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Plant Adequacy

The document outlines the plan of action for commissioning the Sanmar Berigai plant, detailing laboratory analysis of raw and treated effluent samples, including parameters like pH, color, and total suspended solids. It includes jar test results for chemical dosing with FeCl3 and Eauchem P-2754, as well as the adequacy of existing pre-treatment systems and sludge generation estimates. The existing equipment is deemed sufficient to handle revised chemical dosing and sludge generation, with specific capacities and requirements outlined for each component.

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Shankara Narayanan
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23 views5 pages

Plant Adequacy

The document outlines the plan of action for commissioning the Sanmar Berigai plant, detailing laboratory analysis of raw and treated effluent samples, including parameters like pH, color, and total suspended solids. It includes jar test results for chemical dosing with FeCl3 and Eauchem P-2754, as well as the adequacy of existing pre-treatment systems and sludge generation estimates. The existing equipment is deemed sufficient to handle revised chemical dosing and sludge generation, with specific capacities and requirements outlined for each component.

Uploaded by

Shankara Narayanan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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PLAN OF ACTION TO COMMISSION SANMAR

BERIGAI PLANT.
PRE TREATMENT

Laboratory analysis reports for the samples collected on 14th December.

Sample - Raw effluent samples.

S No Parameters unit Value Design


1 pH 7.9 5.0 – 7.0
2 Color Black Pale yellow
3 Total Suspended solids ppm 2,162 200 – 500
4 Turbidity ntu 72.5 NA
5 COD ppm 2,734 15,000
6 Total Dissolved Solids ppm 2,503 7,000

Sample – Treated effluent samples.

S No Parameters unit Test - A Test - B


1 pH 7.14 7.79
2 Color Pale Yellow Pale Yellow
3 Total Suspended solids ppm 9.8 5.8
4 Turbidity ntu 29.9 3.3
5 COD ppm 1340 1126
6 Total Dissolved Solids ppm 3112 NA
7 Iron as Fe ppm 21.1 NA

JAR TEST RESULTS

Test – A
Chemicals used,

FeCl3 : 900 ppm.


Polymer : 2 ppm.

Design flow rate : 5 m3/hr.

FeCl3 Dosing
FeCl3 quantity : 4.5 kgs /hr.
Dosing concentration : 10%
Dosing flow rate : 45 lph
Dosing pump size : 70 lph.
Chemical solution tank holding time : 24 hours
Volume required : 1080 ltrs.
Tank volume required : 1200 ltrs

Polyelectrolyte Dosing

Polymer quantity : 0.015 kgs /hr.


Dosing concentration : 0.05%
Dosing flow rate : 30 lph
Dosing pump size : 70 lph.
Chemical solution tank holding time : 24 hours
Volume required : 720 ltrs.
Tank volume required : 1000 ltrs

Test – B
Chemicals used,

Organic coagulant (Eauchem P- 2754) : 800 ppm.


Polymer : 2 ppm.

Design flow rate : 5 m3/hr.

Eauchem P - 2754
P- 2754 quantity : 4.0 kgs /hr.
Dosing concentration : 10%
Dosing flow rate : 40 lph
Dosing pump size : 75 lph.
Chemical solution tank holding time : 24 hours
Volume required : 960 ltrs.
Tank volume required : 1200 ltrs

Polyelectrolyte Dosing

Polymer quantity : 0.015 kgs /hr.


Dosing concentration : 0.05%
Dosing flow rate : 30 lph
Dosing pump size : 70 lph.
Chemical solution tank holding time : 24 hours
Volume required : 720 ltrs.
Tank volume required : 1000 ltrs
PRE TREATMENT SYSTEM ADEQUACY

Exiting pre-treatment scheme

S No Description MOC Dimensions Remarks


1.0 Collection tank - 1 RCC L – 5 mtrs x B – 3mtrs x h – Volume - 45 KL
3.5 mtrs ( LD 3.0 mtrs)
2.0 Collection tank - 2 RCC L – 5 mtrs x B – 3mtrs x h – Volume- 45 KL
3.5 mtrs ( LD 3.0 mtrs)
3.0 Flash mixer MS FRP L – 0.5 mtrs x B – 0.5mtrs x h Volume – 0.3 KL
– 1.5 mtrs ( LD 1.2 mtrs)
4.0 Flocculator MS FRP L – 2.0 mtrs x B – 1.0 mtrs x h Volume – 2.4 KL
– 1.5 mtrs ( LD 1.2 mtrs)
5.0 Tube settler MSFRP L – 3.0 mtrs x B – 2.0 mtrs x h -
– 4.0 mtrs ( LD 2.4 mtrs)

EXISTING EQUIPMENTS WILL BE ADEQUATE TO HANDLE THE REVISED CHEMICAL DOSING


AND SLUDGE GENERATION.

Existing Chemical dosing systems

S No Description MOC Capacity Remarks


1.0 pH correction system PP 12 lph @ 2 bar -
2.0 Polymer dosing system PP 50 lph @ 2 bar.

Chemical dosing systems for revised scheme

S No Description MOC Capacity Remarks


1.0 pH correction PP 12 lph @ 2 bar Existing system to be used as
system such.
2.0 Coagulant dosing PP 75 lph @ 2 bar. Existing lime / Soda ash
system system from the silica
removal system to be
relocated.
3.0 Polymer dosing PP 50 lph @ 2 bar. Existing system to be used as
system such.
SLUDGE GENERATION FOR REVISED SCHEME

PRIMARY TREATMENT
Option - A
FeCl3 : 900 ppm
TSS : 2100 ppm
Bio sludge : 4830 ( based on design COD)
Total : 7830 ppm

Sludge generation : 783 kgs as 100% solids


: 3,915 kgs as 20% solids.

Sludge flow From primary : 300 kgs /day


Sludge flow concentration : 2%
Sludge flow rate : 15,000 LPD.

Sludge flow from Secondary : 483 kgs/day.


Sludge flow concentration : 2%
Sludge flow rate : 24,150 LPD.

Option - B
Eauchem P- 2754 : 800 ppm
TSS : 2100 ppm
Bio sludge : 4830 ( based on design COD)
Total : 7730 ppm

Sludge generation : 773 kgs as 100% solids


: 3,865 kgs as 20% solids.

Sludge flow From primary : 290 kgs /day


Sludge flow concentration : 2%
Sludge flow rate : 14,500 LPD.

Sludge flow from Secondary : 483 kgs/day.


Sludge flow concentration : 2%
Sludge flow rate : 24,150 LPD.

EXISTING FILTER PRESS


Filter press feed pump : 3.0 m3/hr @ 7 bar.

Filter press cake holding capacity : 800 lts.


Design No of batches : 4.0 /day
Cumulative capacity : 3,200 ltrs/day.

Sludge cake generation :3,915 kgs/day.


: 978 kgs/batch.
: 815 lts / batch

Filter press will just meet the requirement at full design load.

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