Operation & Maintenance Manual

E32 Compact Excavator

SIN AC2N11001 & Above

12.()8) RewiNd 1 11)(4)

Printed in Belgium
© Bobcat Company 2011
Original Instructions
 OPERATOR SAFETY WARNING

A WARNING
Operator must have instructions before operating the machine. Untrained
operators can cause injury or death.
W-2001·0502

A Safety Alert Symbol: This symbol with a warning statement, means: "Warning, be alert! Your safety
..... is involved!" Carefully read the message that follows.

CORRECT WRONG CORRECT WRONG

fJ~
-~~
P-90216 NA1418 NA1435B NA1419

A Never operate w ithout A Do not grasp control A Never operate without A Avoid steep areas or
instructions. handles when entering approved cab I canopy. banks that cou ld break
cab I canopy. away.
A Read machine signs, and A Never modify equipment.
Operation & Maintenance A Be sure controls are in
Manual, and Operator's neutral before starting. A Never use attachments
Handbook. not approved by Bobcat
A Sound horn and check Company.
behind machine before
starting.

WRONG

NA1439A NA1445A
A Use caution to avoid A Keep bystanders out of A Never exceed a 15° slope A Never travel up a slope
tipping • do not swing maximum reach area. to the side. that exceeds 15°.
heavy load over side of
track. A Do not travel or turn with
bucket extended.
A Operate on flat, level
ground. A Never carry riders.
CORRECT CORRECT

NA1435B 6808261 B-21928

A Never exceed 25° when
going down or backing
A To leave excavator, lower A Fasten seat belt securely. A rotation
Look in the direction of
and make sure
the work equipment and
up a slope. the blade to the ground. A Operate controls only no bystanders are in the
1\ from operator's seat . work area.
..AA. Stop the engine.
SAFETY EQUIPMENT
The excavator must be equipped with safety items necessary for each job. Ask your dealer about attachments and
accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB I CANOPY (ROPS and TOPS): Check condition and mounting hardware.
3. OPERATOR'S HANDBOOK: Must be in the cab I canopy.
4. LEFT HAND CONSOLE: When raised must deactivate the travel and hydraulic functions.
5. SAFETY SIGNS (DECALS): Replace if damaged.
6. GRAB HANDLES: Replace if damaged.
7. INTEGRATED SLEW LOCK BRAKE.
OSW66-0409
8. SAFETY TREAD.: Replace if damaged.
 CONTENTS

CONTENTS . . .. ..... . .. . ... .. .. ... . ... . .... ... . . . .... . . . ... .. . .. . . .... . . . .. 3

FOREWORD . . .. . . ........ . . .. ... ...... ..... . .... . .. .. . . . .. ... . ............ 5

SAFETY & TRAINING RESOURCES .... . ... . . . . . .. . ... ..... . ... . .. . .. . ...... . . 15

OPERATING INSTRUCTIONS . ... . ..................................... .. . .. . 31

PREVENTIVE MAINTENANCE . . . .. . . ...... .... . . . . ... . .... .. . . .. .. . . .... .. . 101

SYSTEM SETUP & ANALYSIS ... ......... .. . .. ......... . ... . .. . ... ... . . ... .. 145

SPECIFICATIONS ......... . . .... . .. .... ..... ...... ..... .. . .. . . . ... ..... . .. 151

WARRANTY . . ....... ......... . ....... .. . ... ... . . .... . . . ..... . ...... ... . . 163

ALPHABETICAL INDEX ... . . .. . ... .. .. ...... . . . ..... .. ............ . . .. . .... 167

REFERENCE INFORMATION

Write the correct information for YOUR Bobcat excavator in the spaces below. Always use these numbers when
referring to your Bobcat excavator.

Excavator Serial
Number
Engine Serial Number
~~~--------------------------~----------------------

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

CE
Bobcat Company Doosan Benelux SA
P.O. Box 128 Drewe Richelle 167
Gwinner, ND 58040-0128 B-141 0 Waterloo
UNITED STATES OF AMERICA BELGIUM

2 3 E32 Operation & Maintenance Manual

 FOREWORD

This Operation & Maintenance Manual was written to give the owner I operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator.

DECLARATION OF CONFORMITY . ........ . . .. . ....... .. ....... . .... . ......... 7

For Model E32 . ......... .... ... . .. ... .... . . ... ..... . . ... . .. . .......... .. . 7

BOBCAT COMPANY IS ISO 9001 CERTIFIED .. . ... . ... . .......................... 9

REGULAR MAINTENANCE ITEMS ........ ... ...... . ....... .. . .. . ... ........... 9

LUBRICANTS AND FLUIDS .. .. . ........... . ............ ... . ..... . ...... .. .. . 10

SERIAL NUMBER LOCATIONS .......... . .............. ... . ........... .. . . ... 11

Excavator Serial Number .... . .... . . .............. .... . . . ..... . ...... .. . . . . 11
Engine Serial Number . .... .... .. .... .. . . . . ... . . .... ...... . .... . .......... 11

DELIVERY REPORT . ................ . .. .. ...... . ... . . . .. . ............. ..... 11

EXCAVATOR IDENTIFICATION . . .. .... . .. .. ... .. .. .. . . ...... . . .... ... ...... .. 12

FEATURES, ACCESSORIES AND ATIACHMENTS .................. . ....... . .... 13

Standard Items ..... . . ..... .......... . .... . . . . .. ......................... 13
Options And Accessories ........... . .... .. .. .. ............. . .............. 13
Attachments . . ........ . . .......... . . ..... . . . . .. ..... .... .. . . ............ 13
Buckets Available . ............. . ... . .......... .... .. . .... . ... . .. ........ . 13
Falling Object Guards (FOGS) . . .... .. . . ............... ........ .. .... ....... 14
Special Applications Kit .... .... ... ... .... . ..... . .. . ..... .. . . . .. .. ....... . . 14
Special Applications Kit Inspection And Maintenance ........................... . 14

4 E32 Operation & Maintenance Manual 5 E32 Operation & Maintenance Manual
 DECLARATION OF CONFORMITY

For Model E32

Contents of EC Declaration of Conformity

This information is provided in the operators manual to comply with
clause 1.7.4.2(c) of Annex I of Machinery Directive 2006/42/EC.

The official EC Declaration of Conformity is supplied in a separate document.

Manufacturer Directive 2000/14/EC: Noise Emission in the

Environment by Equipment For Use Outdoors

Notified Body
Bobcat Company Technical and Test Institute for Construction
World Headquarters Prague, Czech Republic
250 East Beaton Drive Notified Body Number: 1020
West Fargo, ND 58078-6000
UNITED STATES OF AMERICA
EC Certificate No.
Technical Documentation 1020-090-022395
Doosan Benelux SA
Drewe Richelle 167
B-1410 Waterloo
BELGIUM Conformity Assessment Procedure(s)
2000/14/EC, Annex VIII, Full Quality Assurance

Sound Power Levels [Lw(A)]

Measured Sound Power 92dBA
Guaranteed Sound Power 93dBA

Description of Equipment Equipment conforms to CE Directive(s) Listed Below

Type of Equipment: Excavator 2006/42/EC: Machinery Directive
Model Name: E32***EM 2004/1 08/EC: Electromagnetic Compatibility Directive
Model Code: AC2N

Engine Manufacturer: Kubota

Engine Model: D1803-M-DI-EU35
Engine Power: 24,4 kW @ 2400 RPM

Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.

Effective From:

29 December 2009

6 E32 Operation & Maintenance Manual 7 E32 Operation & Maintenance Manual
 BOBCAT COMPANY IS ISO 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements -for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company's compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau
(France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota.
Only certified assessors, like BSI, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

REGULAR MAINTENANCE ITEMS

e:e ENGINE OIL FILTER (6 Pack)

6675517 [j) BATTERY
6670251

0
~--~()
FUEL FILTER
6667352

AIR FILTER, Outer

6672467
•g
HYDRAULIC FILL I BREATHER CAP
6692836

RADIATOR CAP
6673313

(C-:ID AIR FILTER, Inner

6672468

c l~
PRIMARY HYDRAULIC FILTER
6668819
CASE DRAIN HYDRAULIC FILTER
7009365

NOTE: Always verify Part Numbers with your Bobcat dealer.

8 E32 Operation & Maintenance Manual 9 E32 Operation & Maintenance Manual
 SERIAL NUMBER LOCATIONS Engine Serial Number
LUBRICANTS AND FLUIDS
Always use the serial number of the excavator when Figure 3
requesting service information or when ordering parts.
Early or later models (identification made by serial
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Explanation of excavator Serial Number [Figure 2]:
The delivery report [Figure 4] must be completed by the
dealer and signed by the owner or operator when the
Bobcat excavator is delivered. An explanation of the form
UJ < (]) (.) Cl :r: :r: 1. The four digit Model I Engine Combination Module

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11 E32 Operation & Maintenance Manual

10 E32 Operat ion & Maintenance Manual
 EXCAVATOR IDENTIFICATION
FEATU RES, ACCESSORIES AND ATTACHMENTS Attachments
ARM Standard Items These and other attachments are approved for use on
CYLINDER MIRRORS this model Bobcat Excavator. Do not use unapproved
~ (IF EQUIPPED) Model E32 Bobcat Excavators are equipped with the
following standard items:
attachments. Attachments not manufactured by Bobcat
may not be approved.
The versatile Bobcat Excavator quickly turns into a multi-
• 1520 mm (59.8 in) Dozer Blade
OPERATOR'S job machine with a variety of attachments.
• Canopy with ROPS/TOPS Approval
SEAT With
• 320 mm (12 .6 in) Rubber Tracks See your Bobcat dealer for information about approved
SEAT BELT
• Two-Speed Travel attachments and attachment Operation & Maintenance
• Auto Shift Drive Motors Manuals.
CONTROL • Auxiliary Hydraulics (With Selectable Auxiliary
BUCKET LEVERS Hydraulic Flow)
• Auger
CYLINDER-----t~ (JOYSTICKS) • Breaker
• Hydraulic and Travel Control Lockouts
• Engine Speed Control Dial With Auto Idle Feature
• Hydraulic Clamp
• Blade Float
• 3-Tined Grapple
• Compactor
• Work Lights - Boom and Frame Mounted
• Engine and Hydraulic system Monitor with Shut Down
• Power Tilt
BUCKET
• Horn
• Ripper
LINK
• Hydraulic Joystick Controls
• Rotary Grinder
• Suspension Seat
• Hydro tilt
• Retractable Seat Belt
• Packer wheel
• Advanced Diagnostics
• Lazer Receiver
• Counterweight
[1J BUCKET Buckets Available
Options And Accessories
TIE DOWNS/
Increase the versatility of your Bobcat Excavator with a
OPERATOR'S LIFT POINTS Below is a list of some equipment available from your
variety of bucket sizes.
HANDBOOK Bobcat Excavator dealer as Dealer and/or Factory
Installed Accessories and Factory Installed Options. See
[2J CANOPY/CAB Many bucket styles, widths and different capacities are
your Bobcat dealer for other available options,
(ROPSITOPs:~ available for a variety of different applications. They
accessories and attachments.
include Trenching, Digging, Grading, Tilt, to name a few.

f
See your Bobcat dealer for the correct bucket for your
• Battery (with 600 CCA)
Bobcat excavator and application.
• Enclosed Cab With Heater and A.C .
• Enclosed Cab With Heater
• Travel Motion Alarm
• Keyless Start
• Canopy I Cab Mounted Lights
• Catalytic Exhaust Purifier
• Top Guard Kit (FOGS)
• Special Application Kit
TAILGATE
• Steel Tracks
• Long Arm
• Direct to Tank Auxiliary Hydraulics
COUNTERWEIGHT • Counterweight (Additional)
• Second Auxiliary Hydraulics

TRACK FRAME
Specifications subject to change without notice and
standard items may vary.
TRACK NA1400B
NA1401B

[1J BUCKET- Several different buckets and other attachments are available from the Bobcat Excavator.
[2J ROPS, TOPS - (Roll Over Protective Structure I Tip Over Protective Structure) as standard equipment. The ROPS/
TOPS meets ISO 3471 and ISO 12117.

12 E32 Operation & Maintenance Manual 13 E32 Operation & Maintenance Manual
 FEATURES, ACCESSORIES AND ATTACHMENTS
(CONT'D) Special Applications Kit
SAFETY & TRAINING RESOURCES
Falling Object Guards (FOGS) Figure 6
SAFETY INSTRUCTIONS · · · · · · · · · · · · · · · · · · · · · · · · · · · · ....................... 17
Figure 5
SPECIAL
Before Operation .. ... .. . . · · · · · · · · · · ·. ·: .· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
APPLICATION
Safe Operation Is The Operator's Responsibility .......... · . · · · · · · · · · · · · · · · · · · · · 18
KIT Safe Operation Needs A Qualified Operator . .. . .......... · · · · · · · · · · · · · · · · · · · · · ~ ~
Avoid Silica Dust . .... .. . . ... . ... . . .. ..... .... .. . · · · · · · · · · · · · · · · · · · · · · · · ·

\ FIRE PREVENTION . · · · · · · · · · · · · · · · · · · · · · · · · · · · · . · .. . . . .................... 19

Maintenance ......... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
Operation . . ..... .. . · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 19
Electrical .. . ..... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 20 19
Hydraulic System .. .... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 20
Fueling ......... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 20
Starting . . .. . . : . ·. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 20
Welding And Gnnd1ng .... · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 20
Fire Extinguishers ......... .. . ... .. ........ . · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

MACHINE SIGNS (DECALS) · · · · · · · · · · · · · · · · · · · · · · · · · · · ...................... 22

2
Available for special applications that require protection
No-Text Safety Signs ................ . .. ............ · · · · · · · · · · · · · · · · · · · · · · 4
from smaller objects that can fall on the canopy I cab or
restrict material from entering canopy 1 cab openings
(Figure 5] and (Figure 6]. PUBLICATIONS AND TRAINING RESOURCES ... . . . . ..... ... . . . . ... .. . . .... . .. . 29
The excavator must have the overhead guard (Figure SJ
NA1560A
installed to meet FOGS ISO 10262- level1.

See your Bobcat Dealer for more information.

The excavator must have the special applications kit
(Figure 6] installed to meet the front guard requirements
in FOGS ISO 10262 - level 1.

Kit includes an upper and lower screen guard.

See your Bobcat Dealer for more information.

Special Applications Kit Inspection And Maintenance

The Special Applications Kit must be regularly inspected

and maintained. Inspect the screen for damage. Replace
parts as necessary.

14
E32 Operation & Maintenance Manual 15 E32 Operation & Maintenance Manual
 SAFETY INSTRUCTIONS The dealer and owner I operator review the
recommended uses of the product when delivered. If the
Before Operation owner I operator will be using the machine for a different
application(s) he or she must ask the dealer for
Carefully follow the operating and maintenance recommendations on the new use.
instructions in this manual.

The Bobcat excavator is highly maneuverable and

compact. It is rugged and useful under a wide variety of
conditions. This presents an operator with hazards
associated with off motorway, rough terrain applications,
common with Bobcat excavator usage.

The Bobcat excavator has an internal combustion engine

with resultant heat and exhaust. All exhaust gases can
kill or cause illness so use the excavator with adequate
ventilation.

The dealer explains the capabilities and restrictions of

the Bobcat excavator and attachment for each
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are
also available to operators. The dealer can also identify
unsafe modifications or use of unapproved attachments.
The attachments and buckets are designed for a Rated
Lift Capacity. They are designed for secure fastening to
the Bobcat excavator. The user must check with the
dealer, or Bobcat literature, to determine safe loads of
materials of specified densities for the machine -
attachment combination.

The following publications and training materials provide

information on the safe use and maintenance of the
Bobcat machine and attachments:

• The Delivery Report is used to assure that complete

instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.

• The Operation & Maintenance Manual delivered with

the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation

and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.

• An Operator's Handbook is fastened to the operator

cab of the excavator. Its brief instructions are
convenient to the operator. See your Bobcat dealer
for more information on translated versions.

Sl EXC DSN EMEA-1009

16 E32 Operation & Maintenance Manual 17 E32 Operation & Maintenance Manual
 SAFETY INSTRUCTIONS (CONT'D) Safe Operation Needs A Qualified Operator SAFETY INSTRUCTIONS (CONT'D) FIRE PREVENTION
For an operator to be qualified , he or she must not use
Safe Operation Is The Operator's Responsibility drugs or alcoholic drinks which impair alertness or co- Avoid Silica Dust

.A. Safety Alert Symbol

ordination while working. An operator who is taking
prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
"Warning, be alert! Your safety is involved!"
Understand the Written Instructions, Rules and Maintenance
Carefully read the message that follows.
Regulations
The machine and some attachments have components
The written instructions from Bobcat Company that ·are at high temperatures under normal operating

I I
include the Delivery Report, Operation & conditions. The primary source of high temperatures is
Maintenance Manual, Operator's Handbook and
A WARNING machine signs (decals).
Check the rules and regulations at your location. The
Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust.
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.
Operator must have instructions before operating rules may include an employer's work safety Use a respirator, water spray or other means to control
the machine. Untrained operators can cause injury or requirements. For driving on public roads, the dust. Flammable debris (leaves, straw, etc.) must be removed
death. machine must be equipped as stipulated by the local regularly. If flammable debris is allowed to accumulate, it
W-2001-0502 regulations authorising operation on public roads in can cause a fire hazard. Clean often to avoid this
your specific country. Regulations may identify a accumulation. Flammable debris in the engine
hazard such as a utility line. compartment is a potential fire hazard.
Have Training with Actual Operation
The operator's area, engine compartment and engine
IMPORTANT Operator training must consist of a demonstration and
verbal instruction. This training is given by your
cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.
Bobcat dealer before the product is delivered.
This notice identifies procedures which must be
The new operator must start in an area without All fuels, most lubricants and some coolants mixtures are
followed to avoid damage to the machine.
bystanders and use all the controls until he or she can flammable. Flammable fluids that are leaking or spilled
1-2019-0284
operate the machine and attachment safely under all onto hot surfaces or onto electrical components can
conditions of the work area. Always fasten seat belt cause a fire.
before operating.

I I
Know the Work Conditions Operation
Know the weight of the materials being handled.
Avoid exceeding the Rated Lift Capacity of the Do not use the machine where exhaust, arcs, sparks or
machine. Material which is very dense will be heavier hot components can contact flammable material,
The signal word DANGER on the machine and in the than the same volume of less dense material. Reduce explosive dust or gases.
manuals indicates a hazardous situation which, if not the size of load if handling dense material.
avoided, will result in death or serious injury. Electrical
The operator must know any prohibited uses or work
D-1002-1107
areas, for example, he or she needs to know about
excessive slopes.
Know the location of any underground lines.

I A WARNING I Wear tight fitting clothing. Always wear safety glasses

when doing maintenance or service. Safety glasses,
respiratory equipment, hearing protection or Special
Check all electrical wiring and connections for damage.
The signal word WARNING on the machine and in the Applications Kits are required for some work. See
manuals indicates a potentially hazardous situation your Bobcat dealer about Bobcat Safety Equipment Keep the battery terminals clean and tight. Repair or
which, if not avoided, could result in death or serious for your model. replace any damaged part or wires that are loose or
injury. frayed.
W-2044-11 07
Battery gas can explode and cause serious injury. Use
the procedure in the Operation & Maintenance Manual
The Bobcat excavator and attachment must be in good for connecting the battery and for jump starting. Do not
operating condition before use. jump start or charge a frozen or damaged battery. Keep
Check all of the items on the Bobcat Service Schedule any open flames or sparks away from batteries. Do not
Decal under the 8-10 hour column or as shown in the smoke in battery charging area.
Operation & Maintenance Manual.

Sl EXC DSN EMEA-1009 Sl EXC DSN EMEA-1009

18 E32 Operation & Maintenance Manual 19 E32 Operation & Maintenance Manual
 FIRE PREVENTION (CONT'D) Welding And Grinding

Hydraulic System Always clean the machine and attachment, disconnect

the battery, and disconnect the wiring from the Bobcat
Check hydraulic tubes, hoses and fittings for damage controllers before welding. Cover rubber hoses, battery
and leakage. Never use open flame or bare skin to check and all other flammable parts. Keep a fire extinguisher
for leaks. Hydraulic tubes and hoses must be properly near the machine when welding.
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage. Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Always clean fluid spills. Do not use petrol or diesel fuel Toxic dust or gas can be produced.
for cleaning parts. Use commercial non-flammable
solvents. Dust generated from repairing non-metallic parts such as
hoods, fenders or covers can be flammable or explosive.
Fueling
Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Stop the engine and let it cool before adding fuel. No

smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.

Starting

Do not use ether or starting fluids on any engine that has

glow plugs or air intake heater. These starting aids can Know where fire extinguishers and first aid kits are
cause explosion and injure you or bystanders. located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Use the procedure in the Operation & Maintenance Obey the recommendations on the instructions plate.
Manual for connecting the battery and for jump starting.

Sl EXC DSN EMEA-1009

20 E32 Operation & Maintenance Manual 21 E32 Operation & Maintenance Manual
MACHINE SIGNS (DECALS)
MACHINE SIGNS (DECALS) (CONT'D)
Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signs
Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signs
and be sure they are in the correct locations. Machine signs are available from your Bobcat Excavator dealer.
and be sure they are in the correct locations. Machine signs are available from your Bobcat Excavator dealer.

ISO I
~
. .~•!tiC
t'
(j
7161794
&W
~~~
::..:I!.AIII!tt..
~
7136738 (If
OPERATOR'S
HANDBOOK

0@!!10 Equipped)

f 8\= ... --..... .....·--. .......--·-·----. .

_ ,....... . (lOI(Vo....

·----
·--- -----
·==-·~-- --- - o..--·
_..__ _
·-----
...... _
.,.
.......
.......--,_ _ __
-
_____
...·- -·-_
___..--... ...-·---
.. ........
...- - .- _ ........
.... . - .._
7177236 - WI Standard Arm

7148148 ...
·--
._ __
. ...... _ __ ..-..
E~~::==:."'-
,.. _,
·~-·---- .__
7182362 - WI Standard Arm and
Counterweight Option

RIGHT CONSOLE AREA 6987272

ISO
6594897
~\ liM
~ N~.t
It01tl ~
7172409
-~
. ;-• ?;:
7148146

~ ®
~/fa- -~ ~~~
1&/o++t/ ~
..~
6713507 (2)
..__...
7120579

7169291 6595014 (2)

IN ENGINE
COMPARTMENT

1~ · >1'" <( '1:

7120574 (2)
t. ·:.:. .:oo
-.-~';' -
~ ===
7169009 (2) o---
•---
~===

<=:=J 7172154
·- · -· --~~~..:;;
7188748

w
6533899
6808480
INSIDE RIGHT COVER

6595014
7178215

NA1400 NA1401

22 E32 Operation & Maintenance Manual 23 E32 Operation & Maintenance Manual
 MACHINE SIGNS (DECALS) (CONT'D) NOTE: See the numbered MACHINE SIGNS (DECALS) MACHINE SIGNS (DECALS) (CONT'D) 4. Tran sporting And Lifting (7178215)
on Page 22 and Machine Signs (Decals)
No-Text Safety Signs (Cont'd) on Page 23 for the machine location 2. Crush Hazard (6713507) This safety sign is located on the front of the cab.
of each corresponding numbered no-text
Safety signs are used to alert the equipment operator or
decals as shown below. This safety sign is located on both sides of the boom.
maintenance person to hazards that may be encountered
in the use and maintenance of the equipment. The
location and description of the safety signs are detailed in
this section. Please become familiarized with all safety
signs installed on the excavator.

Vertical Configuration
1. Motion Alarm (7136738)

This safety sign is located on the right rear console.

w
• HAZARD
PANEL
I
Improper
A WARNING
loading, transporting and lifting
I
procedures can cause serious injury or death. Read
and understand the Operation & Maintenance Manual

I I
prior to transporting or lifting the machine.

A WARNING W-2517-0110

• AVOIDANCE
PANEL
71911
Ill••
sw 7136738
lfii'JI. Ill • •,. u Ill
Keep away from the operating machine to avoid
serious injury or death.
W-2520-0106

Horizontal Configuration

I A WARNING
This machine is equipped with a motion alarm.
ALARM MUST SOUND!
I 3. Thrown Or Flying Objects (7120574)

This safety sign is located on the outside of both tracks.

when operating forward or backward.

Failure to maintain a clear view in the direction of

travel could result in serious injury or death.

t t
The operator is responsible for the safe operation of
this machine.
W-2786-0309

HAZARD AVOIDANCE
PANEL PANEL

The format consists of the hazard panel(s) and the

avoidance panel(s):

Hazard panels depict a potential hazard enclosed in a

safety alert triangle.
I A WARNING
High pressure grease can cause serious injury. Do
not loosen grease fitting. Do not loosen bleed fitting
I
more than 1 - 1/2 turns.

Avoidance panels depict actions required to avoid the Read and understand the Operation & Maintenance
hazards. Manual for more information.
W-2516-0110
A safety sign may contain more than one hazard panel
and more than one avoidance panel.

24 E32 Operation & Maintenance Manual 25 E32 Operation & Maintenance Manual
 MACHINE SIGNS (DECALS) (CONT'D) 6. Lift Capacity (7177236, 7177237, 7182362) MACHINE SIGNS (DECALS) (CONT'D) 8. Hot Surfaces (7120575)

5. General Hazard (7148158, 7178216) This safety sign is located on the right side cover. 1. Hot Surfaces and Rotating Fan (7120579) This safety sign is located in the engine compartment.

This safety sign is located inside the operator's area on This safety sign is located inside the engine
the right rear window.

w I
A
I
_.®,~,
._
t:o;'
H ' (j)
compartment.

..
l"..it. R

28t .. q .
•v•"'"'" ..... l11 1r;9 MJn SW 71m7S ISO

::!r"!! - t;C! 44 lO ..... ~--------- 1•1 alJ II a IIIWUIUta

..... ..
,.. . .9. !J06i;:f ..tKU.g

ii!;•;....,---- ~·~----~.:::~':: ..
' - - -- - - ----""'·,;:<ID>

Lureto~w~~:~~d~:ctionsJ I
cause serious injury or death. Never use excavator
without instructions. Read and understand the
•
A WARNING
•
Overload can tip the excavator and cause serious
I I A WARNING
AVOID BURNS
I
Operation & Maintenance Manual and Handbook. injury or death. Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070- 1203
Keep away from dropoffs, steep areas or banks that • Do not lift or hold any load that exceeds these
could break away. ratings at their specific load radii and height.

Explosion or electrocution can occur if machine Total rated load is shown. The weight of all lifting
contacts utility lines or pipes. Check for overhead or devices must be deducted to determine the net
underground lines before operating. load that can be lifted.

Keep bystanders away. No riders. Check location of Read and understand the Operation & Maintenance
blade for direction of travel before moving steering Manual for more information.
controls. W-2519-0110

Failure to operate machine from the operator's

"'nHW 11~19 100
position can cause serious injury or death. 11!111 .111/tl •t U4U llllliUUHll.

To Leave Excavator:
1. Lower attachment and blade to ground.
2. Stop engine and remove the key (if equipped).
3. Raise control console.
W·2518-0110
I A WARNING
Rotating fan blade can cause serious injury or death.
Keep away from fan and moving parts. Do not
I
operate with guard removed.

Hot surfaces can cause injury. Do not touch. Allow to

cool before servicing .
W-2521-0106

26 E32 Operation & Maintenance Manual 27 E32 Operation & Maintena nce Manual
 MACHINE SIGNS (DECALS) (CONT'D) 11. High Pressure, Battery, Rotating Fan, Exhaust PUBLICATIONS AND TRAINING RESOURCES
Gases and Service Schedule (7188748)
9. Stay Away (7169009) The following publications are also available for your I ·- (>
•.. .J.<..~
1
M
-<i: WARNING--
O'EAAli>wSt~AtaKX><
........
-·--·~
. ,,. I
--:....:
OPERATOR'S
This safety sign is located on the right front corner of the Bobcat Excavator. You can order them from your Bobcat
HANDBOOK
This safety sign is located on both upper rear corners of upperstructure. For Service Schedule Information, (See dealer.
the upperstructure. SERVICE SCHEDULE on Page 105.)
6987271
For the latest information on Bobcat products and the
Bobcat Company, visit our web site at www.bobcat.com;
"' ~Jo!!lJf,\J-:=1 .. ...• lla LJ
114 :or,..
-· ~ [ you can also order Operator and Service Training Gives basic operation instructions and safety warn ings

~& ~~~f¥1
ll ~ltl'll ~. l~ .•. , ':j (*>'i. ~~ ~~~ ~ materials online through www.bobcatstore.com
~ ~~~1<111 ' _j .. i;;;J _
"' !t '>{jJ ,":. ·C"''::o

""'1L
~~4:
. .t.GI

~Bobcat
OPERATION &
MAINTENANCE
~~ ·=1~ :;)

~~ 11:.w.r.nr.,... o o
~ OfM'r•JJon & Malnlenance Mano111 MANUAL
"""" ~""i,., E32 ComJ:I"Ct Excavator
II[J~?5L~~~ LXJ
~
,o,.... ....
" "' ~·IIOIJf A .~

'-______..._______.__ .... . . •• • ••l"o.o.t lo( , ,.., --~loC29rttt4016..._

6987270
:gf::t-::2+~
0r.r. II
~:.s:" :~=
h ..,U Ll ':'!,

[@j@f~m '"<"
o .._:;t-_ , r."'''
a; 1_,,..1-;;.;;-:-- -

~~ ;:~--~ t]J:
.cr~ ... . -~(
~~
g !~~i:~~
· l - - - » 1- ·
. 'f ''i,;•t.l;..;...· l- ·
. r.ff-l- f-..
...-..,.,..

I AWARNING
I
- Complete instructions on
the correct operation and the
routine maintenance of the
•
AVOID INJURY OR DEATH
Keep out of swing area or travel path. AWARNING BOBCAT Excavator.
• Always look in the direction of travel. SERVICE MANUAL
• Make sure swing area is clear of bystanders and Leaking fluids under pressure can enter the skin and
objects. cause serious injury or death. Immediate medical ~Bobcat
servtc:e Manutl 6987272
W-2775-1 208 attention is required. Wear goggles. Use cardboard E32 Comi"'CI El<C.VIIlOt

to check for leaks. .........

~
. ,..... . . . .
~, ,.., .~

10. Thrown or Flying Objects (7169291)

Battery makes flammable and explosive gas. Keep
This safety sign is located on the gas spring under the arcs, sparks, flames and lighted tobacco away. Keep
rear cover. away from electrical contacts

Rotating fan can cause serio us InJUry. Keep away

from fan and moving parts. Do not operate with
guard removed.
Complete maintenance
All exhaust gases can kill. Always ventilate. instructions for your BOBCAT
Excavator.
Read and understand the Operation & Maintenance
Manual for more information.
W-2522-011 0

7169291

I A WARNING
High pressure gas can cause serious injury or death.
I
Do not open. Opening cylinder can release rod.
W-2523-0106

28 E32 Operation & Maintenance Manual 29 E32 Operation & Maintenance Manual
 OPERATING INSTRUCTIONS

INSTRUMENTS AND CONSOLES . ... .. . . .. . ... .. . . . .. . . ...... . .. . . .. . . . ... .. . 35

Cab Interior Light (If Equipped) . . ... . . .... ... . . .. .. ... . ........... . . . .. ... . . 35
Left Console . . . . . . . . . . . . .. . ...... .. . .... .. . ... ... . . . . . . . .. . ... ... . ... . . . 35
Right Console . .. .. . .... ..... . . . ........ . . . . ... . . .. ............... .. .. .. 36
Indicator Icons . .. . ... ... . ... .. .. .. . ... ... . ... . . .. .. . . ............. . .... . 37
Raising And Lowering The Console . . .. .. . .. . .. . .. . ... . . . ... . . .... . .... . ... . . 38
Two-Speed Travel .... . .... .. . . . . . . .. .... . ... . . . .. .. . .. . . .. . . ..... . .. ... . 38
Auto Shift Drive Motors . .. . . ..... ....... . ... . : . . . . . .... . . . ... . . .. . . . ...... 38
Auto Idle Feature . . .... . . .. . . . . ... . .. .. .. . ..... . . . . . . . . . . . .. . .... .. . . ... . 39

OPERATOR CANOPY (ROPS I TOPS) ..... . .. . . . .... . ... . . .. ... . ............ .. 40

Description . ... . . ......... .. . .. . . ... . ... ... . .... . ... .. . . . .. .. . .. .. . .. . .. 40

OPERATOR CAB (ROPS I TOPS) .. .. . ....... . . .... .......... .... . .. . .... . . .. . 40

Description .. . .. .. ... . .. . . ..... . . . . .. . . ... ... . . ... . . .... . .. . . .. . .. . . . ... 40
Cab Door .. . . .. . . . ..... .. . . . . . . .... . . ... .. .. . . .. .. . ... . ... . ... .. . .. ... . 41
Front Window . .. .... . .. . .. . ... . ... ... . . .. ........ . . ... .. . ... . . .... .. .... 42
Front Wiper . . . ... . .. ... . . .. . ....... . .... .. . .... . ..... .. .. .. .. . . . . ... ... 43
Window Washer Reservoir . .. . .. . ... ..... . ....... . . ..... . . . .... .. . .. . .. .. . 43
Right Side Windows ... . ....... ... . . . . . . .... . . ... .... . .. . . . . .. . .......... . 44
Heating, Ventilation, and Air Conditioning Ducting ..... . ...... . . . ......... .. ... . 45

EMERGENCY EXIT . ...... . ... . . . . . . . . .. . .. . .... . .. . . .... . ... .. . . . ....... .. 45

Right Side Rear Window . . ... ......... . . . . ..... .. . . . . . . . . . . .. . .. . ... .. .... 45
Front Window . . . . .. ... . .. ... .. . . . . . .. . ..... .. .. . . . ... . .. . .. . . . .. . . .. .... 45

MOTION ALARM SYSTEM (IF EQUIPPED) . . . .. .. . .. . ... . . .... .. . . .. . . .. . ..... . . 46

Operation .. . . . . . .. .. . .. ..... . . . .. .... ... .. . . ... ... . . ... . . . . . . ... . .. . . . . 46

TRAVEL CONTROLS . . .. . . ... . .. ..... ... . . . . . . . . ... . .. ..... . .... . ... ... .. . .47
Forward And Reve rse Travel .. .... ..... . . .. ...... .. . .. . . ... . .. .. . .. .. . .. .. . 47
Turning . .. . . .. . . . . . . . . . . . . . ... . .. . . ..... .. .. ... . . . ...... ...... ... . . . .. . 47

HYDRAULIC CONTROLS . .. ....... ... . ... .. . . . ... . . .. . . . . ..... . ...... . . .... . 49

Description .. . . . ..... . .. ..... . .. . ... . . ..... . ... .... . ..... .. .. . . . ... . . . .. 49
Quick Couplers . . .. .. . .. . . . .. . .. .. . . .. . . . . . . . . . . . .... . . ... . . . . . .. . . ... .. 50
Auxiliary Hydraulics . .. . . . .... . . .. . .... . .. . .. . . .. . . .. . . .. .. .. . . . . .. . .... . . 51
Relieve Hydraulic Pressure (Excavator And Attachment) . ... . .. . . ... .... . ....... . 52
Secondary Auxiliary Hydraulics (If Equipped) . .. . .. . .. . ... . . . . .. . . . . ... .. . .. .. . 53
Relieve Hydraulic Pressure (Excavator And Attachment) . . .. . . . . . .. .. .. .. . . .. .. . . 53
Return To Tank Valve . ...... . . . ... .. .. . . .. . . . . . .. . . .... . . . . .. . ....... . . .. . 54

BLADE CONTROL LEVER ...... ... .. . .. ... .. . .. . ...... . . .. . . . . . . .. ........ . . 55

Raising And Lowering Blade . ... ..... ..... ... . .. .. .. .... . .. .. . . ... . . . . . . . . . 55

ENGINE SPEED CONTROL DIAL . . . ........ .. . . . .. ... . . . .. .. . ...... . .. . .... . . 55

Setting Engine Speed (RPM) . .. . . . . .. .. . . . .... ..... . . ... .. . ... .. . . . . . . . . . . . 55

BOOM SWING .. .. . . . ..... .... . . . . . . .. . . . . . .... .. .. ....... . .. . . . . . .. ... .. . 56

Operation . .... . . . ... . . . . .. . .. .... .. . . .. . .. ...... . . . .. . . . .. . . . ... . . . . . . . 56

30 E32 Operation & Maintenance Manual 31 E32 Operation & Maintenance Man ual
 BOOM LOAD HOLDING VALVE (IF EQUIPPED) . .. . ..... . .. . . ... . . . ...... .. .. . . . 57
Description . . ...... . . . .... . .......... . ..... . . . ... . . . ... .. .. .... .. . . . . .. 57 TRAN SPORTING THE EXCAVATOR ON A TRAILER ...... . . · · · · · · · · · · · · · · · · · · · · · · 98
Lowering Boom With Load Holding Valve .. . . ... . .... .. . . . . . . .. .. . ....... . .... 57 Load .lng A nd Unload'1ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . ... · . · · · · · · · · · · · · 99
98
Fas t en1ng
. .. .. .... . .. ... . .. ... . ... . .. .. .... ...... .. . . ... ... .. ........ . . .
ARM LOAD HOLDING VALVE (IF EQUIPPED) .. . .... . .. . . . . . ... . . .. . ... . ..... ... 59
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Lowering Arm With Load Holding Valve .. . .. . . .. . . .. . . . . . . .. .. . .. .... ... . . . . . 59

DAILY INSPECTION .... . ..... .. ........ . .. . . . .. . ... . . ... . . . . . .. . .... ... ... 61
Daily Inspection And Maintenance . .. . . . . . . . . . . .. .... . .. . . .. . . .. . . . . . . . ... .. 61

PRE-STARTING PROCEDURE . . . ... . .. ... . . .. . .. . . . . ... . . . ... .. .... .. ... . ... 62

Operation & Maintenance Manual And Operator's Handbook Locations . . .. . . . . . .... 62
Entering The Excavator ... . . . . . . . ... . . . . ... .. . . .. . . .. . .... . . .... . . . . . . . . . 62
Seat Adjustment . . . . .... . . . . . . ... .. .. . ..... . . .. .. . ... . . . . .. ..... . . . . .. . . 63
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Control Console . .. . .................. . .... . . . . . . . . ..... . ..... . . .. ... ... 64
Mirror Adjustment (If Equipped) . ... . . . . . . . . ... . . .... . . .. . . ... . . . . .......... 64

STARTING THE ENGINE .. .. . ... . . . . . ... . ........ . .... . . . . .... .. .. . . . .. .... . 65

Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Keyless .. .. ..... . . . ... .. . . . . ... .. . . . . . . . . . . . ... ....... ... .. . . . . . . . . . . . 66
Cold Temperature Starting . .. .. .... ..... . . . . .... . . ..... . . . . . ... . . . ..... . . . 67
Warming The Hydraulic System . ... . . . . . . . . . . .... . . . . . . . ... . . ... . .. . . ... .. . 68

STOPPING THE ENGINE AND LEAVING THE EXCAVATOR .. . .. . ... .. .... . . . . . . . . 69

Procedure .. . ... . ...... . .. .. .. . ... .. .. . ....... . ... ....... .. .... . . . .. . .. 69
Installing And Removing The Attachment (Quick Coupler, Lehnhoff® System) .. . ..... 70
Quick Coupler And Attachment Inspection . . . . .. . . . ... . ............... .. . . .... 72
Installing And Removing The Attachment (Quick Coupler, Klack™ System) ... . .. . ... 73
Quick Coupler And Attachment Inspection . .. . .. . .. .. . ..... ... .. .. .. . ......... 77
Installing And Removing The Attachment (Pin-On X-Change) . ....... ..... . .. . . ... 78
Installing And Removing The Attachment (Pin-On Attachment) . .... .. . .... ... .... . 84

OPERATING PROCEDURE ... . .. . ... ... ..... .. . . . . .. . ..... . . . . . . .... . ... . .. 85

Inspect The Work Area .... . . ................. . ... . ...... . . . ... ... . . . ... .. 85
Basic Operating Instructions ..... ... ...... . .. ... . . . . .. ...... . .. . . . .. . ... . .. 85
Lowering The Work Equipment (Engine STOPPED) ..... .. ... . .. ..... .. . .. ..... 85
Lifting A Load .. .... . . ..... . ....... . ... . . . . . . .. . . . ......... . . .... . .. .... 86
Using The Clamp (If Equipped) ........................... . .. . ... .... . . .. . .. 87
Excavating .. . . ... ............. . . ... . .. .. . ..... . ........ . ..... . .... . . . . 88
Boom Swing . ......... . ... .... . . . . .. . .. . ... .. .. ..................... ... 90
Backfilling ............... . .................. . . . .. . . . . ..... ... . .... . ... . 91
Driving The Excavator .. .. .. ...... .. . . . ..... . .. .. . ........ . ... . .. . . ... . . .. 91
Operating On Slopes .. .. ........... .. ..... . .......... . ........ . . . .. ... . . 92
Operating In Water . .... ... .. . ...... ... ... . . .. . .. ... .. . . .. .. .. .. . . . ...... 94
Avoiding Track Damage . ... . . ................... . . . ........ . . . .... . . . . . .. 95

TOWING THE EXCAVATOR .. . ... ... ............ .. ... . . ......... . .... . . . . ... 96
Procedure . .... . .... . ... . .. .. . . . . . .......... .. .. ..... . ... .... .... ...... 96

LIFTING THE EXCAVATOR .. . .. .. .. . . . . . . . . . ..... . .. . ...... . ... . ............ 97

Procedure ... .. ... .. . . . . . ... ..... ..... . . . . . . . .... .. . ..... ... .... .. . . .. . 97

32
E32 Operation & Maintenance Manual
33 E32 Operation & Maintenance Manual
 INSTRUMENTS AND CONSOLES Left Console [Figure 8]

Cab Interior Light (If Equipped) REF.

DESCRIPTION FUNCTION I OPERATION
NO
Figure 7
1 Left Joystick (See HYDRAULIC
CONTROLS on Page 49.)
2 Horn Press the switch on the bottom
of the left joystick to sound
horn.
3 ' Boom Swing Move the switch to the left to
Switch I swing the boom to the left.
Secondary Move the switch to the right to
Auxiliary swing the boom to the right.
Hydraulic (If (See Secondary Auxiliary
Equipped) Hydraulics and Boom Swing in this
manual.)
4 Wiper I Washer Press the switch to the left to
Switch turn wiper ON. Press and hold
(If Equipped) switch to the left to activate
window washer. Press the
Press the top of the switch (Item 1) [Figure 7] to turn the switch to the right to turn wiper
light ON. Press the bottom of the switch to turn OFF OFF.
5 Not Used ---
Left Console
6 Beacon I Strobe Press switch to the left to turn
Figure 8 Light ON the beacon I Strobe light.
(If Equipped) Press the switch to the right to
turn OFF.
7 Not Used - --
8 Not Used ---
9 Boom Swing Move the switch to th e right to
Switch I activate the secondary auxiliary
Secondary hydraulics. Move the switch to
Auxiliary the left for boom swing
Hydraulic function. (See Secondary
Auxiliary Hydraulics and Boom
Swing in this manual.)

34 E32 Operation & Maintenance Manual 35 E32 Operation & Maintenance Manual
INSTRUMENTS AND CONSOLES (CONT'D) REF DESCRIPTION FUNCTION I OPERATION INSTRUMENTS AND CONSOLES (CONT'D)
Right Console 10 I Air Conditioning f-'ress top of switch to turn a1r
1

Switch (If conditioner ON (light in switch will Indicator Icons

Equipped) be ON), Press bottom of switch to
Figure 10
turn OFF.
11 Fan Motor Sw1tch Turn clockwise to 1ncrease -fan
(If Equipped)
12 Temperature
speed; anticlockwise to decrease.
1urn clockwise to 1ncrease
0 ® 0 00 ® 0

[t]~[i]~~~o
Control (If temperature; anticlockwise to
Equipped) decrease.
13 I Rec1rculat1on I Turn clockw1se for fresh a1r;
Fresh Air Control anticlockwise for recirculation. (Use
recirculation mode for increased

~~~rEID~~o
heating and cooling efficiency.)
14 IAuxiliary HydrauliC IActivates anaaeactlvates auxTIIary
Button hydraulic function (Selectable
Auxi liary Hydraulic Flow) (Audible
beep sounds each time the button is
® ® ®~-----l
pressed) (See Auxiliary Hydraulics

15 lntormat1on
1
in this manual).
Cycles tnrougnTcilfer each button
1
I 6698609-ICONS

press): Hours, Job Clock, Engine

RPM, Selectable Auxiliary Hydraulic The right console contains the instrument panel with Indicator Icons [Figure 10).
Flow (when activated); in the data
Display, Item 19.) NOTE: If a Warning Icon (Icons 8, 9, 10 and 12) is illuminated or flashes, appropriate action is needed to avoid
16 Auto Idle Feature Press once to turn Auto Idle Feature potenti al machine damage. Service the machine as soon as possible when conditions are present.
ON, press a second time to turn
OFF. (See Auto Idle Feature in this
manual). REF
INDICATOR ICONS
17 Lights Press once to turn lights ON; press
1
NO
again to turn lights OFF. When fndicator fcon Is flfuminated When fndica tor Icon fs OFF When fndicator fcon Is Flashing
18 Temperature !Shows the engrne coolant 1 Auxiliary Hydraulics Engaged Auxiliary Hydraulics Disengaged See Error Codes in SA section
temperature.
19 I Data D1splay The data display screen shows the 2 High Range Engaged Low Range Engaged See Error Codes in SA section
Screen Hourmeter during normal operation 3 Glow Plugs Energized Glow Plugs OFF See Error Codes in SA section
of the excavator. When preheat is 4 Hydraulic Traction Drive Activated Hydrau lic Traction Drive Deactivated See Error Codes in SA section
activated. the display screen will
5 Auto Idle System Activated Auto Idle System Deactivated See Error Codes in SA section
show the remaining preheat time.
Can also be used to display Job 6 Keypad Unlocked Keypad Locked ------
Clock, Engine RPM, and Selectable 7 Future Use
Auxiliary Hydraulic Flow. (See Job 8 Low Engine Oil Pressure Engine Oil Pressure in operating range Extremely Low Engine Oil Pressure,
Clock in this manual). Engine will shut down in 10 seconds,
20 !Fuel Gauge IShows the amount of fuel 1n ffie See Error Codes in SA section
tank.
21 Keyless '(Always perform the PRE- 9 Plugged Hydraulic Filter or High Hydraulic Filter and Oil in operating Extremely High Hydraulic Oil Temperature,
(OPTIONAL) STARTfNG PROCEDURE, (See Hydraulic Oil Temperature range. Engine will shut down in 10 seconds,
PRE-STARTING PROCEDURE in See Error Codes in SA section
this manual) , before starting the 10 General Warning All system in operating range Extremely High Coolant Temperature or
engine. (See STARTING THE Extremely High Engine RPM,
ENGINE in this manual). Engine will shut down in 10 seconds,
22 ndicator Icons (~ee Indicator Icons 1n th1s manual). See Error Codes in SA section
23 I Job On when"Job Clock IS actrvated: 11 Low Fuel Level ----
1

Fuel level in operating range

24 RPM iOn when t"ngrne rpm IS activated.
25 ~electable on tor two seconas when Auxiliary 12 Extremely Low Battery Voltage, Battery Voltage in operating range High or Low Battery Voltage
Auxiliary Hydraulic Hydraulics are activated, indicates Engine will shut down in 10 seconds,
Flow flow selected: Aux3-Aux2-Aux1. See Error Codes in SA section
(See Auxiliary Hydraulics in this 13 Fasten Seat Belt Reminder - Light stays ---- ............
manual). on for 45 seconds to remind operator to
fasten seat belt.
or accessones. NOTE: Always turn key switch and all accessories to 14 Future Use
OFF position when the engine is stopped, the
battery will discharge if the key is left ON.
Audible alarm will sound if the key is in the ON
position with the engine stopped.

this manuaf), before starting the

engine. (See STARTING THE
ENGINE in this manual).

36 E32 Operation & Maintenance Manual 37 E32 Operation & Maintenance Manual
INSTRUMENTS AND CONTROLS (CONT'D) Two-Speed Travel INSTRUMENTS AND CONTROLS (CONT' D)
Raising And Lowering The Console Figure 12 Auto Idle Feature

Raise the console before exiting the cab.

Figure 11

Press the button (Item 1) [Figure 12] to engage the High

Range. Press a second time to disengage.
The auto idle feature (when engaged) will reduce the
Figure 13 engine speed to low idle when the control levers Uoystick,
Pull up on the release handle [Figure 11]. The lift spring blade, travel, etc.) are in neutral and not used for
will assist in raising the console. approximately four seconds. The engine rpm will return
to the set position as soon as any control lever is
Lower the console before operating the excavator. activated.

Push down on the lever [Figure 11] until the latch is The automatic idle switch (Item 1) [Figure 14] is used to
engaged. engage or disengage the automatic idle feature.

NOTE: When the console is raised, the hydraulic and Press the switch (Item 1) once to engage automatic idle
traction system functions are locked and will and the icon (Item 2) will illuminate. Press the switch
not operate. (Item 1) a second time to disengage automatic idle, the
icon (Item 2) [Figure 14] will be OFF.
If the engine stops, the boom I bucket
(attachments) can be lowered to the ground NOTE: Always disengage the auto idle feature when
When High Range is engaged, the two speed travel icon
using hydraulic pressure in the accumulator. (Item 1) [Figure 13] will illuminate. loading or unloading the excavator onto a
transport vehicle.
The control console must be in the locked Press the button (Item 1) [Figure 12] again to disengage.
down position, and the key switch in the ON
position. Auto Shift Drive Motors

The travel motors are equipped with an auto shift feature

that senses hydraulic pressure. When in high range, the
travel motors will automatically shift to low range when
more torque is required and return to high range when
hydraulic pressure decreases.

NOTE: Always set the travel speed to low range when

loading or unloading the excavator onto a
transport vehicle.

38 E32 Operation & Maintenance Manual 39 E32 Operation & Maintenance Manual
 OPERATOR CANOPY (ROPS I TOPS) OPERATOR CAB (ROPS I TOPS) OPERATOR CAB (ROPS I TOPS) (CONT'D)
Description Description Cab Door
The Bobcat excavator has an operator canopy (ROPS I The Bobcat excavator has an optional operator cab Figure 15
TOPS) as standard equipment to protect the operator if (ROPS I TOPS) as standard equipment to protect the
the excavator is tipped over. The seat belt must be worn operator if the excavator is tipped over. The seat belt
for ROPS I TOPS protection. must be worn for ROPS I TOPS protection.

Check the ROPS I TOPS canopy, mounting, and Check the ROPS I TOPS cab, mounting, and hardware
hardware for damage. Never modify the ROPS I TOPS for damage. Never modify the ROPS I TOPS cab.
canopy. Replace the canopy and hardware if damaged. Replace the cab and hardware if damaged. See your
See your Bobcat dealer for parts. Bobcat dealer for parts.

ROPS I TOPS - Roll Over Protective Structure per ISO ROPS I TOPS - Roll Over Protective Structure per ISO
12117-2, and Tip Over Protective Structure per ISO 12117-2, and Tip Over Protective Structure per ISO
12117. 12117.

When the door is in the open position, push down on the

latch (Item 1) [Figure 17] and close the door.
A WARNING A WARNING Figure 18
The cab door can be locked (Item 1) [Figure 15] with the
Never modify operator cab by welding, grinding, Never modify operator cab by welding, grinding, same key as the starter switch .
drilling holes or adding attachments unless drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Changes to instructed to do so by Bobcat Company. Changes to Figure 16
the cab can cause loss of operator protection from the cab can cause loss of operator protection from
rollover and falling objects, and result in injury or rollover and falling objects, and result in injury or
death. death.
W-2069-0200 W-2069-0200

From inside the cab, open the door using handle (Item 1)
[Figure 18].

Push the door all the way open until the latch post (Item
1) engages in the latch (Item 2) [Figure 16) to hold the
door in the open position.

40 E32 Operation & Maintenance Manual 41 E32 Operation & Maintenance Manual
 OPERATOR CAB (ROPS I TOPS) (CONT'D) Figure 21 OPERATOR CAB (ROPS I TOPS) (CONT'D) Window Washer Reservoir

Front Window Front Wiper Figure 23

Opening The Front Window Figure 22

Figure 19

When the window is fully raised, the latch (Item 1)

[Figure 21] (both sides) will close on the bracket in the
The window washer reservoir (Item 1) [Figure 23] is
latched position.
located under the right side cover.
The front window is equipped with a wiper (Item 1)
Pull down slightly on the window to make sure it is fully
[Figure 22] and washer.
latched.
Press the top window latch (Item 1) [Figure 19] (both
sides). Closing The Front Window

Figure 20 Support the window while releasing the window latch

(Item 1) [Figure 21] (both sides).

Use both window grab handles (Item 1) [Figure 20] to

pull the window down fully.

Press the top of the window in until the latch (Item 1)

[Figure 19] locks into the latched position (both sides).

Pull inwards slightly on the window to make sure it is fully

latched in the closed position.

Use both window grab handles (Item 1) [Figure 20] to

pull the top of the window in.

Continue moving the window in and up over the

operator's head until the window is fully raised.

42 E32 Operation & Maintenance Manual 43 E32 Operation & Maintenance Manual
 OPERATOR CAB (ROPS I TOPS) (CONT'D) Opening The Right Front Window OPERATOR CAB (ROPS I TOPS) (CONT'D) EMERGENCY EXIT

Right Side Windows Heating, Ventilation, and Air Conditioning Ducting The door, the right side rear window and the front window
provide exits.
Opening The Right Rear Window Figure 30
Right Side Rear Window
Figure 24
Figure 31

Raise the latch (Item 1) [Figure 27] located at the rear of

the front window.
Figure 28
Raise the latch (Item 1) [Figure 24] located at the rear of
the front window.
Figure 25
The HVAC louvers (Item 1) [Figure 30] can be positioned
as needed to direct the air flow to various areas in the
cab.
Exit through the window [Figure 31].
Operating Tip: To increase heating or cooling efficiency,
move the Recirculation I Fresh Air Control knob (Item 2) Front Window
[Figure 30] to the recirculation position. This will allow
the air to recirculate through the HVAC system and Figure 32
improve temperature control. If left in the fresh air
position, the HVAC system will also need to heat or cool
the ambient air that is drawn in from the outside, slowing
Pull back on the latch (Item 1) [Figure 28]. and I or reducing the temperature change inside the cab.
Pull out on the latch (Item 1) [Figure 25].
Figure 29
Figure 26

P-91916 Open the front window and exit [Figure 32].

Pull the latch (Item 1) [Figure 29] back to open the NOTE: If the excavator has a Special Applications Kit
window. installed, the front window is NOT an
Pull the latch (Item 1) [Figure 26] forward to open the emergency exit.
window. When the window is in the open position, push When the window is in the open position, push down on
down on the latch (Item 1) [Figure 24]. the latch (Item 1) [Figure 27].

Closing The Right Rear Window Closing The Right Front Window

Raise the latch (Item 1) [Figure 27]. Raise the latch (Item 1) [Figure 27].

Push the latch (Item 1) [Figure 26] back to close the Push the handle (Item 1) [Figure 29] forward to close the
window. Rotate the latch (Item 1) [Figure 24] down. window. Rotate the latch (Item 1) [Figure 27] down.

44 E32 Operation & Maintenance Manual 45 E32 Operation & Maintenance Manual
 MOTION ALARM SYSTEM (IF EQUIPPED) TRAVEL CONTROLS Turning
Operation

Figure 33
A WARNING Forward And Reverse Travel

NOTE: The following procedures describe forward,

Right Turn

Figure 36
This machine is equipped with a motion alarm. reverse, left and right as seated in the
Right Turn
ALARM MUST SOUND! operator's seat.
(Forward)
when operating forward or backward.
Figure 35
Failure to maintain a clear view in the direction of ~-----------------------------,
- travel could result in serious injury or death.

~Bobcat. The operator is responsible for the safe operation of

this machine.
W-2786-0309

The motion alarm will sound when the operator moves

the travel control levers (Item 1) [Figure 35] in the either
the forward or reverse direction.
NA1457A

If alarm does not sound or for adjustment instructions,

see inspection and maintenance instructions for the Push the left steering lever forward to turn right
This excavator may be equipped with a motion alarm motion alarm system in the preventive maintenance [Figure 36] while travelling forward.
system. The motion alarm (Item 1) [Figure 33) is located section of this manual. (See MOTION ALARM SYSTEM
inside the rear of the excavator. (IF EQUIPPED) on Page 108.) Figure 37
Put the blade so that it is at the front of the machine (as
Figure 34 you sit in the operator's seat). Slowly move both steering
levers* (Item 1) [Figure 35] forward for forward travel;
backward for reverse travel.

* Travel can also be controlled with foot pedals (Item 2)

[Figure 35]. Pivot the heel of the pedals forward for
additional space on the floor.

A WARNING
AVOID INJURY OR DEATH NA1458A

• Check the b lade location before travelling. When

the blade is to the rear, operate the steering
levers/foot pedals in the opposite direction to Pull the left steering lever backward to turn right while
when the blade is in the front. travelling backward [Figure 37]
The motion alarm can be temporarily disabled by
pressing the motion alarm switch (Item 1) [Figure 34] • Move the steering levers/foot pedals slowly.
while the machine is moving. As soon as the travel levers Abrupt lever motion will cause the machine to
are returned to the neutral position, the motion alarm will jerk.
be enabled. W-2235-EN-1009

46 E32 Operation & Maintenance Manual 47 E32 Operation & Maintenance Manual
 TRAVEL CONTROLS (CONT'D) Figure 40 HYDRAULIC CONTROLS Right Control Lever (Joy stick)
Turning (Cont'd) Left Turn Description
(Reverse) Figure 43
The work equipment (boom , arm, bucket, and
Counter-Rotation Right Turn

Figure 38
. 1v n upperstructure slew) is operated by using the left and
right control levers (joysticks).

Left Control Lever (Joystick)

Figure 42
~,__]::~~~1_

.. ~
NA1461A

Pull the right steering lever backward to turn left while

~
travelling backward [Figure 40]. ISO CONTROL
PATTERN
NA1459A Counter-Rotation Left Turn

Push the left steering lever forward and pull the right
Figure 41
ISO CONTROL
®:®
~r;< ~··0
steering lever backward [Figure 38] . PATTERN

Left Turn

Figure 39

Left Turn
(Forward)
N jf z: P-91921B

The right lever (joystick) is used to operate the boom and

bucket [Figure 43].
P-91920B

1.Boom lower.
The left lever (joystick) is used to operate the arm and 2.Boom lower and bucket dump.
slew the upperstructure [Figure 42]. 3.8ucket dump.
4.Boom raise and bucket dump.
1.Arm out. 5.Boom raise.
Push the right steering lever forward and pull the lett 6.Boom raise and bucket curl.
2.Arm out and slew right.
steering lever backward [Figure 41 ]. ?.Bucket curl.
3.Siew right.
4.Arm in and slew right. 8.Boom lower and bucket curl.
NA1460A
5.Arm in.
6.Arm in and slew left.
Push the right steering lever forward to turn left while ?.Slew left.
travelling forward [Figure 39]. 8.Arm out and slew left.
A WARNING
AVOID INJURY OR DEATH
Before leaving the machine:
• Lower the work equipment to the ground.
• Lower t he blade to the ground.
• Stop the engine & remove the key.
• Raise t he control console.
W-2780-010 9

48 E32 Operation & Maintenance Manual 49 E32 Operation & Maintenance Manual
 HYDRAULIC CONTROLS (CONT'D) To Connect: HYDRAULIC CONTROLS (CONT'D) Examples For Setting Selectable Auxiliary Hydraulic
Flow And The Attachment Used:
Quick Couplers Remove any dirt or debris from the surface of both the · Auxiliary Hydraulics
male and female couplers, and from the outside diameter
AUX FLOW
of the male coupler. Visually check the couplers for The primary auxiliary hydraulics has Selectable Auxiliary FLOW ATTACHMENTS
SETTING
corroding, cracking, damage, or excessive wear, if any of Hydraulic Flow. This allows the operator to select a
A WARNING these conditions exist, the coupler(s) (Item 1) [Figure 44]
must be replaced.
hydraulic flow that matches the attachment hydraulic
requirements. The auxiliary hydraulics can be set to
Aux3 Maximum Breaker, Vibratory Roller,
Auger
Aux3, Aux2, Aux1 or off. Aux3 allows maximum hydraulic Aux2 Medium Clamp, Grapple
AVOID BURNS Install the male coupler into the female coupler. Full flow, Aux2 allows medium hydraulic flow and Aux1 allows
Aux1 Low Power Tilt, Hydra Tilt
Hydraulic fluid, tubes, fittings and quick couplers connection is made when the ball release sleeve slides low hydraulic flow.
can get hot when running machine and attachments. forward on the female coupler.
Be careful when connecting and disconnecting quick NOTE: Use only approved attachments for your
Figure 46 model excavator. Attachments are approved
couplers. To Disconnect:
W-2220-0396
for each model of excavator based on various
factors. Using unapproved attachments could
Figure 45
cause damage to the attachment or to the
excavator.

A WARNING
Figure 47

AVOID INJURY OR DEATH

Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807
N·15540 Press the Auxiliary Hydraulics button on the right console
(Item 1) [Figure 46] (an audible beep will sound each
Figure 44 time the auxiliary button is pressed).
Hold the male coupler (Item 1 ). Retract the sleeve (Item
2) [Figure 45] on the female coupler until the couplers The first time the Auxiliary Hydraulics button is pressed,
disconnect. the last selected auxiliary hydraulic flow (Aux3, Aux2 or
Aux1) will appear in the data display (Item 2) [Figure 46] Move the switch (Item 1) [Figure 47] on the right control
for approximately two seconds and then the screen will lever to the right to supply hydraulic flow to the female
revert back to the previous information on the data coupler. Move the switch to the left to supply hydraulic
display. flow to the male coupler. If you move the switch halfway,
the auxiliary functions move at approximately one-half
To change the auxiliary flow, press the Auxiliary speed.
Hydraulics button (Item 1) to toggle through the settings,
each time the button is pressed, the next setting will Press the switch (Item 2) [Figure 47] on the front of the
appear in the display (Item 2) [Figure 46]. Once the handle to provide constant flow to the female coupler.
desired setting is selected, it will stay at that setting until
a different auxiliary flow is selected by the operator. NOTE: Pressing the switch (Item 1) to the left while
(Example: If Aux2 has been selected, after key OFF and pressing the switch (Item 2) [Figure 47] on the
engine restart, the Aux2 setting will still be the active front of the handle will provide constant flow
hydraulic flow when auxiliary hydraulics are activated.) to the male coupler.
Excavators and attachments are supplied with flush
faced couplers (Item 1) (Figure 44]. Press the switch (Item 2) [Figure 47] a second time to
stop auxiliary flow to the quick couplers.

NOTE: Reverse flow can cause damage to some

attachments. Use reverse flow with your
attachment only if approved. See your
attachment Operation & Maintenance Manual
for detailed information.

50 E32 Operation & Maintenance Manual 51 E32 Operation & Maintenance Manual
HYDRAULIC CONTROLS (CONT'D) HYDRAULIC CONTROLS (CONT'D) Relieve Hydraulic Pressure (Excavator And
Attachment)
Relieve Hydraulic Pressure (Excavator And Secondary Auxiliary Hydraulics (If Equipped)
Attachment) Excavator:
When equipped with secondary auxiliary hydraulics, the
Excavator: Put the attachment flat on the ground.
second set of hydraulic couplers will be mounted on the
right side of the arm. Stop the engine and turn the key to ON (Standard) or
Put the attachment flat on the ground.
press ENTER CODE Button (Keyless).
Stop the engine and turn the key to ON (Standard) or Figure 48
press ENTER CODE Button (Keyless) . NOTE: The left console must be fully lowered for
relieving hydraulic pressure.
NOTE: The left console must be fully lowered for
relieving hydraulic pressure. Move the boom swing I secondary auxiliary hydraulic
switch (Item 1) [Figure 48] to the right, secondary
Press AUX HYD Button (Item 1) [Figure 46] and then auxiliary hydraulic position.
move the switch (Item 1) [Figure 47] to the right and left
several times. Move the switch (Item 1) [Figure 49] to the right and left
several times.
Attachments:
Attachments:
• Follow procedure above to release pressure in
excavator. ~- • Follow procedure above to release pressure in
• Connect male coupler from attachment to female
coupler of excavator then repeat procedure above.
This will release pressure in the attachment.
··_,-i...
.
~11.\o
-,.. _~- ..
--
~.
.1 ------ ~-
- .........
~

•
excavator.

Connect male coupler from attachment to female

coupler of excavator then repeat procedure above.
• Connect the female coupler from the attachment. Move the boom swing I secondary auxiliary hydraulic This will release pressure in the attachment.
switch (Item 1) [Figure 48] to the right, secondary
Hydraulic pressure in the auxiliary hydraulic system can auxiliary hydraulic position. • Connect the female coupler from the attachment.
make it difficult to engage quick couplers to an
attachment. Figure 49 Hydraulic pressure in the auxiliary hydraulic system can
make it difficult to engage quick couplers to an
attachment.

Move the switch (Item 1) [Figure 49] on the left control

lever to the right to supply hydraulic flow to the female
coupler. Move the switch to the left to supply hydraulic
flow to the male coupler. If you move the switch halfway,
the auxiliary functions move at approximately one-half
speed.

52 E32 Operation & Maintenance Manual 53 E32 Operation & Maintenance Manual
HYDRAULIC CONTROLS (CONT'D) BLADE CONTROL LEVER ENGINE SPEED CONTROL DIAL

Return To Tank Valve Raising And Lowering Blade Setting Engine Speed (RPM)

The return to tank valve is located under the right side Figure 51 Figure 52
cover at the front of the control valve.

Figure 50

Pull the lever backward to raise the blade (Item 1) The engine speed control dial (Item 1) [Figure 52]
[Figure 51]. controls engine rpm.

Rotate the lever (Item 1) [Figure 50] clockwise to direct Push the lever forward to lower the blade (Item 2) Rotate the engine speed control dial anticlockwise (Item
auxiliary return hydraulic fluid to the reservoir. [Figure 51]. 2) to reduce engine rpm. Rotate the engine speed control
dial clockwise (Item 3) [Figure 52] to increase engine
Rotate the lever (Item 1) (Item 1) [Figure 50] Push the lever (Item 3) [Figure 51] forward until the lever rpm .
anticlockwise for two way hydraulic auxiliary flow is in the locked position to put the blade in the float
operation.
position.

Pull the lever backward to unlock from the float position.

NOTE: Keep blade lowered for increased digging

performance.

54 E32 Operation & Maintenance Manual 55 E32 Operation & Maintenance Manual
 BOOM SWING Figure 54 BOOM LOAD HOLDING VALVE (IF EQUIPPED) Figure 56
Operation
Description
Figure 53
The boom load holding valve (if equipped) will hold the
boom in it's current position in the event of hydraulic
pressure loss.

A WARNING
AVOID INJURY OR DEATH
Do Not work or stand under raised work equipment
or attachment.
W-2793-0409 Remove the plastic protective cap (Item 1) [Figure 56]
from the valve.
Lowering Boom With Load Holding Valve

NOTE: The boom load holding valve is required for

object handling applications.
A WARNING
Figure 55
AVOID BURNS
~~ --- Hydraulic fluid, tubes, fittings and quick couplers
NA-1432
can get hot when running machine and attachments.
The switch (Item 1) [Figure 53] on the left control lever Be careful when connecting and disconnecting quick
Ooystick) controls boom swing. Move the switch to the left NOTE: The purpose of the boom swing is to offset the couplers.
W-2220-0396
to swing the boom to the left. Move the switch to the right boom with respect to the upperstructure for
to swing the boom to the right. digging close to a structure [Figure 54].

If Equipped With Secondary Auxiliary Hydraulics:

If the machine is equipped with secondary auxiliary

hydraulic couplers, the switch (Item 2) [Figure 53] is
used to select either the boom swing function or the
secondary auxiliary hydraulic function.
If the excavator is equipped with a boom load holding
Move the switch (Item 2) [Figure 53] to the left to select valve (Item 1) [Figure 55], it will be attached to the boom
boom swing function, move the switch to the right to cylinder at the base end.
select secondary auxiliary hydraulic function.
NOTE: DO NOT remove or adjust the two port relief
valves (Item 2) [Figure 55]. If the port relief
valves have been tampered with, see your
Bobcat dealer for service.

56 E32 Operation & Maintenance Manual 57 E32 Operation & Maintenance Manual
BOOM LOAD HOLDING VALVE (IF EQUIPPED) A RM LOAD HOLDING VALVE (IF EQUIPPED) Figure 59
(CONT'D)
Description
Lowering Boom With Load Holding Valve (Cont'd)
The arm load holding valve (if equipped) will hold the arm
Figure 57 in it's current position in the event of hydraulic pressure
loss.

A WARNING
AVOID INJURY OR DEATH
Do Not work or stand under raised work equipment
or attachment.
W-2793-0409

Lowering Arm With Load Holding Valve

NOTE: DO NOT remove or adjust the two port relief
Lowering procedures: Figure 58 valves (Item 1) [Figure 59). If the port relief
valves have been tampered with, see your
With base end hose failure: Bobcat dealer for service.

Loosen the jam nut (Item 1). Install a hex wrench into the
valve screw (Item 2) [Figure 57] and slowly rotate the
screw clockwise 1/8 to 1/4 turn and allow the boom to Figure 60
lower to the ground.

After the boom is fully lowered, rotate the screw

anticlockwise (Item 2) 1/8 to 1/4 turn and tighten the lock
nut (Item 1) [Figure 57].

With rod end hose failure - with accumulator

pressure:

Place a container under the valve and hose end to

contain hydraulic fluid. Enter the excavator and turn the
If the excavator is equipped with arm load holding valve
key to the ON position or press the ENTER CODE Button
(Item 1) [Figure 58], it will be attached to the arm
(Keyless Panel), but do not start the engine. Slowly move
cylinder base end as shown.
the joystick boom lower function and allow the boom to
lower to the ground.

With rod end hose failure and NO accumulator

pressure: Remove the plastic protective cap (Item 1) [Figure 60)
from the valve.
Remove the boom base end hose from the boom load
holding valve. Place a container under the valve and
base end hose to contain hydraulic fluid.

Loosen the jam nut (Item 1). Install a hex wrench into the
A WARNING
valve screw (Item 2) [Figure 57] and slowly rotate the AVOID BURNS
screw clockwise 1/8 to 1/4 turn and allow the boom to Hydraulic fluid, tubes, fittings and quick couplers
lower to the ground. can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
After the boom is fully lowered, rotate the screw (Item 2) couplers.
anticlockwise 1/8 to 1/4 turn and tighten the lock nut W-2220-0396
(Item 1) [Figure 57]. Reinstall the base end hose.

Loss of hydraulic pressure:

Use the same procedure as: With rod end hose failure
and NO accumulator pressure.

58 E32 Operation & Maintenance Manual 59 E32 Operation & Maintenance Manual
ARM LOAD HOLDING VALVE (IF EQUIPPED) DAILY INSPECTION
(CONT'D)

Lowering Arm With Load Holding Valve (Cont'd)

Daily Inspection And Maintenance A WARNING
Figure 62
Operator must have instructions before operatin~
Figure 61 the machine. Untrained operators can cause injur y 01
death.
W-2001-050:

Fluids such as engine oil, hydraulic fluid, coolants, etc

must be disposed of in an environmentally safe manner
Some bylaws require that certain spills and leaks on thE
ground must be cleaned in a specific manner. See loca
bylaws for correct disposal.

Lowering procedures: IMPORTANT

With base end hose fai lure: PRESSURE WASHING DECALS
Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early • Never direct the stream at a low angle toward thE
Loosen the jam nut (Item 1). Install a hex wrench into the decal that could damage the decal causing it tc
failures. The Service Schedule is a guide for correct
valve screw (Item 2) [Figure 61] and slowly rotate the peel from the surface.
maintenance of the Bobcat Excavator. The decal (Item 1)
screw clockwise 1/8 to 1/4 turn and allow the arm to • Direct the stream at a 90 degree angle and a·
[Figure 62] is located on the rear door top of the right
lower. least 300 mm (12 in) from t he decal. Wash frorr
side cover. (See SERVICE SCHEDULE on Page 105.)
the centre of the decal toward the edges.
After the arm is lowered, rotate the screw anticlockwise 1·2226-EN-091 (
Check the following items before each day of operation:
(Item 2) the same 1/8 to 1/4 turn and tighten the lock nut
(Item 1) [Figure 61 ].
• Operator Canopy or Cab (ROPS I TOPS) and
mounting hardware.
With rod end hose failure - with accumulator
• Seat belt and mounting hardware. Replace seat belt if
pressure:
damaged. IMPORTANT
Place a container under the valve and hose end to • Check for damaged decals, replace as needed.
contain hydraulic fluid. Enter the excavator and turn the This machine is factory equipped with a sparl
key to the ON position or press the ENTER CODE Button • Check control console lockout.
arrester exhaust system.
(Keyless Panel), but do not start the engine. Move the • Check attachment coupler system (if equipped) for
joystick arm retract function to slowly lower the arm. damage or loose parts. The spark arrester muffler, if equipped, must bE
• Air cleaner and intake hoses I clamps. cleaned to keep it in working condition. The sparl
With rod end hose failure and NO accumulator arrester muffler must be serviced by dumping thE
pressure: • Engine oil level and engine for leaks. spark chamber every 100 hours of operation.
• Engine coolant level and engine for leaks.
Remove the arm base end hose from the arm load On some models, the turbocharger functions as thE
holding valve. Place a container under the valve and • Check engine area for flammable materials.
spark arrester and must operate correctly for propel
base end hose to contain hydraulic fluid. • Check hydraulic fluid level and system for leaks. spark arrester function.
• Check indicator lights for correct operation.
Loosen the jam nut (Item 1). Install a hex wrench into the If this machine is operated on flammab le forest
valve screw (Item 2) [Figure 61] and slowly rotate the • Grease all pivot points. brush, or grass covered land, a spark arreste1
screw clockwise 1/8 to 1/4 turn and allow the arm to • Check cylinder and attachment pivot points. attached to the exhaust system may be required anc
lower. must be maintained in working order. Refer to loca
• Check the track tension. laws and regulations for spark arrester requirements
After the arm is lowered, rotate the screw (Item 2) • Repair broken and loose parts. 1-2284-EN-090!
anticlockwise 1/8 to 1/4 turn and tighten the lock nut
• Clean cab heater filter (if equipped).
(Item 1) [Figure 61). Reinstall the base end hose.
• Check front horn and motion alarm (if equipped) for
Loss of hydraulic pressure: proper function.

Use the same procedure as: With rod end hose failure-
with NO accumulator pressure above.

60 E32 Operation & Maintenance Manual 61 E32 Operation & Maintenance Manual
PRE-STARTING PROCEDURE Entering The Excavator PRE-STARTING PROCEDURE (CONT'D) Seat Belt

Operation & Maintenance Manual And Operator's Figure 65 Seat Adjustment Figure 67
Handbook Locations
Figure 66
Figure 63

P-91927

Use the grab handles and tracks to enter the canopy I Fasten the seat belt [Figure 67].
cab [Figure 65].
Release the seat lever (Item 1) [Figure 66] to adjust the
seat forward or back.

A WARNING Turn the handle (Item 2) to change the adjustment for

operator weight. Turn the handle until the operator's
weight is shown in the window (Item 3) [Figure 66].
AVOID INJURY OR DEATH
Instructions are necessary before operating or Release the lever (Item 4) [Figure 66] to change the
servicing machine. Read and understand the incline of the seat back.
Operation & Maintenance Manual, Operator's
Handbook and signs (decals) on machine. Follow Sit in the seat and turn the knob (Item 5) [Figure 66] to
warnings and instructions in the manuals when adjust the height of the seat.
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions
can cause injury or death.
W-2003·0807

Read and understand the Operation & Maintenance

Manual (Item 1) [Figure 63] (located inside the storage
box on the back of the operator's seat) and the
Operator's Handbook (Item 1) [Figure 64] before
operating.

62 E32 Operation & Maintenance Manual 63 E32 Operation & Maintenance Manual
 Mirror Adjustment (If Equipped) STARTING THE ENGINE Figure 72
PRE-STARTING PROCEDURE (CONT'D)
Key Switch
Control Console Figure 69

Figure 68 A WARNING
AVOID INJURY OR DEATH
• Fasten seat belt, start and operate only from the
operator's seat.
• Never wear loose clothing when working near
machine.
W-2135·1108

Perform the PRE-STARTING PROCEDURE. (See PRE-

STARTING PROCEDURE on Page 62.)

Figure 70
Turn the key (Item 1) [Figure 72] to the ON position. If
preheating is required, the glow plugs will automatically
Adjust mirrors (Item 1) [Figure 69] (if equipped). cycle and the remaining preheat time (in seconds) will
show in the data display screen. (Preheat icon will be
Lower the control console [Figure 68]. ON).

NOTE: There is a control lock sensor in the left Turn the key to START and release the key when the
console which deactivates the hydraulic engine starts. It will return to the ON position [Figure 72].
control levers (joysticks) and the traction
drive system when the control console is Stop the engine if the warning lights and alarm do not go
raised. The console must be in the locked OFF. Check for the cause before starting the engine
down position for the hydraulic control levers again.
(joysticks) and traction system to operate.
Turn the key switch OFF to stop the engine.
NOTE: If the control lock sensor does not deactivate Put control levers (Item 1) [Figure 70] in the neutral
the control levers and traction system when position.
console is raised, see your Bobcat dealer for
service.
Figure 71 A WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

Turn the engine speed control dial (Item 1) [Figure 71]

anticlockwise to low idle.
A WARNING
AVOID INJURY OR DEATH
IMPORTANT • Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
Do not engage the starter for longer than 15 seconds explosive gas.
at a time. Longer use can damage the starter by W-2051·1086
overheating. Allow starter to cool for one minute
before using starter again.
1·2034·0700

64 E32 Operation & Maintenance Manual 65 E32 Operation & Maintenance Manual
STARTING THE ENGINE (CONT'D) STARTING THE ENGINE (CONT'D) Key Switch
Keyless Cold Temperature Starting
Figure 76

A WARNING A WARNING
AVOID INJURY OR DEATH AVOID INJURY OR DEATH
• Fasten seat belt, start and operate only from the Do not use ether with glow plug (preheat) systems.
operator's seat. Explosion can result which can cause injury, death,
• Never wear loose clothing when working near or severe engine damage.
machine. W-2071-0907
W-2135-1108

If the temperature is below freezing, perform the

Perform the PRE-STARTING PROCEDURE. (See PRE- following to make starting the engine easier:
STARTING PROCEDURE on Page 62.) Press ENTER CODE Button (Item 1) [Figure 74]. The
• Replace the engine oil with the correct type and
display will become lighted and there will be two short
Figure 73 viscosity for the anticipated starting temperature.
beeps, CodE will appear on the data display screen.
"Engine Oil Chart" on page 119.
Turn the key to the ON position [Figure 76].
Use the keypad (Item 2) [Figure 74] to enter the
• Make sure the battery is fully charged.
password. For each digit that you enter, a dash will Figure 77
appear on the data display screen. (You have 40 seconds • Install an engine heater.
to enter the password or the process will abort and you
will need to start over.) If the password was entered NOTE: If the battery is discharged (but not frozen) a
correctly, there will be one long beep. booster battery can be used to jump start the
excavator. "Using A Booster Battery (Jump
NOTE: If the password was incorrect there will be Starting)" on page 127.
three short beeps and "Error" will appear on
Figure 75
the data display screen. Press the ENTER
CODE Button again and start over. After three
failed attempts, you must wait three minutes
to try again.

Press the START Button (Item 3) [Figure 74] and hold it

until the engine starts.
Rotate the engine speed control dial (Item 1) [Figure 73]
to low idle.

IMPORTANT The preheat icon (Item 1) [Figure 77] will illuminate. The
glow plugs will automatically cycle. When the icon goes
off, turn the key to start.
Do not engage the starter for longer than 15 seconds
at a time. Longer use can damage the starter by
overheating. Allow starter to cool for one minute Release the key when the engine starts, it will return to
the ON position.
before using starter again.
1-2034-0700 Rotate the engine speed control dial (Item 1) [Figure 75]
clockwise to high idle. Stop the engine if the warning lights and alarm do not go
off. Check for the cause before starting the engine again .
Press the STOP button (Item 4) [Figure 74] to stop the
engine. When the engine speed increases, move the engine

Stop the engine if the warning lights and alarm do not go IMPORTANT speed control dial to idle position until the engine warms.

OFF.
Do not engage the starter for longer than 15 seconds
Check for the cause before starting the engine again.
at a time. Longer use can damage the starter by
Password Lockout Feature overheating. Allow starter to cool for one minute
before using starter again.
See Password Lockout Feature. (See Password Lockout 1-2034-0700
Feature on Page 150.)

66 E32 Operat ion & Maintenance Manual 67 E32 Operation & Maintenance Manual
 STARTING THE ENGINE (CONT'D) Warming The Hydraulic System STOPPING THE ENGINE AND LEAVING THE Figure 81
EXCAVATOR
Cold Temperature Starting Procedure (Cont'd)
ON
Procedure
Keyless

Follow STARTING PROCEDURE See "Keyless" on

IMPORTANT Figure 79

page 66.
When the temperature is below -30°C (-20°F),
If the preheat icon comes ON, wait for it to go off before hydrostatic oil must be warmed before starting. The
pressing the START Button [Figure 77 on Page 67]. hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine
The remaining preheat time (in seconds) will count down in an area where the temperature will be above -1 8°C
in the data display screen. (0°F) if possible.
1-2007-0910

Let the engine run at least 5 minutes to warm the engine

and hydraulic fluid before operating the excavator.
IMPORTANT Figure 78
7161794A

Figure 82
Do not engage the starter for longer than 15 seconds
at a time. Longer use can damage the starter by
overheating. Allow starter to cool for one minute
before using starter again. Stop the machine on level ground. Lower the work
1-2034-0700
equipment and the blade to the ground [Figure 79].

Figure 80

IMPORTANT
Machines warmed up with moderate engine speed
and light load have longer life.
1-2015-0284

If the Hydraulic Pressure I Temperature Icon (Item 1)

[Figure 78] comes ON when operating the excavator Turn the key switch to STOP [Figure 81] or press the
A WARNING (cold), more warm up time is needed. STOP Button (Keyless Panel) (Item 1) [Figure 82].

Disconnect the seat belt. Remove the key from the switch
AVOID INJURY OR DEATH to prevent operation of machine by unauthorised
Do not use ether with glow plug (preheat) systems. personnel. Raise the control console and exit the
Explosion can result which can cause injury, death, Rotate the engine speed control dial (Item 1) [Figure 80] machine.
or severe engine damage. anticlockwise to low idle.
W-2071-0907

Run the engine at idle speed for about 5 minutes to allow

it to cool.

68 E32 Operation & Maintenance Manual

69 E32 Operation & Maintenance Manual
 Installing And Removing The Attachment (Quick Figure 84 ATTACHMENTS (CONT'D) Figure 88
Coupler, Lehnhoff® System)
Installing And Removing The Attachment ((Quick
Installation Coupler, Lehnhoff® System) (Cont'd)

NOTE: Installation and removal of the bucket is Installation (Cont'd)

shown. The procedure is the same for other
attachments. Disconnect any hydraulic lines Figure 86
that are operated by hydraulic power before
removing any attachments (breaker, auger
etc.).

A WARNING
S3014A
S3020A
AVOID INJURY OR DEATH
Never use attachments or buckets which are not Engage the coupler hooks (Item 1) onto the attachment
approved by Bobcat Company. Buckets and Install the wrench (Item 1) [Figure 88] on the locking pins
shaft (Item 2) [Figure 84].
attachments for safe loads of specified densities are and turn anticlockwise until the locking pins are
approved for each model. Unapproved attachments disengaged.
Figure 85
can cause injury or death.
W-2052-0907 S3017A Figure 89

Position the excavator so the excavator arm is above the Engage the parking brake.
attachment.
Stop the engine and exit the excavator.
Fully retract the bucket cylinder.
Use the supplied wrench (Item 1) [Figure 86] and turn
the locking pins clockwise until they are fully engaged.
Figure 83
Removal

Park the excavator on a level surface.

Figure 87
S301 5A

S3021A
Extend (curl in) the bucket cylinder and slightly raise the
boom until the coupler (Item 1) contacts the back of the
attachment mount (Item 2) [Figure 85].
D Enter the excavator, fasten the seat belt and start the
engine

Lower the attachment until it is on the ground

[Figure 89].
S3013A

Lower the coupler (Item 1) onto the attachment (Item 2)

[Figure 83].
------------··---~--- - ------· S3019A

Raise the boom and extend the bucket cylinder until the
attachment it is slightly off the ground [Figure 87].

Engage the parking brake.

Stop the engine and exit the excavator.

70 E32 Operation & Maintenance Manual

71 E32 Operation & Maintenance Manual
 ATTACHMENTS (CONT'D) Quick Coupler And Attachment Inspection ATTACHMENTS (CONT'D)
Installing And Removing The Attachment (Quick Inspect the quick coupler for wear or damage. Inspect the Installing And Removing The Attachment (Quick
Coupler, Lehnhoff® System) (Cont'd)

Removal (Cont'd)
attachment shaft and the quick coupler hooks for wear or
damage.
Coupler, Klack™ System)

Installation
A WARNING
Repair or replace damaged parts. AVOID INJURY
Figure 90
NOTE: Installation and removal of the bucket is Keep fingers and hands out of pinch points when
shown. The procedure is the same for other latching and unlatch ing the attachment quick
attachments. Disconnect any hydraulic lines coupler.
that are operated by hydraulic power before W-2541-11 06
removing any attachments (breaker, auger
etc.). Figure 93

A WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
S3022A
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
Retract the bucket cylinder to rotate the coupler (Item 1) can cause injury or death.
out of the attachment mount (Item 2) [Figure 90]. W-2052-0907

Figure 91 Figure 92

To unlatch the quick coupler, install the tool (Item 1)

[Figure 93] and pull the handle. The latch will move
completely forward. The latch will lock in the unlatched
position.

Figure 94

S3023A

Move the arm out and raise the boom until the quick Fully retract the bucket cylinder.
coupler is clear of the attachment [Figure 91 ].
Stop the engine and exit the excavator.

Inspect the quick coupler to make sure the latch is in the

unlatched position (Item 1) [Figure 92). P-72274

If in the latched position, see [Figure 93) for additional

Enter the excavator, fasten the seat belt and start the
information. engine.

If the latch is in the unlatched position, proceed to Position the quick coupler (Item 1) to the attachment
[Figure 94J.
(Item 2) [Figure 94J.

72 E32 Operation & Maintenance Manual

73 E32 Operation & Maintenance Manual
 ATTACHMENTS (CONT'D) Figure 97 ATTACHMENTS (CONT'O) Figure 100
Installing And Removing The Attachment (Quick Installing And Removing The Attachment (Quick
Coupler, KlackTM System) (Cont'd) Coupler, KlackTM System) (Cont'd)

Installation (Cont'd) Installation (Cont'd)

Figure 95 Figure 99

500mm

P-72277

Raise the boom until there is approximately 500 mm

If the latch is not engaged, install the tool (Item 1) in the
(20.0 in) of clearance between the bottom of the
hole (Item 2) [Figure 100] of the quick coupler and push
attachment and the ground [Figure 97].
down to unlatch the quick coupler. Remove the tool.
Enter the excavator, fasten the seat belt and start the
P-72275A Figure 98
engine. Raise the attachment 500 mm (20.0 in) off of the
ground and fully extend the bucket cylinder. Lower the
There must be at least 1ooo between the quick coupler Visually inspect the quick coupler latch (Item 1) to the
attachment until it is flat on the ground. Engage the
surface (Item 1) and the attachment mounting surface parking brake. Stop the engine and exit the excavator.
bucket mount (Item 2) [Figure 99]. The latch must be
(Item 2) [Figure 95]. Extend the arm out to get the fully engaged.
required angle for proper installation. Again, visually inspect the quick coupler to make sure the
latch (Item 1) [Figure 99] is fully engaged. If it is not fully
NOTE: There must be proper clearance (1 ooo engaged, remove the attachment and inspect both the
minimum) between the hook (Item 3) and the
quick coupler (Item 4) [Figure 95]. Possible
damage to the attachment hooks or the quick
A WARNING
quick coupler and the attachment for damage or debris.
(See [Figure 104] for Quick Coupler And Attachment
Inspection information.)
coupler could occur without proper
clearance. AVOID INJURY
Keep fingers and hands out of pinch points when
Figure 96 latching and unlatching the attachment quick
P-72278 coupler.
W-2541-1106

Extend the bucket cylinder (Item 1) [Figure 98] fully.

Lower the attachment until it is flat on the ground.

Stop the engine and exit the excavator.

Raise the boom and extend the arm until the hooks of the
attachment (Item 1) engage the pins (Item 2) of the quick
coupler [Figure 96].

74 E32 Operation & Maintenance Manual

75 E32 Operation & Maintenance Manual
ATTACHMENTS (CONT'D)

Installing And Removing The Attachment (Quick

Coupler, Klack™ System) (Cont'd)
Figure 102
r ATTACHMENTS (CONT'D)

Installing And Removing The Attachment (Quick

Coupler, Klack™ System) (Cont'd)

Removal Quick Coupler And Attachment Inspection

Figure 104

A WARNING
AVOID INJURY
Keep fingers and hands out of pinch points when
latching and unlatching the attachment quick
coupler.
W-2541-11 06

Retract the bucket cylinder fully and lower the boom

Figure 101 [Figure 102] until the attachment is on the ground.
/ Figure 103
P-72274

Inspect the quick coupler for wear or damage. Inspect the

quick coupler pins (Item 1) and the hooks (Item 2)
[Figure 104] (on the attachment) for wear or damage.

Repair or replace damaged parts.

P-72281

P-72274
Position the attachment flat on the ground.

Install the quick coupler tool (Item 1) into the hole (Item 2) Continue to lower the boom and move the arm towards
[Figure 100] in the quick coupler. the excavator until the quick coupler is clear of the
attachment [Figure 103).
Push down on the tool (Item 1) [Figure 101] to unlock
the latch.

Remove the tool.

Enter the excavator, fasten the seat belt and start the
engine.

76 E32 Operation & Maintenance Manual 77 E32 Operation & Maintenance Manual
ATTACHMENTS (CONT'D) Figure 106 ATTACHMENTS (CONT'D) Figure 108

Installing And Removing The Attachment (Pin-On X- Installing And Removing The Attachment (Pin-On X-
Change) Change) (Cont'd)

Installation Installation (Cont'd)

NOTE: Installation and removal of the bucket is Figure 107

shown. The p rocedure is the same for other
attachments. Disconnect any hydraulic lines
that are operated by hydraulic power before
removing any attachments (breaker, auger,
etc.).

A WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
can cause injury or death.
W-2052-0907

A WARNING
Start the engine and move the arm toward the bucket Raise the boom and exten d the bucket cylinder until the
Both hydraulic pins must be fully extended through [Figure 106]. X-Change contacts the attachment back [Figure 1 08].
the attachment mounting holes and locked with both
retainer pins and clips. Failure to fully engage and With the arm vertical, lower the boom until the hooks
lock hydraulic pins can allow attachment to come off (Item 1) of the bucket disengage the pins (Item 2) of the
and cause serious injury or death. X-Change and the plate (Item 3) [Figure 108] fully
W-2507-0706 engages in the bucket crossmember.
Raise the boom until the pins (Item 1) engage the hooks
Figure 105 (Item 2) [Figure 107] on the bucket.

A WARNING

? r r Keep all bystanders 6 m (20ft) away from equipment

when operating. Contact with moving parts, a trench
cave-in o r flying objects can cause injury or death.
W-211 9-0910

I P-49705

Inspect the pin (Item 1) [Figure 105] for wear or damage.

Replace the pin as needed.

Apply a light coat of grease to the ends of the pin (Item 2)

[Figure 105).

78 E32 Operation & Maintenance Manual 79 E32 Operation & Maintenance Manual
ATTACHMENTS (CONT'D) ATTACHMENTS (CONT'D) Figure 11 1

Installing And Removing The Attachment (Pin-On X- Installing And Removing The Attachment (Pin-On X-
Change) (Cont'd) Change) (Cont'd)

Installation (Cont'd) Removal

Figure 109 Use the pin on X-Change when installing new

attachments that are equipped with the pin on X-Change
bracket.

NOTE: Removal and installation of the bucket is

shown. The procedure is the same for other
attachments. Disconnect any hydraulic lines
that are operated by hydraulic power before
removing any attachments (breaker, auger,
etc.).

A WARNING
P-49706
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
Stop the engine. Turn the start key to the ON position and approved by Bobcat Company. Buckets and
move both hydraulic control levers to relieve hydraulic attachments for safe loads of specified densities are
pressure. approved for each model. Unapproved attachments
can cause injury or death.
Drive the pin (Item 1) [Figure 109] through the bucket W-2052-0907
mount and X-Change.

Figure 110 Park the excavator on a flat level surface. Put the bucket
on the ground [Figure 111].

With the engine off, turn the start key to the ON position
and move both hydraulic control levers to relieve
hydraulic pressure.

Install the retainer pin (Item 1) [Figure 11 0].

Check for proper installation.

Lift the attachment and fully extend and retract the bucket
cylinder.

80 E32 Operation & Maintenance Manual 81 E32 Operation & Maintenance Manual
 ATTACHMENTS (CONT'D) ATTACHMENTS (CONT'D)

Installing And Removing The Attachment (Pin-On X-

Change) (Cont'd) A WARNING Installing And Removing The Attachment (Pin-On X-
Change) (Cont'd)

Removal (Cont'd) Removal (Cont'd)

AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
Figure 112 Figure 115
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907

Figure 114

Remove the retainer pin (Item 1) (Figure 112].

Figure 113

Fully retract the bucket cylinder and lower the boom and
arm until the bucket is on the ground, and the X-Change
pins (Item 1) are disengaged from the hooks (Item 2)
(Figure 115].

Move the arm toward the excavator until the X-Change

Drive the pin (Item 1) [Figure 113] out of the bucket and
pins are clear of the bucket.
X-Change mount.
Start the engine, raise the boom approximately one foot
and retract the bucket cylinder until the X-Change pins
(Item 1) engage the hooks (Item 2) [Figure 114] on the
bucket.

82 E32 Operation & Maintenance Manual 83 E32 Operation & Maintenance Manual
 AITACHMENTS (CONT'D) Figure 117 OPERATING PROCEDURE Lowering The Work Equipment (Engine STOPPED)
Installing And Removing The Attachment (Pin-On Inspect The Work Area The hydraulic control levers control the movement of the
Attachment) boom, arm, bucket and upperstructure slew functions.
Before beginning operation, inspect the work area for
Installation unsafe conditions. The console must be in the locked down position, and the
key switch in the ON position.
Look for sharp drop-offs or rough terrain. Have
underground utility lines (gas, electrical, water, sewer,
Use the control lever to lower the boom.
A WARNING
irrigation, etc.) located and marked. Work slowly in areas
of underground utilities.
Figure 118
Remove objects or other construction material that could
AVOID INJURY OR DEATH damage the excavator or cause personal injury.
Stop the machine on a firm flat surface. When
removing or installing attachments (such as a Always check ground conditions before starting your
bucket), always have a second person in the work:
operator's seat, give clear signals and work carefully.
W-2140-0189 • Look for signs of instability such as cracks or
Install the two retainer pins (Item 1) [Figure 117]. Install settlement.
grease in the grease fittings.
Figure 116 • Be aware of weather conditions that can affect ground
Removal stability.

• Check for adequate traction if working on a slope.

Park the excavator on a flat surface and lower the bucket
fully. Basic Operating Instructions

Remove the two retainer pins (Item 1) (Figure 117]. When operating on a public road or motorway, always
follow local bylaws. For example: A slow moving vehicle
Remove the washers and pins (Items 1 and 3) (SMV) sign, or direction signals may be required. The joystick lock switch disengages the hydraulic control
[Figure 116]. functions from the joysticks when the console are raised
Run the engine at low idle speed to warm the engine and [Figure 118].
Do not damage the dust seals in the arm. hydraulic system before operating the excavator.
NOTE: If the engine stops, the boom I bucket
(attachments) can be lowered to the ground
using hydraulic pressure in the accumulator.
IMPORTANT
A WARNING
Machines warmed up with moderate engine speed
The control console must be in the locked
down position, and the key switch in the ON
Install the arm into the bucket and align the mounting
hole. AVOID INJURY OR DEATH and light load have longer life. position.
Never use attachments or buckets which are not 1-2015-0284

Install the pin (Item 1) [Figure 116] and washers. approved by Bobcat Company. Buckets and Use the control lever to lower the boom.
attachments for safe loads of specified densities are New operators must operate the excavator in an open
Install the link (Item 2) in the bucket and align the approved for each model. Unapproved attachments area without bystanders. Operate the controls until the Lower the control console to engage the hydraulic control
mounting hole. Install the pin (Item 3) (Figure 116] and can cause injury or death. excavator can be handled at an efficient and safe rate for functions of the joysticks [Figure 118].
washers W-2052-0907 all conditions of the work area.

Operating Near An Edge Or Water

Keep the excavator as far back from the edge as

possible and the excavator tracks perpendicular to the
edge so that if part of the edge collapses, the excavator
can be moved back.

Always move the excavator back at any indication the

edge may be unstable.

84 E32 Operation & Maintenance Manual 85 E32 Operation & Maintenance Manual
 OPERATING PROCEDURE (CONT'D) OPERATING PROCEDURE (CONT'D) When Using Primary Auxiliary Hydraulics To Activate
Clamp
Lifting A Load Using The Clamp (If Equipped)
Engage the auxiliary hydraulics and toggle to the Aux2
Do not exceed the Rated Lift Capacity. Figure 120 setting. (See Auxiliary Hydraulics on Page 51.)

Figure 121

A WARNING LEFT HAND CONTROL

LEVER (JOYSTICK)
RIGHT HAND CON
LEVER (JOYSTIC
SECONDARY AUXILIARY PRIMARY AUXILIA
AVOID INJURY OR DEATH
HYDRAULICS HYDRAULICS
Do not exceed rated lift capacity. Excessive load can
cause tipping or loss of control.
W-2374-0500

Extend the bucket cylinder completely and lower the

boom to the ground. Stop the engine.

Wrap the chain assembly around the bucket mounting

plate.

Figure 119
The optional lifting clamp attachment gives the excavator
a wider range of use and mobility for debris removal
[Figure 120].

The lifting clamp cylinder must be fully retracted when the Move the switch (Item 1) [Figure 121] on the right control
machine is being used for excavating.
lever to the left to open the clamp. Move the switch to the
The lift capacities are reduced by 122 Kg (270 lb) if the right to close the clamp.
excavator is equipped with the optional lifting clamp.
When Using Secondary Auxiliary Hydraulics To Activate
Clamp

Move the switch (Item 2) [Figure 121] on the left control

lever to the right open the clamp. Move the switch to the
left to close the clamp.

NOTE: The lifting clamp will be connected to the

Make sure the load is evenly weighted and centred on secondary auxiliary hydraulic quick couplers
the lifting chain, and is secured to prevent the load from when equipped with the optional extendable
shifting [Figure 119]. arm.

Lift and position the load. Once the load is in position and
tension is removed from the lift chain (secondary lift
system), remove the secondary lift system.

86 E32 Operation & Maintenance Manual 87 E32 Operation & Maintenance Manual
 OPERATING PROCEDURE (CONT'D) Figure 124 OPERATING PROCEDURE (CONT'D) Figure 127
Excavating Excavating (Cont'd) WRONG
Figure 125

A WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground lines such as electrical, gas, oil, water,
etc. Consult local utilities before digging. Extreme
caution must be used in areas where utility lines are
present.
W-2774-1208

NA1438
Lower the blade to increase digging performance.
Raise the boom, retract the arm and curl the bucket Do not dig under the excavator [Figure 127] .
Figure 122 [Figure 124].
Do not use the bucket as a breaker or pile driver. It is
Rotate the upperstructure. better to excavate hard or rocky ground after breaking it
NA1421A
with other equipment. This will reduce damage to the
NOTE: Do not allow the bucket teeth to contact the excavator.
ground when swinging the upperstructure.
Look in the direction of rotation and make sure there are Do not move the excavator while the bucket is in the
no bystanders in the work area before rotating the ground.
upperstructure [Figure 125].

A WARNING Figure 126

Dig only by moving the boom and arm toward the
excavator.

Do not back dig (digging by moving the boom and arm

Keep all bystanders 6 m (20 ft) away from equipment away from the excavator). Damage to the X-Change and
when operating. Contact with moving parts, a trench attachments may occur.
cave-in or flying objects can cause injury or death.
NA1436 W-2119-0910

Extend the arm, lower the boom, and open the bucket
[Figure 122].

Figure 123 A WARNING

AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground electrical power lines. Keep a safe NA1417

distance from electrical power lines.

MINIMUM APPROACH Extend the arm and uncurl the bucket to dump the
LINE VOLTAGE
DISTANCE material into a pile or truck [Figure 126].
50 kV At least 3 m (1 0 ft)
230 kV At least 5 m (1 7 ft)
740 kV At least 10 m (33 ft)
W-2757-0910 IMPORTANT
Avoid operating hydraulics over relief pressure.
Failure to do so will overheat hydraulic components.
NA1437
1-2220-0503

Retract the arm, while lowering boom and curling the

bucket [Figure 123].

88 E32 Operation & Maintenance Manual 89 E32 Operation & Maintenance Manual
 OPERATING PROCEDURE (CONT'D) Figure 131 OPERATING PROCEDURE (CONT'D) Driving The Excavator
Boom Swing Backfilling When operating on uneven ground, operate as slow as
possible and avoid sudden changes in direction.
Figure 128
Avoid travelling over objects such as rocks, trees,
stumps, etc.
IMPORTANT
When working on wet or soft ground, put planks on the
Avoid impacting objects with the blade. Damage to ground to provide a solid base to travel on and prevent
blade and undercarriage components may occur. the excavator from getting stuck.
1-2256-0507
Figure 133
Figure 132

NA1433B

Figure 129

NA1432

If one or both tracks have become stuck in soft or wet

The boom swing allows the operator to offset the boom ground, raise one track at a time by turning the
and dig close to buildings and other structures upperstructure and pushing the bucket against the
Use the blade to backfill the trench or hole after
[Figure 131]. ground [Figure 133].
excavating [Figure 132].
Put planks under the tracks and drive the excavator to
dry ground.
NA1420B

Figure 134
Figure 130

Slew the upperstructure, swing the boom to the right The bucket may also be used to pull the excavator. Raise
[Figure 128], centre [Figure 129] and left [Figure 130] the blade, extend the arm and lower the boom. Operate
to dig a square hole the width of the machine without the boom and arm in a digging manner [Figure 134].
repositioning the excavator.

90 E32 Operation & Maintenance Manual 91 E32 Operation & Maintenance Manual
 OPERATING PROCEDURE (CONT'D) OPERATING PROCEDURE (CONT'D) Figure 139

Operating On Slopes
A. WARNING Operating On Slopes (Cont'd)

Figure 138

A. WARNING •
AVOID INJURY OR DEATH
Avoid steep areas or banks that could break
Recommended Position For Working On A Slope
away.
AVOID INJURY OR DEATH • Keep boom centred and attachments as low as
• Do not travel across or up slopes that are over 15 possible when travelling on slopes or in rough
degrees. conditions. Look in the direction of travel.
• Do not travel down or back up slopes that exceed • Always fasten seat belt.
25 degrees. W-2498-EN-1 009
• Look in the direction of travel.
W-2497·0304
Figure 136

When going down a slope, control the speed with the Travelling Up Slopes
steering levers and the engine speed control dial. To brake the machine when going down a slope, move
the steering levers (Item 1) [Figure 139] to the
Figure 135
NEUTRAL position. This will engage the hydrostatic
Travelling Down or Backing Up Slopes braking.
When operating on a slope, level the work area before
beginning [Figure 138]. When the engine stops on a slope, move the steering
levers to the neutral position. Lower the boom I bucket to
If this is not possible, the following procedures should be the ground.
used:
NOTE: If the engine stops, the boom I bucket
Do not work on slopes which are over 15 degrees. (attachments) can be lowered to the ground
using hydraulic pressure which is stored in
Use a slow work cycle. the accumulator.

Avoid working with the tracks across the slope. This will The console must be in the locked down
Figure 137 reduce stability and increase the tendency for the position, and the key switch in the ON
machine to slide. Position the excavator with the blade position.
Travelling On Side Slopes downhill and lowered.
Use the control lever to lower the boom.
Avoid swinging or extending the bucket more than
When going down grades that exceed 15 degrees, put necessary in a down hill direction. When you must swing Start the engine and resume operation.
the machine in the position shown, and run the engine the bucket downhill, keep the arm low and skid the
slowly [Figure 135]. bucket downhill.

Operate as slow as possible and avoid sudden changes When working with the bucket on the uphill side, keep the
in lever direction. bucket as close to the ground as possible. Dump the
spoil far enough away from the trench or hole to prevent
Avoid travelling over objects such as rocks, trees, the possibility of a cave in.
stumps, etc.

Stop the machine before moving the upper equipment

controls. Never allow the blade to strike a solid object.
Damage to the blade or hydraulic cylinder can result.
NA1449

When travelling up slopes or on side slopes that are 15

degrees or less, position the machine as shown and run
the engine slow [Figure 136] and [Figure 137].

92 E32 Operation & Maintenance Manual 93 E32 Operation & Maintenance Manual
OPERATING PROCEDURE (CONT'D) OPERATING PROCEDURE (CONT'D) Figure 143
Operating In Water Avoiding Track Damage

Mud and water should be removed from the machine Mud and water should be removed from the machine
before parking. In freezing temperatures, park the before parking. In freezing temperatures, park the
machine on boards or concrete to prevent the track or machine on boards or concrete to prevent the track or
undercarriage from freezing to the ground and preventing undercarriage from freezing to the ground and preventing
machine movement. machine movement.

Figure 140 Some Cause Of Track Damage:

Figure 141

Maximum
Water
Level

l Incorrect track tension: When the rubber track is

detracting, the idler or sprocket rides on the projections of
When rubber tracks drive over sharp projections,
the embedded metal [Figure 141] causing the
intensive stress is applied to the lug side rubber surface,
embedded metal to be exposed to corrosion. (See
especially at the edges of embedded metals, causing
Do not operate or immerse the excavator in water higher TRACK TENSION on Page 133.)
cracks and cuts in the area around the embedded metals
than the bottom of the swing bearing [Figure 140].
(Figure 143].
If rubber track is clogged with stones or foreign objects,
Grease the excavator when it has been operated or these can get wedged between the sprocket I rollers and
cause detracting and track stress. Avoid extensive stress applied to the lug root where
immersed in water for a period of time. Greasing forces
metals are embedded. Operators should try to avoid
the water out of the lubrication areas.
When moisture invades through cuts on the track, the driving over stumps and ridges.
embedded steel cords will corrode. The deterioration of
Water must be removed from the cylinder rods. If water the design strength may lead to the breaking of the steel
freezes to the cylinder rod, the cylinder seals can be cords.
damaged when the rod is retracted.
Figure 142
Cuts

When rubber tracks drive over projections or sharp

objects in the field, the concentrated forces applied
cause cuts on the lug side rubber surface (Figure 142].
In case of making turns on projections, the lug side
rubber surface will have an even higher chance to be cut.
If the cuts run through the embedded steel cords, it might
result in the steel cords' breakage due to their corrosion.

Avoid quick turns on bumpy and rocky fields.

Driving over sharp objects should be avoided. If this is

impossible, do not make turns while driving over sharp
objects.

94 E32 Operation & Maintenance Manual 95 E32 Operation & Maintenance Manual
TOWING THE EXCAVATOR LIFTING THE EXCAVATOR Figure 145

Procedure Procedure

There is not a recommended towing procedure for the Figure 144

excavators.

• The excavator can be lifted onto the transport vehicle.

• The excavator can be skidded a short distance for

service (EXAMPLE: Move onto a transport vehicle)
without damage to the hydraulic system. (The tracks
will not turn.) There might be slight wear to the tracks
when the excavator is skidded.

• The towing chain (or cable) must be rated at 1.5 times

the weight of the excavator. (See Performance on
Page 159.)
Figure 146

Fully extend the cylinders of the bucket, arm, and boom

so that the excavator is in the position as shown
[Figure 144].

Raise the blade all the way.

Put all the control levers in neutral.

A WARNING
AVOID INJURY OR DEATH
• Use a lifting fixture with sufficient capacity for the Fasten chains to the ends of the blade (Item 1)
weight of the excavator plus any added [Figure 144] and [Figure 145] and up to a lifting fixture
attachments. above the canopy I cab. The lifting fixture must extend
• Maintain center of gravity and balance when over the sides of the canopy I cab to prevent the chains
lifting. from hitting the ROPS I TOPS.
• Do not swing boom or upperstructure.
• Never lift with operator on machine. Fasten a chain (Item 2) [Figure 146] from the rod to the
W-2434-0502 lift fixture.

96 E32 Operation & Maintenance Manual 97 E32 Operation & Maintenance Manual
 TRANSPORTING THE EXCAVATOR ON A TRAILER Do not change direction of the machine while it is on the TRANSPORTING THE EXCAVATOR ON A TRAILER Figure 150
ramps. (CONT'D)
Loading And Unloading
Lower the boom, arm, bucket, and blade to the transport Fastening
When transporting the machine, observe the rules, motor vehicle.
vehicle laws, and vehicle limit ordinances. Use a Figure 148
transport and towing vehicle of adequate length and Stop the engine and remove the key (if equipped).
capacity. Put blocks at the front and rear of the tracks.
Secure the parking brakes and block the wheels of the
transport vehicle.

Align the ramps with the centre of the transport vehicle.

Secure the ramps to the truck bed and be sure ramp
angle does not exceed 15 degrees.

Use metal loading ramps with a slip resistant surface.

Use ramps that are the correct length and width and can
support the weight of the machine. When on the transport vehicle, loop the chains through
the holes in the mounting frame.
The rear of the trailer must be blocked or supported when
loading or unloading the machine to prevent the front of Loop the chain (Item 1) [Figure 150] round the bucket
the transport vehicle from raising. link.
Figure 149
Determine the direction of the track movement before
moving the machine (blade forward).

Disengage the auto idle feature and move the two speed
travel to the low range position.

A WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
Fasten chains to the front corners of the blade (Item 1)
[Figure 148] and to the tie down loop at both sides of the
Figure 147
track frame (Item 1) [Figure 149] to prevent it from
moving when going up or down slopes or during sudden
stops.

Use chain binders to tighten the chains and then safely

tie the chain binder levers to prevent loosening.

Move the machine forward onto the transport vehicle

[Figure 147].

98 E32 Operation & Maintenance Manual 99 E32 Operation & Maintenance Manual
 PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . ... .. . ..... .. . . . . . .. . ... . . .. . . .. .. ...... .. .. .. . 103

SERVICE SCHEDULE . . . . ...... . .. . . .. . .. . .. ...... . .... .... .. .... ... . . . . .. 105

Chart . . ... ... ...... . . . ..... .. . . ... .. ... .......... . . .. . . . . .... . . ...... 105
Inspection Checkbook .. . . .. . . . .. ... . .... . . . . . ... . . .. ... ...... .. ... .. . . . . 106

CONTROL CONSOLE LOCKOUTS . . . . . .. . .. . .. . ..... ... . . . . ..... . . . . .. ...... 106

Inspection And Maintenance . .. . .... . .......... ·... . .. .. ... . . .. . .. . .... .. . . 106

SEAT BELT . . . . . . . .... . ...... . .. . .. ... .. . .. ..... . . . ... . ..... ..... . . ...... 107
Inspection And Maintenance .. ... .. ... ...... ...... ... .. .. . . . . . . ... .. . . .. . . 107

MOTION ALARM SYSTEM (IF EQUIPPED) .... .. . .. .. ... .. . . .. . . .. .... ... . . . ... 108
Description ...... ... . . .... .. . .. . . .... . ... .. . .. . . . ... .. ..... ... . ........ 108
Inspecting .. . . . . . ..... ... .. . ... . ... . . . . . . . .. ...... . . . ... .. . .. .. ...... . . 108
Adjusting Switch Position . .. ...... . ....... . . . . . ..... . . .... ... . .. .. . . . . . . .. 109

TAILGATE . .. .... ... . ... ...... .. .... . ... .. .. . . . . ... .. ... .... . . .. ... . . .. . . 110
Opening And Closing .... .. .. . .... .. .. .. . ........ . . . .. ... . . . ....... .... . . 11 0
Adjusting The Latch . . .. ..... .... .. . .. .... ..... ...... . .. . . . . . . . .. ... ... . . 11 0

RIGHT SIDE COVER . . . . . .... . . . ..... .... ..... ... ...... .. . . .. .... ... ... . .. 111
Opening And Closing ......... . .. . . . ...... . ......... . ..... . . .. . ... .. . . . . . 111

CAB FILTERS ........... .. .... .. ... . ....... ... .......... . . .. . . . .. .. . . .... 112
Cleaning And Maintenance . . . .......... . ....... . . . . . .......... . .......... 112

AIR CLEANER SERVICE .. . .............. . .. . . . . . .... .. ..... . . ... .. . .. . .. .. 113

Daily Check ..... . ...... . . . ... . . .. ........ ..... ...... .. . . ... . .. ... .. ... 113
Replacing The Filter Elements . .. ............... . .. . . .. . ... . .. . ... . . .. ..... 113

FUEL SYSTEM .... . ....... ... ...... . .................. . ... .. .. .. . . . . . . . .. 115

Fuel Specifications .................. . . . ........... . . . . . . . . . .. . . ... .. . .. . 115
Biodiesel Blend Fuel . . . . .... .... .. . .. . . ...... . . ... ....... . ..... .. . . .... . 115
Filling The Fuel Tank ..... .. . .... .. . . ...... . . . .... . . . ........ . ........... 116
Fuel Filters ... . ..... . ........... . ..... . . ... .... . ......... . .. . .. . . . .. .. . 117
Draining The Fuel Tank ....... . .. .. . .. ......... .. .... . ... .. ... . .. .. .. .... 117
Removing Air From The Fuel System .... .. ........... ... . ........ .. . .... ... 118

ENGINE LUBRICATION SYSTEM .... .... . . .. .... . . .... . . .. . ... .. . .. . .. .... . . 119
Checking And Adding Engine Oil ... . .. .. . . ............... . . . . . ... ..... .. . . . 119
Engine Oil Chart .... . .. .. . .... .. ... . . .. ..... . . .. ....... .. .............. . 119
Removing And Replacing Oil And Filter . .. ... .. .. ............ . ... . . .. .. . .... . 120

ENGINE COOLING SYSTEM .......... . .......... . . .. .. .. . ... .. . . . ........ . . 121

Cleaning ............... ..... .. . . . .. ..... .... ...... . . .... ... . . .. . .... .. 121
Checking Level ......... . ........... ... .... . ... . ........ . ... . . . . . ... . .. 122
Removing And Replacing Coolant .. .. .. . . . .... .. .... ... ... . . .. .... .. ...... . 123

100 E32 Operation & Maintenance Manual 101 E32 Operation & Maintenance Manual
 ELECTRICAL SYSTEM . . ... ... . .. . . .. .... . . .... .. . . . . ... . .. ... . ..... . .. . .. 124
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
MAINTENANCE SAFETY
Fuse And Relay Location I Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator's Handbook and
Shut-Off Switch . .... .. . . . . .. . . . . .............. . . . ....... .... ..... ... ...
Battery Maintenance .. . .. ... ..... . . ............. . .. .. .... .. . . . .... .. ....
Using A Booster Battery (Jump Starting) .......... ........ . . .... .. .. .. . .....
126
126
127
A WARNING signs (decals) on machine. Follow warnings and instru ctions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W·2003-0807
Removing And Installing The Battery .. ... .. .. .. . ......... . . .... . ..... . ..... 128
A Safety Alert Symbol : This symbol with a warning statement, means: "Warni ng, be alert! Your safety is
~ involved!" Carefully read the message that follows.
HYDRAULIC SYSTEM ..... .... .. . ... .. ... . . ... ........... .. ...... . ... . .. .. 129
Checking And Adding Hydraulic Oil ... ........... . ... ... .... ... . .. ... . . . . . . 129 CORRECT CORRECT
Hydraulic I Hydrostatic Fluid Chart . .. . .. .. . . . . . ... .. ...... .. . .... .... .... .. 129
Removing And Replacing The Hydraulic Filters ...... . ... . ...... . .... .. . ...... 130
Removing And Replacing The Hydraulic Filters ......... . . .. .. .. . . ...... ... . . . 131
Removing And Replacing The Hydraulic Fluid . ... . .... .... . . . .... ...... .. ... . 132

TRACK TENSION •• • • • 0 •• ••• 0 • • • 0 • •••••• • "" • •• • 0 • ••• • • • • ••••• 0 •• • •• ••• 0 0.

133 P-90216 NA1428 NA1425
Adjusting •• 0 0 • •• • 0 •• 0 . 0 •• • • 0 ••• • •••••••• • •• • •• •• • 0 0 •• •••• • • ••• • • 0 •••• 0
133 A Never service the Bobcat Compact A Use the correct procedure to lift maintenance are
Excavator without instructions. and support the excavator.

TRAVEL MOTOR .. . ...... . ... ....... ...... . ............ . .. .. ...... . .... .. 135 WRONG WRONG WRONG
Checking And Adding Oil .. . . . .......... .. .. . .......... .... .. . ... .. . .. ... 135
Removing And Replacing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

ALTERNATOR BELT . . ..... . ........ .. .. . .... . ........ .... ... . .......... . . 136
Belt Adjustment ......... ... ...... .. ... . . ........... . . ... .... . .... .. .. . . 136
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 NA1427 NA1429

A Have good ventilation when A Vent exhaust to outside when A Always lower the bucket and
~elding or grinding painted parts. engine must be run for service. blade to the ground before doing
FAN BELT ...... . . . . .. . .. .. . . . . .. . . ........... . . . . ........... . ..... . .. . .. 136
Belt Adjustment .... . . ...... . . ..... . . ... . .. . ... . .... . . . ... ........ . ..... 136
A wear dust mask when grinding A Exhaust system must be tightly
A
any maintenance.
Never modify equipment or add
painted parts. Toxic dust and gas sealed. Exhaust fumes can kill
can be produced. without warning. attachments not approved by
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Bobcat Company.

WRONG WRONG WRONG

QUICK COUPLER ........ . ..... . .. .. ............ . . . ... . . ........ . . ....... 139
Quick Coupler And Attachment Inspection And Maintenance .. ... .. ....... ...... 139

X-CHANGE ... . .. .. .. .. .. . . .... ... .......... . .. . .... . ...... . . .. ..... . . . . 139

Inspection And Maintenance .. .. ... . .. ... . .. . ..... . ..... . ........ . ..... . . . 139
~
TRACK ROLLER AND IDLER LUBRICATION ...................... . ... .... .. . . . 139 NA1430 NA1431 B-19798
Procedure ......... . . . . ....... ......... . . . ... .. .......... .. . ... . . .. .. . 139 A Stop, cool and clean engine of A Keep body, jewelry and clothing A. Lead-acid batteries produce
flammable materials before away from moving parts, electrical flammable and explosive gases.
checking fluids. contact, hot parts and exhaust. A Keep arcs, sparks, flames and
BUCKET ... . . ......... ... .. . . .. .... .... .. ............. . .... . . .. .. . . ... .. 140 A Never service or adjust machine A Wear eye protection to guard from lighted tobacco away from
Bucket Teeth Removal And Installation .. . .. .. .. .......... . ...... . ... . . .... . 140 with the engine running unless battery acid, compressed springs, batteries.
instructed to do so in the fluids under pressure and flying A Batteries contain acid which
manual. debris when engines are running burns eyes or skin o n contact.
LUBRICATION OF THE HYDRAULIC EXCAVATOR .. ............. . . ... . . . . ... ... 141 A Avoid contact with leaking or tools are used. Use eye A Wear protective clothing. If acid
hydraulic fluid or diesel fuel protections approved for type of contacts body, flush well with
Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 under pressure. It can penetrate welding. water. For eye contact flush well
the skin or eyes. A Keep tailgate closed except for and get immediate medical
A Never fill fuel tank with engine service. Close and latch tailgate attention.
PIVOT PINS . . . .... .. . ..... . . . ............. . ................ . ........ . . .. 143 running, while smoking, or when before operating the excavator.
near open flame.
Inspection And Maintenance .. . . .. . ...... .... . .. ..... .. . . .. .. ....... . .. . .. 143
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
EXCAVATOR STORAGE AND RETURN TO SERVICE .... ... . . .. . . ... . ... . ... . . . 144 Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 MSW38-0409
L-----------------------------------------------------------------~
Return To Service ..... .. . ..... .. .... . .... . ... . . . .............. . . ... . . .. 144

102 E32 Operation & Maintenance Manual 103 E32 Operation & Maintenance Manual
 SERVICE SCHEDULE

Chart

Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat Excavator.

Instructions are necessary before operating or servicing machine. Read and

understand the Operation & Maintenance Manual, Operator's Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
A. WARNING when making repairs, adjustments or servi cing . Check for correct function
after adjustments, repairs or service. Untrained operators and fai lure to follow
instructions can cause injury or death. w.2003•0903

SERVICE SCHEDULE HOURS

(4]
ITEM SERVICE REQUIRED 8-10 100 250
50 500 1000
Engine Coolant Check coolant level. Add premixed coolant as needed.
Engine Oil Check the engine oil level and add as needed.
Hydraulic Fluid, Hoses and Check the hydraulic fluid level and add as needed. Check for damage and
Tubelines, Reservoir Breather Cap leaks. Repair or replace as needed.
Engine Air Filter and Air System Check condition indicator and empty dust cup as needed. Check air system
for leaks.
Tracks Check and adjust track tension as needed.
Indicators and Lights Check for correct operation of all indicators and lights.
Horn and Motion Alarm (1] Check for correct operation and repair as needed.
Operator Canopy/Cab Check condition. Check mounting hardware. (1]
Seat Belt Check condition. Check mounting hardware.
Safety Signs (Decals) Check for damaged signs (decals). Replace any signs that are damaged.
Pivot Points Grease all machinery pivot points.
Cab I Heater Air Filters Clean the filters as needed. [1]
Console Lockout Check console lockout for proper operation.
X-Change [1] Lubricate and inspect for damage or loose parts. [1]
Swing Circle and Pinion Grease two fittings (2]
Fuel Tank and Filter Drain water and sediment from fuel tank and fuel filter.
Battery Check battery, cables, connections and electrolyte level. Add distilled water
as needed.
Spark Arrestor Muffler Clean the spark chamber.
Fuel Filter Replace fuel filter. [3]
Travel Motor Check oil level in both motors.
Engine Oil and Filter Replace oil and filter. [3]
Radiator, Oil Cooler, A/C Clean debris from the radiator fins.
Condenser (1]
Hydraulic Filter, Case Drain Filter Replace the hydraulic filter, case drain filter and reservoir breather. [3]
and Reservoir Breather
Alternator and Starter Check the alternator and starter connections. (3]
Belt(s) Check condition of belt and replace as needed. [3]
Engine Valves Check and adjust the engine valve clearance .
Hydraulic System Replace the hydraulic fluid and filters. Clean the reservoir.
Travel Motor Replace the lubricant in both travel motors. [3]
Engine Coolant Drain and flush the cooling system. Replace the coolant. Every 2 years

[1] If Equipped.
[2] Service every 10 hours when operating in water.
[3] Service at the first 50 hours, then as scheduled.
[4] Or every 12 months.

NOTE: The Inspection Checkbook can be ordered for you by your local dealer. Part number 4420310.

104 E32 Operation & Maintenance Manual 105 E32 Operation & Maintenance Manual
SERVICE SCHEDU LE (CONT'D) CONTROL CONSOLE LOCKOUTS SEAT BELT Figure 152
Inspection Checkbook Inspection And Maintenance Inspection And Maintenance

Regularly scheduled maintenance is essential to Figure 151

continuous operation and operating safety. The life
expectancy of your machine depends on proper and
meticulous care. A WARNING
The Inspection Checkbook contains the following Failure to properly inspect and maintain the seat belt
information:
can cause lack of operator restraint resulting in
serious injury or death.
Doosan Trading Limited Warranty Conditions W-2466-0703
Protection Plus Extended Warranty Conditions
General Parts Policy
General Information Check the seat belt daily for correct function.
First Inspection
Scheduled Services Inspect the seat belt system thoroughly at least once
Identification each year or more often if the machine is exposed to
Authorised Identification severe environmental conditions or applications.
Lubricants and Fluids Table
Service Parts Chart Any seat belt system that shows cuts, fraying, extreme or
When the left console is raised [Figure 151], the unusual wear, significant discolourations due to
Your local dealer can order the Inspection Checkbook. hydraulic control levers Uoysticks) and traction system ultraviolet UV exposure, dusty I dirty conditions, abrasion
Part number: 4420310. must not function. to the seat belt webbing, or damage to the buckle, latch
plate, retractor (if equipped), hardware or any other
Sit in the operator's seat, fasten the seat belt and start obvious problem should be replaced immediately.
the engine.

Raise the left console [Figure 151]. The items below are referenced in [Figure 152].

Move the joystick control levers. There should be no 1. Check the webbing. If the system is equipped with a
movement of the boom, arm, slew or bucket. retractor, pull the webbing completely out and inspect
the full length of the webbing. Look for cuts, wear,
Move the steering control levers. There should be no fraying, dirt and stiffness.
movement of the excavator tracks.
2. Check the buckle and latch for correct operation.
Service the system if these controls do not deactivate Make sure latch plate is not excessively worn,
when the left control console is raised. (See your Bobcat deformed or buckle is not damaged or casing broken .
dealer for service.)
3. Check the retractor web storage device (if equipped)
by extending webbing to determine if it looks correct
and that it spools out and retracts webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV)

rays from the sun or extreme dust or dirt. If the original
colour of the webbing in these areas is extremely
faded and I or the webbing is packed with dirt, the
webbing strength may have deteriorated.

See your Bobcat dealer for seat belt system replacement

parts for your machine.

106 E32 Operation & Maintenance Manual 107 E32 Operation & Maintenance Manual
 MOTION ALARM SYSTEM (IF EQUIPPED) MOTION ALARM SYSTEM (IF EQUIPPED) (CONT'D) Adjusting Switch Position
Description

This excavator may be equipped with a motion alarm

A WARNING Inspecting (Cont'd)

The motion alarm is mounted to the bottom rear of the

system. The motion alarm will sound when the operator
moves the travel control levers in either the forward or AVOID INJURY OR DEATH excavator. (To the front of the engine oil pan.)
reverse direction. Slight movement of the steering levers When an engine is running in an enclosed area, fresh
in either the forward or reverse direction is required with air must be added to avoid concentration of exhaust
hydraulic components before the back-up alarm will fumes. If the engine is stationary, vent the exhaust
sound. outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

Inspecting
Sit in the operator's seat and fasten the seat belt. Start
Figure 153 the engine. (See PRE-STARTING PROCEDURE on
Page 62.)

fJ Move the travel control levers (one lever at a time) in the

forward direction. The motion alarm must sound. Move The motion alarm switch (Item 2) [Figure 157] is located

!! 0

-
the travel control levers (one lever at a time) in the
reverse direction. The motion alarm must sound.
in the travel control valve located under the floor plate.
Remove the floormat and the floor plate to access the
switch.

The switch (Item 2) [Figure 157] is non-adjustable. It

Inspect the motion alarm electrical connections and wire
must be fully installed into the travel control valve
harness (Item 1) [Figure 156], wire harness (Item 1)
housings and tightened. Tighten the switch to 18 - 20
[Figure 157] and motion alarm switch (Item 2)
N•m (13 - 15 ft-lb).
[Figure 157] for tightness and damage. Repair or
replace any damaged components.
Inspect the motion alarm system for proper function after
switch replacement.
If the motion alarm switch requires adjustment, see the
following information.
Figure 154

A WARNING
This machine is equipped with a motion alarm.
ALARM MUST SOUND!
Slightly move both travel control levers in the forward
when operating forward or backward.
direction (until the machine is slowly moving forward) and
then press the motion alarm cancel switch (Item 1)
Failure to maintain a clear view in the direction of
[Figure 155]. The motion alarm will shut off. With the
travel could result in serious injury or death.
machine still moving forward, move one of the levers to
the neutral position, the motion alarm must sound.
The operator is responsible for the safe operation of
Slightly move both travel control levers in the reverse this machine.
W-2786-0309
Inspect for damaged or missing motion alarm decal (Item direction (until the machine is slowly moving backward)
1) [Figure 153) (cab machine) or (Item 1) [Figure 154) and then press the motion alarm cancel switch (Item 1)
(canopy machine). Replace if required. [Figure 155] (the switch icon will be illuminated when the
motion alarm is deactivated). The motion alarm will shut
NOTE: The excavator will need to be moved slightly off. With the machine still moving backward, move one of
in both the forward and reverse direction to the levers to the neutral position, the motion alarm must
test the motion alarm. Keep all bystanders sound.
away from machine during test.
Return both levers to neutral and turn excavator key to
OFF position. Exit the excavator. (See STOPPING THE
ENGINE AND LEAVING THE EXCAVATOR on Page 69.)

108 E32 Operation & Maintenance Manual 109 E32 Operation & Maintenance Manual
TAILGATE Adjusting The Latch RIGHT SIDE COVER

Opening And Closing Figure 159 Opening And Closing

Figure 160

A WARNING
AVOID INJURY OR DEATH
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497

A WARNING
Keep the rear door closed when operating the
machine. Failure to do so could seriously injure a The tailgate latch (Item 1) [Figure 159] can be adjusted
bystander. by loosening the two bolts, moving the latch, and
W-2020-1285 tightening the two bolts. Open the tailgate to access the right side cover latch
(Item 1) [Figure 160].
Close the tailgate before operating the excavator.
Figure 158
Pull down and out the rubber latch (Item 1) [Figure 160)
until it is away from the latch post.

Figure 161

Pull the latch (Item 1) [Figure 158) and open the tailgate.

Push firmly to close the tailgate.

Raise the right side cover and rotate forward until it is
NOTE: The tailgate can be locked using the start key.
held open by the retainer (Item 1) [Figure 161].

To close the right side cover, lift up on the retainer (Item

1) [Figure 161] while raising the right side cover. Rotate
the cover back until it is in the fully closed position.
Secure the right side cover with the latch (Item 1)
[Figure 160).

110 E32 Operation & Maintenance Manual 111 E32 Operation & Maintenance Manual
CAB FILTERS Fresh Air Filter AIR CLEANER SERVICE Figure 168

Cleaning And Maintenance Figure 164 See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 105.)
The recirculation filter and the fresh air filter must be
cleaned regularly. (See SERVICE SCHEDULE on Page Daily Check
105.)
The air cleaner is located in the engine compartment.
The recirculation filter is located to the right of the Open the tailgate to access the air cleaner for service.
operator seat and the fresh air filter is located under the (See TAILGATE on Page 11 0.)
right side cover.
Figure 166
Recirculation Filter

Figure 162

Pull the outer filter (Item 1) [Figure 168] from the air
cleaner housing.
Open the right side cover. (See RIGHT SIDE COVER on
Page 111.) Check the housing for damage.

Turn the fastener (Item 1) 1/4 turn and remove the cover Clean the housing and the seal surface. DO NOT use
(Item 2) [Figure 164). compressed air.

Install a new filter.

Figure 165
Check the condition indicator (Item 1) [Figure 166). If the
red ring shows in the condition indicator, the filter needs Figure 169
to be replaced.

Replace the inner filter every third time the outer filter is
Turn the fastener (Item 1) 1/4 turn and open the cover replaced or as indicated.
(Item 2) [Figure 162].
Replacing The Filter Elements
Figure 163
Outer Filter

Figure 167

Pull the filter (Item 1) [Figure 165] out of the housing.

Install the dust cup (Item 1) and engage the fasteners
Use low air pressure to clean the filter. Replace the filter
(Item 2) [Figure 169].
when very dirty.
Check the air intake hose and the air cleaner housing fo r
damage. Make sure all connections are tight.

After the outer filter has been replaced, press the button
(Item 2) [Figure 166] on the end of the condition
Pull the filter (Item 1) [Figure 163] out of the heater
housing. indicator and start the engine. Run at full rpm , then
reduce engine speed and stop the engine. If the red ring
Use low air pressure to clean the filter. Replace the filter Release the two fasteners (Item 1) [Figure 167). (Item 1) [Figure 166] shows in the condition indicator,
replace the inner filter.
when very dirty.
Remove and clean the dust cup (Item 2) [Figure 167].
Installation: Install the filter with the arrows that indicate
air flow direction (Item 2) [Figure 163] pointing towards
the heater housing.

112 E32 Operation & Maintenance Manual 113 E32 Operation & Maintenance Manual
 AIR CLEANER SERVICE (CONT'D) FUEL SYSTEM Biodiesel Blend Fuel
Replacing The Filter Elements (Cont'd) Fuel Specifications Biodiesel blend fuel has unique qualities that should be
considered before using in this machine:
Inner Filter Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1. • Cold weather conditions can lead to plugged fuel
Only replace the inner filter under the following system components and hard starting.
conditions: The following is a suggested blending guideline which
should prevent fuel gelling problems during freezing • Biodiesel blend fuel is an excellent medium for
• Replace the inner filter every third time the outer filter temperature microbial growth and contamination which can cause
is replaced. cwrosion and plugging of fuel system components.
Temp. co(F 0
) No. 2 No.1
• After the outer filter has been replaced, press the • Use of biodiesel blend fuel may result in premature
button (Item 2) [Figure 166] on the end of the Above -9° (+ 15°) 100% 0%
failure of fuel system components, such as plugged
condition indicator. Start the engine. Run the engine Down to -29° (-20°) 50% 50%
fuel filters and deteriorated fuel lines.
at full rpm, then reduce engine speed. Stop the Below -29° (-20°) 0% 100%
engine. If the red ring shows in the condition indicator, • Shorter maintenance intervals may be required, such
replace the inner filter. At a minimum, Low Sulfur (500 ppm sulfur) Diesel Fuel as cleaning the fuel system and replacing fuel filters
must be used in this machine. and fuel lines.
Figure 170
The following fuels may also be used in this machine: • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
• Ultra Low Sulfur (15 ppm su lfur) Diesel Fuel. deterioration of hoses, tubelines, injectors, injector
pump and seals.
• Biodiesel Blend Fuel - Must contain no more than five
percent biodiesel mixed with low sulfur or ultra low Apply the following guidelines if biodiesel blend fuel is
sulfur petroleum based diesel. This is commonly used:
marketed as 85 blended diesel fuel.
• Ensure the fuel tank is as full as possible at all times
to prevent moisture from collecting in the fuel tank.

A WARNING • Ensure that the fuel tank cap is securely tightened.

• Biodiesel blend fuel can damage painted surfaces,

AVOID INJURY OR DEATH remove all spilled fuel from painted surfaces
Stop and cool the engine before adding fuel. NO immediately.
SMOKING! Failure to obey warnings can cause an
Remove the dust cup, outer filter and inner filter {Item 1)
explosion or fire. • Drain all water from the fuel filter daily before
[Figure 170]. W-2063-0807 operating the machine.
NOTE: Make sure all sealing surfaces are free of dirt
• Do not exceed engine oil change interval. Extended
and debris.

Install the new inner filter. A WARNING •

oil change intervals can cause engine damage.

Before vehicle storage; drain the fuel tank, refill with

100% petroleum diesel fuel, add fuel stabiliser and
Install the outer filter and the dust cup.
AVOID INJURY OR DEATH run the engine for at least 30 minutes.
Always clean up spilled fuel or oil. Keep heat, flames,
Press the button on the condition indicator to remove the sparks or lighted tobacco away from fuel and oil. NOTE: Biodiesel blend fuel does not have long term
red ring.
Failure to use care around combustibles can cause stability and should not be stored for more
explosion or fire. than three months.
W-2 103-0508

114 E32 Operation & Maintenance Manual 115 E32 Operation & Maintenance Manual
FUEL SYSTEM (CONT'D) Figure 171 FUEL SYSTEM (CONT'D) Draining The Fuel Tank

Filling The Fuel Tank Fuel Filters See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 105.)
Removing Water
Figure 173

A WARNING Open the tailgate. (See TAILGATE on Page 11 0.)

Figure 172
AVOID INJURY OR DEATH
Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0807

A WARNING The fuel cap uses the start key to unlock the fuel cap.

Remove the fuel fill cap (Item 1) [Figure 171].

AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames, Use a clean, approved safety container to add fuel. Add
fuel only in an area that has a free movement of air and Remove the hose (Item 1) [Figure 173] from the fuel
sparks or lighted tobacco away from fuel and oil.
no flames or sparks. NO SMOKING! filter. Route the hose to a container.
Failure to use care around combustibles can cause
explosion or fire.
Install and tighten the fuel fill cap. Squeeze the hand pump (priming bulb) (Item 2)
w-21 03-0508 Loosen the drain (Item 1) [Figure 172] at the bottom of
[Figure 173] to start the fuel siphoning from the fuel tank.
Clean up any spilled fuel. the filter to drain water from the filter into a container.
Drain the fuel into the container.
See the SERVICE SCHEDULE for the service interval Clean up any spilled fuel.
when to remove water from or replace the fuel filter. (See
Reuse, recycle or dispose of fuel in an environmentally
SERVICE SCHEDULE on Page 105.) Replacing Elements
safe manner.
Remove the filter (Item 2) [Figure 172).
Reinstall the hose (Item 1) [Figure 173] after the fuel is
removed from fuel tank.
Clean the area around the filter housing . Put clean oil on
the seal of the new filter. Install the fuel filter and hand
tighten .

Remove the air from the fuel system. (See Removing Air
From The Fuel System on Page 118.)
A WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909

116 E32 Operation & Maintenance Manual 117 E32 Operation & Maintenance Manual
 FUEL SYSTEM (CONT'D) ENGINE LUBRICATION SYSTEM Engine Oil Chart

Removing Air Fro m The Fuel System

After replacing the fuel filter or when the fuel tank has run
A WARNING Checking And Adding Engine Oil

Check the engine oil after every 8 - 10 hours of operation

Fig ure 177
ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
out of fuel, air must be removed from the fuel system and before starting the engine. (See SERVICE (LUBRICATION OILS FOR DIESEL ENGINE
AVOID INJURY OR DEATH
before starting the engine. SCHEDULE on Page 105.) CRANKCASE)
Diesel fuel o r hydraulic fluid under pressure can
penetrate skin o r eyes, causing serious injury o r c·
Figure 174 Figure 176 --40 34 29 23 18 12 7 1 +4 +10 +17 +21 +27 +32 +38 +43 +49
death. Fluid leaks under pressure may not be visib le. 1
Use a piece of cardboard or wood to fi nd leaks. Do sA~ 1o~-3J
not use your bare hand. Wear safety goggles. If fluid ISAEI 15W-40
enters skin o r eyes, get immediate medical attention
f rom a doctor familiar with this injury.
W-2072-EN-0909
I
SAE30

SAE 20

SAE 10W I
[1]

-40 -30 -20 -10 0 +10 +20 +30 +40 +50 +60 +70 +80 +90 +100+110 +120
F'
TEMPERATURE RANGE ANTICIPATED BEFORE
NEXT OIL CHANGE (DIESEL ENGINES MUST USE API
Figure 175 Open the tailgate and remove the dipstick (Item 1) CLASSIFICATION Cl-4 OR BETTER)
(Figure 176]. [1] Synthetic Oil - Use recommendation from Synthetic
Oil Manufacturer.
Keep the oil level between the marks on the dipstick.
Use good quality engine oil that meets API Service
Use a good quality motor oil that meets the correct API Classification of Cl-4 or better [Figure 177].
Service Classification.

A WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel o r oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2 103-0508
Open the tailgate. (See TAILGATE on Page 11 0.)

Open the fuel filter vent (Item 1) (Figure 174] and

operate the hand pump (priming bulb) (Item 1)
[Figure 175] until the fuel flows from the vent with no air
bubbles.

Close the vent (Item 1) [Figure 174].

Start the engine. It may be necessary to open the vent

(Item 2) [Figure 175] (at the fuel injection pump) briefly
until the engine runs smoothly.

118 E32 Operation & Maintenance Manual 11 9 E32 Operation & Maintenance Manual
 ENGINE LUBRICATION SYSTEM (CONT'D) Figure 180 ENGINE COOLING SYSTEM Figure 183

Removing And Replacing Oil And Filter Check the cooling system every day to prevent over-
heating, loss of performance or engine damage. (See
See the SERVICE SCHEDULE for the seNice inteNal for SERVICE SCHEDULE on Page 105.)
replacing the engine oil and filter. (See SERVICE
SCHEDULE on Page 105.) Cleaning

Run the engine until it is at operating temperature. Stop Open the right side cover. (See RIGHT SIDE COVER on
the engine. Page 111.)

Open the tailgate. (See TAILGATE on Page 11 0.) NOTE: Allow the cooling system and engine to cool
before servicing or cleaning the cooling
Figure 178 system.

Figure 181

Remove the fill cap (Item 1) [Figure 180]. Use air pressure or water pressure to clean the radiator
(Item 1), oil cooler (Item 2) and condenser (Item 3)
Put oil in the engine. (See ENGINE LUBRICATION [Figure 183] (if equipped). Be careful not to damage fins
SYSTEM on Page 119.) when cleaning.

Install the fill cap (Item 1) [Figure 180]. Position the knob (Item 1) so it fits into the radiator mount
(Item 3) and the condenser mount (Item 2) [Figure 182]
Start the engine and let it run for several minutes. (if equipped) .

Stop the engine. Check for leaks at the oil filter. Check Slide the knob (Item 1) toward the front of the machine
the oil level.
until it is fully seated in the slots of the mounting brackets.
Add oil as needed if it is not at the top mark on the Tighten the knob (Item 1) [Figure 181]. Be careful not to
dipstick. damage fins.
Place a container under the oil pan. Remove the drain
plug (Item 1) [Figure 178] from the bottom of the engine
oil pan. Loosen the knob (Item 1) [Figure 181]. Slide the knob
towards the rear of the machine.
Recycle or dispose of used oil in an environmentally safe
manner. Figure 182

Figure 179

Slide the knob (Item 1) out of the condenser mount (Item

Remove the oil filter (Item 1) [Figure 179] and clean the
2) (if equipped) and the radiator mounting bracket (Item
filter housing surface.
3) [Figure 182]. Be careful not to damage fins.
Use a genuine Bobcat replacement filter. Put clean oil on
the filter gasket. Install the filter and hand tighten.

Install and tighten the drain plug (Item 1) [Figure 178].

120 E32 Operation & Maintenance Manual 121 E32 Operation & Maintenance Manual
 ENGINE COOLING SYSTEM (CONT'D) Figure 187
ENGINE COOLING SYSTEM (CONT'D)
Removing And Replacing Coolant
Checking Level
IMPORTANT See the SERVICE SCHEDULE for correct service
intervals. (See SERVICE SCHEDULE on Page 105.)

A WARNING
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze. Stop the engine. Open the tailgate. (See TAILGATE on
Page 110.)
Too much antifreeze reduces cooling system
AVOID BURNS
efficiency and may cause serious premature engine
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1203
damage.

Too little antifreeze reduces the additives which

A WARNING
protect the internal engine components; reduces the AVOID BURNS
boiling point and freeze protection of the system. Do not remove radiator cap when the engine is hot.
You can be seriously burned.
A WARNING Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
W-2070-1203
Put a hose on the drain valve on the engine block. Open
engine damage. the drain valve (Item 1) [Figure 187] and drain the
1-2124-0497 Figure 185
AVOID INJURY OR DEATH coolant into a container.
Wear safety glasses to prevent eye injury when any
of the following conditions exist: After all the coolant is removed, close both drain valves.
• When fluids are under pressure.
• Flying debris or loose material is present. Recycle or dispose of the used coolant in an
• Engine is running. environmentally safe manner.
• Tools are being used.
W-2019-0907
Mix the coolant in a separate container. (See ENGINE
COOLING SYSTEM on Page 121.)
Open the tailgate. (See TAILGATE on Page 110.)
NOTE: The cooling system is factory filled with
Figure 184 propylene glycol (purple colour). DO NOT mix
propylene glycol with ethylene glycol.

The correct mixture of coolant to provide a -3rC (-34°F)

When the engine is cool, loosen and remove the radiator freeze protection is 5 L propylene glycol mixed with 4,4 L
cap (Item 1) [Figure 185]. of water OR 1 U.S. gal propylene glycol mixed with 3.5 qt
of water.
Figure 186
Add premixed coolant; 47% water and 53% propylene
glycol to the recovery tank if the coolant level is low.

Use a refractometer to check the condition of propylene

glycol in your cooling system.

Add premixed coolant until the level is correct.

Run the engine until it is at operating temperature. Stop

the engine. Check the coolant level and add as needed.
Check the coolant level in the coolant recovery tank (Item Be sure the radiator cap is tight.
1) [Figure 184).
Add coolant to the recovery tank as needed.
The coolant level must be between the MIN and MAX
marks on the coolant recovery tank when the engine is Close the tailgate.
cold.

NOTE: The cooling system is factory filled with Put a hose on the drain valve at the bottom of the
propylene glycol (purple colour). DO NOT mix radiator. Open the drain valve (Item 1) [Figure 186] and
propylene glycol with ethylene glycol. drain the coolant into a container.

122 E32 Operation & Maintenance Manual 123 E32 Operation & Maintenance Manual
 ELECTRICAL SYSTEM Fuse And Relay Location /Identification ELECTRICAL SYSTEM (CONT'D)
Description A decal is inside the fuse cover to show location and amp Fuse And Relay Location /Identification (Cont'd)
ratings.
Figure 188 Figure 189
Remove the cover to check or replace the fuses and
relays.

CD 0 ®
@]~~~
The location and sizes are shown below in [Figure 189].

Always replace fuses using the same type and capacity. 0 0 ®

~~~0
G) (j) @
G) G) 74109SW 7172409
@
II~ HIIU IIIIIU 11.111111 11111llll IIIII Jillll l llll

The location and sizes are shown in the table below and on the decal [Figure 189]. Relays are identified by the letter "R"
in the AMP column.

The excavator has a 12 volt, negative ground electrical

system. The electrical system is protected by fuses REF ICON DESCRIPTION AMP REF ICON DESCRIPTION AMP REF ICON DESCRIPTION AMP
located under the right side cover of the excavator (Item
1) [Figure 188]. The fuses will protect the electrical
system when there is an electrical overload. The reason
1

m CONTROLLER 20 9

[1]
Switched Power R 17

~
Controller 25

rm m
for the overload must be found and corrected before
2 HVAC 25 10 R 18 ACD 25

[mJ
starting the engine again. Fuel Shutoff

The battery cables must be clean and tight. Check the

electrolyte level in the battery. Add distilled water as 3 Start Key 5 11 R LIGHTS 20

~
19

[1] [mJ
HVAC
needed. Remove acid or corrosion from the battery and
cables with a sodium bicarbonate and water solution.

Put Battery Saver P/N 6664458 or grease on the battery

terminals and cable ends to prevent corrosion.
4

5
rm
.....
..
Fuel Pull

Wiper I Washer
25 12

~
Lights

NOT USED
R 20

[ZJ
Power Port 15

D
..,. 10 13

D
R

A WARNING
6
\1)
Switched Power 20 14 Glow Plugs R
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and 7
[1]
Alternator Excite I 25 15
~ NOT USED R
D
rubber gloves to keep acid off body.
[]l] Heater

D D
m
In case of acid contact, wash immediately with water.
8 ACD 25 16 Starter R

[BJ D
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.

If electrolyte is taken internally drink large quantities

of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807

124 E32 Operation & Maintenance Manual 125 E32 Operation & Maintenance Manual
 ELECTRICAL SYSTEM (CONT'D) Figure 192 ELECTRICAL SYSTEM (CONT'D) NOTE: (See Cold Temperature Starting on Page 67.)

Shut-Off Switch Using A Booster Battery (Jump Starting)

Open the right side cover. (See RIGHT SIDE COVER on

Page 111.)
IMPORTANT
Figure 190 IMPORTANT Damage to the alternator can occur if:
• Engine is operated with battery cables
If jump starting the excavator from a second d isconnected.
machine: • Battery cables are connected when using a fast
charger or when welding on the excavator.
When jump starting the excavator from a battery (Remove both cables from the battery.)
installed in a second machine, make sure the engine • Extra battery cables (booster cables) are
is NOT running while using the glow plugs. High connected wrong.
voltage spikes from a running machine can burn out 1·2222-0903
the glow plugs.
1-2060-0906
The battery cables must be clean and tight [Figure 192].
Remove acid or corrosion from the battery and cables
using a sodium bicarbonate and water solution. Cover
the battery terminals and cable ends with battery saver
grease to prevent corrosion.
If it is necessary to use a booster battery to start the
engine, BE CAREFUL! There must be one person in the
operator's seat and one person to connect and
A WARNING
disconnect the battery cables. AVOID INJURY OR DEATH
Check for broken or loose connections. Batteries contain acid which burns eyes and skin on
The shut-off switch (Item 1) [Figure 190] is located under Be sure the key switch is OFF. The booster battery must contact. Wear goggles, protective clothing and
the right side cover below the fuse panel. If the battery cables are removed for any reason , be 12 volt. rubber gloves to keep acid off body.
disconnect the negative(-) cable first. When installing the
Rotate the switch (Item 1) anticlockwise to turn the switch battery cables, make the last connection the negative(-) Open the tailgate. (See TAILGATE on Page 11 0.) In case of acid contact, wash immediately with water.
to the OFF position, clockwise to turn to the ON position. cable to the battery. In case of eye contact get prompt medical attention
Figure 193 and wash eye with clean, cool water for at least 15
Battery Maintenance The original equipment battery is maintenance free. If a minutes.
replacement battery is installed, check the electrolyte
Open the right side cover. (See RIGHT SIDE COVER on level in the battery. If electrolyte is taken internally drink large quantities
Page 111.)
of water or milk! DO NOT induce vom iting. Get
If the electrolyte level is lower than 13 mm (0.50 in) prompt medical attention.
Figure 191 above the plates, add distilled water only. W-2065-0807

A WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
Connect one end of the first cable to the positive (+)
In case of acid contact, wash immediately with water.
terminal of the booster battery. Connect the other end of
In case of eye contact get prompt medical attention
the same cable to the positive (+) terminal (Item 1)
and wash eye with clean, cool water for at least 15
[Figure 193] of the excavator starter.
minutes.
Connect one end of the second cable to the negative (-)
If electrolyte is taken internally d rink large quantities
The battery (Item 1) [Figure 191] is located in the front of terminal of the booster battery. Connect the other end of
of water or milk! DO NOT induce vomiting. Get
the right side upperstructure. the same cable to the starter mounting bolt (Item 2)
prompt medical attention.
W-2065-0807
[Figure 193].

Start the engine. After the engine has started, remove the
ground (-) cable first (Item 2) [Figure 193].

Disconnect the cable from the excavator starter (Item 1)

[Figure 193].

126 E32 Operation & Maintenance Manual 127 E32 Operation & Maintenance Manual
 ELECTRICAL SYSTEM (CONT'D) HYDRAULIC SYSTEM Figure 196

Removing And Installing The Battery

Open the right side cover. (See RIGHT SIDE COVER on

A WARNING Checking And Adding Hydraulic Oil

Put the machine on a flat level surface.

Page 111.)
AVOID INJURY OR DEATH Retract the arm and bucket cylinders, put the bucket on
Batteries contain acid which burns eyes and skin on the ground and lower the blade. Stop the engine.
Figure 194
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body. Open the right side cover. (See RIGHT SIDE COVER on
Page 111.)
In case of acid contact, wash immediately with water.
Figure 195
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
Check the condition of the fill strainer screen (Item 1)
If electrolyte is taken internally drink large quantities [Figure 196]. Clean or replace as necessary.
of water or milk! DO NOT induce vomiting. Get
prompt medical attention. Be sure the screen is installed before adding fluid.
W-2065-0807
Add the correct fluid to the reservoir until it is visible in the
sight gauge. (See HYDRAULIC SYSTEM on Page 129.)

Check the cap and clean as necessary. Replace the cap

if damaged.

Install the cap.

Disconnect the negative (-) cable (Item 1) [Figure 194]
first. Close the right side cover and tailgate.

Hydraulic I Hydrostatic Fluid Chart

Disconnect the positive(+) cable (Item 2) [Figure 194].

Remove the bolt (Item 3) [Figure 194] and remove the Figure 197
hold down clamp. HYDRAULIC I HYDROSTATIC FLUID
RECOMMENDED ISO VISCOSITY GRADE (VG)
Remove the battery. AND VISCOSITY INDEX (VI)
c·
-40 -.3-4 29
-23 18 12 7 -1 +4 +10 +17 +21 +27 +32 +38 +43 +49
Always clean the terminals and the cable ends, even
when installing a new battery. [~]
Park the machine in the position shown [Figure 195].
Install the battery. Install the hold down clamp and tighten (The preferred method is to check the hydraulic oil when [2]
the bolts. it is cold.)
[3] [4] [5]
Connect the battery cables. Connect the negative (-) Check the hydraulic oil level, it must be visible in the sight
cable (Item 1) [Figure 194] last to prevent sparks. gauge (Item 1) [Figure 195]. The decal on the hydraulic -40 -30 -20 ·10 0 +10 +20 +30 +40 +50 +60 +70 +80 +90 +100 +110 +120
tank shows the correct fill level. F•

TEMPERATURE RANGE ANTICIPATED

A- Correct Oil Level COLD (Preferred)
DURING MACHINE USE
B - Correct Oil Level HOT (Optional)
[1] VG 100; Minimum VI 130
Clean the surface around the reservoir cap and remove [2] VG 46; Minimum Vl150
the cap from the reservoir (Item 2) [Figure 195]. [3] BOBCAT All-Season Fluid
[4] BOBCAT Synthetic Fluid
[5] BOBCAT Biodegradable Hydraulic I Hydrostatic

A WARNING Fluid (Unlike biodegradable fluids that are vegetable

based, Bobcat biodegradable fluid is formulated to
prevent oxidation and thermal breakdown at operating
AVOID INJURY OR DEATH temperatures.)
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. Install the oil fill cap.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

128 E32 Operation & Maintenance Manual 129 E32 Operation & Maintenance Manual
 HYDRAULIC SYSTEM (CONT'D) Figure 199 HYDRAULIC SYSTEM (CONT'D)
Removing And Replacing The Hydraulic Filters Removing And Replacing The Hydraul ic Filters

A WARNING A WARNING
AVOID INJURY OR DEATH AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames, Always clean up spilled fuel or oil. Keep heat, fla mes,
sparks or lighted tobacco away from fuel and oil. sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause Failure to use care around combustibles can cause
explosion or fire. explosion or fire.
W-2103-0508 W-2103-0508

Hydraulic Filter Case Drain Filter

See the SERVICE SCHEDULE for the correct service Remove the hydraulic filter (Item 1) [Figure 199]. See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 105.) interval. (See SERVICE SCHEDULE on Page 105.)
Clean the housing where the filter gasket makes contact.
Figure 198 The case drain filter is located below the floor plate.
Put clean hydraulic fluid on the gasket. Install the new
filter and hand tighten only. Use a genuine Bobcat Remove the floor mat.
replacement filter.
Remove the floor plate.

Figure 200

For easier access to change the hydraulic filter, remove

the lower right side panel.

Remove the four bolts (Item 1) and the side panel (Item
2) [Figure 198]. Remove the side panel.

Open the right side cover. (See RIGHT SIDE COVER on Remove the case drain filter (Item 1) [Figure 200].
Page111.)
Clean the housing where the filter gasket makes contact.

Put clean hydraulic fluid on the gasket. Install the new

filter and hand tighten only.

130 E32 Operation & Maintenance Manual 131 E32 Operation & Maintenance Manual
 HYDRAULIC SYSTEM (CONT'D) Reposition the drain hose out the bottom of the TRACK TENSION Rubber Track Clearance
upperstructure and remove the cap (Item 1)
Removing And Replacing The Hydraulic Fluid
[Figure 202]. NOTE: The wear of the pins and bushings on the Figure 206
See the SERVICE SCHEDULE for the correct service undercarriage vary with the working
interval. (See SERVICE SCHEDULE on Page 105.) Drain the fluid into a container. conditions and the different types of soil
conditions. It is necessary to inspect track
Recycle or dispose of the fluid in an environmentally safe tension and maintain the correct tension. See
manner.
A WARNING Install the cap (Item 1) [Figure 202] and position the
drain hose back to the storage position (Item 1)
SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page
105.)

AVOID INJURY OR DEATH [Figure 201].

Adjusting
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or Add fluid to the reservoir. (See HYDRAULIC SYSTEM on
Figure 205
death. Fluid leaks under pressure may not be visible. Page 129.)
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid Figure 203
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909

Figure 207
Retract the arm and bucket cylinders, lower the bucket to
the ground . Stop the engine. Track

Open the tailgate. (See TAILGATE on Page 11 0.) Frame

Figure 201

With the engine OFF, loosen the plug (Item 1)

[Figure 203] on the hydraulic pump. Tighten the plug
after a steady stream of hydraulic fluid, free of any air
bubbles, drains from the plug. DO NOT RUN THE
B-14067
MACHINE WITH THE PLUG OPEN.

Figure 204 Measure the clearance at the middle track roller. Do not
get fingers into pinch points between the track and the
track roller. Use a bolt or a dowel of the appropriate size
to check the gap between the contact edge of the roller
The hydraulic oil drain hose (Item 1) [Figure 201] is Raise one side of the machine (Approximately tour and the top edge of the track guide [Figure 206] and
located below the oil cooler in the right rear corner of the inches) using the boom and arm. [Figure 207].
upperstructure.
Raise the blade tully and install jackstands under the
blade and track frame (Item 1) [Figure 205]. Lower the Rubber Track Clearance - 10 - 15 mm (0.39 - 0.59 in).
Figure 202
boom until all machine weight is on the jackstands.

Stop the engine.

A WARNING
There is also a port (Item 1) [Figure 204] on the AVOID INJURY
hydraulic cooler for bleeding air. Install a diagnostic Keep fingers and hands out of pinch points when
coupler and hose on this fitting to allow air to be bled checking the track tension.
from the hydraulic system after the hydraulic fluid has W-2142-0903
been replaced.
Start the engine and operate the machine through the
hydraulic functions. Stop the engine. Check the fluid level
and add as needed.

132 E32 Operation & Maintenance Manual 133 E32 Operation & Maintenance Manual
 TRACK TENSION (CONT'D) Figure 210 TRAVEL MOTOR Removing And Replacing Oil

Adjusting (Cont'd) Checking And Adding Oil See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 105.)
Steel Track Clearance Figure 212
Park the excavator on a level surface with plugs (Items 1
Figure 208 and 2) [Figu re 212] in the vertical position shown.
Remove both plugs and drain the lubricant into a
container.

17,3 - 30 mm
(0.68 - 1.18 in)
A WARNING
~ AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, fla mes,
Add grease to the fitting (Item 1) [Figure 21 0] until the sparks or lighted tobacco away from fuel and oil.
track tension is correct. Failure to use care around combustibles can cause
explosion or fi re.
W-21 03-0508
B-15022 Figure 211
Park the excavator on a level surface with the plugs
(Items 1 and 2) [Figure 212] in the vertical position as Install the bottom plug (Item 2) [Figure 212]. Add
Measure the track clearance at the middle track roller. Do shown. lubricant through the centre plug hole until the lube level
not get fingers into pinch points between the track and is at the bottom edge of the hole.
the track roller. Us a bolt or dowel of the appropriate size Remove the plug (Item 1) [Figure 212]. The lube level
to check the gap between the contact edge of the roller must be at the bottom edge of the hole. Add lubricant (SAE 90W) through the hole if the lube
and the top edge of the track guide (Figure 208]. level is low.
Add lubricant (SAE 90W) through the hole if the lube
Steel Track Clearance - 17,3 - 30 mm (0.68- 1.18 in). level is low. Install the plug (Item 1) [Figure 212].

Figure 209

Use tool MEL1 560 (Item 1) [Figure211] to loosen the

bleed fitting (Item 2) [Figure 21 0] to release tension from
the track.

NOTE: Do not loosen the grease fitting (Item 1)

[Figure 21 OJ.

Repeat the procedure for the other side.

Loosen the two bolts from the cover

[Figure 209]. Pivot the cover downward.
(Item 1) A WARNING
HIGH PRESSURE GREASE CAN
CAUSE SERIOUS INJURY
• Do not loosen grease fitting.
• Do not loosen bleed fitting more than 1 - 1/2
turns.
W-278 1-01 09

134 E32 Operation & Maintenance Manual 135 E32 Operation & Maintenance Manual
ALTERNATOR BELT FAN BELT FAN BELT (CONT'D) Figure 217

Belt Adjustment Belt Adjustment Belt Replacement (Cont'd)

The alternator belt is a special maintenance free type that The fan belt is a special maintenance free type that is Figure 215
is pretensioned over the pulleys. This belt eliminates the pretensioned over the pulleys. This belt eliminates the
need for a tensioning device and does not require need for a tensioning device and does not require
periodic adjustment. Contact your Bobcat dealer for periodic adjustment. Contact your Bobcat dealer for
replacement parts. replacement parts.

Belt Replacement
Belt Replacement
Stop the engine and open the tailgate. (See TAILGATE
Stop the engine and open the tailgate. (See TAILGATE on Page 110.)
on Page 11 0.)
Remove the alternator belt. (See ALTERNATOR BELT on
Figure 213 Page 136.)

Figure 214
Install a second pry bar (Item 1) [Figure 217] or flat
blade screw driver between the belt and the water pump
pulley.

NOTE: The engine is removed from the machine for Figure 218
photo clarity only. This procedure can be
performed with engine installed in machine.

The engine will need to be rotated by hand to remove the

belt. To access the flywheel, remove the plug (Item 1)
[Figure 215] from the flywheel housing.

Figure 216

Loosen the bolt (Item 1) [Figure 213] and the lower

alternator mounting bolt and nut (not shown).

Use a pry bar to take the pressure off of the bolt (Item 1)
[Figure 213] and remove the top bolt.

Remove and replace the alternator belt.

Using the pry bar (Item 1) [Figure 216] to rotate the
Use the pry bar to position the alternator and install the engine, start to push the belt off of the pulley using the
bolt (Item 1) [Figure 213]. second pry bar (Item 1) [Figure 218].
Remove the three bolts (Item 1) and the fan guard (Item
Tighten the top and bottom alternator mounting bolts. 2) [Figure 214] for clearance for belt removal. Continue to manually rotate the engine until the belt is off
the pulley.
Close the tailgate.

Install a pry bar (Item 1) [Figure 216] to the flywheel

teeth.

136 E32 Operation & Maintenance Manual 137 E32 Operation & Maintenance Manual
FAN BELT (CONT'D) Figure 220 QUICK COUPLER TRACK ROLLER AND IDLER LUBRICATION

Belt Replacement (Cont'd) Quick Coupler And Attachment Inspection And Procedure
Maintenance
Figure 219 The track rollers and idlers require no maintenance. The
Figure 221 bearings are a sealed design.

Position the belt over the water pump pulley and next to
the engine block and align the lower part of the belt to the
crankshaft pulley. P-72274

NOTE: Fan blades may be sharp, use care when Using the pry bar (Item 1) [Figure 216] to rotate the
removing the belt over the fan blades. engine and push the belt on the pulley using the second Inspect the quick coupler for wear or damage. Inspect the
pry bar (Item 1) [Figure 220]. quick coupler pins (Item 1) and the hooks (Item 2)
The belt (Item 1) [Figure 219] will need to be worked [Figure 221] (on the attachment) for wear or damage
over the fan blades until it can be removed. Continue rotating the engine until the belt is fully
installed. Repair or replace damaged parts.
Install the new fan belt.
Install the flywheel plug (Item 1) [Figure 215]. X-CHANGE

Install the alternator belt. (See ALTERNATOR BELT on Inspection And Maintenance
Page 136.)
Figure 222
Install the fan guard (Item 1) [Figure 214].

Close the tailgate.

Inspect the X-Change for wear or damage. Inspect the X-

Change pins (Item 1) and hooks (Item 2) [Figure 222]
(on the attachment) for wear or damage.

Repair or replace damaged parts.

138 E32 Operation & Maintenance Manual 139 E32 Operation & Maintenance Manual
 BUCKET LUBRICATION OF THE HYDRAULIC EXCAVATOR Figure 225

Bucket Teeth Removal And Installation Lubrication Locations

Lubricate the excavator as specified in the SERVICE

SCHEDULE for the best performance of the machine.

A WARNING (See SERVICE SCHEDULE on Page 105.)

Always use a good quality lithium based multipurpose

Wear safety glasses to prevent eye injury when any grease when lubricating the machine. Apply the lubricant
of the following conditions exist: until extra grease shows.
• Pressurised fluids and springs or other stored
energy components. Lubricate the following locations on the excavator
• Flying debris or loose material is present. EVERY 8- 10 HOURS:
• Engine is running.
• Tools are being used. Figure 224
W-2505-EN-1009

5. Boom Swing Pivot (3) [Figure 225].

Position the bucket so the bucket teeth are at a 30° angle
up from the ground for accessibility to the teeth.
6. Boom Swing Cylinder Rod End (1) [Figure 225].
Lower the boom until the bucket is fully on the ground.
Figure 226
Stop the engine and exit the excavator.

Figure 223

Ref Description (#of Fittings)

1. Blade Cylinder Rod End (1) [Figure 224].

2. Blade Cylinder Base End (1) [Figure 224].

3. Blade Pivots (2) [Figure 224].

7. Boom Cylinder Rod End (1) [Figure 226].
4. Boom Cylinder Base End (1) [Figure 224].

The retaining pin (Item 1) must be installed as shown

(notch (Item 2) to the front] for proper fit and tooth
retention. The side of the tooth point (Item 3)
[Figure 223] also shows the correct orientation of the
retaining pin.

Installation: Position the new tooth point on the shank

and install a new retaining pin. Install the retaining pin
until it is flush with the top of the point.

140 E32 Operation & Maintenance Manual 141 E32 Operation & Maintenance Manual
 LUBRICATION OF THE HYDRAULIC EXCAVATOR Figure 229 LUBRICATION OF THE HYDRAULIC EXCAVATOR PIVOT PINS
(CONT'D) (CONT'D)
Inspection And Maintenance
Lubrication Locations (Cont'd) Lubrication Locations (Cont'd)
Figure 232
Figure 227 Figure 231

11. Bucket Cylinder Base End (1) [Figure 229].

P-91979 Figure 230

8. Arm Cylinder Base End (1) [Figure 227]. The pivots and cylinders (Item 1) have a large pin held in
16. Boom Swing Cylinder Base (1) [Figure 231]. position with a bolt (Item 2) and double nuts (Item 3)
[Figure 232] securing the pin_
Figure 228 Lubricate the following locations on the hydraulic
excavator EVERY 50 HOURS: The the two nuts (Item 3) are used as jam nuts to hold
the bolt (Item 2) with out tightening the bolt (Item 2) to the
17. Swing Circle (1) [Figure 231]. pin boss. After the nuts (Item 3) are tightened together,
the bolt (Item 2) should be free to spin. See your Bobcat
18. Swing Pinion (1) [Figure 231]. (Install 3 to 4 pumps of dealer for replacement parts.
grease then rotate the upperstructure 90°. Install 3 to
4 pumps of grease and again rotate the
upperstructure 90". Repeat this until the slew pinion
has been greased at four positions.)

12. Bucket Cylinder Rod End (1) [Figure 230].

13. Bucket Link Pin (1) [Figure 230].

14. Bucket Pivot (3) [Figure 230].

g_ Arm Cylinder Rod End (1) [Figure 228].
15. Bucket Link (2) [Figure 230].
10. Arm Pivot (1) [Figure 228).

142 E32 Operation & Maintenance Manual 143 E32 Operation & Maintenance Manual
 EXCAVATOR STORAGE AND RETURN TO SERVICE Return To Service
SYSTEM SETUP & ANALYSIS
Storage After the Bobcat Excavator has been in storage, it is
necessary to follow a list of items to return the excavator DIAGNOSTIC SERVICE CODES ........ ..... ... ... .... .... ... . ... . . . . .. .. ... 147
Sometimes it may be necessary to store your Bobcat to service. Number Codes List . . . . ..... . ... . . ... .... ... . . . ...... ... ... .. ...... . . . .. 147
Excavator for an extend period of time. Below is a list of
items to perform before storage. • Check the engine and hydraulic oil levels; check DISPLAY CONTROLLER PANEL SETUP .. ..... . .... . .. ... .. .... ... .... .... .. . 149
coolant level.
• Thoroughly clean the excavator including the engine Passwords ... . ..... . . . .. ... . ....... .... .... .. ... .... .. . .. .... . .... . . . . 149
• Install a fully charged battery. Password Entry (For Starting And Operating The Machine) .. .... ...... . ... .... .. 149
compartment.
• Remove grease from exposed cylinder rods. Changing The Operator Password .. . . ..... . ... ... .. . . ... ... .... . . . ... . . . .. 149
• Lubricate the excavator.
• Check all belt tensions. Password Lockout Feature . . . . . . ... .. ...... .. .·. .. . . . . . .. . . . . . . .... ....... 150
• Replace worn or damaged parts. Job Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
• Be sure all shields and guards are in place.
• Drive the excavator onto planks in a dry protected • Lubricate the excavator. RPM ...... . .... . .... ... ......... . . . . .. . . .... .. ... . .. .. . ... .. ... .... . . 150
shelter.
• Remove cover from exhaust pipe opening.
• Lower the boom fully with the bucket flat on the
• Start the engine and let run for a few minutes while
ground.
observing the instrument panels and systems for
• Put grease on any exposed cylinder rods. correct operation.
• Put fuel stabiliser in the fuel tank and run the engine • Drive the excavator off of the planks.
a few minutes to circulate the stabiliser to the pump • Operate machine, check for correct function.
and fuel injectors.
• Drain and flush the cooling system. Refill with • Stop the engine and check for leaks. Repair as
premixed coolant. needed.

• Replace all fluids and filters (engine, hydraulic).

• Replace all filters (i.e.: air cleaner, heater, etc.).
• Put all controls in neutral position.
• Remove the battery. Be sure the electrolyte level is
correct then charge the battery: Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.
• Cover the exhaust pipe opening.
• Tag the machine to indicate that it is in storage
condition.

144 E32 Operation & Maintenance Manual 145 E32 Operation & Maintenance Manual
 DIAGNOSTIC SERVICE CODES

Number Codes List

CODE CODE
C0216 Hydraulic charge filter not connected C1602 Auto idle pull solenoid error ON
C0217 Hydraulic charge filter plugged C1603 Auto idle pull solenoid error OFF

C0309 Battery voltage low C2002 Two speed solenoid error ON

C0310 Battery voltage high C2003 Two speed solenoid error OFF
C0311 Battery voltage extremely high
C0314 Battery voltage extremely low C2102 Glow plugs error ON
C0315 Battery voltage shutdown level C2103 Glow plugs error OFF
C0322 Battery voltage out of range low
C2202 Starter error ON
C0414 Oil pressure extremely low C2203 Starter error OFF
C0415 Oil pressure shutdown level
C2305 Offset base solenoid short to battery
C0610 Engine speed high C2306 Offset base solenoid short to ground
C0611 Engine speed extremely high C2307 Offset base solenoid open circuit
C0613 Engine speed no signal
C0615 Engine speed shutdown level C2405 Offset rod solenoid short to battery
C0618 Engine speed out of range high C2406 Offset rod solenoid short to ground
C2407 Offset rod solenoid open circu it
C0710 Hydraulic oil temperature high
C0711 Hydraulic oil temperature extremely high C2505 Offset retu rn short to battery
C0715 Hyd raulic oil temperature shutdown level C2506 Offset return short to ground
C0721 Hydraulic oil temperature out of range high C2507 Offset return open circuit
C0722 Hydraulic oil temperature out of range low
C2605 Auxiliary base solenoid short to battery
C0810 Engine coolant temperature high C2606 Auxiliary base solenoid short to ground
C0811 Engine coolant temperature extremely high C2607 Auxiliary base solenoid open circuit
C0815 Engine coolant temperature shutdown level
C0821 Engine coolant temperature out of range high C2705 Auxiliary rod solenoid short to battery
C0822 Engine coolant temperature out of range low C2706 Auxiliary rod solenoid short to ground
C2707 Auxiliary rod solenoid open circuit
C0921 Fuel level out of range high
C0922 Fuel level out of range low C2802 Hydraulic exchange error ON
C2803 Hydraulic exchange error OFF
C1221 Front auxiliary control out of range high
C1222 Front auxiliary control out of range low C3028 Controller memory failure (log only)
C1223 Front auxiliary control not in neutral
C3128 Interrupted power failure (Log only)
C1305 Fuel shut-off hold solenoid short to battery
C1306 Fuel shut-off hold solenoid short to ground C3323 Main controller not programmed
C1307 Fuel shut-off hold solenoid open circu it
C3397 Main controller programmed (Log only)
C1402 Fuel shut-off hold solenoid short error on
C1403 Fuel shut-off hold solenoid short error off

C1505 Auto idle hold solenoid short to battery

C1506 Auto idle hold solenoid short to ground
C1507 Auto idle hold solenoid open circuit

146 E32 Operation & Maintenance Manual 147 E32 Operation & Maintenance Manual
DIAGNOSTICS SERVICE CODE (CONT'D) DISPLAY CONTROLLER PANEL SETUP Figure 233
Number Codes List (Cont'd) Passwords

CODE CODE All new machines with keyless option arrive at the Bobcat
C4021 Angle blade control out of range high E0105 Throttle actuator short to battery Dealerships with the panel in locked mode. This means
C4022 Angle blade control out of range low E0106 Throttle actuator short to ground that a password must be used to start the engine.
C4023 Angle blade control not in neutral E0107 Throttle actuator open circuit
For security purposes, your dealer may change the
C4105 Angle blade base solenoid short to battery E01233 Throttle actuator not calibrated
password and also set it in the locked mode.· Your
dealer will provide you with the password.
C4106 Angle blade base solenoid short to ground
C4107 Angle blade base solenoid open circuit E0321 5 volt supply out of range high
Master Password:
E0322 5 volt supply out of range low
A permanent, randomly selected password is set at
C4205 Angle blade rod solenoid short to battery the factory which cannot be changed. This password
C4206 Angle blade rod solenoid short to ground E0421 Throttle sensor out of range high is used for service by the Bobcat dealer if the Owner
C4207 Angle blade rod solenoid open circuit E0422 Throttle sensor out of range low Password is not known; or to change the Owner
Password.
C4321 Load sense pressure out of range high E0421 Throttle actuator feedback out of range high Changing The Operator Password
C4322 Load sense pressure out of range low E0422 Throttle actuator feedback out of range low Owner Password:
There is only one Owner Password (CodE 0) . It must Perform Password Entry at left, but do not start the
C4416 Auxiliary controller not connected (Tilt rotator option be used to change the owner or operator passwords. engine.
only} See below for changing the Owner Password.
Press and hold the ENTER CODE button (Item 1) for
C4516 Throttle controller not connected
Operator Password: three seconds. CodE 1 will appear on the data display
There can be up to three operator Passwords (CodE screen (Item 2) [Figure 233].
1, CodE 2, CodE 3). See below for changing the
C6021 Offset controller out of range high
Operator Password. Press the ENTER CODE button until the desired Code
C6022 Offset controller out of range low
(CodE 0, CodE 1, CodE 2, CodE 3) appears. CodE 0 is
C6023 Offset controller not in neutral Password Entry (For Starting And Operating The Owner Password, the other codes are Operator
Machine) passwords.You now have 40 seconds to use the keypad
C6204 Load moment in error (Item 3) [Figure 233] to enter each digit of a new four
Press ENTER CODE button (Item 1). The panel will digit password.
C6305 Console sensor short to battery become lighted and there will be two short beeps. CodE
C6306 Console sensor short to ground will appear on the data display screen (Item 2) Enter the new four digit password. After the fourth digit is
[Figure 233]. entered, there will be two short beeps and rPEAt will
C6405 Switched power relay short to battery appear.
C6406 Switched power relay short to ground
NOTE: After you press ENTER CODE you have 40
seconds to use the keypad (Item 3) Re-enter the new four digit password to verify. If the new
C6407 Switched power relay open circuit
[Figure 233] to enter the password. (If more passwords match, there will be two short beeps, Code
than 40 seconds is used, the process will will appear for 1 second and then the data display screen
C6505 Work group lockout short to battery
abort and you will need to start over. will return to HOURMETER function.
C6506 Work group lockout short to ground
C6507 Work group lockout open circuit Enter the password. For each digit that you enter, a dash NOTE: If the new passwords do not match, there will
will appear on the data display screen. If the password be one long beep and Error will appear for 1
was entered correctly, there will be one long beep. second and then the data display screen will
return to HOURMETER function.
NOTE: If the password was incorrect there will be
three short beeps and Error will appear on the
data display screen. Press the ENTER CODE
button again and start over. After three failed
attempts, you must wait three minutes to try
again.

You are now ready to start and operate the machine.

If you will be changing the operator password, do not

start the engine. (See Changing The Operator Password
on Page 149.)

148 E32 Operation & Maintenance Manual 149 E32 Operation & Maintenance Manual
 DISPLAY CONTROLLER PANEL SETUP (CONT' D) Job Clock SPECIFICATIONS
Password Lockout Feature The JOB CLOCK can be set to record accumulated
hours for a particular job. EXCAVATOR SPECIFICATIONS .... . ... .. . . . .. . . ... . ... .. ..... . . . .. . ..... ... 153
This allows the operator to Unlock the password feature E32 Excavator Machine Dimensions . . . ... . .. . .......... . .. ....... . .. .... . .. 153
so that a password does not need to be used every time Press and release the information button (Item 4) until E32 Excavator Machine Dimensions - Standard Arm ........... . ..... . ...... ... 154
you start the engine. JOB light is ON at the top, centre of the data display E32 Excavator Machine Dimensions - Long Arm ... . ....... . ............ . .... . 155
screen (Item 5) [Figure 234). Lift Capacity - Standard Arm (Object Handling Applications Excluded) . .. . . .. . . ..... 156
Perform Password Entry (See "Password Entry (For
Starting And Operating The Machine)" on Page 149.) (the Lift Capacity - Standard Arm W/Counterweight (Object Handling Applications Excluded) 157
While the JOB light is ON, press and hold the information
engine can be started or stopped.) The password entry button (Item 4) [Figure 234] until the data display screen Lift Capacity - Long Arm (Object Handling Applications Excluded) ............ . .... 158
can be performed with the engine off or with the engine returns to zero. Performance .. ......... . . ... .... .. ....... . .·. . . . . . . . . . . . . . . . . . . . . . . . . . . 159
running. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
This process will clear the accumulated hours and will Engine . . . . ... . . . . . . . . . ..... . . . . .... . ...... . .... ..... .. .. .... . ... . . . . . 160
Figure 234 begin recording JOB CLOCK time again. (This does not Hydraulic System . .. . .... . ...... ... .. .. .. . .... . ... ....... . .. ...... . .. .. . 160
affect the HOURMETER which continues to record the
Hydraulic Cylinders .. . .......... . . . . . . .. . .. ... .. ... . .... . . . . . .. ... . . . ... 161
total operating hours of the excavator.)
Hydraulic Cycle Times . . ......... . .... .. . . . . .. . .. .. . . . .. . . .. . . ... . . . . . .. . 161
Pressing the information button (Item 1) [Figure 234) Electrical .. ... ....... .... .. . .............. . .. . ..... .. .. .. ........... . . 161
again or pressing the START button will return the data Drive System . . ... .. .. . . . ... . .. . . . ..... . ....... ..... . ... . . . . ........... 161
display screen to HOURMETER function. Slew System . . . . . .. .. . . . . . . . .. .. . .. ....... . . .. . . .... . .. . . .. . ... . ...... 161
Undercarriage .. . .... .. . . ........... . . . . . ... . ...... .. ..... . . . . .. .. . ... . 162
RPM
Tracks .. . ........... . . . . . . . . . . ...... . ... ... ... . ..... . ....... . . . .... . . 162
The data display screen (Item 5) [Figure 234] can be set Ground Pressure ........ .. . .... ....................... . . ..... . ... . . .. .. 162
to display engine rpm. Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Fuel Consumption .. . ... . . ........ . .. . . .. . . . ...... . ......... . . . ......... 162
With the engine running, press and release the Environmental ..... . . .. .. . ............ .. . . . . . . ... ...... . .... . . .. .. . . . . . 162
information button (Item 4) until rpm light is ON at the top, Temperature Range ........... . ... . .. .. . .. ........ .. ........ . ......... . . 162
centre of the data display screen (Item 5) [Figure 234).

Engine rpm is now displayed in the data display screen.

Press the Lock I Unlock button (lte.m 1). The data display
screen (Item 5) [Figure 234] will continuously alternate Press the information button (Item 4) [Figure 234] again
from Unloc to CodE for 1 second periods. the return to HOURMETER function.
Perform Password Entry again.

UnLoc will appear in the data display screen (Item 5), the
Unlocked Icon (Item 2) will appear in the Icon Display
Area (Item 3) [Figure 234] and there will be two short
beeps.

To start an Unlocked system, press the ENTER CODE

button and press the START button.

When you stop the engine with the system unlocked, you
will hear one long beep every 3 seconds for 15 seconds.

To lock the system again, press the Lock I Unlock button

(Item 1) [Figure 234] and enter the password during the
15 second period.

150 E32 Operation & Maintenance Manual 151 E32 Operation & Maintenance Manual
 EXCAVATOR SPECIFICATIONS

E32 Excavator Machine Dimensions

• All dimensions are shown in metric. Respective imperial dimensions are given in inches enclosed by parentheses.
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.

1215 mm
(47.8 in) 371 mm
(14.6 in)

(81.6 in)

1 mm 554mm
(4.9 in) (21.8 in)

Std. Arm Long Arm

4662 mm 4761 mm
(183.5 in) (187.5 in)

3537 mm 1520 mm
lf-oo..
- - -- -- (139.2 in) (59.8 in)

1 mm
(95.6 in)

537mm
(21.2 in) 353mm
(13.9in)

1964 mm
~-- (77.3 in) - ---eoo-i

NA1478

152 E32 Operation & Maintenance Manual 153 E32 Operation & Maintenance Manual
EXCAVATOR SPECIFICATIONS (CONT'D) EXCAVATOR SPECIFICATIONS (CONT'D)

E32 Excavator Machine Dimensions - Standard Arm E32 Excavator Machine Dimensions - Long Arm

• All dimensions are shown in metric. Respective imperial dimensions are given in inches enclosed by parentheses. • All dimensions are shown in metric. Respective imperial dimensions are given in inches enclosed by parentheses.
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice. • Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.

5101 mm - - - - - - - - - - • - 1 ..._._ _ _ _ _ _ _ 5383 mm _ _ _ _ _ _ _ _ ____.o-i

1 - - - - - - - - (200.8 in)
r (211.9 in) -1
1

..Jmm
(189.1 in)
Jmm
(196.3 in)

IJmm (135.3 in)

361m
(142.4 in)
I

376mm 376mm
(14.8 in) (14.8 in)

371 mm 371 mm 2414 mm

(14.6 in) 21 mm (14.6 in) (95.0 in)
(84.1 in)

311 mm 341 mm
(122.7 in) (134.5 in)

,___ _ _ __ __ 4980 mm _ _ __ _ _ _ __ __,

(196.1 in)
,______________ (207.5
5270 mm
in)
---------------~

NA1477A NA1477A

154 E32 Operation & Maintenance Manual 155 E32 Operation & Maintenance Manual
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EXCAVATOR SPECIFICATIONS (CONT'D) EXCAVATOR SPECIFICATIONS (CONT'D)

Lift Capacity- Long Arm (Object Handl ing Applications Excluded) Performance
,.. @E Operating weight (canopy wl rubber
3219kg (7098 1b)
@~ mE tracks, and 609 mm (24 in) bucket)

g~
01)(
If equipped with the following, add: Steel tracks, add 92 kg (2 121b);
~ C'O
E Cab wi Heater, add 121 kg (267 lb);
Cab wi HVAC, add 140 kg (309 lb);
E Long Arm (with additional counterweight), add 306 kg (675 lb);
E Additional Counterwei ght 295 kg (650 lb)

~ Travel Speed (Low I High) 2.6 kmlhr (1.6 mph) I 4.7 kml hr (2 .9 mph)
Drawbar Pull (theoretical at 90%
E 34132 N (7680 lbf)
E efficiency)

OJ~ Digging Force (per ISO 6015)

E With Standard Arm Arm - 2041 3 N (4589 lbf)
E Bucket 30995 N (6968 lbf)

~ With Long Arm Arm - 17734 N (39861bf)

Bucket 30995 N (6968 lbf)

Controls
e Steering Two hand levers (optional foot pedals)
Two hand operated levers (joysticks) control boom, bucket, arm and
Hydrau lics
upperstructure slew
Hand lever
Blade
Two Speed Switch on blade lever

Boom Switch Electric switch in left joystick

Auxiliary Hydraulics Electric switch in right joystick

-! Auxiliary Pressure Release

Engine
Electric switch in right joystick
Engine speed control dial with auto idle feature, key type start switch

Starting Aid Glow Plugs - activated by key switch

( Brakes
Travel
Service & Parking Hydraulic lock in motor circuit
Swing
Service Hydraulic lock on motor
Holding Spring applied - hydraulic release

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159 E32 Operation & Maintenance Manual

158 E32 Operation & Maintenance Manual
EXCAVATOR SPECIFICATIONS (CONT'D) EXCAVATOR SPECIFICATIONS (CONT'D)

Engine Hydraulic Cylinders

Make/Model Kubota V1803-M-DI-E3B-BC-3 Cylinder Bore Rod Stroke

Fuel/Cooling Diesel/Liquid Boom (cushion up) 76,2 mm (3.00 in) 44,5 mm (1.75 in) 670 mm (26.38 in)
Horsepower (SAE Net) 23,1 Kw (31.0 hp)
Arm (cushion retract I 76,2 mm (3.00 in) 44,5 mm (1 .75 in) 607 mm (23.90 in)
Torque @ 1400 rpm (SAE Net) 107,4 N•m (79.3 ft-lbs) extend)
Number Of Cylinders 3 Bucket 69,9 mm (2.75 in) 44,5 mm (1.75 in) 466,3 mm (18.36 in)
Displacement 1,862 L (111.4 ci)
Boom Swing 82,6 mm (3.25 in) 44,5 mm (1.75 in) 459,9 mm (18.11 in)
Bore/Stroke 87 x 102,4 mm (3.43 x 4.03 in)
Blade 88,9 mm (3.50 in) 44,5 mm (1.75 in) 160 mm (6.30 in)
Lubrication Pressure System with Filter
Crankcase Ventilation Closed Breathing Hydraulic Cycle Times
Air Cleaner Dry replaceable paper dual cartridge
Ignition Diesel-Compression Bucket Curl 2.7 Seconds
Low Idle Speed (S/N AC2N11001 - 1125 rpm +1- 75 rpm Bucket Dump 1.9 Seconds
AC2N11099)
Arm Retract 2.9 Seconds
Low Idle Speed (S/N AC2N11100 And 975 rpm +1- 75 rpm
Above) Arm Extend 2.4 Seconds
High Idle Speed (S/N AC2N11001- 2650 rpm +1- 25 rpm Boom Raise 4.4 Seconds
AC2N13199) Boom Lower 5.1 Seconds
High Idle Speed (S/N AC2N13200 And 2550 rpm +1- 25 rpm
Boom Swing Left 7.0 Seconds
Above)
Boom Swing Right 7.2 Seconds
Engine Coolant Propylene Glycol I water mixture (53% PG I 47% water)
Blade Raise 3.1 Seconds
Hydraulic System Blade Lower 3.5 Seconds

Pump Type Engine driven, single outlet, variable displacement, Electrical

load sensing, torque limited, piston pump
Pump Capacity Starting Aid Glow Plugs
Piston Pump 100,8 Umin (26.6 U.S. gpm) Alternator 12 volt, 90 Amp open frame w/ internal regulator
Gear Pump - Pilot 9,6 Umin (2.5 U.S. gpm)
Battery 12 volts - 530 CCA @ -18°C (0°F)
Auxiliary Flow (Aux3) 63,9 Umin (16.9 U.S. gpm)
Starter 12 volts; gear reduction 2.0 kw (2.7 hp)
Auxiliary Flow - 2nd Aux
Instrumentation Fuel gauge, audible alarm, visual warning for engine functions and hourmeter
(Female coupler) 20,3 Umin (5.4 U.S. gpm)
(Male Coupler) 15,0 Umin (4.0 U.S. gpm) Lights 37.5 watt (2)
Hydraulic Filter Full flow replaceable, 3 micron synthetic media element
Drive System
Control Valve 9 spool closed centre individually compensated
System Relief Pressure Final Drive Each track is driven by hydrostatic axial piston motor
Slew Circuit 21600 kPa (216 bar) (2132 psi)
Type of Reduction 48.6:1 two stage planetary
Boom, Boom Swing 24500 kPa (245 bar) (3550 psi)
Bucket, Arm, Auxiliary 24500 kPa (245 bar) (3550 psi)
Blade 24500 kPa (245 bar) (3550 psi) Slew System
Joystick Control Pressure 3000 kPa (30 bar) (435 psi)
20600 kPa (206 bar) (2987 psi) Slew Motor Axil piston connected to a planetary drive
Auxiliary Relief
Slew Circle Single row shear type ball bearing with internal gear
Arm Port Relief Base And Rod End 27000 kPa (270 bar) (3916 psi)
Slew Speed 8.6 rpm
Boom Port Relief Base End
And Rod End 29000 kPa (290 bar) (4206 psi)
Bucket Port Relief Base End
And Rod End 27000 kPa (270 bar) (39 16 psi)
Blade Port Relief Base End 27000 kPa (270 bar) (3916 psi)
Main Hydraulic Filter Bypass 350 kPa (3,5 bar) (50 psi)
Case Drain 140 kPa ( 1,4 bar) (20 psi)

160 E32 Operation & Maintenance Manual 161 E32 Operation & Maintenance Manual
 EXCAVATOR SPECIFICATIONS (CONT'D) WARRANTY
Undercarriage
WARRANTY ... . .... . . . ...... ... .......... . . . ........ . .. .. . . ....... . .. ... 174
Crawler Track Design Sealed track rollers with boxed section track roller frame,
grease type track adjuster with shock absorbing recoil spring
Width of crawler 1520 mm (59.8 in)

Tracks

Type Rubber Steel

Width 320 mm (12.6 in) 300 mm (11.8 in)
Number Of Shoes Single Assembly 41
Number of Track Rollers (per side) 4 4

Ground Pressure

Rubber Tracks - Standard Arm 29,2 kPa (0,292 bar) 4.23 psi
Long Arm 32,0 kPa (0,320 bar) 4.63 psi
Steel Tracks- Standard Arm 32,1 kPa (0 ,321 bar) 4.65 psi
Long Arm 35,0 kPa (0,350 bar) 5.08 psi

Capacities

Fuel Tank 53,1 L (14 U.S. gal)

Hydraulic Reservoir Only (Centre of Tank Cap. 22,7 L (6 U.S. gal)
Sight Glass)
Hydraulic System (with Reservoir) 39,7 L (10.5 U.S. gal)
Cooling System 8.0 L (2.1 U.S. gal)
Engine Oil and Filter 5,2 L (5.5 qt)
Final Drive (each) 0,5 L (0.55 qt)

Fuel Consumption

Fuel Consumption I 4,7 Uhr (1 .24 gph)

NOTE: The engine fuel consumption chart is to be used as a guideline only. The actual results may vary.
Estimated fuel consumption is based on testing by Bobcat Company in high duty cycle digging
applications.

Environmental

Noise I Vibration Levels Uncertainties (If Applicable)

Noise level LpA (EU Directive 2000114/EC) 93 dB(A) -------
Operator position noise level (Cab) (ISO 6396) 80,5 dB(A) +2,5 I -0 dB(A)
Whole body vibration (ISO 2631-1) 0,187 ml s2 -------
(limit 0,5 mls2)
Hand-arm vibration (ISO 5349-1) 0,383 mls 2 -------
(limit 2,5 mls2)

Temperature Range

/Operation and storage

162 E32 Operation & Maintenance Manual 163 E32 Operation & Maintenance Manual
 WARRANTY

WARRANTY
BOBCAT EXCAVATORS

DOOSAN BENELUX S.A. warrants to its authorised dealers who in turn warrant to the end-user I owner, that each new
Bobcat excavator will be free from proven defects in material and workmanship for twelve months from the date of delivery
to the end-user I owner or 2000 hours of machine usage, whichever occurs first, with the exception of tracks which are
covered for the same initial period on a pro-rated basis based on the remaining depth of the track at the time any defect is
discovered,

During the warranty period, the authorised selling Bobcat dealer shall repair or replace, at DOOSAN BENELUX S.A.'s option,
without charge for parts, labour and travel time of mechanics, any part of the Bobcat product which fails because of defects
in material and workmanship. The end-user I owner shall provide the authorised dealer with prompt written notice of the
defect and allow reasonable time for replacement or repair. DOOSAN BENELUX S.A. may, at its option, request failed parts
to be returned to the factory. Transportation of the Bobcat product to the authorised Bobcat Excavator dealer for warranty
work is the responsibility of the end-user I owner.
Service schedules must be adhered to, documented and genuine parts /lubricants must be used. The warranty does not
cover oils and lubricants, coolant fluids, filter elements, tune-up parts, bulbs, fuses, ignition system parts (glow plugs, fuel
injection pumps, injectors), alternator fan belts, drive belts and other high-wear items. Pins and bushings are considered to
be normal consumable items and are not warranted.
The warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any
bucket or attachment not approved by Bobcat, air flow obstructions, or failure to maintain or use the Bobcat product
according to the instructions applicable to it.
DOOSAN BENELUX S.A. EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATIONS OF ALL KINDS,
EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING ALL IMPLIED WARRANTIES
AND CONDITIONS RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR
PURPOSE.
CORRECTIONS BY DOOSAN BENELUX S.A. OF NONCONFORMITIES WHETHER PATENT OR LATENT, IN THE MANNER
AND FOR THE TIME PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILMENT OF ALL LIABILITIES OF DOOSAN
BENELUX S.A. FOR SUCH NONCONFORMITIES, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE,
INDEMNITY, STRICT LIABILITY OR OTHERWISE WITH RESPECT TO OR ARISING OUT OF SUCH PRODUCT.

THE REMEDIES OF THE END-USER I OWNER SET FORTH UNDER THE PROVISIONS OF THE WARRANTY OUTLINED
ABOVE ARE EXCLUSIVE AND THE TOTAL LIABILITY OF DOOSAN BENELUX S.A.INCLUDING ANY HOLDING, SUBSIDIARY,
ASSOCIATED OR AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO THIS SALE OR THE PRODUCT AND
SERVICE FURNISHED HEREUNDER IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM
DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER THIS SALE,
WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE
SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY AND
DISTRIBUTOR SHALL IN NO EVENT BE LIABLE TO THE END-USER I OWNER, ANY SUCCESSORS IN INTEREST OR ANY
BENEFICIARY OR ASSIGNEE RELATING TO THIS SALE FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES ARISING OUT OF THIS SALE OR BY ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF,
OR MALFUNCTION OF THE PRODUCT UNDER THIS SALE, WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR
REVENUE, INTEREST, LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF
SHUTDOWN OR NON-OPERATION, INCREASED EXPENSES OF OPERATION OR CLAIMS OF USER OR CUSTOMERS OF
THE USER FOR SERVICE INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.

4700003-EN (1-10)
~Bobcat. Printed in Belgium

164 E32 Operation & Maintenance Manual 165 E32 Operation & Maintenance Manual
 ALPHABETICAL INDEX

AIR CLEANER SERVICE .. . ........ . . 113 OPERATOR CANOPY (ROPS I TOPS) ... 40
ALTERNATOR BELT . ........ ... ..... 136 OPERATOR SAFETY WARNING ... . ... .. 1
ARM LOAD HOLDING VALVE (IF EQUIPPED) PIVOT PINS ...... .. .. . . ... .... .... 143
. . .. ...... ...... .. . . ...... .... .. . . . 59 PRE-STARTING PROCEDURE . .. . . ... . 62
BLADE CONTROL LEVER . . . . . . . . . . . . . 55 PUBLICATIONS AND TRAINING
BOBCAT COMPANY IS ISO 9001 CERTIFIED RESOURCES . .. ......... ....... .... 29
. ................... ............... 9 QUICK COUPLER ... ...... .... .. . .. . 139
BOOM LOAD HOLDING VALVE (IF REGULAR MAINTENANCE ITEMS . .... .. 9
EQUIPPED) ....... . ........ ... ...... 57 RIGHT SIDE COVER ........... ..... 111
BOOM SWING . . . .. . ...... . . ... . .... 56 SAFETY INSTRUCTIONS ...... . .. ..... 17
BUCKET .. . ...... ......... ...... . . 140 SEAT BELT . .. ... . .. .. . . ... . ... .... 107
CAB FILTERS . . . .. ...... . ...... . ... 112 SERIAL NUMBER LOCATIONS .... ..... 11
CONTROL CONSOLE LOCKOUTS . . . . . 106 SERVICE SCHEDULE ..... . . . ..... .. 105
DAILY INSPECTION ... . . ... ... . ... . . . 61 STARTING THE ENGINE .............. 65
DECLARATION OF CONFORMITY . . ..... 7 STOPPING THE ENGINE AND LEAVING THE
DELIVERY REPORT . ... . .... ...... . .. 11 EXCAVATOR .... . .. .... .. .. . ... ..... 69
DIAGNOSTIC SERVICE CODES . ...... 147 TAILGATE .... ...... .... . .. ....... . 11 0
DISPLAY CONTROLLER PANEL SETUP 149 TOWING THE EXCAVATOR . . ........ . . 96
ELECTRICAL SYSTEM . . . . . . . . . . . . . . 124 TRACK ROLLER AND IDLER LUBRICATION
EMERGENCY EXIT .. .. .... . .. . .... .. 45 .... . ... .. ...... . ... ........ .. .... 139
ENGINE COOLING SYSTEM .... .. . ... 121 TRACK TENSION ...... .. .. . ........ 133
ENGINE LUBRICATION SYSTEM . . .... 119 TRANSPORTING THE EXCAVATOR ON A
TRAILER ...... .. .. . ................ 98
ENGINE SPEED CONTROL DIAL . . ... .. 55
TRAVEL CONTROLS . ... . ......... .. . 47
EXCAVATOR IDENTIFICATION ......... 12
TRAVEL MOTOR . ............ ... ... . 135
EXCAVATOR SPECIFICATIONS ... . ... 153
WARRANTY .... ..... . ............. 165
EXCAVATOR STORAGE AND RETURN TO
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . 144 X-CHANGE . . . .............. ...... . 139
FAN BELT ......... . ........... .. . . 136
FEATURES, ACCESSORIES AND
ATTACHMENTS ................. .... 13
FIRE PREVENTION .... .. ............ 19
FUEL SYSTEM ..... ... . .. . . ........ 115
HYDRAULIC CONTROLS . . . . . . . . . . . . . . 49
HYDRAULIC SYSTEM ....... ... ..... 129
INSTRUMENTS AND CONSOLES ....... 35
LIFTING THE EXCAVATOR ..... ... ... . 97
LUBRICANTS AND FLUIDS . . .......... 10
LUBRICATION OF THE HYDRAULIC
EXCAVATOR ..... .. .. ...... . .. . .... 141
MACHINE SIGNS (DECALS) ........... 22
MAINTENANCE SAFETY ............. 103
MOTION ALARM SYSTEM (IF EQUIPPED)
..... ....... ..... ... .. . .......... 108
MOTION ALARM SYSTEM (IF EQUIPPED) 46
OPERATING PROCEDURE . ........... 85
OPERATOR CAB (ROPS I TOPS) ....... 40

166 E32 Operation & Maintenance Manual 167 E32 Operation & Maintenance Manual
168 E32 Operation & Maintenance Manual