3-2 Digital Input Modules: Characteristics at a glance (continued) . . . . . . . . . 3-5
3-3 Digital Output Modules: Characteristics at a Glance . . . . . . . . . . . . . . . . . . 3-6
3-4 Digital Output Modules: Characteristics at a glance (continued) . . . . . . . . 3-7
3-5 Relay Output Modules: Characteristics at a Glance . . . . . . . . . . . . . . . . . . 3-8
3-6 Digital Input/Output Modules: Characteristics at a Glance . . . . . . . . . . . . . 3-9
3-7 Sequence of Steps from Choosing to Commissioning the Digital Module 3-10
3-8 Parameters of the SM 321; DI 16 x VDC 24 . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3-9 Assigning Interrupt Parameters to the Inputs of the SM 321;
DI 16 x VDC 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-10 Tolerances of the Input Delays of SM 321; DI 16 x VDC 24 . . . . . . . . . . . . 3-28
3-11 Dependencies of Input Values on the Operating Mode
of the CPU and Supply Voltage L+ of the SM 321; DI 16 x VDC 24 . . . . . 3-29
3-12 Diagnostic Messages of the SM 321; DI 16 x VDC 24 . . . . . . . . . . . . . . . . 3-29
3-13 Diagnostic Messages of the SM 321; DI 16 x DC 24 V,
Causes of Error and Remedial Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3-14 Data record no. 0 (static parameters): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
3-15 Data record no. 1 (dynamic parameters): . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
3-16 Structure of the data record for SM 322 DO 16 x UC 24/48 V . . . . . . . . . . 3-64
3-17 System diagnostics for SM 322 DO 16 x UC 24/48 V . . . . . . . . . . . . . . . . . 3-64
3-18 Parameters of the SM 322; DO 8 x 24 VDC/0.5 A . . . . . . . . . . . . . . . . . . . . 3-76
3-19 Dependence of the output values on the operating mode of the
CPU and on the supply voltage L+ of the SM 322; DO 8 x 24 VDC/0.5 A. 3-77
3-20 Diagnostic Messages of the SM 322; DO 8 x 24 VDC/0.5 A . . . . . . . . . . . 3-78
3-21 Diagnostic Messages of the SM 322; DO 8 x 24 VDC/0.5 A,
Causes of Error and Remedial Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
3-22 Parameters of the SM 322; DO 8 x 120/230 VAC/2 A ISOL . . . . . . . . . . . 3-90
3-23 Diagnostic Messages of the SM 322; DO 8 x 120/230 VAC/2 A ISOL . . 3-91
3-24 Diagnostic messages of the SM 322; DO 8 x 120/230 VAC/2 A ISOL,
error causes and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-91
3-25 Parameters of the SM 322; DO 8 x Rel. 230 VAC/5A . . . . . . . . . . . . . . . . . 3-104
3-26 Diagnostic Messages of the SM 322; DO 8 x Rel. AC 230 VDC/0.5 A . . 3-104
3-27 Diagnostic messages of the SM 322; DO 8 x Rel. 230 VAC/5A,
error causes and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-105
In this chapter
CE approval
The S7-300 programmable logic controller meets the requirements and
safety-related requirements of the following EU directives and conforms with the
harmonized European standards (EN) for programmable controllers announced in
the Official Journals of the European Community:
• 73/23/EEC “Electrical Equipment Designed for Use between Certain Voltage
Limits” (Low-Voltage Directive)
• 89/336/EEC “Electromagnetic Compatibility” (EMC Directive)
• 94/9/EU “Devices and protection systems for use as prescribed in potentially
explosive areas” (Guidelines for Explosion Protection)
UL approval
Underwriters Laboratories Inc. in accordance with
• UL 508 (Industrial Control Equipment)
CSA approval
Canadian Standards Association in accordance with
• C22.2 No. 142 (Process Control Equipment)
or
Underwriters Laboratories Inc. in accordance with
UL 508 (Industrial Control Equipment)
CSA C22.2 No. 142 (Process Control Equipment)
or
Note
The currently applicable approvals can be found on the nameplate of the particular
module.
FM approval
Factory Mutual Research (FM) in accordance with
Approval Standard Class Number 3611, 3600, 3810
APPROVED for use in
Class I, Division 2, Group A, B, C, D Tx;
Class I, Zone 2, Group IIC Tx
II 3 G EEx nA II T4..T5
IEC 61131
The S7-300 programmable logic controller meets the requirements and criteria of
standard IEC 61131-2 (Programmable Controllers, Part 2: Equipment
Requirements and Tests).
Shipbuilding approval
Classification Societies:
• ABS (American Bureau of Shipping)
• BV (Bureau Veritas)
• DNV (Det Norske Veritas)
• GL (Germanischer Lloyd)
• LRS (Lloyds Register of Shipping)
• Class NK (Nippon Kaiji Kyokai)
Warning
! Personal injury or property damage can result.
In areas subject to danger of explosion, personal injury or property damage can
result if you withdraw connectors while an S7-300 is in operation.
Always isolate the S7-300 in areas subject to danger of explosion before
withdrawing connectors.
Introduction
In this section you will find details of the noise immunity of S7-300 modules and
details of radio interference suppression.
The S7-300 modules satisfy, among other things, the requirements of the law
applicable to EMC on the European domestic market.
Definition of “EMC”
Electromagnetic compatibility (EMC) is the ability of an electrical installation to
function satisfactorily in its electromagnetic environment without interfering with
that environment.
Pulse-shaped interference
The following table shows the electromagnetic compatibility of modules compared
to pulse-shaped disturbance variables. A requirement for this is that the S7-300
system complies with the specifications and directives on electric design.
Additional measures
If you want to connect an S7-300 system to the public network, you must ensure
Limit Value Class B in accordance with EN 55022.
Sinusoidal interference
The table below shows the EMC behavior of the S7-300 modules with regard to
sinusoidal disturbance variables.
Warning
! Improper handling of backup batteries can result in injury and damage to property.
If backup batteries are not treated properly, they can explode and cause severe
burning.
Observe the following rules when handling backup batteries used in the S7-300
programmable logic controller:
• never charge them
• never heat them
• never throw them in the fire
• never damage them mechanically (drill, squeeze, etc.)
Operating conditions
S7-300 systems are intended for stationary use in locations protected against the
weather. The operating conditions surpass the requirements of DIN IEC 60721-3-3.
• Class 3M3 (mechanical requirements)
• Class 3K3 (climatic requirements)
Reducing vibrations
If your S7-300 modules are exposed to severe shock and/or vibrations, you must
take the appropriate measures to reduce the acceleration and/or amplitude,
respectively.
We recommend that you install the S7-300 on vibration-damping materials
(for example, rubber-metal antivibration mountings).
Climatic conditions
You can use S7-300s under the following climatic conditions:
Test voltages
Insulation stability must be demonstrated in the type test with the following test
voltages in accordance with IEC 61131-2:
Protection class
Protection Class I according to IEC 60536 – in other words, protective conductor
connection to rail necessary
Definition
SIPLUS S7-300 modules are modules that can be used under extended
environmental conditions. Extended environmental conditions mean:
• operation possible at temperatures from –25°C to +60°C
• occasional, brief condensation permitted
• increased mechanical stress permissible
Climatic conditions
You can use SIPLUS S7-300 modules under the following climatic conditions:
Operating category: according to IEC 721 3-3, Class 3K5.
In this chapter
Section Topic
1.9.1 Using the ET 200M / S7-300 in a Zone 2 potentially explosive area
1.9.2 Use of the ET 200M / S7-300 in a Zone 2 Hazardous Area
1.9.3 Utilisation de l’ET 200M / S7-300 dans un environnement à risque d’explosion
en zone 2
1.9.4 Aplicación del ET 200M / S7-300 en áreas con peligro de explosión, zona 2
1.9.5 Impiego dell’ET 200M / S7-300 nell’area a pericolo di esplosione zona 2
1.9.6 Gebruik van de ET 200M / S7-300 in het explosieve gebied zone 2
1.9.7 Brug af ET 200M / S7-300 i det eksplosionsfarlige område zone 2
1.9.8 ET 200M / S7-300:n käyttö räjähdysvaarannetuilla alueilla, vyöhyke 2
1.9.9 Användning av ET 200M / S7-300 i explosionsriskområde zon 2
1.9.10 Uso do ET 200M / S7-300 em área exposta ao perigo de explosão, zona 2
1.9.11 p ET 200M / S
Zone 2
Hazardous areas are divided up into zones. The zones are distinguished according
to the probability of the existence of an explosive atmosphere.
Below you will find important information on the installation of the ET 200M
distributed I/O device and the SIMATIC S7-300 in a hazardous area.
Further Information
You will find further information on the ET 200M and the various S7-300 modules
in the manual.
Production Location
Siemens AG, Bereich A&D
Werner-von-Siemens-Straße 50
92224 Amberg
Germany
Certification
II 3 G EEx nA II T3 .. T6 to EN 50021 : 1999
Test number: KEMA 02ATEX1096 X
Note
Modules with II 3 G EEx nA II T3 .. T6 certification can only be used in
SIMATIC S7-300/ET 200M automation systems belonging to equipment
category 3.
Maintenance
If repair is necessary, the affected module must be sent to the production location.
Repairs can only be carried there.
Special Conditions
1. The ET 200M distributed I/O device and the SIMATIC S7-300 must be installed
in a cabinet or metal housing. These must comply with the IP 54 degree of
protection as a minimum. The environmental conditions under which the
equipment is installed must be taken into account. There must be a
manufacturer's declaration for zone 2 available for the housing (in accordance
with EN 50021).
2. If a temperature of > 70 °C is reached in the cable or at the cable entry of this
housing under operating conditions, or if a temperature of > 80 °C can be
reached at the junction of the conductors under operating conditions, the
temperature-related properties of the cables must correspond to the
temperatures actually measured.
3. The cable entries used must comply with the required IP degree of protection
and Section 7.2 (in accordance with EN 50021).
4. All devices (including switches, etc.) that are connected to the inputs and
outputs of fail-safe signal modules must be approved for EEx nA or EEx nC
explosion protection.
5. Steps must be taken to ensure that the rated voltage through transients cannot
be exceeded by more than 40 %.
6. Ambient temperature range: 0° C to 60° C
7. A sign containing the following warning must be put up inside the housing in an
easily visible position when the housing is opened:
Warning
The housing can only be opened for a short time (e.g. for visual diagnostics). If
you do this, do not operate any switches, remove or install any modules or
disconnect any electrical cables (plug-in connections).
You can disregard this warning if you know that the atmosphere is not
hazardous (i.e. there is no risk of explosion).
Additional information
Appendix A describes the structure of the parameter sets (data records 0, 1 and
128) in the system data. You must be familiar with this configuration if you want to
modify the parameters of the modules in the STEP 7 user program.
Appendix B describes the structure of the diagnostic data (data records 0 and 1) in
the system data. You must be familiar with this configuration if you want to
evaluate the diagnostic data of the modules in the STEP 7 user program.
In this chapter
Introduction
The following tables summarize the most important characteristics of the digital
modules. This overview is intended to make it easy to choose the suitable module
for your task.
Number of inputs 32 DI; 32 DI; 16 DI; 16 DI; isolated 16 DI; isolated in 16 DI,
isolated in isolated in isolated in in groups of 16 groups of 16 source input,
groups of 16 groups of 8 groups of 16 isolated in
groups of 16
Introduction
The following table contains the tasks that you have to perform one after the other
to commission digital modules successfully.
The sequence of steps is a suggestion, but you can perform individual steps either
earlier or later (for example, assign parameters to the module) or install other
modules or install, commission etc. other modules in between times.
Sequence of steps
Table 3-7 Sequence of Steps from Choosing to Commissioning the Digital Module
Introduction
Digital modules can have different characteristics. You can set the characteristics
of dome modules by means of parameter assignment.
The information contained in this section refers only to the programmable digital
modules:
• Digital input module SM 321; DI 16 x DC 24 V with process and diagnosis
alarm, synchronous; (6ES7321-7BH01-0AB0)
• Digital input module SM 322; DO 8 x VDC 24/0.5 A with diagnostic interrupt
(6ES7322-8BF00-0AB0)
• Digital output module SM 322; DO 8 x 120/230 VAC /2A ISOL
(6ES7322-5FF00-0AB0)
• Relay output module SM 322; DO 8 x Rel. 230 VAC /5A
(6ES7322-5HF00-0AB0)
• Digital Input/Output Module SM 327; DI 8/DX 8 x VDC 24/0.5 A
(6ES7327-1BH00-0AB0)
Introduction
The information contained in this section refers only to the digital modules with
diagnostics capability. For the S7-300, these modules are as follows:
• Digital input module SM 321; DI 16 x DC 24 V with hardware and diagnostic
interrupts, clocked; (6ES7321-7BH01-0AB0)
• Digital Output Module SM 322; DO 16 x 24/48 VUC
(6ES7322-5GH00-0AB0)
• Digital Output Module SM 322; DO 8 x DC 24 V/0.5 A with diagnostic interrupt
(6ES7322-8BF00-0AB0)
• Digital output module SM 322; DO 8 x 120/230 VAC /2A ISOL
(6ES7322-5FF00-0AB0)
• Relay output module SM 322; DO 8 x Rel. 230 VAC /5A
(6ES7322-5HF00-0AB0)
Characteristics
The digital input module SM 321; DI 32 x 24 VDC has the following salient
features:
• 32 inputs, isolated in groups of 16
• 24 VDC rated input voltage
• Suitable for switches and two / three / four-wire BEROs (proximity switches).
Backplane bus
interface
24V 24V
Channel
number
Status display – green
Figure 3-1 Module View and Block Diagram of the Digital Input Module SM 321; DI 32 x 24 VDC
Order number
6ES7322-1BL00-0AA0
Characteristics
The digital output module SM 322; DO 32 x 24 VDC/0.5 A has the following salient
features:
• 32 outputs, isolated in groups of 8
• 0.5 A output current
• 24 VDC rated load voltage
• Suitable for solenoid valves, DC contactors and indicator lights
Note
When connecting the 24 V power supply via a mechanical contact, the outputs of
the SM 322; DO 32 x DC 24 V/0.5 A carry a “1” signal for approximately 50 s for
reasons associated with the circuitry.
1 L+ 3 L+
24 V 24 V
M M
Backplane bus
interface
1M 3M
2L+ 4 L+
24 V 24 V
M M
2M 4M
Channel
number
Status display -green
Figure 3-16 Module View and Block Diagram of Digital Output Module SM 322; DO 32 x 24 VDC/0.5 A
Terminal assignment
The following figure shows the assignment of the channels to the addresses.
Additional information
Appendix A describes the structure of the parameter sets (data records 0, 1 and
128) in the system data. You must be familiar with this configuration if you want to
modify the parameters of the modules in the STEP 7 user program.
Appendix B describes the structure of the diagnostic data (data records 0 and 1) in
the system data. You must be familiar with this configuration if you want to
evaluate the diagnostic data of the modules in the STEP 7 user program.
In this chapter
Introduction
The following tables summarize the most important characteristics of the analog
modules. This overview is intended to make it easy to choose the suitable module
for your task.
Measuring Adjustable for each Adjustable for each Adjustable for each Adjustable for each
Method channel group: channel group: channel group: channel:
• Voltage • Voltage • Voltage
• Current • Current • Current • Voltage
• Current
• Resistors
• Temperature
Selection of Arbitrary, per Arbitrary, per Arbitrary, per Arbitrary,
measuring channel group channel group channel group per channel
range
Supports No No Yes No
clocked
operation
Programmable Yes Yes Yes No
diagnostics
Diagnostic Adjustable Adjustable Adjustable No
interrupt
Limit value Adjustable for Adjustable for Adjustable for No
monitoring 2 channels 8 channels 2 channels
Hardware Adjustable Adjustable Adjustable No
interrupt upon
limit violation
Hardware No Yes No No
interrupt at end
of cycle
Potential Galvanic isolation Galvanic isolation Galvanic isolation Galvanic isolation
relationships to: to: to: to:
• CPU • CPU • CPU • CPU
• Load voltage (not
for 2-DMU)
Permitted 50 VDC 60 VDC 11 VDC 2.0 VDC
potential
difference
between the
inputs (ECM)
Special – - – –
Features
Sign Sign
2-DMU 2-wire transmitter
Introduction
The following table contains the tasks that you have to perform one after the other
to commission analog modules successfully.
The sequence of steps is a suggestion, but you can perform individual steps either
earlier or later (for example, assign parameters to the module) or install other
modules or install, commission etc. other modules in between times.
Sequence of steps
Table 4-5 Sequence of Steps from Choosing to Commissioning the Analog Module
Introduction
This section describes the analog values for all the measuring ranges and output
ranges which you can use with the analog modules.
Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Value of bits 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20
Sign
The sign of the analog value is always contained in bit number 15:
• “0” ³ )
• “1” ³ *
Example
In the following example you can see how the positions not padded with “0” are
written for low resolution.
Table 4-6 Example: Bit pattern of a 16-bit and a 13-bit analog value
Introduction
The tables in this chapter contain the measured value representations for the
various measuring ranges of the analog input modules. The values in the tables
apply to all modules with the corresponding measuring ranges.
Measured-value resolution
The resolution of the analog values may differ, depending on the analog module
and its parameterization. With resolutions < 15 bits, the bits indicated by “x” are set
to “0”.
Note: This resolution does not apply to temperature values. The converted
temperature values are the result of a conversion in the analog module (see Tables
4-16 to 4-31).
Table 4-15 Analog Value Representation for Resistance Type Transmitters from 10 k
and from 150 to 600
Table 4-16 Analog value representation for RTD Resistance Temperature Detectors PT 100, 200, 500,
1000
Table 4-17 Analog value representation for RTD Resistance Temperature Detectors Pt 100, 200, 500,
1000
Table 4-18 Analog value representation for RTD Resistance Temperature Detectors Ni100, 120, 200, 500,
1000, LG-Ni 1000
Table 4-19 Analog value representation for RTD Resistance Temperature Detectors Ni 100, 120, 200,
500, 1000, LG-Ni 1000
Table 4-20 Analog Value Representation for RTD Resistance Temperature Detectors Cu 10
Table 4-21 Analog Value Representation for RTD Resistance Temperature Detectors Cu 10
Cu 10 Units Cu 10 Units
climate climate
in 5C
C decimal hexa- in 5F
F decimal hexa- Range
(1 digit = decimal (1 digit = decimal
0.015C) 0.01 5F)
> 180.00 32767 7FFFH >325.11 32767 7FFFH Overflow
180.00 18000 4650H 327.66 32766 7FFEH
: : : : : : Overrange
150.01 15001 3A99H 280.01 28001 6D61AH
150.00 15000 3A98H 280.00 28000 6D60H
: : : : : : Rated range
–50.00 –5000 EC78H –58.00 –5800 E958H
–50.01 –5001 EC77H –58.01 –5801 E957H
: : : : : : Underrange
–60.00 –6000 E890H –76.00 –7600 E250H
< –60.00 –32768 8000H < –76.00 –32768 8000H Underflow
: : : : : : : : : Underrange
–120.0 –1200 FB50H –184.0 –1840 F8D0H 153.2 1532 05FCH
< –120.0 –32768 8000H < –184.0 –32768 8000H <153.2 32768 8000H Underflow
Units Units
Type C Type C Range
in 5C decimal hexa- in 5F decimal hexa-
decimal decimal
>2500.0 32767 7FFFH >3276.6 32767 7FFFH Overflow
2500.0 25000 61A8H 3276.6 32766 7FFEH
: : : : : : Overrange
2315.1 23151 5A6FH 2786.6 27866 6CDAH
2315.0 23150 5A6EH 2786.5 27865 6CD9H
: : : : : : Rated range
0.0 0 0000H 32.0 320 0140H
0.1 –1 FFFFH 31.9 319 013FH
: : : : : : Underrange
–120.0 –1200 FB50H –184.0 –1840 F8D0H
< –120.0 –32768 8000H < –184.0 –32768 8000H Underflow
>2019.0 32767 7FFFH >3276.6 32767 7FFFH >2292.2 32767 7FFFH Overflow
2019.0 20190 4EDEH 3276.6 32766 7FFEH 2292.2 22922 598AH
: : : : : : : : : Overrange
1770.0 17770 4524H 3218.0 32180 7DB4H 2043.2 20432 4FD0H
1769.0 17690 451AH 3216.2 32162 7DA2H 2042.2 20422 4FC6H
Rated
: : : : : : : : :
range
–50.0 –500 FE0CH –58.0 –580 FDBCH 223.2 2232 08B8H
–51.0 –510 FE02H –59.8 –598 FDAAH 222.2 2222 08AEH
: : : : : : : : : Underrange
–170.0 –1700 F95CH –274.0 –2740 F54CH 103.2 1032 0408H
< –170.0 –32768 8000H < –274.0 –32768 8000H < 103-2 < 1032 8000H Underflow
Introduction
The tables in this chapter contain the analog value representation for output
channels of the analog output modules. The values in the tables apply to all
modules with the corresponding output ranges.
w32512 0 % 0 1 1 1 1 1 1 1 x x x x x x x x Overflow
32511 117.589 0 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 Over
range
27649 w100.004 0 1 1 0 1 1 0 0 0 0 0 0 0 0 0 1
27648 100.000 0 1 1 0 1 1 0 0 0 0 0 0 0 0 0 0
1 0.003617 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
0 0.000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Rated
range
–1 –0.003617 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
–27648 –100.000 1 0 0 1 0 1 0 0 0 0 0 0 0 0 0 0
–27649 v100.004 1 0 0 1 0 0 1 1 1 1 1 1 1 1 1 1 Under
range
–32512 –117.593 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0
v32513 0 % 1 0 0 0 0 0 0 0 x x x x x x x x Underflow
w32512 0 % 0 1 1 1 1 1 1 1 x x x x x x x x Over-
flow
32511 117.589 0 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 Over-
range
27649 w100.004 0 1 1 0 1 1 0 0 0 0 0 0 0 0 0 1
27648 100.000 0 1 1 0 1 1 0 0 0 0 0 0 0 0 0 0
1 0.003617 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Rated
range
0 0.000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
–1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Limited
0.000 to rated
range
lower
–32512 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 limit 0 V
and
0 mA
v32513 0 % 1 0 0 0 0 0 0 0 x x x x x x x x Under-
flow
Two procedures
There are two procedures for setting the measuring method and the measuring
ranges of the analog input channels of the analog modules:
• With measuring range module and STEP 7
• By means of wiring the analog input channel and STEP 7
Which of these two methods is used for the individual analog modules depends on
the module and is described in detail in the specific module sections.
The procedure for setting the measuring method and measuring range of the
module in STEP 7 is described in Section 4.7.
The following section describes how you set the measuring method and the
measuring range by means of measuring range modules.
Setting the Measuring Method and the Measuring Ranges with Measuring Range
Modules
If the analog modules haves measuring range modules, they are supplied with the
measuring range modules plugged in.
If necessary, the measuring range modules must be replugged to change the
measuring method and the measuring range.
Note
Make sure that the measuring range modules are on the side of the analog input
module.
Before installing the analog input module, therefore, check whether the measuring
range modules have to be set to another measuring method and another
measuring range.
Figure 4-1 Easing Measuring Range Modules from the Analog Input Module
2. Insert the measuring range module (correctly positioned (1)) into the analog
input module.
The measuring range selected is the one that points to marker point on
module (2).
Figure 4-2 Inserting Measuring Range Modules into the Analog Input Module
Perform the same steps for all other measuring range modules.
The next step is to install the module.
Caution
! If you have not set the measuring range modules correctly, the module may be
destroyed.
Make sure that the measuring range module is in the correct position before
connecting a sensor to the module.
Introduction
In this section, you will find information on:
• How the analog input and output values depend on the operating states of the
CPU and the supply voltage of the analog module
• The behavior of the analog modules depending on where the analog values lie
within the value range
• The effect of the operational limit of the analog module on the analog input and
output value, as illustrated by an example
Table 4-38 Dependencies of the Analog Input/Output Values on the Operating State of the CPU and the
Supply Voltage L+
CPU Operating Supply Vol- Input Value of the Output Value of the
State tage L+ at Analog Input Module Analog Output Module
Analog Mo-
dule
POWER RUN L+ present Measured value CPU values
ON
7FFFH until first conversion Until the first conversion...
following power-up or after • after power-up has been
parameter assignment of the completed, a signal of 0 mA
module has been completed or 0 V is output.
• after parameter
assignment has been
completed, the previous
value is output.
L+ missing Overflow value 0 mA/0 V
POWER STOP L+ present Measured value Substitute value/last value
ON (default values: 0 mA/0 V)
7FFFH until first conversion
following power-up or after
parameter assignment of the
module has been completed
L+ missing Overflow value 0 mA/0 V
POWER – L+ present – 0 mA/0 V
OFF
L+ missing – 0 mA/0 V
Table 4-39 Behavior of the Analog Input Modules as a Function of the Position of the
Analog Value within the Range of Values
Table 4-40 Behavior of the Analog Output Modules as a Function of the Position of the
Analog Value within the Range of Values
Operational limit
The operational limit is the measuring error or output error of the analog module
over the entire temperature range authorized for the module, referred to the rated
range of the module.
Note
The percentage details of operational and basic error limits in the technical
specifications of the module always refer to the highest possible input and output
value in the rated range of the module.
Output Value
–1 V 0V 1V 8V 10 V
* Operational limit
Figure 4-3 Example of the Relative Error of an Analog Output Module
Conversion time,
channel 1
Conversion time,
channel 2
Scan time
Conversion time,
channel n
Conversion and scan times for analog input channels in channel groups
When the analog input channels are grouped in channel groups, you must take into
account the conversion time channel group by channel group.
Example
Two analog input channels of the analog input module SM 331; AI 2 12 bits are
combined to form a channel group. You must therefore grade the scan time in
steps of 2.
Using smoothing
Smoothing of analog values ensures a stable analog signal for further processing.
It makes sense to smooth the analog values with slow variations of measured
values – for example, with temperature measurements.
Smoothing principle
The measured values are smoothed by digital filtering. Smoothing is accomplished
by the module calculating average values from a defined number of converted
(digitized) analog values.
The user assigns parameters to smoothing at not more than four levels (none, low,
average, high). The level determines the number of analog signals used for
averaging.
The higher the smoothing level chosen, the more stable is the smoothed analog
value and the longer it takes until the smoothed analog signal is applied after a
step response (refer to the following example).
Example
The following figure shows the number of module cycles for a step response after
which the smoothed analog value is approximately 100% applied, as a function of
the smoothing that has been set. The figure applies to every change of signal at
the analog input.
63
50
Tip
You should disable any analog channels that are not being used to reduce the scan
time in STEP 7.
Overview of the settling time and response time of the analog output modules
tA
tE
tZ
t1 t2 t3
tA = Response time
tZ = Scan time corresponds to n conversion time (n = activated channels)
tE = Settling time
t1 = New digitized output value is present
t2 = Output value transferred and converted
t3 = Specified output value reached
Figure 4-6 Settling and Response times of the Analog Output Channels
Settling time
The settling time (t2 to t3) – in other words, the time elapsing from application the
converted value until the specified value is reached at the analog output – is
load-dependent. A distinction is made between resistive, capacitive and inductive
loads.
For the settling times of the different analog output modules as a function of load
refer to the technical specifications of the module concerned, starting at Section
4.28.
Response time
The response time (t1 to t3) – in other words, the time elapsing from application of
the digital output values in the internal memory until the specified value is reached
at the analog output – in a worst case scenario is the sum of the scan time and the
settling time.
You have a worst case situation, if, shortly prior to the transfer of a new output
value, the analog channel has been converted and is not converted again until all
other channels are converted (scan time).
Introduction
Analog modules can have different characteristics. You can set the characteristics
of the modules by means of parameter assignment.
The analog input modules use a subset of the parameters and ranges of values
listed in the table below, depending on the functionality. Refer to the section on the
module concerned, starting from Section 4.22, for the subset “mastered” by the
specific analog modules.
The default settings apply if you have not performed parameter assignment in
STEP 7.
Diagnostics
• Group diagnostics Yes/no No Channel or
Static Channel
• With wire-break Yes/no No group
check
1) The module supplies a decimal value of the measured thermal voltage to the CPU –
for example, 27648 at 80 mV (refer to Table 4-11)
2) The module supplies a temperature value to the CPU – for example, 120°C (refer to Table 4-17)
3) 1 digit =0.1 °C; 1 digit =0.1 °F
The analog output modules use a subset of the parameters and ranges of values
listed in the table below, depending on the functionality. Refer to the section on the
module concerned, starting from Section 4.28, for the subset “mastered” by the
specific analog modules.
The default settings apply if you have not performed parameter assignment in
STEP 7.
The analog input/output modules make available the parameters in the following
table. The default settings apply if you have not performed parameter assignment
in STEP 7.
Introduction
You can connect different sensors to the analog input modules depending on the
measuring method; voltage and current sensors, and resistors.
This section contains general information that is generally applicable to all the
connection options for sensors described in the sections that follow.
You can operate the CPU in Grounded mode (refer to the figure below) or
Ungrounded mode.
L+
M
M+
M–
Isolated
Logic
M+ ADC
sensors Backplane
M–
bus
Recommended
connection MANA
CPU
UISO
Minternal
L+
M
Ground bus
L+
M
M+
Isolated M–
Logic
sensors ADC
M+
M– Backplane
bus
Recommended
connection MANA
CPU
Minternal
L+
M
Ground bus
Note
Do not connect M– to MANA when connecting 2-wire transmitters for current
measurement and resistance-type sensors. This also applies to inputs which are
not used.
Non-isolated sensors
The non-isolated sensors are connected with the local ground potential (local
ground). When using non-isolated sensors, you must connect MANA to the local
ground.
L+
M
M+
Non-isolat M–
ed sensors
Logic
M+ ADC
M– Backplane bus
UCM
MANA
Equipotential CPU
bonding UISO
conductor
Minterna
lL+
M
Ground bus
L+
M
M+
Non-isolated M–
sensors
Logic
M+ ADC
M– Backplane
bus
UCM MANA
CPU
Equipotential Minternal
bonding L+
M
conductor
Ground bus
Note
You must not use non-isolated two-wire transmitters and non-isolated
resistance-type sensors with a non-isolated AI!
Note
The necessary connecting cables, which result from the potential connection of the
analog input module and the sensors, are not drawn in the figures shown below.
In other words, you must continue to take note of and implement Section 4.8 with
its generally valid information for connecting sensors.
L+
M
+ M+
U M–
–
Logic
+ M+ ADC
U M– Backplane
– bus
MANA
Note
The necessary connecting cables, which result from the potential connection of the
analog input module and the sensors, are not drawn in the figures shown below.
In other words, you must continue to take note of and implement Section 4.8 with
its generally valid information for connecting sensors.
L+
Sensor,
for example, M
pressure gauge
Two-wire
P transmitter + M+
– M–
Logic
M+ ADC
Two-wire + Backplane
M–
P transmitter – bus
MANA
When the supply voltage L+ is fed from the module, you must assign parameters
to the two-wire transmitter as a four-wire transmitter in STEP 7.
Sensor,
for example, L+
pressure gauge M
2-wire +
P trans M+
–
Logic
mitter ADC
M– Backplane
bus
MANA
L+
Sensor, M
for example,
pressure gauge
M+
+
P M–
transmitter
–
Four-wire
Logic
M+ ADC
+
P M– Backplane
–
bus
MANA
L+ M
Note
The necessary connecting cables, which result from the potential connection of the
analog input module and the sensors, are not drawn in the figures shown below.
In other words, you must continue to take note of and implement Section 4.8 with
its generally valid information for connecting sensors.
L+
M
M+
M–
Logic
ADC
IC+ Backplane
IC IC– bus
MANA
L+
M
M+
M–
Logic
ADC
IC+ Backplane
IC IC– bus
MANA
L+
M
M+
M–
Logic
ADC
IC+ Backplane
IC– bus
MANA
L+
M
M+
M–
Logic
ADC
IC+ Backplane
IC IC– bus
MANA
Caution
! Due to incorrect wiring of the three-conductor connection, unforeseen operation of
the module and dangerous conditions can result in the system.
Two-conductor connection
With a two-conductor connection, you must insert jumpers on the module between
M– and S–.
S–
Backplane
Logic
M+ ADC bus
M–
Three-conductor connection
S–
Backplane
Logic
M+ ADC
bus
M–
Four-conductor connection
With a four-conductor connection, you must not connect the fourth conductor
(the conductor is not used at all, see Figure 4-21).
4th conductor S–
Backplane
Logic
not connected M+ ADC
bus
M–
Design of thermocouples
A thermocouple consists of a pair of sensors and the necessary installation and
connecting parts. The thermocouple consists of two wires of dissimilar metals or
metal alloys soldered or welded together at the ends.
There are different types of thermocouple, depending on the composition of the
material used – for example, K, J, N thermocouples. The measuring principle of all
thermocouples is the same, irrespective of their type.
Measuring junction
Thermocouple with positive or negative limbs
Connecting point
Compensating leads
Reference junction
Leads
°C
Option Explanation
No compensation If you want to acquire only the difference in temperature
between the measuring point and the reference junction.
Internal compensation If you employ internal compensation, the internal
(refer to Figure 4-23 for connection) temperature (thermocouple internal comparison) of the
module is used for comparison purposes.
External compensation with compensating You have already acquired and compensated the
box in the leads of an individual reference junction temperature (thermocouple external
thermocouple (refer to Figures 4-24 and comparison) using a compensating box, which you have
4-25 for its connection) looped into an individual thermocouple.
No further processing is necessary owing to the module.
Only for SM 331; AI 8 x TC: You can acquire the reference temperature by means of a
External compensation with resistance resistance thermometer (platinum or nickel) and have it
thermometer for acquisition of the reference calculated by the module for any thermocouple.
junction temperature
(refer to Figure 4-26 and 4-27for
connection)
Note
The necessary connecting cables, which result from the potential connection of the
analog input module and the sensors, are not drawn in the figures shown below.
In other words, you must continue to take note of and implement Section 4.8 with
its generally valid information for connecting sensors.
L+
Thermocouple M
M+
K0 M–
Logic
. ADC
. Backplane
. bus
M+
K7 M–
Compensating leads
(same material as COMP+
thermocouple) COMP–/MANA
Copper L+
wire M
M+
M–
Thermo-
Logic
couples M+ ADC
M– Backplane
bus
Compensating L+ M
leads (same
material as Comp. COMP+
thermocouple) Box COMP–/MANA
Ref. junction
Note
Use compensating boxes with a reference junction temperature of 0C for
analog input modules.
Connection
to thermocouple Fe-CuNi Type L 1
Fe/Cu Ni Type J 2
Ni Cr/Ni Type K 3
Pt 10% Rh/Pt Type S 4
Pt 13% Rh/Pt Type R 5
Cu/Cu Ni Type U 6
Cu/Cu Ni Type T 7
Reference temperature 0 C 00
M+
M–
Thermoco
Logic
uples M+ ADC
M– Backplane
bus
Auxiliary power
+ –
3 1 COMP+
COMP–/MANA
The terminals for the SIEMENS
compensating wire M72166-
must be short-
circuited!
12 11
9 8
+ –
Figure 4-25 Connection of Thermocouples with Comparison Point (Order No. M72166-xxx00) to an
Isolated AI
L+
Copper M
wire
M+
K0 M-
.
Reference junction
Logic
.
controlled at ADUs Backplane
.
0C or 50C bus
M+
K6 M-
M+
K7 M-
Copper L+
wire M
KV+
K0 KV–
Thermo- P5V
couples ADC
KV+
Logic
K7 KV–
Backplane
KV+ bus
Compensating KV–
leads (same Pt 100
material as IC+ M internal
thermocouple) IC–
Ref. junction
Figure 4-27 Connecting thermocouples with external compensation via resistance thermometers to the
SM 331; AI 8 x TC
Introduction
You can use the analog output modules to supply loads and actuators with current
and voltage.
This section contains general information that is generally applicable to all the
connection options for loads and actuators described in the sections that follow.
Note
The necessary connecting cables, which result from the potential connection of the
analog output module, are not drawn in the figures shown below.
In other words, you must continue to take note of and implement Section 4.13 with
its generally valid information for connecting loads and actuators.
L+
M
QV
Logic
DAC S+
Backplane
bus RL
S–
MANA
CPU
UISO
Minternal
L+
M
Ground bus
Figure 4-28 Connecting Loads to a Voltage Output of an Isolated AO over a Four-Conductor Connection
L+
M
QV
Logic
DAC
Backplane
bus RL
MANA
CPU
Minternal
L+
M
Ground bus
Note
The necessary connecting cables, which result from the potential connection of the
analog output module, are not drawn in the figures shown below.
In other words, you must continue to take note of and implement Section 4.13 with
its generally valid information for connecting loads and actuators.
L+
M
QI
Logic
DAC
Backplane
bus RL
MANA
CPU
UISO
Minternal
L+
M
Ground bus
L+
M
QI
Logic
DAC
Backplane
bus RL
CPU
MANA
Minternal
L+
M
Ground bus
Note
A prerequisite for detecting the errors indicated by programmable diagnostic
messages is that you have assigned parameters to the analog module accordingly
in STEP 7.
Table 4-48 Diagnostics Messages of the Analog Input Modules, Causes of Errors and
Remedial Measures
Table 4-48 Diagnostics Messages of the Analog Input Modules, Causes of Errors and
Remedial Measures
Table 4-49 Diagnostics Messages of the Analog Output Modules, Causes of Errors and
Remedial Measures
Introduction
In this Section, the interrupt behavior of the analog modules is described. The
following interrupts exist:
• Diagnostic interrupt
• Hardware interrupt
Note that not all analog modules have interrupt capability or they are only capable
of a subset of the interrupts described here Refer to the technical specifications of
the modules, starting at Section 4.18, to determine which analog modules have
interrupt capability.
The OBs and SFCs mentioned below can be found in the online Help for STEP 7,
where they are described in greater detail.
Enabling interrupts
The interrupts are not preset – in other words, they are inhibited without
appropriate parameter assignment. Assign parameters to the Interrupt Enable in
STEP 7 (refer to Section 4.7).
Diagnostic interrupt
If you have enabled diagnostic interrupts, then active error events (initial
occurrence of the error) and departing error events (message after
troubleshooting) are reported by means of an interrupt.
The CPU interrupts the execution of the user program and processes the
diagnostic interrupt block (OB 82).
In the user program, you can call SFC 51 or SFC 59 in OB 82 to obtain more
detailed diagnostic information from the module.
The diagnostic information is consistent until such time as OB 82 is exited. When
OB 82 is exited, the diagnostic interrupt is acknowledged on the module.
Order number
6ES7331-1KF01-0AB0
Characteristics
The analog input module SM 331; AI 8 x 13 bits has the following characteristic
features:
• 8 inputs
• Measured-value resolution 12 bits + sign
• Measuring method selectable:
– Voltage
– Current
– Resistors
– Bulb resistor
• Isolated against the backplane bus interface
Connection example
1 Multiplexer 21
U+ U+
2 22
0 0 I+ I+
3 23
1 1 S– S–
Ch 0 4 24
V Ch 4
2 2 M+ M+
3 3 5 25
M– M–
4 4 6 26
U+ U+
5 5 7 27
I+ I+
6 6 8
Logic Electrical 28
S– S–
7 7 Ch 1 and isolation Ch 5
9 29
M+ back- M+ A
M– 10 plane ADC 30
M–
11 bus 31
U+ ac- U+
I+ 12 32
0 0 tiva- I+
1 1
S– 13 tion 33 S–
2 2
Ch 2 Ch 6
M+ 14 34
M+
Current mV
3 3 15 35
M– M–
4 4 source
16 36
U+ U+
5 5
I+ 17 37 I+
6 6
18 38
7 7 S– S–
Ch 3 + 5 V from Ch 7
M+ 19 39
backplane bus M+
M– 20 40
Internal supply M–
Channel
number
Figure 4-39 Module View and Block Diagram of the Analog Input Module SM 331; AI 8 x 13
bits
Note
When connecting the voltage and current sensors, make sure that you do not
exceed the maximum permitted common-mode voltage UCM of 2 V between the
inputs. So to prevent measuring errors, interconnect the individual M– terminals.
It is not necessary to interconnect the M– terminals when measuring resistors and
resistance temperature detectors.
Current consumption
• From the backplane max. 90 mA
bus
Operational limit (in the entire temperature range, with Temperature error (with " 0.006 %/K / 0.006 K/K
reference to the input range) reference to the input
range)
• Voltage input " 5 " 0.6 %
V " 10 V Linearity error (with " 0.1 % / 0.1 K
1 to 5 V reference to the input
0 to 10 V range)
" 50 mV " 0.5 % Repeat accuracy (in the " 0.1 % / " 0.1 K
" 500 mV steady state at 25 C,
"1 V referred to the input range)
•
For measuring
resistance
Order number
6ES7332-5HD01-0AB0
Characteristics
The analog output module SM 332; AO 4 x 12 bits has the following characteristic
features:
• 4 Output channels
• The individual output channels can be programmed as
– Voltage outputs
– Current outputs
• Resolution 12 bits
• Programmable diagnostics
• Programmable diagnostic interrupt
• Programmable substitute value output
• Isolated against backplane bus interface and load voltage
L+
SF 24V
Internal DAC
supply QI0 QV0
S0 +
CH0 S0* CH0
MANA MANA
QI1 QV1
Isolation
S1 +
CH1 S1* CH1
MANA MANA
QI2 QV2
Backplane
SF S2 +
bus CH2 S2* CH2
interface MANA MANA
QI3 QV3
S3 +
CH3 S3* CH3
MANA MANA
M M
Figure 4-53 Module View and Block Diagram of the Analog Output Module SM 332; AO 4 x 12 bits
Voltage outputs
• Short-circuit protection Yes
• Short-circuit current max. 25 mA
Current outputs
• No-load voltage max. 18 V
Note
When switching on and off the rated load voltage (L+), wrong intermediate values
can occur across the output for approximately 10 ms.
Parameter
You will find a description of the general procedure for assigning parameters to
analog modules in Section 4.7.
You will find an overview of the programmable parameters and their default values
in Table 4-42, on page 4-43.
Technical specification
The following overview lists the technical specifications for the interface module
IM 361.
Characteristics
The interface module IM 365 has the following characteristic features:
• Pre-assembled pair of modules for rack 0 and rack 1
• Total power supply of 1.2 A, of which up to 0.8 A can be used per rack.
• Connecting cable with a length of 1 m already permanently connected
• Install only signal modules in rack 1
• IM 365 does not forward the C bus to rack 1, i.e. you cannot plug FMs with a
C bus function in rack 1.
Front View
Figure 6-3 shows the front view of the interface module IM 365.
IM 365 IM 365
RECEIVE SEND
In rack 1 In rack 0
Technical specification
The following overview lists the technical specifications for the interface module
IM 365.
Contents
This chapter contains the following sections on electrostatic sensitive devices:
Definition
All electronic modules are equipped with large-scale integrated ICs or components.
Due to their design, these electronic elements are very sensitive to overvoltages
and thus to any electrostatic discharge.
The abbreviation ESD has been introduced for these Electrostatic Sensitive
Devices/Modules. The designation ESD is used internationally for electrostatic
sensitive device.
Electrostatic sensitive devices are labeled with the following symbol:
Caution
! Electrostatic sensitive devices are subject to voltages that are far below the
voltage values that can still be perceived by human beings. These voltages are
present if you touch a component or the electrical connections of a module without
previously being electrostatically discharged. In most cases, the damage caused
by an overvoltage is not immediately noticeable and results in total damage only
after a prolonged period of operation.
Charging
Every person with a non-conductive connection to the electrical potential of its
surroundings can be charged electrostatically.
Figure E-1 shows you the maximum values for electrostatic voltages which can
build up on a person coming into contact with the materials indicated in the figure.
These values are in conformity with the specifications of IEC 801-2.
Voltage in kV
(kV)
16 1 Synthetic material
15
14 2 Wool
13
3 Antistatic material,
12 for example, wood
11 1 or concrete
10
9
8
7
6
5
4 2
3
2
3
1
5 10 20 30 40 50 60 70 80 90 100 Relative air
humidity in %
03/2011
A5E00105475-12
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
(A) .
Scope
The name CPU 31xC summarizes all compact CPUs, as table below shows:
The name CPU 31x summarizes all standard CPUs, as table below shows:
All CPUs with PROFINET properties are grouped under the designation CPU 31x PN/DP, as
the following table shows:
Note
A description of the special features of the failsafe CPUs of the S7 product range is available
in the product information at the following Internet address
(http://support.automation.siemens.com/WW/view/en/11669702/133300).
Note
We reserve the right to include a product Information containing the latest information on
new modules or modules of a more recent version.
CPU 312 312C 313C 313C-2 313C-2 314 314C-2 314C-2 315-2 317-2
DP PtP DP PtP DP DP
Encryption of blocks X X X X X X X X X X
using S7-Block
Privacy
Integration of a X1, 2 X2 X2 X2 X2 X1, 2 X2 X2 X1, 2 X2
maintenance LED
Configurable - - - - - - - - X X
increase of control
and monitoring
performance
Improved operational - - X - - - X X - -
limits for PT100
Analog input
Data set routing - - - X - - X - X1 X
Configurable process X 1 X X X X X 1 X X X 1 X
image
Expansion of the X1 X X X X X1 X X X1 X
block number range
Number of displayed X1 X X X X X1 X X X1 X
diagnostic buffer
entries can be
configured in CPU
RUN mode
Reading out the X1 X X X X X1 X X X1 X
service data
Extension of SFC 12 - - - X - - X - X1 X
with 2 new modes to
trigger the OB 86
during
enabling/disabling
Copying of 512 bytes X 1 X X X X X1 X X X1 X
with SFC 81
CPU 312 312C 313C 313C-2 313C-2 314 314C-2 314C-2 315-2 317-2
DP PtP DP PtP DP DP
Increase
Main memory X1 X X X X X1 X X X1 X
Performance through X 1 X X X X X 1 X X X 1 X
shorter command
processing times
Status information X1 X X X X X1 X X X1 X
that can be
monitored by the
status block, in
STEP 7 V5.5 or
higher
Number of blocks X1 X X X X X1 X X X1 X
that can be
monitored by the
status block
(from 1 to 2)
Number of X1 X X X X X1 X X X1 X
breakpoints from 2 to
4
Local data stack X1 X X X X X1 X X X1 X
Number of block- X1 X X X X X1 X X X1 X
related messages
(Alarm_S) is
uniformly limited to
300
Number of the bit X1 X - - - - - - - -
memories, timers
and counters
Standardization
DB sizes: Max. X1, 3 X X X X X1 X X X1 X1
64 KB
Watchdog interrupts: X1 X X X X X1 X X X1 X1
OB 32 to OB 35
Global data X1 X X X X X1 X X X1 X1
communication of 8
GD circles
System function blocks for integrated technology functions:
SFB 41 to 43 - - X1 X1 X1 - X1 X1 - -
SFB 44 and 46 - - - - - - X1 X1 - -
SFB 47 to 49 - X 1 X 1 X 1 X 1 - X 1 X 1 - -
SFB 60 to 62 - - - - X 1 - - X 1 - -
SFB 63 to 65 - - - - - - - X1 - -
1 This function was already made available to the CPU in an earlier version
2 Available, but without function
3 Max. DB size 32 KB
Preface ...................................................................................................................................................... 3
1 Guide to the S7-300 documentation ........................................................................................................ 13
1.1 Documentation classification .......................................................................................................13
1.2 Guide to the S7-300 documentation ............................................................................................18
2 Operator controls and indicators.............................................................................................................. 21
2.1 Operator controls and indicators of the compact CPUs (CPU 31xC) ..........................................21
2.1.1 Operator controls and indicators: CPU 312C ..............................................................................21
2.1.2 Operator controls and indicators: CPU 313C ..............................................................................24
2.1.3 Operator controls and indicators: CPU 313C-2 PtP ....................................................................27
2.1.4 Operator controls and indicators: CPU 313C-2 DP .....................................................................30
2.1.5 Operator controls and indicators: CPU 314C-2 PtP ....................................................................33
2.1.6 Operator controls and indicators: CPU 314C-2 DP .....................................................................37
2.1.7 Operator controls and indicators: CPU 314C-2 PN/DP ...............................................................41
2.2 Operator controls and indicators of the standard CPUs (CPU 31x) ............................................45
2.2.1 Operator controls and indicators: CPU 312 and CPU 314 ..........................................................45
2.2.2 Operator controls and indicators: CPU 315-2 DP and CPU 317-2 DP........................................47
2.2.3 Operator controls and indicators: CPU 315-2 PN/DP and CPU 317-2 PN/DP............................50
2.2.4 Operator controls and indicators: CPU 319-3 PN/DP..................................................................52
3 Communication........................................................................................................................................ 57
3.1 Interfaces .....................................................................................................................................57
3.1.1 Multi-Point Interface (MPI) ...........................................................................................................57
3.1.2 PROFIBUS DP.............................................................................................................................58
3.1.3 PROFINET ...................................................................................................................................59
3.1.3.1 Configuring the port properties ....................................................................................................63
3.1.4 Point-to-point (PtP) ......................................................................................................................64
3.2 Communication services..............................................................................................................65
3.2.1 Overview of communication services ..........................................................................................65
3.2.2 PG communication.......................................................................................................................67
3.2.3 OP communication.......................................................................................................................68
3.2.4 S7 basic communication ..............................................................................................................68
3.2.5 S7 communication .......................................................................................................................69
3.2.6 Global data communication (MPI only)........................................................................................70
3.2.7 Routing.........................................................................................................................................71
3.2.8 Data record routing ......................................................................................................................75
3.2.9 Clock synchronization ..................................................................................................................77
3.2.10 Point-to-point connection .............................................................................................................79
3.2.11 Data consistency..........................................................................................................................79
3.3 SNMP communication service .....................................................................................................80
3.4 Open communication via Industrial Ethernet ...............................................................................81
3.5 S7 connections............................................................................................................................ 84
3.5.1 S7 connection as communication path ....................................................................................... 84
3.5.2 Allocation of S7 connections ....................................................................................................... 85
3.5.3 Distribution and availability of S7 connection resources............................................................. 87
3.5.4 Connection resources for routing................................................................................................ 89
3.6 DPV1 ........................................................................................................................................... 91
3.7 Web server .................................................................................................................................. 93
3.7.1 Language settings....................................................................................................................... 95
3.7.2 Settings in HW Config, "Web" tab ............................................................................................... 97
3.7.3 Updating and storing information .............................................................................................. 100
3.7.4 Web pages ................................................................................................................................ 101
3.7.4.1 Start page with general CPU information.................................................................................. 101
3.7.4.2 Identification .............................................................................................................................. 103
3.7.4.3 Diagnostic buffer ....................................................................................................................... 104
3.7.4.4 Module information.................................................................................................................... 106
3.7.4.5 Messages .................................................................................................................................. 113
3.7.4.6 Communication ......................................................................................................................... 114
3.7.4.7 Topology.................................................................................................................................... 120
3.7.4.8 Status of the variables............................................................................................................... 127
3.7.4.9 Variable tables .......................................................................................................................... 128
3.7.4.10 User pages ................................................................................................................................ 131
4 PROFINET ............................................................................................................................................ 135
4.1 Communication via PROFINET ................................................................................................ 135
4.1.1 Introduction ............................................................................................................................... 135
4.1.2 PROFINET IO System .............................................................................................................. 138
4.1.3 Blocks for PROFINET IO .......................................................................................................... 140
4.2 Isochronous real-time communication ...................................................................................... 143
4.3 Prioritized startup ...................................................................................................................... 144
4.4 Device replacement without removable medium/programming device .................................... 145
4.5 IO devices changing at runtime ................................................................................................ 145
4.6 Isochronous mode..................................................................................................................... 146
4.7 I-Device ..................................................................................................................................... 146
4.8 Shared Device........................................................................................................................... 147
4.9 Media redundancy..................................................................................................................... 148
5 Memory concept .................................................................................................................................... 149
5.1 Memory areas and retentivity.................................................................................................... 149
5.1.1 CPU memory areas................................................................................................................... 149
5.1.2 Retentivity of load memory, system memory, and main memory ............................................. 150
5.1.3 Retentivity of memory objects ................................................................................................... 151
5.1.4 Address areas of the system memory ...................................................................................... 153
5.1.5 Properties of the SIMATIC Micro Memory Card ....................................................................... 158
Documentation classification
The documentation listed below is part of the S7-300 documentation package.
You can also find this on the Internet and the corresponding entry ID.
Additional information
You also require information from the following descriptions:
See also
Documentation package S7-300
(http://support.automation.siemens.com/WW/view/en/10805159/133300)
Overview
The following tables contain a guide through the S7-300 documentation.
Isolation
How do I mount modules on racks / mounting rails? CPU 31xC and CPU 31x: Assembly – Installing modules on
Installation the mounting rail
What is the right power supply (PS) for my CPU 31xC and CPU 31x: Configuring
application? Installation
CPU performance
Communication
How do I network the various components? CPU 31xC and CPU 31x: Configuring – Configuring
Installation subnets
What to take into account when configuring SIMATC NET, twisted-pair and Network configuration
PROFINET networks fiber-optic networks
(6GK1970-1BA10-0AA0)
Software
Supplementary features
2.2.3 Operator controls and indicators: CPU 315-2 PN/DP and CPU 317-2 PN/DP
Operator controls and indicators of CPU 315-2 PN/DP and CPU 317-2 PN/DP
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Number Description
① Status and error indicators
② Slot for the SIMATIC Micro Memory Card incl. the ejector
③ Mode selector
④ MAC address and 2D bar code
⑤ 1. interface X1 (MPI/DP)
⑥ Power supply connection
⑦ 2. Interface X2 (PN), with dual-port switch
⑧ PROFINET Port 2
The Port 2 status is signaled using a dual-color LED (green/yellow):
LED lit green: LINK to a partner is active
LED changes to yellow: active data traffic (RX/TX)
R: Ring port for setting up a ring topology with media redundancy
⑨ PROFINET Port 1
The Port 1 status is signaled using a dual-color LED (green/yellow):
LED lit green: LINK to a partner is active
LED changes to yellow: active data traffic (RX/TX)
R: Ring port for setting up a ring topology with media redundancy
Note
Since these CPUs do not have an integrated load memory, they require a SIMATIC Micro
Memory Card for operation.
Mode selector
You can use the mode selector switch to set the current operating mode of the CPU.
Availability
All the CPUs described here are equipped with an MPI interface
A CPU equipped with an MPI/DP interface is configured and supplied as
MPI interface.
Properties
The MPI (Multi-Point Interface) represents the CPU interface for PG/OP connections, or for
communication on an MPI subnet.
The default baud rate of all CPUs is 187.5 kbps. You can also set 19.2 kbps for
communication with an S7-200. Baud rates up to max. 12 Mbps are possible with the
CPU 314C-2 PN/DP, CPU 315-2 PN/DP, CPU 317-2 and with the CPU 319-3 PN/DP.
The CPU automatically broadcasts its bus configuration via the MPI interface (the
transmission rate, for example). A PG, for example, can thus receive the correct parameters
and automatically connect to a MPI subnet.
NOTICE
Clock synchronization
The CPU's MPI interface supports clock synchronization. Detailed information is available in
theManual CPU 31x and CPU 31x, Technical specifications, section Clock synchronization.
3.1.2 PROFIBUS DP
Availability
CPUs with the "DP" have at least one DP interface.
The CPU 314C-2 PN/DP, CPU 315-2 PN/DP and the CPU 317-2 PN/DP feature one MPI/DP
interface. The 317-2 DP and 319-3 PN/DP CPUs feature an MPI/DP interface plus an
additional DP interface. The factory setting of the CPU's MPI/DP interface is MPI mode. You
need to set DP mode in STEP 7 if you want to use the DP interface.
Properties
The PROFIBUS DP interface is mainly used to connect distributed I/O. PROFIBUS DP
allows you to create large subnets, for example.
The PROFIBUS DP interface can be configured for operation in master or slave mode, and
supports transmission rates up to 12 Mbps
The CPU broadcasts its bus parameters (transmission rate, for example) via the PROFIBUS
DP interface when master mode is set. This functionality automatically provides the correct
parameters for online operation of a programming device, for example. In your configuration
you can specify to disable bus parameter broadcasting.
Note
(for DP interface in slave mode only)
When you disable the "Test, Commissioning, Routing" check box in the DP interface
properties dialog box in STEP 7, the transmission rate settings of the master automatically
override corresponding user-specific settings. This disables the routing function at this
interface.
Clock synchronization
Clock synchronization is possible via the CPU's PROFIBUS DP interface. Detailed
information is available in the manual CPU 31x and CPU 31x Manual, Technical
specifications, Clock synchronization section.
Reference
Additional information on the PROFIBUS can be found on the Internet
(http://www.profibus.com).
3.1.3 PROFINET
CPUs with name suffix "PN" are equipped with a PROFINET interface.
The PROFINET interface on CPU31x PN/DP V3.1 or higher is equipped with an integrated
dual-port switch.
Special features of PROFINET devices with integrated switch:
● System configuration in line topology is possible
● You can set up a ring topology using Ports 1 and 2 which are identified as ring ports
(P1 R, P2 R)
● Connecting a programming device or an HMI device without additional switch
Note
To enable diagnostics and reconfiguration of Port 2 as well (e.g. configuration of
interrelations, or of the transmission medium/duplex mode), you must replace the old with
the new CPU in HW Config.
Properties
IEEE standard 802.3
Connector design 2 X RJ45
Dual-port switch (CPUs V3.1 or higher)
Transmission rate Max. 100 Mbps
Media Twisted Pair Cat5 (100 BASE-TX)
Media redundancy in accordance with IEC 61158
Note
Networking PROFINET components
The use of switches, rather than hubs, for networking PROFINET components brings about
a substantial improvement in decoupling bus traffic and improves runtime performance
especially under higher bus load. PROFINET CBA with cyclic PROFINET interconnections
requires the use of switches in order to maintain compliance with performance specifications.
Full-duplex mode at 100 Mbit is mandatory for cyclic PROFINET interconnections.
PROFINET IO also requires the use of switches and 100 Mbit full-duplex mode. In the case
of a PROFINET IO in IRT mode, all the PROFINET devices, including the switches, must be
IRT-capable in the synchronization domain.
The minimum update time is determined by the number of devices used, by the volume of
configured user data, and by the time slice for PROFINET IO communication. STEP 7
automatically makes allowances for these dependencies in your system configuration.
Odd number of send clocks for IRT with "high performance" option:
In addition to the "even-numbered" send clocks (250 µs,
500 µs, 1 ms, 2 ms, 4 ms), you can set any multiple of 125 ms as "odd-numbered" send
clock in the range from 250 µs and 4 ms for IRT with "high performance" option: 375 μs, 625
μs ... 3.875 ms
For "odd-numbered" send clocks, the following rule applies to all PROFINET IO devices:
● Update time = send clock
● IRT with "high performance" cannot be supplemented by means of RT devices
NOTICE
On CPUs with an integrated switch, memory resets/firmware updates/power-offs cause an
interruption of communication.
Note that the PROFINET interface and integrated switch are shut down during CPU
memory reset and firmware updates, or after POWER OFF. At a CPU configured for
operation in a line topology, communication is shut down to the following devices.
Reference
● For instructions on how to configure the integrated PROFINET interface, refer to the
S7-300, CPU 31xC and CPU 31x Setup operating instructions.
● For more information about PROFINET functionality, refer to the PROFINET System
Description (http://support.automation.siemens.com/WW/view/en/19292127).
● For detailed information on Ethernet networks, network configuration and network
components, refer to the SIMATIC NET Manual: Twisted-pair and fiber-optic networks, on
the Internet (http://support.automation.siemens.com/WW/view/en/8763736).
● For detailed information on CBA, refer to the Tutorial Component Based Automation,
Commissioning Systems on the Internet
(http://support.automation.siemens.com/WW/view/en/18403908).
● Additional information about PROFINET can be found on the Internet
(http://www.profibus.com).
Note
For additional information about configuring the ports of IO devices that are to carry out a
prioritized startup, refer to the special notes in the PROFINET System Description.
Availability
CPUs with the "PtP" name suffix have at least one PtP interface.
Properties
Using the PtP interface of your CPU, you can connect external devices with serial interface.
You can operate such a system at transmission rates up to 19.2 kbps in full duplex mode
(RS 422), and up to 38.4 kbps in half duplex mode (RS 485).
Baud rate
● Half duplex: 38,4 kbps
● Full duplex: 19,2 kbps
Drivers
PtP communication drivers installed in those CPUs:
● ASCII drivers
● 3964(R) Protocol
● RK 512 (CPU 314C-2 PtP only)
Reference
CPU 31xC: Technological functions manual
You need to decide on a communication service based on the required functionality. Your
choice of communication service determines
● the available functionality
● whether an S7 connection is required or not
● the time of connecting
The user interfaces can vary considerably (SFC, SFB, etc.) and is also determined by the
hardware used (SIMATIC CPU, PC, etc.).
Communication service Functionality Time at which the S7 via MPI via DP via via
connection is established ... PtP PN
PG communication Commissioning, test, From the PG, starting when X X – X
diagnostics the service is being used
OP communication Operator control and From the OP at POWER ON X X – X
monitoring
S7 basic communication Data exchange Programmed to take place via X X – –
blocks (SFC parameters)
S7 communication Data exchange in server Via active peer at POWER ON Only as Only as – X
and client mode: server server
Configuration of connection
required
Global data Cyclic data exchange (e.g. Does not require an S7 X – – –
communication bit memories) connection
Routing of PG functions E.g. testing, diagnostics From the PG, starting when X X – X
(only for CPUs with across network boundaries the service is being used
DP or PROFINET
interface)
Point-to-point connection Data exchange via serial Does not require an S7 – – X –
interface connection
PROFIBUS DP Data exchange between Does not require an S7 – X – –
master and slave connection
PROFINET CBA Data exchange by means Does not require an S7 – – – X
of component-based connection
communication
PROFINET IO Data exchange between IO Does not require an S7 – – – X
controllers and the IO connection
devices
Web server Diagnostics Does not require an S7 – – – X
connection
SNMP Standard protocol for Does not require an S7 – – – X
(Simple Network network diagnostics and connection
Management Protocol) parameterization
Open communication by Data exchange via Does not require an S7 – – – X
means of TCP/IP Industrial Ethernet with connection, is programmed to
TCP/IP protocol (by means take place via loadable FBs
of loadable FBs)
Open communication by Data exchange via Does not require an S7 – – – X
means of ISO-on-TCP Industrial Ethernet with connection, is programmed to
ISO-on-TCP protocol (by take place via loadable FBs
means of loadable FBs)
Open communication by Data exchange via Does not require an S7 – – – X
means of UDP Industrial Ethernet with connection, is programmed to
UDP protocol (by means of take place via loadable FBs
loadable FBs)
Communication service Functionality Time at which the S7 via MPI via DP via via
connection is established ... PtP PN
Data record routing for example, Takes place when the X X – X
parameterization and parameterization tool
diagnostics of field devices accesses the field device
on the PROFIBUS DP by
an engineering system
operated on an MPI or
PROFINET interface (e.g.
PDM)
Broadcast frames Does not require an S7 X X – –
Clock synchronization connection
NTP protocol Does not require an S7 – – – X
connection
See also
Distribution and availability of S7 connection resources (Page 87)
Connection resources for routing (Page 89)
3.2.2 PG communication
Properties
PG communication is used to exchange data between engineering stations (e.g. PG, PC)
and SIMATIC modules with communications capability. This service is possible via MPI,
PROFIBUS, and Industrial Ethernet subnets. Transition between subnets is also supported.
PG communication provides the functions needed to load programs and configuration data,
run tests, and evaluate diagnostic information. These functions are integrated in the
operating system of
SIMATIC S7 modules.
A CPU can maintain several simultaneous online connections to one or multiple PGs.
3.2.3 OP communication
Properties
Using OP communication, you can exchange data between operator stations (e.g. OP, TP,
WinCC) and SIMATIC modules which have communication functionality. This service is
possible via MPI, PROFIBUS, and Industrial Ethernet subnets.
OP communication provides functions you require for operator control and monitoring. These
functions are integrated in the operating system of SIMATIC S7 modules. A CPU can
maintain several simultaneous connections to one or several OPs.
OP communication can be accelerated enormously by activating "prioritized OCM
communication" in the CPU's properties dialog. The CPU must support this function (consult
the technical specifications of the relevant CPU).
Note
Effects of "prioritized OCM communication"
Consistency with user program data will be lost. Consistency must be ensured by means
of the user program (refer to the "Data consistency (Page 79)" chapter).
The cycle time increases.
Properties
S7 basic communication is used to exchange data between S7 CPUs and the
communication-capable SIMATIC modules within an S7 station (acknowledged data
exchange). Data is exchanged via non-configured S7 connections. The service is available
via the MPI subnet, or within the station to function modules (FM).
S7 basic communication provides the functions you require for data exchange. These
functions are integrated into the CPU operating system. The user can utilize this service via
the "System function" (SFC) user interface.
Reference
Additional information
● on SFCs can be found in the instruction list.
A detailed description is available in the STEP 7 Online Help or System and Standard
Functions Reference Manual
● on communication is found in the Communication with SIMATIC manual
3.2.5 S7 communication
Properties
A CPU can always operate in server or client mode in S7 communication: We distinguish
between
● connections configured at one end (for PUT/GET only)
● connections configured at both ends (for USEND, URCV, BSEND, BRCV, PUT, GET)
However, the available functionality depends on the CPU. A CP is therefore required in
certain situations.
Table 3- 3 Client and server in S7 communication using connections configured at one end/both
ends
CPU Use in server mode for Use in server mode for Use as client
connections configured at connections configured at
one end both ends
31xC ≥ V1.0.0 Generally possible on Only possible with CP and Only possible with CP and
MPI/DP interface without loadable FBs loadable FBs
programming of user
interface
31x ≥ V2.0.0 Generally possible on Only possible with CP and Only possible with CP and
MPI/DP interface without loadable FBs loadable FBs
programming of user
interface
31x ≥ V2.2.0 Generally possible on Possible on Possible on
MPI/DP/PN interface PROFINET interface PROFINET interface
without programming of with loadable FBs with loadable FBs
user interface
or or
with CP and loadable with CP and loadable
FBs FBs
The user interface is implemented using standard function blocks (FBs) from the standard
library of STEP 7, under communication blocks.
Reference
For additional information on communication, refer to the Communication with SIMATIC
manual.
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Load memory
The load memory is located on the SIMATIC Micro Memory Card. The size of the load
memory corresponds exactly to the size of the SIMATIC Micro Memory Card. It is used to
store code blocks, data blocks, and system data (configuration, connections, module
parameters, etc.). Blocks that are identified as not relevant for execution are stored
exclusively in the load memory. You can also store all the configuration data for your project
on the SIMATIC Micro Memory Card.
Note
You must insert a SIMATIC Micro Memory Card into the CPU to enable loading of user
programs and operation of the CPU.
System memory
The system memory is integrated in the CPU and cannot be expanded.
It contains
● the address areas for bit memories, timers, and counters
● the process images of the inputs and outputs
● local data
Main memory
The main memory is integrated in the CPU and cannot be extended. It is used to execute the
code and process user program data. Programs only run in the main memory and system
memory.
See also
Properties of the SIMATIC Micro Memory Card (Page 158)
Retentive behavior of DBs on CPUs with firmware Can be set in the properties of the DBs in –
≥ V2.0.12 STEP 7 V5.2 + SP1 or higher.
Reference
For more information about the assignment of IP address parameters and device names,
refer to the S7-300 - Installation Operating Instructions, chapter: IP address parameters and
device name.
or or
A non-retentive DB was generated using a retentive DB was generated using SFC 82
SFC 82 "CREA_DBL" and the associated "CREA_DBL".
block attribute (ATTRIB → Bit
NON_RETAIN).
The size of the retentive main memory (for retentive data blocks) of the CPU can be found in
the chapters "Technical specifications of CPU 31x (Page 301)" and "Technical specifications
of CPU 31xC (Page 213)".
Reference
To find out which address areas are possible for your CPU, refer to the S7-300 instruction
lists and the chapters Technical specifications of the CPU 31x (Page 301) and Technical
specifications of the CPU 31xC (Page 213).
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CPU Firmware
CPU 312 V3.0 or higher
CPU 312C V3.3 or higher
CPU 313C V3.3 or higher
CPU 313C-2 DP V3.3 or higher
CPU 313C-2 PtP V3.3 or higher
CPU 314 V3.0 or higher
CPU 314C-2 DP V3.3 or higher
CPU 314C-2 PtP V3.3 or higher
CPU 314C-2 PN/DP V3.3 or higher
CPU 315-2 DP V3.0 or higher
CPU 315-2 PN/DP V2.5 or higher
CPU 317-2 DP V2.5 or higher
CPU 317-2 PN/DP V2.3 or higher
CPU 319-3 PN/DP V2.4 or higher
For information on the size of the process image of your CPU please refer to the technical
specifications.
Note
Currently, the variable setting of the process image only affects its update at the cycle
control point. This means that the process input image is updated up to the set PII size with
the corresponding values of the input modules existing within this address area, or the
values of the process output image up to the set POI limit are written to the output modules
existing within this address area.
This set size of the process image is ignored with respect to STEP 7 commands used to
access the process image (e.g.
A I100.0, L IW200, = Q20.0, T QD150, or also corresponding indirect addressing
commands).
These commands output up to the maximum size of the process image, however they do not
output any synchronous access errors (see technical specifications for size). Instead, they
only access the permanently existing internal memory area of the process image. The same
applies for the use of actual parameters of block call commands from the I/O area (area of
the process image).
Particularly if these process image limits were changed, you should check to which extent
your user program continues to access the process image in the area between the set and
the maximum process image size. If access to this area continues, this may mean that
changing inputs at the I/O module are no longer detected in the user program or that outputs
actually are not written to the output module and no alarm is generated.
You should also note that certain CPs may only be addressed outside of the process image.
Local data
Local data store the following:
● The temporary variables of code blocks
● The start information of the organization blocks
● Transfer parameters
● Intermediate results
Temporary variables
When you create blocks, you can declare temporary variables (TEMP) which are only
available during processing of the block and are then overwritten. These local data have a
fixed length in each OB. Local data must be initialized prior to the first read access.
Furthermore, each organization block requires 20 bytes of local data for its start information.
The CPU is equipped with a memory for storing temporary variables (local data) of blocks
which are being processed. The size of this memory area depends on the CPU. It is
distributed among the priority classes in partitions of equal size. Each priority class has its
own local data area.
CAUTION
All temporary variables (TEMP) of an OB and its subordinate blocks are stored in local
data. If you use complex nesting levels for block processing, this may cause an overflow of
the local data area.
The CPUs will change to STOP mode if you exceed the permissible size of local data for a
priority class.
Make allowances for local data required for synchronous error OBs. This is assigned to the
respective triggering priority class.
See also
Retentivity of load memory, system memory, and main memory (Page 150)
The SIMATIC Micro Memory Card as memory module for the CPU
The memory module used on your CPU is a SIMATIC Micro Memory Card. You can use
MMCs as load memory or as portable data carrier.
Note
The SIMATIC Micro Memory Card must be inserted in the CPU to permit operation.
Note
You can either store user and configuration data or the operating system on the SIMATIC
Micro Memory Card.
CAUTION
Data on a SIMATIC Micro Memory Card can be corrupted if you remove the card while it is
being accessed for writing. In this case, you may have to delete the SIMATIC Micro
Memory Card on your PG, or format the card in the CPU. Never remove a SIMATIC Micro
Memory Card in RUN mode. Always remove it when power is off, or when the CPU is in
STOP state, and when the PG is not writing to the card. When the CPU is in STOP mode
and you cannot not determine whether or not a PG is writing to the card (e.g. load/delete
block), disconnect the communication lines.
CAUTION
To prevent loss of data, do not exceed the maximum number of delete/write operations.
Reference
Additional information:
● on the SSL partial list can be found in the CPU 31xC and CPU 31x instruction list, or in
the Reference Manual System Software S7-300/400 System and Standard Functions
● on resetting the CPU can be found in the Operating Instructions CPU 31xC and CPU31x,
Commissioning, Commissioning Modules, CPU Memory Reset by means of Mode
Selector
See also
Operator controls and indicators: CPU 313C-2 DP (Page 30)
Operator controls and indicators: CPU 312 and CPU 314 (Page 45)
Operator controls and indicators: CPU 315-2 DP and CPU 317-2 DP (Page 47)
Operator controls and indicators: CPU 315-2 PN/DP and CPU 317-2 PN/DP (Page 50)
Operator controls and indicators: CPU 319-3 PN/DP (Page 52)
Memory functions
Memory functions are used to generate, modify or delete entire user programs or specific
blocks. You can also ensure that your project data is retained by archiving it. If you created a
new user program, use a PG/PC to download the complete program to the SIMATIC Micro
Memory Card
5.2.2 Download of the user program to the SIMATIC Micro Memory Card in the CPU
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Note
This function is only permitted when the CPU is in STOP mode. The load memory is empty if
the load operation could not be completed due to power loss or impermissible blocks.
Important notes
Note
Supported blocks
S7-Block Privacy can only be used to encrypt function blocks (FBs) and functions (FCs).
Once encrypted, the blocks can no longer be edited or monitored in STEP 7. The encryption
also prevents execution of all test and commissioning functions, e.g. block status, or
breakpoints.
Requirements
You can download encrypted blocks to the following CPUs: CPU31x V3.2.1 or higher
The "S7-Block Privacy" add-on packages supplied with STEP 7 must be installed. This is the
only tool that you can use for strong encryption of the blocks.
General procedure
To encrypt the blocks, proceed as follows:
1. In STEP 7, right-click the block container and select "Block Privacy ...".
2. The S7BLP tool is launched.
3. Select the block (multiple selection is possible).
4. Right-click the block to be encoded and select "Encrypt Block...". The "Encrypt Block"
dialog opens.
5. Select whether to include decompilation data in the encryption.
Note
All attempts to decompile the block will fail if you deactivate the check box!
6. Enter a key string with a length of at least 12 characters in both fields. Make sure you
keep the key in a safe place. Click "OK" to launch the encryption.
Result: The block is encrypted. The following icons identify this status:
Note
Command execution time
Usually, the command execution time is prolonged because encrypted blocks cannot be
processed in fully optimized state. The final cycle time can only be determined with
encrypted blocks.
Note
Prolonged runtimes during POWER ON/CPU memory reset/download
The CPU startup time, the time required for CPU memory reset, and the block download
time can be prolonged significantly.
Additional information
For more information, refer to the STEP 7 Online Help, "S7-Block Privacy" section.
WARNING
When transferring blocks/a user program, all data stored under the same name on the
SIMATIC Micro Memory Card is overwritten.
After loading runtime-relevant blocks, their content is transferred to the main memory and
activated.
Uploading blocks
Unlike download operations, an upload operation is the transfer of specific blocks or a
complete user program from the CPU to the PG/PC. The block content is here identical with
that of the last download to the CPU. Runtime-relevant DBs are an exception, because their
actual values are transferred. An upload of blocks or of the user program from the CPU in
STEP 7 does not influence the assignment of CPU memory space.
Deleting blocks
When you delete a block, it is deleted from the load memory. In STEP 7, you can also delete
blocks in the user program (DBs also with SFC 23 "DEL_DB"). Main memory used by this
block is released.
Compressing blocks
When blocks are compressed, gaps between memory objects in the load memory/main
memory as a result of load/delete operations are eliminated. The free memory space is
made available as one block. Compressing is possible when the CPU is in RUN or in STOP
mode.
Note
This function is only permitted when the CPU is in STOP mode. The load memory will be
empty if the function cannot be completed due to a power failure.
Memory reset
After the insertion/removal of a Micro Memory Card, a memory reset restores defined
conditions to permit a CPU restart (warm restart). A memory reset restructures the CPU's
memory management. All blocks in the load memory are retained. All runtime-relevant
blocks are transferred once again from the load memory to the main memory, in particular to
initialize the data blocks in the main memory (restore initial values).
Reference
Also refer to Memory reset using the CPU's mode selector in the section Commissioning in
the CPU 31xC and CPU 31x Operating Instructions.
5.2.5 Recipes
Introduction
A recipe represents a collection of user data. You can implement a simple recipe concept
using non-runtime-relevant DBs. In this case, the recipes should have the same structure
(length). One DB should exist per recipe.
Processing sequence
Recipe is to be stored in the load memory:
● The various data records of recipes are created as non-runtime-relevant DBs in STEP 7
and then downloaded to the CPU. Therefore, recipes only occupy load memory space
and no main memory space.
Working with recipe data:
● With SFC83 "READ_DBL", the user programs reads the data record of the current recipe
from the DB in the load memory to a runtime-relevant DB in the main memory. As a
result, the main memory only has to accommodate the data of one record. The user
program can now access data of the current recipe. The figure below shows how to
handle recipe data:
/RDGPHPRU\
6,0$7,&0LFUR0HPRU\&DUG
0DLQPHPRU\
&38
5HFLSH 6)&5($'B'%/
&XUUHQW
5HFLSH UHFLSH
6)&:5,7B'%/
5HFLSHQ
Note
The active system functions SFC 82 to 84 (active access to the SIMATIC Micro Memory
Card) have a strong influence on PG functions (e.g. block status, variable status, load,
upload, open block). This typically reduces performance (compared to passive system
functions) by the factor 10.
Note
To prevent loss of data, do not exceed the maximum number of delete/write operations.
Also refer to the SIMATIC Micro Memory Card (MMC) section in the "Structure and
Connections of a CPU" chapter.
CAUTION
Data on a SIMATIC Micro Memory Card can be corrupted if you remove the card while it
is being accessed for writing. In this case, you may have to delete the SIMATIC Micro
Memory Card on your PG, or format the card in the CPU. Never remove a SIMATIC
Micro Memory Card in RUN mode. Always remove it when power is off, or when the
CPU is in STOP state, and when the PG is not writing to the card. When the CPU is in
STOP mode and you cannot not determine whether or not a PG is writing to the card
(e.g. load/delete block), disconnect the communication lines.
Introduction
Measured values are generated when the CPU executes the user program. These values
are to be logged and analyzed.
Processing sequence
Acquisition of measured values:
● The CPU writes all measured values to a DB (for alternating backup mode in several
DBs) which is located in main memory.
Measured value logging:
● Before the data volume can exceed the main memory capacity, you can call
SFC 84 "WRIT_DBL" in the user program to swap measured values from the DB to load
memory. The figure below shows how to handle measured value log files:
/RDGPHPRU\
6,0$7,&0LFUR0HPRU\&DUG
0DLQPHPRU\
0HDVXUHGYDOXH 6)&&5($B'%/ &38
&XUUHQW
0HDVXUHGYDOXH PHDVXUHG
6)&:5,7B'%/ YDOXHV
0HDVXUHGYDOXHQ
● You can call SFC 82 "CREA_DBL" in the user program to generate new (additional) non-
runtime-relevant DBs in load memory which do not require main memory space.
Reference
For detailed information on SFC 82, refer to the System Software for S7-300/400, System
and Standard Functions Reference Manual, or directly to the STEP 7 Online Help.
Note
SFC 82 is terminated and an error message is generated if a DB already exists under the
same number in load memory and/or main memory.
This data written to the load memory is portable and is retained in case of a memory reset.
Evaluation of measured values:
● Measured value DBs saved to the load memory can be uploaded and evaluated by other
communication peers (e.g. PG, PC, etc.).
Note
The active system functions SFC 82 to 84 (active access to the SIMATIC Micro Memory
Card) have a strong influence on PG functions (e.g. block status, variable status, load,
upload, open block). This typically reduces performance (compared to passive system
functions) by the factor 10.
Note
For CPUs with firmware V2.0.12 or higher, you can also generate non-retentive DBs
using SFC 82 (parameter ATTRIB → NON_RETAIN bit.)
Note
To prevent loss of data, do not exceed the maximum number of delete/write operations.
For additional information, refer to the technical specifications of the SIMATIC Micro
Memory Card in the "General Technical Specifications" of your CPU.
CAUTION
Data on a SIMATIC Micro Memory Card can be corrupted if you remove the card while it
is being accessed for writing. In this case, you may have to delete the SIMATIC Micro
Memory Card on your PG, or format the card in the CPU. Never remove a SIMATIC
Micro Memory Card in RUN mode. Always remove it when power is off, or when the
CPU is in STOP state, and when the PG is not writing to the card. When the CPU is in
STOP mode and you cannot not determine whether or not a PG is writing to the card
(e.g. load/delete block), disconnect the communication lines.
Functional principles
Using the Save project to Memory Card and Fetch project from Memory Card functions, you
can save all project data to a SIMATIC Micro Memory Card, and retrieve these at a later
time. For this operation, the SIMATIC Micro Memory Card can be located in a CPU or in the
MMC programming unit of a PG or PC.
Project data is compressed before it is saved to a SIMATIC Micro Memory Card, and
uncompressed on retrieval.
Note
In addition to project data, you may also have to store your user data on the MMC. You
should therefore select a SIMATIC Micro Memory Card with sufficient memory space.
A message warns you of insufficient memory capacity on your SIMATIC Micro Memory Card.
The volume of project data to be saved corresponds with the size of the project's archive file.
Note
For technical reasons, you can only transfer the entire contents (user program and project
data) using the Save project to memory card function.
Introduction
Contents of general technical specifications:
● standards and test values satisfied by modules of the S7-300 automation system
● test criteria of S7-300 modules.
Note
Information about the nameplate
You will find the current identifiers and approvals on the rating plate of the respective
product.
Safety information
WARNING
WARNING
Explosion hazard
If you replace components, compliance with Class I, DIV. 2 could be compromised.
WARNING
This device is only appropriate for use in Class I, Div. 2, Group A, B, C, D, or in non-
hazardous areas.
CE Label
UL approval
CSA approval
cULus approval
FM approval
ATEX approval
,,*([Q$,,77
WARNING
Note
The UL/CSA or cULus approvals for your product are specified by the identifiers on the
rating plate.
IEC 61131
The S7-300 automation system satisfies requirements and criteria to
IEC 61131-2 (Programmable Controllers, Part 2: Equipment requirements and tests).
Marine approval
Classification societies:
● ABS (American Bureau of Shipping)
● BV (Bureau Veritas)
● DNV (Det Norske Veritas)
● GL (Germanischer Lloyd)
● LRS (Lloyds Register of Shipping)
● Class NK (Nippon Kaiji Kyokai)
Note
The S7-300 is intended for use in industrial environments and can cause interference on
radio/television reception if operated in residential areas.
To operate an S7-300 in a residential area, it's RF emission must comply with Limit Value
Class B to EN 55011.
Suitable measures for achieving RF interference level Class B include, for example:
● S7-300 installation in grounded switch cabinets / cubicles
● Use of noise filters in the supply lines
Definition
Electromagnetic compatibility (EMC) is the ability of an electrical installation to function
satisfactorily in its electromagnetic environment without interfering with that environment.
The S7-300 modules also satisfy requirements of EMC legislation for the European domestic
market. Compliance of the S7-300 system with specifications and directives on electric
design is prerequisite.
Pulse-shaped disturbance
The table below shows the electromagnetic compatibility of S7 modules in areas subject to
pulse-shaped interference.
Additional measures
When connecting an S7-300 system to the public network, always ensure compliance with
Limit Value Class B to EN 55022.
Sinusoidal disturbance
The table below shows the electromagnetic compatibility of the S7-300 modules in areas
subject to sinusoidal interference.
● RF radiation
● RF coupling
Introduction
The shipping and storage conditions of S7-300 modules surpass requirements to IEC 61131-
2. The data below apply to modules shipped or put on shelf in their original packing.
The modules are compliant with climatic conditions to IEC 60721-3-3, Class 3K7 (storage),
and with IEC 60721-3-2, Class 2K4 (shipping.)
Mechanical conditions are compliant with IEC 60721-3-2, Class 2M2.
Operating conditions
S7-300 systems are designed for stationary use in weather-proof locations. The operating
conditions surpass requirements to DIN IEC 60721-3-3.
● Class 3M3 (mechanical requirements)
● Class 3K3 (climatic requirements)
Reducing vibrations
If your S7-300 modules are exposed to severe shock or vibration, take appropriate measures
to reduce acceleration or the amplitude.
We recommend the installation of the S7-300 on damping materials (for example, rubber-
bonded-to-metal mounting.)
Test voltage
Proof of dielectric strength must be provided in the type test at a test voltage to IEC 61131-2:
Protection class
Protection class I to IEC 60536, i.e., a protective conductor must be connected to the
mounting rail!
Width of CPU
Table 9- 2 Maximum number of loadable blocks on the SIMATIC Micro Memory Card
Size of SIMATIC Micro Memory Card ... Maximum number of blocks that can be loaded
64 KB 768
128 KB 1024
512 KB 2560
2 MB The maximum number of blocks that can be loaded on a
4 MB specific CPU is less than the number of blocks that can
be stored on the SIMATIC Micro Memory Card.
8 MB For information about the maximum number of blocks
that can be loaded on a specific CPU, refer to the
corresponding technical specification.
Technical specifications
Technical specifications
CPU and version
MLFB 6ES7315-2EH14-0AB0
Hardware version 01
Memory
Main memory
Integrated 384 KB
Expandable No
Execution times
for bit operation, min. 0.05 μs
Retentivity
Configurable Yes
Default Z 0 to Z 7
Technical specifications
Counting range
Low limit 0
IEC counter
Available Yes
Type SFB
Number Unlimited
(limited only by main memory size)
S7 timers
Number 256
Retentivity
Configurable Yes
Default No retentivity
IEC timer
Available Yes
Type SFB
Number Unlimited
(limited only by main memory size)
Data areas and their retentivity
Bit memory
Number, max. 2048 bytes
Retentivity, default MB 0 to MB 15
Data blocks
Number, max. 1024
(in the number range 1 to 16000)
Size, max. 64 KB
Local data
Per priority class, max. 32 KB per execution level,
2 KB per block
Technical specifications
Blocks
Number of blocks (total) 1024 (DBs, FCs, FBs)
The maximum number of blocks that can be
loaded may be reduced due to the Micro Memory
Card you are using.
OB See instruction list
Size, max. 64 KB
Number of asynchronous error OBs 6 (OB 80, 82, 83, 85, 86, 87)
(OB83 for PROFINET IO)
Number of synchronous error OBs 2 (OB 121, 122)
Nesting depth
Per priority class 16
Distributed
Inputs 2048 bytes
Technical specifications
Outputs 2048 bytes
Outputs 16384
Analog channels
Inputs 1024
Outputs 1024
Hardware configuration
Racks, max. 4
Number of DP masters
Integrated 1
Via CP 4
CP, point-to-point 8
CP, LAN 10
Time
Clock
Hardware clock (real-time) Yes
Technical specifications
Buffered period Typically 6 weeks
(at an ambient temperature of 40 °C)
Behavior of the clock on expiration of the The clock continues at the time of day it had
buffered period when power was switched off.
Behavior of the real-time clock after POWER The clock continues running after POWER OFF.
ON
Runtime meter
Number 1
Number/number range 0
S7 signaling functions
Number of stations that can be logged on for 16
signaling functions, max. (depends on the number of connections
configured for PG/OP and S7 basic
communication)
Process error diagnostic messages Yes
Technical specifications
Modify variables, max. 14
Forcing
Forcing Yes
Diagnostic buffer
Available Yes
Configurable No
of which are power-failure-proof 100, only the last 100 entries are retentive
Service data
Can be read out Yes
Monitoring function
Status LEDs Yes
Communication functions
PG/OP communication Yes
Prioritized OCM communication
Supported Yes
Routing Yes
Number of routing connections X1 as MPI max. 10;
X1 as DP master max. 24
X1 as DP slave (active) max. 14
X2 as PROFINET max. 24
Data record routing Yes
Technical specifications
Size of GD packets, max. 22 bytes
S7 basic communication
Supported Yes
As server Yes
Web server
Supported Yes
Open IE communication
Supported Yes
Local port number used at the system end 0, 20, 21, 23, 25, 102, 135, 161, 8080, 34962,
34963, 34964, 65532, 65533, 65534, 65535
TCP/IP Yes (via integrated PROFINET interface and
loadable FBs)
Maximum number of connections 8
Technical specifications
UDP Yes (via integrated PROFINET interface and
loadable FBs)
Maximum number of connections 8
iPAR server
Supported Yes
Number of connections
Total 16
Technical specifications
Data length of the device-internal and 4000 bytes
PROFIBUS interconnections, max.
Interfaces
1st interface
Interface designation X1
Type of interface Integrated RS 485 interface
Technical specifications
Hardware RS 485
electrically disconnected Yes
DP master Yes
DP slave Yes
Point-to-point connection No
MPI
Services
PG/OP communication Yes
Routing Yes
Routing Yes
DPV1 Yes
Technical specifications
Transmission rate, max. 12 Mbps
Number of DP slaves, max. 124
Address range
Inputs, max. 2 KB
Outputs, max. 2 KB
DP slave
Services
PG/OP communication Yes
S7 basic communication No
DPV1 No
Number of ports 2
Autonegotiation Yes
Technical specifications
Autocrossing Yes
Media redundancy
Supported Yes
DP master No
DP slave No
PROFINET IO controller
Services
PG/OP communication Yes
Routing Yes
Technical specifications
of which in line, max. 64
Technical specifications
For IRT with "high performance" option and Update time = "odd-numbered" send clock set
parameter assignment for "odd-numbered" send (any multiple of 125 μs: 375 μs, 625 μs to 3.875
clocks ms
Address range
Inputs, max. 2 KB
Outputs, max. 2 KB
S7 routing Yes
Submodules
Number, max. 64
Programming
Programming language
LAD Yes
FBD Yes
STL Yes
SCL Yes
Technical specifications
CFC Yes
GRAPH Yes
HiGraph® Yes
Know-how protection
User program/password security Yes
Weight 340 g
I2 t 1 A2s
Technical specifications
Current consumption (rated value) 870 mA
I2 t 1 A2s
Technical specifications
Technical specifications
CPU and version
MLFB 6ES7317-2EK14-0AB0
Hardware version 01
Memory
Main memory
Integrated 1 MB
Expandable No
Technical specifications
Execution times
For bit operation, min. 0.025 μs
Retentivity
Configurable Yes
Default Z 0 to Z 7
Counting range
Low limit 0
IEC counter
Available Yes
Type SFB
Number Unlimited
(limited only by main memory size)
S7 timers
Number 512
Retentivity
Configurable Yes
Default No retentivity
IEC timer
Available Yes
Type SFB
Number Unlimited
(limited only by main memory size)
Data areas and their retentivity
Bit memory
Number, max. 4096 bytes
Retentivity, default MB 0 to MB 15
Technical specifications
Number of clock memories 8 (1 memory byte)
Data blocks
Number, max. 2048
(in the number range 1 to 16000)
Size, max. 64 KB
Local data
Per priority class, max. 32 KB per execution level,
2 KB per block
Blocks
Number of blocks (total) 2048 (DBs, FCs, FBs)
The maximum number of blocks that can be
loaded may be reduced due to the Micro Memory
Card you are using.
OB See instruction list
Size, max. 64 KB
Number of asynchronous error OBs 6 (OB 80, 82, 83, 85, 86, 87)
(OB83 for PROFINET IO)
Number of synchronous error OBs 2 (OB 121, 122)
Nesting depth
Per priority class 16
Technical specifications
Size 64 KB
Distributed
Inputs 8192 bytes
Outputs 65536
Analog channels
Inputs 4096
Outputs 4096
Hardware configuration
Racks, max. 4
Number of DP masters
Integrated 1
Via CP 4
Technical specifications
Number of usable FMs and CPs (recommended)
FM 8
CP, point-to-point 8
CP, LAN 10
Time-of-day
Clock
Hardware clock (real-time) Yes
Behavior of the real-time clock after POWER The clock continues running after POWER OFF.
ON
Runtime meter
Number 4
Number/number range 0 to 3
S7 signaling functions
Number of stations that can be logged on for 32
signaling functions, max. (depends on the number of connections
configured for PG/OP and S7 basic
communication)
Technical specifications
Process error diagnostic messages Yes
Forcing
Forcing Yes
Diagnostic buffer
Available Yes
Configurable No
Of which are power-failure-proof 100, only the last 100 entries are retentive
Service data
Can be read out Yes
Monitoring function
Status LEDs Yes
Communication functions
PG/OP communication Yes
Prioritized OCM communication
Supported Yes
Routing Yes
Technical specifications
Number of routing connections X1 as MPI max. 10;
X1 as DP master max. 24
X1 as DP slave (active) max. 24
X2 as PROFINET max. 24
Data record routing Yes
S7 basic communication
Supported Yes
As server Yes
Web server
Supported Yes
Open IE communication
Supported Yes
Local port number used at the system end 0, 20, 21, 23, 25, 80, 102, 135, 161, 8080, 34962,
34963, 34964, 65532, 65533, 65534, 65535
Technical specifications
TCP/IP Yes (via integrated PROFINET interface and
loadable FBs)
Maximum number of connections 16
iPAR server
Supported Yes
Number of connections
Total 32
Technical specifications
PROFINET CBA (with communication load setpoint)
Reference setting for CPU communication 50 %
Technical specifications
Number of stations that can be logged on for 3 (2 x PN OPC/1 x iMAP)
HMI variables (PN OPC/iMAP)
Interfaces
1st interface
Interface designation X1
Type of interface Integrated RS 485 interface
Hardware RS 485
electrically disconnected Yes
DP master Yes
DP slave Yes
Point-to-point connection No
PROFINET No
MPI
Services
PG/OP communication Yes
Routing Yes
Routing Yes
Technical specifications
Global data communication No
DPV1 Yes
Outputs, max. 8 KB
DP slave
Services
PG/OP communication Yes
S7 basic communication No
DPV1 No
Technical specifications
Address areas, max. 32
Number of ports 2
Autonegotiation Yes
Autocrossing Yes
Media redundancy
Supported Yes
DP master No
DP slave No
PROFINET IO controller
Services
PG/OP communication Yes
Routing Yes
Technical specifications
S7 communication Yes (with loadable FBs, max. configurable
connections: 16; maximum number of instances:
32)
Open IE communication Yes; via TCP/IP, ISO on TCP, UDP
Technical specifications
for send clock of 2 ms 2 ms to 512 ms
For IRT with "high performance" option and Update time = "odd-numbered" send clock set
parameter assignment for "odd-numbered" send (any multiple of 125 μs: 375 μs, 625 μs to 3.875
clocks ms
Address range
Inputs, max. 8 KB
Outputs, max. 8 KB
S7 routing Yes
Technical specifications
Transfer memory
Inputs, max. 1440 bytes; per controller for shared devices
FBD Yes
STL Yes
SCL Yes
CFC Yes
GRAPH Yes
HiGraph® Yes
Instruction set See instruction list
Nesting levels 8
Know-how protection
User program/password security Yes
Weight 340 g
Voltages and currents
Power supply (rated value) 24 V DC
I2 t 1 A2s
Foreword
The E1000 operator terminal is developed to satisfy the demands of human-
machine communication. Built-in functions such as displaying and controlling
text, dynamic indication, time channels, alarm and recipe handling are
included.
The operator terminal work, for the most part, in an object-oriented way,
making it easy to understand and use. The configuration operation of the
terminal is made in a personal computer, using the configuration tool E-
Designer. The project is then transferred and stored in the operator terminal.
This manual explains how to install the operator terminal. Please refer to the
reference manual for further information.
Table of Contents
1 Safety Precautions............................................................................. 1-1
1.1 UL Installation............................................................................... 1-1
1.2 General .......................................................................................... 1-1
1.3 During Use .................................................................................... 1-1
1.4 Service and Maintenance................................................................ 1-2
1.5 Dismantling and Scrapping............................................................ 1-2
2 Installation ....................................................................................... 2-1
2.1 Space Requirements ....................................................................... 2-1
2.2 Installation Process......................................................................... 2-1
2.2.1 Mode Switches ............................................................................................... 2-3
2.2.2 Connections to the Controller ........................................................................ 2-3
2.2.3 Other Connections and Peripherals ................................................................ 2-3
3 Technical Data ................................................................................. 3-1
4 Chemical Resistance ......................................................................... 4-1
4.1 Metal Casing.................................................................................. 4-1
4.2 Keyboard and Display.................................................................... 4-1
4.2.1 Autotex F250.................................................................................................. 4-1
4.2.2 Touch Screen Surface ..................................................................................... 4-2
5 Operator Terminal Drawings ........................................................... 5-1
5.1 Communication Ports.................................................................... 5-1
5.2 E1101 Outline ............................................................................... 5-2
1 Safety Precautions
Both the installer and the owner and/or operator of the operator terminal must read
and understand this installation manual.
1.1 UL Installation
Power, input and output (I/O) wiring must be in accordance with Class 1, Division
2 wiring methods (Article 501-4 (b) of the National Electric Code, NFPA 70) and
in accordance with the authority having jurisdiction.
1.2 General
– Only qualified personnel may install or operate the operator terminal.
– The operator terminal must be installed according to the installation instructions.
– The operator terminal is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator terminal. This may cause fire or electrical shock.
– The operator terminal fulfills the requirements of article 4 of EMC directive
89/336/EEC.
– Storing the operator terminal where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/become
isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash
immediately with plenty of water. In case of eye contact, hold the eye open, flush
with plenty of water and get medical attention.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Peripheral equipment must be appropriate for the application and location.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator terminal is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
2 Installation
2.1 Space Requirements
– Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
– Space requirements when installing the operator terminal:
100 mm
(4.0 inch)
228 mm
(8.98 inch)
100 mm
(4.0 inch)
50 mm 50 mm
(2.0 inch) (2.0 inch)
100 mm
(4.0 inch)
58 mm
(2.28 inch)
302 mm
(11.89 inch)
Caution
The openings on the enclosure are for air convection. Do not cover these openings.
x 13
Note:
Place the operator terminal on a stable surface during installation.
Dropping it or letting it fall may cause damage.
2. Place the panel cut out where the operator terminal is to be situated, draw along
the outer sides of the holes and cut according to the markings.
3. Secure the operator terminal in position, using all the fastening holes and the
provided brackets and screws:
x 13
0.5 - 1.0 Nm
A Caution
Ensure that the operator terminal and the controller system have the
same electrical grounding (reference voltage level), otherwise errors
in communication may occur.
D Caution
- The operator terminal must be brought to ambient temperature
before it is started up. If condensation forms, ensure that the
operator terminal is dry before connecting it to the power outlet.
- Ensure that the voltage and polarity of the power source is correct.
Power
Controller
CF CARD
B
1
RS422/RS485 24V DC
RS232 24V DC
C
Ethernet
5. Carefully remove the laminated film over the operator terminal display, to avoid
static electricity that could damage the terminal.
MODE
1 2 3 4
ON DIP
EXPANSION
MODE
1 2 3 4
ON DIP
CF CARD
BUSY
24V DC
RS485
RS422
COM 1
10/100
RS232
COM 2
1
2.2.2 Connections to the Controller
For information about the cables to be used when connecting the operator terminal
to the controller, please refer to the help file for the driver in question.
Caution
When using a compact flash card, do not remove the card when the busy indicator is
illuminated.
3 Technical Data
Parameter E1101
Front panel, W x H x D 302 x 228 x 6 mm
Mounting depth 58 mm (158 mm including clearance)
Front panel seal IP 66
Rear panel seal IP 20
Keyboard material/ Touch screen: Polyester on glass *, 1 million finger touch
Front panel operations.
Overlay: Autotex F250 *.
Reverse side material Powder-coated aluminum
Weight 2.0 kg
Serial port RS422/ 25-pin D-sub contact, chassis-mounted female with
RS485 standard locking screws 4-40 UNC.
Serial port RS232C 9-pin D-sub contact, male with standard locking screws 4-40
UNC.
Ethernet Shielded RJ 45
USB Host type A, power consumption max. 500mA
Device type B
CF-slot Compact flash, type I and II
Flash memory for 4 MB
application
Real time clock ±20 PPM + error because of ambient temperature and supply
voltage.
Total max error: 1 min/month at 25 °C
Minimum life of the real time clock battery: 3 years
Temperature coefficient: 0.004 ppm/°C2
Power consumption at Normal: 0.5 A
rated voltage Maximum: 1.0 A
Display TFT-LCD. 800 x 600 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25 °C: 50,000 h.
Active area of display, 211.2 x 158.4 mm
WxH
Fuse Internal DC fuse, 3.15 AT, 5 x 20 mm
Power supply +24V DC (20 - 30V DC). 3-pin jack connection block.
CE: The power supply must conform with the requirements
for SELV or PELV according to IEC 950 or IEC 742.
UL: The power supply must conform with the requirements
for class II power supplies.
Ambient temperature Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
Storage temperature -20 ° to +70 °C
Relative humidity 5 - 85 % non-condensed
EMC tests on the The operator terminal conforms with the essential protection
operator terminal requirements in article 4 of the directive 89/336/EEC. Noise
tested according to EN6100-6-4 emission and EN61000-6-2
immunity.
UL, cUL approvals Certification in progress
* See section Chemical Resistance for keyboard and display
4 Chemical Resistance
4.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure of up to 24 hours duration to the following chemicals without
visible change:
Solvent Resistance
Autotex F250 withstands exposure of more than 24 hours duration under DIN 42
115 Part 2 to the following chemicals without visible change:
Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Very slight discoloration was noted under critical viewing conditions with the
following materials:
Outdoor Use
In common with all polyester based films Autotex F250 is not suitable for use in
conditoins of long term exposure to direct sunlight.
Solvents Time
Acetone 10 minutes
Isopropanol 10 minutes
Toulene 5 hours
Protection Film
It is recommended to use the Autoflex EB touch display protection film, supplied by
Beijer Electronics AB.
RS-232
RS-422 RS-485
RS-422/485
USB
Ethernet
PLC-RSP- 24UC/21
Order No.: 2966485
http://eshop.phoenixcontact.net/phoenix/treeViewClick.do?UID=2966485
Product notes
WEEE/RoHS-compliant since:
Commercial data 02/09/2006
EAN
4 017918 165338
Pack 10 pcs.
Customs tariff 85364190
Gross weight in pieces 0.03243 KG http://
www.download.phoenixcontact.com
Net weight per piece (exclusive packing) 0.03059 KG Please note that the data given
Catalog page information Page 322 (C-7-2013) here has been taken from the
online catalog. For comprehensive
information and data, please refer
to the user documentation. The
General Terms and Conditions of
Use apply to Internet downloads.
Technical data
Dimensions
Width 6.2 mm
Height 80 mm
Depth 94 mm
Ambient conditions
Ambient temperature (operation) -40 °C ... 60 °C
Ambient temperature (storage/transport) -40 °C ... 85 °C
Coil side
Nominal input voltage UN 24 V AC/DC
Typical input current at UN 11 mA (at UN = 24 V AC)
8.5 mA (at UN = 24 V DC)
Typical response time 6 ms
Typical release time 15 ms
Operating voltage display Yellow LED
Protective circuit Bridge rectifier Bridge rectifier
Contact side
Contact type 1 PDT
Contact material AgSnO
Maximum switching voltage 250 V AC/DC (The separating plate PLC-ATP should be installed
for voltages larger than 250 V (L1, L2, L3) between identical
terminal blocks in adjacent modules. Potential bridging is then
carried out with FBST 8-PLC... or ...FBST 500...)
Minimum switching voltage 5 V (at 100 mA)
Maximum inrush current on request
Min. switching current 10 mA (at 12 V)
Limiting continuous current 6A
Interrupting rating (ohmic load) max. 140 W (at 24 V DC)
20 W (at 48 V DC)
18 W (at 60 V DC)
23 W (at 110 V DC)
40 W (at 220 V DC)
1500 VA (for 250 V AC)
Switching capacity in acc. with DIN VDE 0660/IEC 2 A (at 24 V, DC13)
60947
0.2 A (at 110 V, DC13)
0.1 A (at 220 V, DC13)
3 A (at 24 V, AC15)
3 A (at 120 V, AC15)
3 A (at 230 V, AC15)
General
Test voltage relay winding/relay contact 4 kV AC (50 Hz, 1 min.)
Operating mode 100% operating factor
Mechanical service life 7
2 x 10 cycles
Inflammability class according to UL 94 V0
Designation Standards/regulations
Standards/regulations IEC 60664
EN 50178
IEC 62103
Pollution degree 3
Surge voltage category III
Mounting position any
Assembly instructions In rows with zero spacing
Connection data
Connection method Spring-cage connection
Stripping length 8 mm
Conductor cross section stranded min. 0.14 mm²
Conductor cross section stranded max. 2.5 mm²
Conductor cross section solid min. 0.14 mm²
Conductor cross section solid max. 2.5 mm²
Conductor cross section AWG/kcmil max 14
Conductor cross section AWG/kcmil min. 26
Certificates / Approvals
Accessories
Assembly
0801762 NS 35/ 7,5 CU UNPERF DIN rail, material: Copper, unperforated, height 7.5 mm, width 35
2000MM mm, length: 2 m
0801733 NS 35/ 7,5 PERF 2000MM DIN rail, material: steel galvanized and passivated with a thick
layer, perforated, height 7.5 mm, width 35 mm, length: 2000 mm
0801681 NS 35/ 7,5 UNPERF 2000MM DIN rail, material: Steel, unperforated, height 7.5 mm, width 35
mm, length: 2 m
0801377 NS 35/ 7,5 V2A UNPERF DIN rail, unperforated, Width: 35 mm, Height: 7.5 mm,
2000MM Length: 2000 mm, Color: silver
1201756 NS 35/15 AL UNPERF 2000MM DIN rail, deep drawn, high profile, unperforated, 1.5 mm thick,
material: aluminum, height 15 mm, width 35 mm, length 2000 mm
1201895 NS 35/15 CU UNPERF 2000MM DIN rail, material: Copper, unperforated, 1.5 mm thick, height 15
mm, width 35 mm, length: 2 m
1201730 NS 35/15 PERF 2000MM DIN rail, material: steel galvanized and passivated with a thick
layer, perforated, height 15 mm, width 35 mm, length: 2000 mm
1201714 NS 35/15 UNPERF 2000MM DIN rail, material: Steel, unperforated, height 15 mm, width 35
mm, length: 2 m
1201798 NS 35/15-2,3 UNPERF 2000MM DIN rail, material: Steel, unperforated, 2.3 mm thick, height 15
mm, width 35 mm, length: 2 m
2966841 PLC-ATP BK Separating plate, 2 mm thick, required at the start and end of a
PLC terminal strip. Furthermore, it is used for: visual separation
of groups, safe isolation of different voltages of neighboring PLC
relays in acc. with DIN VDE 0106-101, isolation
Bridges
2966812 FBST 6-PLC BU Single plug-in bridge, Length: 6 mm, Number of positions: 2,
Color: blue
2966825 FBST 6-PLC GY Single plug-in bridge, Length: 6 mm, Number of positions: 2,
Color: gray
2966236 FBST 6-PLC RD Single plug-in bridge, Length: 6 mm, Number of positions: 2,
Color: red
2967688 FBST 8-PLC GY Single plug-in bridge, Length: 8 mm, Number of positions: 2,
Color: gray
2966692 FBST 500-PLC BU Continuous plug-in bridge, Length: 500 mm, Color: blue
2966838 FBST 500-PLC GY Continuous plug-in bridge, Length: 500 mm, Color: gray
2966786 FBST 500-PLC RD Continuous plug-in bridge, Length: 500 mm, Color: red
Marking
1051016 ZB 6,LGS:FORTL.ZAHLEN Zack marker strip, Strip, white, labeled, can be labeled with:
Plotter, Printed horizontally: Consecutive numbers 1 - 10, 11 - 20,
etc. up to 491 - 500, Mounting type: Snap into tall marker groove,
for terminal block width: 6.2 mm, Lettering field: 6.15 x 10.5 mm
5060935 ZB 6/WH-100:UNBEDRUCKT Zack marker strip, Strip, white, unlabeled, can be labeled with:
Plotter, Mounting type: Snap into tall marker groove, for terminal
block width: 6.2 mm, Lettering field: 6.15 x 10.5 mm
1051003 ZB 6:UNBEDRUCKT Zack marker strip, Strip, white, unlabeled, can be labeled with:
Plotter, Mounting type: Snap into tall marker groove, for terminal
block width: 6.2 mm, Lettering field: 6.15 x 10.5 mm
Tools
1204517 SZF 1-0,6X3,5 Actuation tool, for ST terminal blocks, also suitable for use as a
bladed screwdriver, size: 0.6 x 3.5 x 100 mm, 2-component grip,
with non-slip grip
Diagrams/Drawings
Diagram
Interrupting rating
Curve A
Maximum permissible continuous voltage
Umax with limiting continuous current on the
contact side (see relevant technical data)
Curve B
Minimum permissible operate voltage Uop
after pre-excitation (see relevant technical
data)
Circuit diagram
Address
Rittal
Technical
documentation
TS 8
Montage-
Anleitung TS 8
Assembly
guide TS 8
Inhaltsverzeichnis
Table of contents
Seite/Page
Dach Roof 3
Boden Base 4-5
Rückwand Rear wall 6
Tür Door 7
Tür, 180° drehen Rotate door through 180° 8-9
Verschlußsystem Lock system 10-11
Tür, 180°-Scharnier Door, 180° hinge 12
Seitenwände Side panels 13
Montageplatte, versetzen Mounting plate, relocate 14
Montageplatte, hinterste Einbauposition Mounting plate, rearmost position 15
Montageplatten Zwischenstück Mounting plate infill 16
Anreihverbinder – Transport Baying connector – transport 17
Anreihverbinder – Abdichtung Baying connector – seal 18-19
Schienensysteme Rail systems 20-21
Erdungskonzept Earthing concept 22
Kabelrangierraum Cable shunting area 23
3 4-5 6 7 8-9
10-11 12 13 14 15 16
17 18-19 20 21 22 23
2
Mmin = 10 Nm
Mmax = 35 Nm
Torx 25
M 12
M 12
M 12
A
m
0m
80
0 0/
6
0/
40
BZ 5,5 x 13 mm
m
00m
/ 12
00
10
A
Dach · Roof
3
22
21
20
19
18
17
16
15
3 14
21
11
01
91
7 8
34
56 Torx 25 Mmin = 1,5 Nm
1 2
mm Torx 30 Mmax = 2,5 Nm
IP
IP
IP
M 8 x 12 mm
IP
IP
IP
IP
IP
IP
m
m
00
IP IP /8
0
/ 60
IP 0
40
IP
IP
IP IP
IP
IP
IP
IP IP
IP m
m
0
IP 20
/1
00 BZ 5,5 x 13 mm
10
IP
Boden · Base
4
SW 13
M 6 x 12 mm
B
1
Tür · Door
7
Torx 30
8
A L
R
M 6 x 12 mm
A
M 6 x 12 mm
9
Torx 25
900
TS 8611 . 110
TS 8611 . 220
TS 8611 . 120
TS 8611 . 130
TS 8611 . 140
TS 8611 . 150
A
TS 8611 . 170
10
A
11
22
21
20
19
18
17
16
4 15
31
SW 8 91
01
11
21
7 8
56
34
1 2
Torx 30 mm ø 8,5 mm
1
1
M 6 x 12 mm
1
180o
ø 8,5 mm
3 4 5
M 5 x 8 mm
12
Preface 1
Introduction 2
Network Topologies 3
SIMATIC NET
Product Characteristics 4
SCALANCE
Industrial Ethernet 5
Installation and Maintenance
SCALANCE X-100 and
SCALANCE X-200 Product Line Configuration / Diagnostics
using Remote Mechanisms 6
Commissioning Manual
PROFINET IO Functionality 7
References 9
Dimension Drawings 10
12/2004
A5E00349864 Release 2
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring to property damage only have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Attention
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended
by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Siemens AG
Automation and Drives Siemens AG 2004
Postfach 4848, 90327 Nuremberg, Germany Technical data subject to change
Further Documentation
The "SIMATIC NET Industrial Ethernet Twisted Pair and Fiber Optic Networks“ manual
contains additional information on other SIMATIC NET products that you can operate along
with the devices of the SCALANCE X-100 and X-200 product lines in an Industrial Ethernet
network.
Finding Information
To help you to find the information you require more quickly, the manual includes not only
the table of contents but also the following sections in the Appendix:
• Index
• Glossary
Audience
This commissioning manual is intended for persons involved in commissioning networks with
the devices of the SCALANCE X-100 and X-200 product lines.
What Is Possible?
The devices of the SCALANCE X-100 or SCALANCE X-200 product lines, allow the cost-
effective installation of Industrial Ethernet bus, star, or ring structures with switching
functionality.
Note
It is not possible to use devices of the SCALANCE X-100 product line in a redundant ring
because they do not support redundancy.
Note
The requirements of EN61000-4-5, surge test on power supply lines are met only when a
Blitzductor VT AD 24V type no. 918 402 is used
Manufacturer:
DEHN+SÖHNE GmbH+Co.KG Hans Dehn Str.1 Postfach 1640 D-92306 Neumarkt,
Germany
Warning
When used under hazardous conditions (zone 2), the devices of the SCALANCE X-100 and
SCALANCE X-200 product lines must be installed in an enclosure.
To comply with ATEX100a (EN 50021), this enclosure must meet the requirements of at
least IP54 in compliance with EN 60529.
WARNING - EXPLOSION HAZARD: DO NOT CONNECT OR DISCONNECT EQUIPMENT
UNLESS AREA IS KNOWN TO BE NONHAZARDOUS.
Note
The specified approvals apply only when the corresponding mark is printed on the product.
Bus Topology
Star Topology
Figure 3-3 Optical Star Topology, Example with SCALANCE X-400 and SCALANCE X206-1
Ring Topology
Figure 3-4 Optical Ring Topology, Example with SCALANCE X204-2 and SCALANCE X-400 as
Redundancy Manager
Figure 3-5 Electrical Ring Topology, Example with SCALANCE X204-2 and SCALANCE X-400 as
Redundancy Manager
Figure 3-6 Ring Topology with Electrical and Optical Ring Links, Example with SCALANCE X206-1,
SCALANCE X208, and SCALANCE X-400 as Redundancy Manager
Unpacking, Checking
1. Make sure that the package is complete.
2. Check all the parts for transport damage.
Warning
Do not use any parts that show evidence of damage!
Possible Attachments
The SCALANCE X206-1 has six RJ-45 jacks and a BFOC port for the connection of end
devices or other network segments.
Note
The BFOC socket (Bayonet Fiber Optic Connector) corresponds to the ST socket.
Connector Pinout
On the SCALANCE X206-1, the TP ports are implemented as RJ-45 sockets with MDI-X
assignment (Medium Dependent Interface–Autocrossover) of a network component.
Notice
TP cords or TP-XP cords with a maximum length of 10 m can be connected to the RJ-45 TP
port.
With the IE FC cables and IE FC RJ-45 plug 180, an overall cable length of a maximum of
100 m is permitted between two devices depending on the cable type.
Autonegotiation
Autonegotiation means the automatic detection of the functionality of the port at the opposite
end. Using autonegotiation, repeaters or DTEs can detect the functionality available at the
port of a partner device allowing automatic configuration of different types of device. With
autonegotiation, two components connected to a link segment can exchange parameters
and set themselves to match the supported communication functionality.
Note
Devices not supporting autonegotiation must be set to 100 Mbps/ half duplex or 10 Mbps
half duplex.
Note
The SCALANCE X206-1 is a plug-and-play device that does not require settings to be made
for commissioning.
Notice
Please note that the direct connection of two ports on the switch or accidental connection
over several switches causes an illegal loop. Such a loop can lead to network overload and
network failures.
Transmission speed
The transmission rate of the optical Fast Ethernet ports is 100 Mbps.
Transmission Mode
The transmission mode for 100Base-FX is specified in the IEEE 802.3u standard.
Since the full duplex mode and the transmission rate cannot be modified for optical
transmission, autonegotiation cannot be selected.
Transmission Medium
Data transmission is over multimode fiber-optic cable (FOC). The wavelength is 1310 nm.
Multimode fiber-optic cables are used with a core of 50 or 62.5 µm; the light source is an
LED.
The outer diameter of the FOC is 125 µm.
Range
The maximum transmission range (segment length) is 3 km.
Connectors
The cables are connected over BFOC sockets.
Power Supply
The power supply is connected using a 4-pin plug-in terminal block. The power supply can
be connected redundantly. Both inputs are isolated. There is no distribution of load. When a
redundant power supply is used, the power supply unit with the higher output voltage
supplies the SCALANCE X206-1 alone. The power supply is connected over a high
resistance with the enclosure to allow an ungrounded set up.
Warning
The SCALANCE X206-1 is designed for operation with safety extra-low voltage. This means
that only safety extra-low voltages (SELV) complying with IEC950/EN60950/ VDE0805 can
be connected to the power supply terminals.
The power supply unit to supply the SCALANCE X206-1 must comply with NEC Class 2
(voltage range 18 - 32 V, current requirement 350 mA)
The signaling contact can be subjected to a maximum load of 100 mA (safety extra-low
voltage (SELV), DC 24 V).
Never operate the SCALANCE X206-1 with AC voltage or DC voltage higher than 32 V DC.
Signaling Contact
The signaling contact is connected to a 2-pin plug-in terminal block. The signaling contact
(relay contact) is a floating switch with which error/fault states can be signaled by breaking
the contact.
After pressing the button, the currently valid fault mask is displayed for approximately 3
seconds. The monitored ports flash at a frequency of 5 Hz.
After 3 seconds the new fault mask is displayed. The flashing frequency is reduced to 2.5
Hz. After a further 3 seconds, the new fault mask is adopted and saved. The monitored ports
are indicated by permanently lit LEDs until the button is released.
As long as the LEDs are still flashing, the saving of the mask can be interrupted by releasing
the button.
If an empty fault mask is set (no port is monitored) or you want to set an empty mask, four 4
LEDs flash on and off alternating with their neighboring LEDs.
At the same time, you can also set the monitoring of the redundant power supply with the
fault mask. Monitoring of the power supply is activated only when both power supplies are
connected when the fault mask is saved.
The factory default is no port monitoring.
If the button is pressed longer (15 seconds), the device is reset to "factory defaults". This is
indicated by all the Port LEDs (green) flashing. During this activity, the device must not be
turned off.
Area of Application
The C-PLUG is an exchangeable medium for storage of the configuration and project
engineering data of the basic device. This means that the configuration data remains
available if the basic device is replaced.
How It Works
Power is supplied by the end device. The C-PLUG retains all data permanently when the
power is turned off.
If an empty C-PLUG (factory settings) is inserted, all configuration data of the SCALANCE X-
200 is saved to it when the device starts up. Changes to the configuration during operation
are also saved on the C-PLUG without any operator intervention being necessary.
A basic device with an inserted C-PLUG automatically uses the configuration data of the C-
PLUG when it starts up. This is, however, only possible when the data was written by a
compatible device type.
This allows fast and simple replacement of the basic device. If a device is replaced, the C-
PLUG is taken from the failed component and inserted in the replacement. The first time it is
started up, the replacement device has the same configuration as the failed device except
for the MAC address set by the vendor.
Note
The device normally starts up with the configuration of the C-PLUG, assuming this was
written to by a compatible device type.
The C-PLUG must now be deleted in "C-PLUG Information" menu of Web Based
Management or the configuration of the device must be copied to the C-PLUG. The device
starts up with the new configuration of the device only after the device has restarted.
If the C-PLUG was written by an incompatible device type, the basic device will not start up
fully and signals an error. The delete function can nevertheless be used. When the device
next starts up, the current configuration data of the basic device is written to the C-PLUG.
Diagnostics
Inserting a C-PLUG that does not contain the configuration of a compatible device type,
inadvertently removing the C-PLUG, or general malfunctions of the C-PLUG are indicated by
the diagnostic mechanisms of the switch (LEDs, PROFINET, SNMP, WBM, etc.).
Notice
The C-PLUG may only be inserted or removed when the power is off!
Status Meaning
lit red The SCALANCE X206-1 detects an error. At the same time, the
signaling contact opens.
The following faults are detected:
1. Link down event on a monitored port
2. Failure of one of the two redundant power supplies.
3. C-PLUG
4. Device startup, the LED is lit for approx. 20s.
flashes red An internal fault was detected.
Notify the maintenance personnel and, if necessary, send the
device in for repair.
not lit No fault detected by the SCALANCE X206-1.
Status Meaning
lit green Power supply L1 or L2 is connected.
not lit Power supply L1 and/or L2 not connected or <14 V.
Status Meaning
Port 1 through 7 LED lit green TP link exists, no data reception
Port 1 through 7 LED lit yellow TP link exists, data received at TP port
Device startup, the LED is lit for approx. 6s.
Ports 1 through 7 LED flash yellow Setting or display of the fault mask
Port 1 through 7 LED flashes green The "Show Location" function was activated over Ethernet (e.g.
PST tool).
PROFINET IO operation was started with the PN IO controller,
the attempt to change the fault mask with the button was
rejected by all the port LEDs flashing once.
The button was pressed for longer than 15 s to reset the
configuration.
Ports
Attachment of DTEs or network components over 6 x RJ-45 sockets with MDI-X pinning 10/100
twisted pair Mbps (half/ full duplex)
Connection of further network components over 2 x BFOC sockets
FOC. (100 Mbps, full duplex to 100 BaseFX)
Connector for power supply 1 x 4-pin plug-in terminal block
Connector for signaling contact 1 x 2-pin plug-in terminal block
Electrical Data
Power supply 2 x 24 V DC
(18 - 32 V DC)
safety extra-low voltage (SELV)
Power loss at DC 24 V 4.8 W
Current consumption at rated voltage 200 mA
Ports
Overvoltage protection at input PTC resetable fuse (0.6 A / 60 V)
Permitted Cable Lengths
Network span parameter/TP cable length
0 – 100 m IE FC TP standard cable with IE FC RJ-45 plug
180
or
IE FC outlet RJ-45 with IE FC TP standard cable
0 – 85 m (0 - 90 m) + 10 m TP cord
IE FC TP marine/trailing/flexible with IE FC RJ-45
plug 180
or
IE FC TP marine/trailing/flexible (0 - 75 m) + 10
0 -3,000 m m TP cord over IE FC outlet RJ-45
Glass FOC
62.5/125 µm or 50/125 µm glass fiber;
≤ 1 dB/km at 1300 nm;
600 MHz x km;
6 dB max. permitted FO cable attenuation with 3
dB link power margin
Aging time
Aging time 30 seconds
MTBF
MTBF 42.56 years
Construction
MTBF
Dimensions (W x H x D) in mm 60 x 125 x 124
Weight in g 780
Installation options Standard rail
S7-300 standard rail
Wall Mounting
Order Numbers
SCALANCE X206-1 6GK5206-1BB00-2AA3
"Industrial Ethernet TP and Fiber Optic Networks" 6GK1970-1BA10-0AA0
manual
IE FC Stripping Tool 6GK1901-1GA00
IE FC blade cassettes 6GK1901-1GB00
IE FC TP standard cable 6XV1840 2AH10
IE FC TP trailing cable 6XV1840-3AH10
IE FC TP marine cable 6XV1840-4AH10
IE FC TP trailing cable GP 6XV1870-2D
IE FC TP flexible cable 6XV1870-2B
IE FC RJ-45 Plug 180 pack of 1 6GK1 901-1BB10-2AA0
IE FC RJ-45 Plug 180 pack of 10 6GK1 901-1BB10-2AB0
IE FC RJ-45 Plug 180 pack of 50 6GK1 901-1BB10-2AE0
C-PLUG 6GK1 900-0AB00
Note
The number of SCALANCE X Industrial Ethernet Switches connected in a line influences the
frame propagation time.
When a frame passes through the devices of the SCALANCE X-100 and/or SCALANCE X-
200 product lines, it is delayed by the store and forward function of the switch:
- with a 64 byte frame length by approx. 10 µs (at 100 Mbps)
- with a 1500 byte frame length by approx. 130 µs (at 100 Mbps)
This means that the more devices of the SCALANCE X-100 and/or SCALANCE X-200
product lines that a frame passes through, the higher the frame propagation time will be.
Types of Installation
The Industrial Ethernet switches of the SCALANCE X-100 and X-200 product lines can be
mounted in different ways:
• Installation on a 35 mm DIN rail
• Installation on a SIMATIC S7-300 Standard Rail
• Wall Mounting
Note
When installing and operating the device, keep to the installation instructions and safety-
related notices as described here and in the manual SIMATIC NET Industrial Ethernet
Twisted Pair and Fiber Optic Networks /1/.
Unless stated otherwise, the mounting options listed below apply to all Industrial Ethernet
Switches of the SCALANCE X-100 and X-200 product lines.
Note
Provide suitable shade to protect the device against direct sunlight. This avoids unwanted
warming of the device and prevents premature aging of the device and cabling.
Installation
Install the Industrial Ethernet switches of the SCALANCE X-100 and X-200 product lines on
a 35 mm standard rail according to DIN EN 50022.
1. Place the upper catch of the device over the top of the rail and then push in the lower part
of the device against the rail until it clips into place.
2. Fit the connectors for the power supply to the terminal block.
3. Fit the connectors for the signaling contact to the terminal block.
4. Insert the two terminal blocks into the sockets on the device.
Uninstalling
To remove the Industrial Ethernet switches of the SCALANCE X-100 and X-200 product
lines from the standard rail:
1. First disconnect the TP/FO cables and pull out the terminal blocks for the power supply
and the signaling contact.
2. Use a screwdriver to release the lower rail catch of the device and pull the lower part of
the device away from the rail.
Figure 5-2 Removing a SCALANCE X-100 and/or X-200 from a 35 mm Standard Rail
Figure 5-3 Installation of a SCALANCE X-100 and/or X-200 on a SIMATIC S7-300 Standard Rail
Uninstalling
To remove the Industrial Ethernet switches of the SCALANCE X-100 and X-200 product
lines from the SIMATIC S7-300 standard rail:
1. First disconnect the TP/FO cables and pull out the terminal blocks for the power supply
and the signaling contact.
2. Loosen the screws on the underside of the standard rail and lift the device away from the
standard rail.
Wall Mounting
1. For wall mounting, use suitable mounting fittings for the wall
(for example, for a concrete wall, four plugs 6 mm diameter and 30 mm long, 4 screws
3.5 mm diameter and 40 mm long).
2. Connect the electrical wiring to the terminal block.
3. Fit the connectors for the signaling contact to the terminal block.
4. Insert the two terminal blocks into the sockets on the device.
For more exact dimensions, please refer to the section "Dimension Drawings".
Note
The wall mounting must be capable of supporting at least four times the weight of the device.
5.5 Grounding
S7 Standard Rail
The device is grounded over its rear panel and the neck of the screw.
Wall Mounting
The device is grounded by the securing screw in the unpainted hole.
Please note that the SCALANCE X-100 and SCALANCE X-200 must be grounded over one
securing screw with minimum resistance.
If a device of the SCALANCE X100 and SCALANCE X-200 product line is mounted on a
non-conducting base, a grounding cable must be installed. The grounding cable is not
supplied with the device. Connect the paint-free surface of the device to the nearest
grounding point using the grounding cable.
The flush fit and locking mechanism of the PROFINET-compliant IE FC RJ-45 Plug 180
along with the securing collar on the TP port of the SCALANCE X-100 and X-200 guarantee
a robust node connection suitable for industrial conditions providing tensile and bending
strain relief for the twisted pair socket.
Note
This does not apply to the SCALANCE X208PRO device
If there is not enough space to release the lock with your hand, you can also use a 2.5 mm
screwdriver. You can then remove the IE FC RJ-45 Plug 180 from the twisted pair socket.
5.7 Maintenance
Maintenance
If a fault develops, please send the device to your SIEMENS service center for repair.
Repairs on-site are not possible.
Product Name:
EMC Directive
89/336/EEC "Electromagnetic Compatibility"
Area of Application
The products are designed for use in an industrial environment:
Installation Guidelines
The products meet the requirements if you keep to the installation instructions and safety-
related notices as described here and in the manual SIMATIC NET Industrial Ethernet
Twisted Pair and Fiber Optic Networks /1/ when installing and operating the device.
Conformity Certificates
The EU declaration of conformity is available for the responsible authorities according to the
above-mentioned EU directive at the following address:
Siemens Aktiengesellschaft
Bereich Automatisierungs- und Antriebstechnik
Figure 10-1 Dimension Drawing SCALANCE X104-2, X106-1, X108, X208, X206-1, X204-2
MSR 4800W
Multi purpose Power System for Telecom and Industrial Applications
RECTIFIER MODULES
Type Input voltage
Nominal Voltage Max Current Max Mechanics
*) Output Setting Output Limit Power (w x h x d)
Voltage Range Current Setting
ADC7181/24 50…260 VAC 24 VDC 0-36VDC 30 A 0-30A 800W 14TE / 3U / 230mm
ADC7181/36 50…260 VAC 36 VDC 0-54VDC 20 A 0-20A 800W 14TE / 3U / 230mm
ADC7181/48 50…260 VAC 48 VDC 0-72VDC 15 A 0-15A 800W 14TE / 3U / 230mm
ADC7181/72 50…260 VAC 72 VDC 0-108VDC 10 A 0-10A 800W 14TE / 3U / 230mm
ADC7181/96 50…260 VAC 96 VDC 0-144VDC 7.5A 0-7.5A 800W 14TE / 3U / 230mm
*) Also DC input 50…260VDC, max power 600W
Reduced power 50…200VAC or 50…200VDC
Sales & R&D: Mäkituvantie 3 H, FIN-01510 VANTAA, Tel. +358 9 8362 830, Fax +358 9 8362 8362
Production and Service: Rautatienkatu 52, FIN-44150 ÄÄNEKOSKI, Tel. +358 14 3396 400, Fax +358 14 3396 410
E-mail: marketing@powernet.fi, Internet: www.powernet.fi
©We reserve the right to change the specification without notice Created: 12.10.2005 File: MSR4800W_UK_121005
DATASHEET
INPUT
Input voltage 50…260 VAC 50…200VAC reduced power
50…260 VDC / max 600W 50…200VDC reduced power
Frequency 45...65Hz
Input current Max 4.5A
Inrush current Soft start max 7A 10ms peak, otherwise less than 4.5A
Safety According to EN60950, Class I
Isolation Input / ground 1500VAC
Input / outputs 3750VAC
Output / ground 500VDC
Mains input connector 2 pcs of IEC320 sockets 3 rectifiers per group
OUTPUT
Voltage Nominal voltages 0…144VDC / max 800W per module
Current Nominal current per module 0…30A / max 800W per module
Short circuit protection The modules are short circuit protected
Output connector 10mm2 screw terminal for each rectifier
6 x positive and 6 x negative output group
short-circuit contact for parallel operation
Hot swap Serial diode in each rectifier Hot-swap allowed
Serial/parallel operations All modules can be connected in serial or in parallel
ALARMS
MECHANICAL
Power Rack 19” sub-rack Positions for 6 pcs of ADC7181 euro modules
Dimensions Height 3U (88mm)
Width 19” (482mm)
Depth 330mm (+ handle 40mm)
Weight Rack without rectifiers 4.0 kg
Rectifier 1.35kg/unit
Enclosure Steel IP20
ENVIRONMENTAL
Temperature range Operating -25°C...+50 °C (full power typically)
+50°C...+70 °C (derating)
Storage -40°C...+85 °C
Cooling Temperature controlled fan Front panel
Grounding M6 screw On the rear panel
©We reserve the right to change the specification without notice Created: 12.10.2005 File: MSR4800W_UK_121005
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This data sheet is valid for all products listed on the following page:
Ordering Data
Description Type Order No. Pcs./Pkt.
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-U-I-0-DC 28 14 47 2 5
input signal: 0 V ... 10 V, output signal: 0 mA ... 20 mA
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-I-I-00-DC 28 14 50 8 5
input signal: 0(4) mA ... 20 mA, output signal: 0(4) mA ... 20 mA
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-I-U-0-DC 28 14 49 8 5
input signal: 0 mA ... 20 mA/(±)20 mA, output signal: 0 V ... 10 V/(±)10 V
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-U-U-DC 28 14 46 9 5
input signal: 0 V ... 10 V/(±)10 V, output signal: 0 V ... 10 V/(±)10 V
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-I-U-4-DC 28 14 51 1 5
input signal: 4 mA ... 20 mA, output signal: 0 V ... 10 V
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-U-I-4-DC 28 14 53 7 5
input signal: 0 V ... 10 V, output signal: 4 mA ... 20 mA
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-I-I-04-DC 28 14 54 0 5
input signal: 0 mA ... 20 mA, output signal: 4 mA ... 20 mA
MCR 3-way isolation amplifier, for electrical isolation of analog signals, MCR-C-I-I-40-DC 28 14 52 4 5
input signal: 4 mA ... 20 mA, output signal: 0 mA ... 20 mA
Technical Data
Input (Measuring Input)
Input signal
MCR-C-U-I-0-DC 0 V ... 10 V
MCR-C-I-I-00-DC 0(4) mA ... 20 mA
MCR-C-I-U-0-DC 0 mA ... 20 mA/(±)20 mA
MCR-C-U-U-DC 0 V ... 10 V/(±)10 V
MCR-C-I-U-4-DC 4 mA ... 20 mA
MCR-C-U-I-4-DC 0 V ... 10 V
MCR-C-I-I-04-DC 0 mA ... 20 mA
MCR-C-I-I-40-DC 4 mA ... 20 mA
Input resistance
50 Ω
MCR-C-U-I-0-DC 200 kΩ
MCR-C-I-I-00-DC
MCR-C-I-U-0-DC 50 Ω
MCR-C-U-U-DC 100 kΩ
MCR-C-I-U-4-DC 50 Ω
MCR-C-U-I-4-DC 100 kΩ
50 Ω
50 Ω
MCR-C-I-I-04-DC
MCR-C-I-I-40-DC
< 500 Ω
MCR-C-I-U-4-DC > 10 kΩ
MCR-C-U-I-4-DC
General Data
Supply voltage 20 V DC ... 30 V DC
Operating current (without load current) < 15 mA
Transmission error
MCR-C-U-I-0-DC < 0.2% of final value
MCR-C-I-I-00-DC < 0.2% of final value
MCR-C-I-U-0-DC < 0.2% of final value
MCR-C-U-U-DC < 0.2% of final value
MCR-C-I-U-4-DC < 0.3% of final value
MCR-C-U-I-4-DC < 0.3% of final value
MCR-C-I-I-04-DC < 0.3% of final value
MCR-C-I-I-40-DC < 0.3% of final value
Temperature coefficient < 0.015%/K
Limit frequency (3 dB) 30 Hz, approximately
Test voltage
Input/output 1 kV AC/50 Hz/1 min.
Input/supply 1 kV AC/50 Hz/1 min.
Output/supply 1 kV AC/50 Hz/1 min.
Ambient operating temperature range -25°C ... 60°C
Approvals N U
Connection type Screw/plug-in connection
Mounting position Any
Assembly Any
Conformance With EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC
Noise Immunity Test According to EN 61000-6-21
Electrostatic discharge (ESD) EN 61000-4-2 Criterion B2
8 kV air discharge
Electromagnetic HF field EN 61000-4-3 Criterion A3
Amplitude modulation 10 V/m
Pulse modulation 10 V/m
Fast transients (burst) EN 61000-4-4 Criterion B2
I/O/S4: 2 kV/5 kHz
Surge current load (surge) EN 61000-4-5 Criterion B2
V4: 0.5 kV/2 Ω
Conducted interference EN 61000-4-6 Criterion A3
I/O/S4: 10 V
Noise Emission Test According to EN 61000-6-4
Noise emission of housing EN 550115 Class A6
1 EN 61000 corresponds to IEC 61000
2
Criterion B: Temporary adverse effects on the operating behavior, which the device corrects automatically.
3 Criterion A: Normal operating characteristics within the specified limits.
4 I = Input/O = Output/S = Supply
5
EN 55011 corresponds to CISPR11
6 Class A: Industrial application, without special installation measures.
Dimensions
99 12,5
114,5
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3 © PHOENIX CONTACT 12/2005
2
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Figure 3 Structure
1 Supply voltage
2 Signal output
3 Signal input
4 Metal lock for fastening on the DIN rail
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Industrial firewall and security router with extensive Layer 2 and Layer 3 redundancy features, DIN rail mounted, fanless design.
Delivery informations
Availability available
Product description
Description Industrial firewall and security router with extensive Layer 2 and Layer 3 redundancy features, DIN rail mounted, fanless design.
Port type and quantity 2 ports in total, Ports Fast Ethernet: 2 x 10/100 Mbit/s
Type EagleOne-0200T1T1SDDZ90000HHE05.3.
Order No. EagleOne-0200T1T1SDDZ90000HHE05.3.
More Interfaces
Power supply/signaling contact 1 x plug-in terminal block, 6-pin
Digital Input 1 x plug-in terminal block, 2-pin
V.24 interface 1 x RJ11 socket
USB interface 1 x USB to connect the AutoConfiguration Adapter ACA21-USB EEC
Network size - length of cable
Twisted pair (TP) 0 m ... 100 m
Network size - cascadibility
Line - / star topology any
Power requirements
Operating voltage 12/24/48 VDC/24 VAC (redundant)
Power consumption 5.0 W
Software
Stateful inspection firewall Firewall rules (incoming/outgoing, management), DoS prevention, MAC filter, user firewall for external activation of FW rules
Management SNMPv3, SSH2/SFTP, HTTPS, V.24 CLI, central user manegement (RADIUS), SSH1, SNMPv1/2, HiDiscovery, Industrial HiVision, HiView
Multipoint VPN Point to point, point to multipoint, remote enable/disable or via digital input, IPSec, IKEv1/v2, 3DES, AES (-128, -192, -256), Pre-Shared Key, X.509v3
certificates, MD5, SHA-1, NAT-T
Diagnostics LLDP, LEDs (status, VPN, redundancy, link status, data, ACA), signal contact, logfile, syslog, configuration check
Configuration Web based GUI, SNMPv3, CLI, Automatic configuration roll-back, text based configuration file, offline configuration, HiView
Security HTTPS, SSHv2, SFTP, SNMPv3, Management VLAN, Role based Access
Routing Static routing, multinetting, IP masquerading, 1-to-1 NAT, port forwarding.
Redundancy functions Use in redundant networks/ring coupling, firewall redundancy (layer 4)
Time synchronisation NTP/SNTP
Miscellaneous DHCP Server/Client, DHCP Relay/Option 82, DynDNS, PPP, PPPoE, VLAN-Support , packet capture (pcap Format)
Ambient conditions
Operating temperature 0 ºC ... 60 ºC
Storage/transport temperature -40 ºC ... 85 ºC
Relative humidity (non-condensing) 10 % ... 95 %
Mechanical construction
Dimensions (W x H x D) 60 mm x 145 mm x 125 mm
Mounting DIN Rail
Weight 660 g
Protection class IP20
Approvals
Basis Standard CE, FCC, C-Tick, EN61131, EN 60950-1 ,
23-09-2015
Hirschmann Automation and Control GmbH www.beldensolutions.com Page 1 of 2
Industrial Ethernet:Industrial Firewall System:EAGLE One:Configurable Industrial Security-Router
http://www.e-catalog.beldensolutions.com/link/57078-24455-49853-401129-400975/en/EagleOne-0200T1T1SDDZ90000HHE05.3./uistate
The information published in the websites has been compiled as carefully as possible. It is subject to alteration without notice in technical as well as in price-related/commercial respect.
The complete information and data were available on user documentation. Mandatory information can only be obtained by a concrete query.
23-09-2015
Hirschmann Automation and Control GmbH www.beldensolutions.com Page 2 of 2
Data sheet
Characteristics Approvals
– For monitoring the insulation resistance of unearthed IT A UL 508, CAN/CSA C22.2 No.14
systems up to Un = 250 V AC and 300 V DC
C GL
– According to IEC/EN 61557-8 “Electrical safety in low
voltage distribution systems up to 1000 V a.c. and 1500 V K IEC/EN 60947-5-1, CB scheme
d.c. – Equipment for testing, measuring or monitoring E GB14048.5 - 2001, CCC
of protective measures – Part 8: Insulation monitoring D GOST
devices for IT systems"
– Rated control supply voltage 24-240 V AC/DC L RMRS
Accessories
Type Description Order code
ADP.01 Adapter for screw mounting 1SVR 430 029 R0100
MAR.01 Marker label for devices without DIP switches 1SVR 366 017 R0100
COV.11 Sealable transparent cover 1SVR 730 005 R0100
– Tool-free connection of rigid and flexible wires with – Terminal spaces for different wire sizes:
wire end ferrule according to DIN 46228-1-A, fine-strand with/without wire end ferrule:
DIN 46228-4-E 1 x 0.5-2.5 mm² (2 x 20 - 14 AWG),
Wire size: 2 x 0.5-1.5 mm², (2 x 20 - 16 AWG) 2 x 0.5-1.5 mm² (2 x 20 - 16 AWG)
– Easy connection of flexible wires without wire end rigid:
ferrule by opening the terminals 1 x 0.5-4 mm² (1 x 20 - 12 AWG),
– No retightening necessary 2 x 0.5-2.5 mm² (2 x 20 - 14 AWG)
– One operation lever for opening both connection – One screw for opening and closing of both cages
terminals – Pozidrive screws for pan- or crosshead screwdrivers
– For triggering the lever and disconnecting of wires according to DIN ISO 2380-1 Form A 0.8 x 4 mm
you can use the same tool (Screwdriver according to (0.0315 x 0.157 in), DIN ISO 8764-1 PZ1 ø 4.5 mm
DIN ISO 2380-1 Form A 0.8 x 4 mm (0.0315 x 0.157 (0.177 in)
in), DIN ISO 8764-1 PZ1 ø 4.5 mm (0.177 in))
– Constant spring force on terminal point independent
of the applied wire type, wire size or ambient
conditions (e. g. vibrations or temperature changes)
– Opening for testing the electrical contacting
– Gas-tight
Both the Easy Connect Technology with push-in terminals and screw connection technology with double-chamber cage
connection terminals have the same connection geometry as well as terminal position.
Operating controls
0, 10, 20, 30, 40, 50, 60, 70, 80, 90 k in ten k steps
2CDC 251 009 V0012
1, 2, 3, 4, 5, 6, 7, 8, 9, 10 k in one k steps
3
4 Marker label for devices without DIP switches
4
Measuring principle
A pulsating measuring signal is fed into the system to be monitored and the insulation resistance calculated.
This pulsating measuring signal alters its form depending on the insulation resistance and system leakage capacitance.
From this altered form the change in the insulation resistance is forecast.
When the forecast insulation resistance corresponds to the insulation resistance calculated in the next measurement cycle
and is smaller than the set threshold value, the output relay de-energizes. This measuring principle is also suitable for the
detection of symmetrical insulation faults.
Test function
The test function is only possible when there is no fault.
By pressing the front-face combined test/reset button a system test routine is executed. The output relay remains de-
energized as long as the test/reset button is pressed, the control contact S1-S3 is closed or the test functions are
processed.
The test function can be activated either with the front-face combined test/reset button or with a remote test button
connected as shown in the picture.
2CDC 252 109 F0009
S1 S2 S3
1.) Front
2.) Remote
S1 S2 S3 3.) A1-A2
1.) Front
S1 S2 S3 2.) A1-A2
2CDC 252 111 F0009
1.) Auto-
S1 S2 S3 Reset
A1-A2
S1-S3
S2-S3
Measured value
Hysteresis
Threshold value
ts
Closed-circuit principle
11-14
11-12
A1-A2
S1-S3
S2-S3
Measured value
Hysteresis
Threshold value
ts
Closed-circuit principle
11-14
11-12
U: green LED 2CDC 252 004 F0211
F: red LED
R: yellow LED
ts = Start-up time, fixed, min. 15 s
Connection diagram
A1-A2 Control supply voltage
A1 11 KE
S1 S2 S3
S1-S3 Remote test
L+ L- KE w 11
Wiring diagrams
Always connect L+ and L- to different conductors. L+ and L- can be connected to any of the conductors.
Un 250 V AC; 300 V DC
A1 11 KE A1 11 KE
S1 S2 S3 S1 S2 S3
L+ L- w L+ L- w
14 12 A2 14 12 A2
2CDC 252 082 F0009
N DC L-
PE PE
A1 11 KE A1 11 KE
S1 S2 S3 S1 S2 S3
PWM L+
L+ L- w L+ L- w
14 12 A2 14 12 A2
DC L-
2CDC 252 089 F0009
A1 11 KE
S1 S2 S3
L+ L- w
14 12 A2
L1
2CDC 252 096 F0009
L2
L3
N
PE
4-wire AC system
No fault
V OFF
V
Insulation fault
V V OFF
(below threshold value)
Test function
X OFF OFF
1) The device has triggered after an insulation fault. The fault has been stored and the insulation resistance has returned to a higher value than the threshold value
plus hysteresis.
2) Depending on the fault.
Application examples
CM- CM-
IWS.1 IWS.1
L+ L- w L+ L- w
14 12 A2 14 12 A2
M
3~ Consumer
2CDC 252 014 F0210
The power source in this case is The insulation resistance of this feeder is monitored This insulation monitoring relay is continously monitoring the
the secondary side of an incoming always when the motor is switched off. The two n/c insulation resistance of the supply system with the connected
transformer which isolates contacts are connecting the measuring circuit to the consumers.
the system for the application. motor lines when the motor contactor is de-energized.
Earth fault / insulation resistance monitoring of different feeder circuits with fault localization
Input circuits
User interface
Details see table "LEDs, status information and fault messages" on page 8 and "Function descriptions/diagrams" on page 6.
Output circuits
1) Closed-circuit principle: Output relay(s) de-energize(s) if measured value falls below the adjusted threshold value Ran
Electrical connection
Screw connection Easy Connect
technology Technology (Push-in)
Wire size fine-strand with(out) 1 x 0.5-2.5 mm² 2 x 0.5-1.5 mm²
wire end ferrule (1 x 20-14 AWG) (2 x 20-16 AWG)
2 x 0.5-1.5 mm²
(2 x 20-16 AWG)
rigid 1 x 0.5-4 mm² 2 x 0.5-1.5 mm²
(1 x 20-12 AWG) (2 x 20-16 AWG)
2 x 0.5-2.5 mm²
(2 x 20-14 AWG)
Stripping length 8 mm (0.32 in)
Tightening torque 0.6 - 0.8 Nm -
(5.31 - 7.08 lb.in)
Environmental data
Standards
Electromagnetic compatibility
100 100
80 80
60 60
50 50
40 40
30 30
20 20
1.0
Switching cycles
0.9
0.8
F
0.7
0.6
250 V
2CDC 252 192 F0205
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
cos ϕ
Contact lifetime
113.4 4.47”
105.9 4.17” 22.5 0.89”
85.6 3.37”
Accessories
8 0.32”
22.5 0.89” 4.8 0.19”
68 2.68”
0.453”
11.5
0.256”
62.5 2.461”
6.5
0.315”
2CDC 252 008 F0010
0.787”
3A11
8
10
20
Further documentation
You can find the documentation on the internet at www.abb.com/lowvoltage -> Control Products ->
Electronic Relays and Controls -> Insulation monitors.
Note:
We reserve the right to make technical changes
or modify the contents of this document without
prior notice. With regard to purchase orders, the
agreed particulars shall prevail. ABB AG does
not accept any responsibility whatsoever for
potential errors or possible lack of information in
this document.
Input/power supply safe electrical isolation acc. to IEC/EN 60079-11, voltage peak value 375 V
Directive conformity
Directive 94/9/EC EN 60079-0: 2009 , EN 60079-11:2007 , EN 60079-15:2005 , EN 61241-11:2006
International approvals
FM approval
Control drawing 116-0035
CSA approval
Control drawing 116-0047
General information
Supplementary information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of
Conformity and instructions have to be observed where applicable. For information see www.pepperl-
fuchs.com.
181284_eng.xml
Date of issue 2013-04-10
Release date 2013-03-14 13:26
Refer to General Notes on the Information in the Pepperl+Fuchs Product Documentation Copyright Pepperl+Fuchs
Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com
3
Technical data KFD2-SR2-Ex2.2S
Configuration
Switch position
S Function Position
1 Mode of operation with high input current I
Channel I (relay) with low input current II
energized
2 Mode of operation with high input current I
1
4
2
5
3
6
Channel II (relay) with low input current II
energized
1 3 Line fault detection ON I
OFF II
OUT CHK PWR
2
S1
1
S1
1
S2 S2
2
2
S3
Operating status
3
S3
3
7 8 9
Accessories
Power Rail and Profile Rail must not be fed via the device terminals of the individual devices!
181284_eng.xml
Date of issue 2013-04-10
Release date 2013-03-14 13:26
Refer to General Notes on the Information in the Pepperl+Fuchs Product Documentation Copyright Pepperl+Fuchs
Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com
4