Instructions–Parts List

ALUMINUM

Huskyt 716 Air–operated

Diaphragm Pumps 308797P
Used to evacuate and transfer fluids.
100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

Part No. 241407, Series D

with two–direction manifolds

Part No. 241408, Series D

with single–direction manifolds

Patents Pending

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

9246A

Model No. 241407

 Table of Contents Symbols
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warning Symbol
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
WARNING
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 This symbol alerts you to the possibility of serious
Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 injury or death if you do not follow the instructions.
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Caution Symbol
241407 and 241408 Repair Kits . . . . . . . . . . . . . . . . . 21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 CAUTION
Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . 26 This symbol alerts you to the possibility of damage to
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 or destruction of equipment if you do not follow the
instructions.

WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS  This equipment is for professional use only.
 Read all instruction manuals, tags, and labels before operating the equipment.
 Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
 Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
 Check equipment daily. Repair or replace worn or damaged parts immediately.
 Do not exceed the maximum working pressure of the lowest rated component in your system. This
equipment has a 100 psi (0.7 MPa, 7 bar) maximum working pressure at 100 psi (0.7 MPa,
7 bar) maximum incoming air pressure.
 Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the Techni-
cal Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
 Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82C (180F) or below –40C (–40F).
 Wear hearing protection when operating this equipment.
 Do not lift pressurized equipment.
 Comply with all applicable local, state, and national fire, electrical, and safety regulations.
 Do not use 1.1.1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.

2 308797
 WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.

 Know the specific hazards of the fluid you are using.

 Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the
Pressure Relief Procedure on page 10 before lifting the pump.

 Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.

 Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

 Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas. If
the diaphragm fails, the fluid is exhausted along with the air. Read Air Exhaust Ventilation on
page 6.

 Never use an acetal pump to pump acids. Take precautions to avoid acid or acid fumes from
contacting the pump housing exterior. Stainless steel parts will be damaged by exposure to acid
spills and fumes.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.

 Ground the equipment. Refer to Grounding on page 8.

 If there is any static sparking or you feel an electric shock while using this equipment, stop pump-
ing immediately. Do not use the equipment until you identify and correct the problem.

 Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being pumped.

 Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm fails,
the fluid is exhausted along with the air. Read Air Exhaust Ventilation on page 6.

 Keep the work area free of debris, including solvent, rags, and gasoline.

 Electrically disconnect all equipment in the work area.

 Extinguish all open flames or pilot lights in the work area.

 Do not smoke in the work area.

 Do not turn on or off any light switch in the work area while operating or if fumes are present.

 Do not operate a gasoline engine in the work area.

308797 3
 Installation
General Information
CAUTION
 The Typical Installations in Fig. 2 are only guides
for selecting and installing system components. Safe Operating Temperatures
Contact your Graco distributor for assistance in Minimum: 40 F (4 C)
planning a system to suit your needs. Maximum: 225 F (107 C)
These temperatures are based upon mechanical stress
 Always use Genuine Graco Parts and Accessories. only and may be significantly altered by pumping certain
chemicals. Consult engineering guides for chemical com-
 Use a compatible, liquid thread sealant on all male patibilities and temperature limits, or contact your Graco
threads. Tighten all connections firmly to avoid air distributor.
or fluid leaks.

Tightening Threaded Fasteners Before Mountings

First Use
 These pumps can be used in a variety of installa-
Before using the pump for the first time, check and
tions. Be sure the mounting surface can support
retorque all external fasteners. See Torque Se-
the weight of the pump, hoses, and accessories, as
quence, page 20. After the first day of operation,
well as the stress caused during operation.
retorque the fasteners. Although pump use varies, a
general guideline is to retorque fasteners every two
months.
 Fig. 2 shows some installation examples. On all
installations, mount the pump using screws and
Toxic Fluid Hazard nuts.

Read Toxic Fluid Hazard

on page 3. Pumping High-Density Fluids

Use fluids and solvents that are compatible with the High density fluids may prevent the lighter non-metallic
equipment wetted parts. Refer to the Technical Data check valve balls from seating properly, which reduces
section of all equipment manuals. Read the fluid and pump performance significantly. Stainless steel balls
solvent manufacturer’s warnings. should be used for such applications.

4 308797
 Installation
Air Line 2. Install an electrically conductive, flexible air hose
(C) between the accessories and the 1/4 npt(f)
pump air inlet. Use a minimum 1/4 in. (6.3 mm) ID
WARNING air hose. Screw an air line quick disconnect cou-
pler (D) onto the end of the air hose (C), and
A bleed-type master air valve (B) is required in your screw the mating fitting into the pump air inlet
system to relieve air trapped between this valve snugly. Do not connect the coupler (D) to the fitting
and the pump. See Fig. 2. Trapped air can cause yet.
the pump to cycle unexpectedly, which could result
in serious injury, including splashing in the eyes or Fluid Suction Line
on the skin, injury from moving parts, or contamina-
tion from hazardous fluids.  If using a conductive (acetal) pump, use conductive
hoses. If using a non-conductive pump, ground the
fluid system. Read Grounding on page 8. The
fluid inlet port is 3/4 in.
CAUTION
The pump exhaust air may contain contaminants.  At inlet fluid pressures greater than 15 psi
Ventilate to a remote area if the contaminants could (0.1 MPa, 1 bar), diaphragm life will be shortened.
affect your fluid supply. Read Air Exhaust Ventila-
tion on page 6. Fluid Outlet Line

1. Install the air line accessories as shown in Fig. 2. WARNING

Mount these accessories on the wall or on a
bracket. Be sure the air line supplying the acces- A fluid drain valve (H) is required in your system to
sories is electrically conductive. relieve pressure in the hose if it is plugged. See
Fig. 2. The drain valve reduces the risk of serious
injury, including splashing in the eyes or on the
a. The fluid pressure can be controlled in either
skin, or contamination from hazardous fluids when
of two ways. To control it on the air side, install
relieving pressure. Install the valve close to the
an air regulator (G). To control it on the fluid
pump fluid outlet.
side, install a fluid regulator (J) near the pump
fluid outlet (see Fig. 2).
1. Use electrically conductive fluid hoses (K). The
pump fluid outlet is 3/4 in. Screw the fluid fitting
b. Locate one bleed-type master air valve (B)
into the pump outlet snugly. Do not overtighten.
close to the pump and use it to relieve trapped
air. Read the WARNING above. Locate the 2. Install a fluid regulator (J) at the pump fluid outlet
other master air valve (E) upstream from all air to control fluid pressure, if desired (see Fig. 2).
line accessories and use it to isolate them See Air Line, step 1a, for another method of
during cleaning and repair. controlling pressure.

c. The air line filter (F) removes harmful dirt and 3. Install a fluid drain valve (H) near the fluid outlet.
moisture from the compressed air supply. Read the WARNING above.

308797 5
 Installation
Fluid Pressure Relief Valve Air Exhaust Ventilation

CAUTION
Read Toxic Fluid Hazard on
Some systems may require installation of a pressure
page 3.
relief valve at the pump outlet to prevent overpres-
surization and rupture of the pump or hose.
See Fig. 1. Read Fire and Explosion
Hazard on page 3.
Thermal expansion of fluid in the outlet line can
cause overpressurization. This can occur when using
Be sure the system is properly ventilated for your
long fluid lines exposed to sunlight or ambient heat,
type of installation. You must vent the exhaust to a
or when pumping from a cool to a warm area (for
safe place, away from people, animals, food handl-
example, from an underground tank).
ing areas, and all sources of ignition when pumping
Overpressurization can also occur if the Husky pump flammable or hazardous fluids.
is being used to feed fluid to a piston pump, and the
Diaphragm failure will cause the fluid being pumped
intake valve of the piston pump does not close,
to exhaust with the air. Place an appropriate con-
causing fluid to back up in the outlet line.
tainer at the end of the air exhaust line to catch the
fluid. See Fig. 2 .
1 Install valve between fluid inlet and outlet ports.
2 Connect fluid inlet line here.
3 Connect fluid outlet line here. The air exhaust port is 3/8 npt(f). Do not restrict the air
exhaust port. Excessive exhaust restriction can cause
3 erratic pump operation.

See Venting Exhaust Air in Fig. 2. Exhaust to a

remote location as follows:

1. Remove the muffler (W) from the pump air exhaust

1
port.

2. Install an electrically conductive air exhaust hose

2 (X) and connect the muffler to the other end of the
hose. The minimum size for the air exhaust hose
is 3/8 in. (10 mm) ID. If a hose longer than 15 ft
(4.57 m) is required, use a larger diameter hose.
Avoid sharp bends or kinks in the hose.

3. Place a container (Z) at the end of the air exhaust

9073A
line to catch fluid in case a diaphragm ruptures.
Fig. 1 See Fig. 2.

6 308797
 Installation
ABOVE-GROUND TRANSFER INSTALLATION KEY
J A Pump
K B Bleed-type master air valve
A
C (required for pump)
D
C Electrically conductive
air supply line
H D Air line quick disconnect
E Master air valve (for accessories)
E F Air line filter
B G Pump air regulator
F G H Fluid drain valve (required)
J Fluid regulator (optional)
N K Electrically conductive
Y
fluid supply hose
L Fluid suction line
M Underground storage tank
N Wall mounting bracket
Y Ground wire (required; see page 8
for installation instructions)
L 9074A

55-GALLON BUNG PUMP INSTALLATION K

KEY A
A Pump C D
C Electrically conductive air supply line H
D Air line quick disconnect
H Fluid drain valve (required)
K Electrically conductive fluid supply hose Y
L Fluid suction line
Y Ground wire (required; see page 8
for installation instructions)

9075A

VENTING EXHAUST AIR

KEY
Z
W Muffler
X Electrically Conductive Air Exhaust Hose
Z Container for Remote Air Exhaust
All wetted and non-wetted pump parts must be
compatible with the fluid being pumped. W
X
04054
Fig. 2
308797 7
 Installation
Grounding
Ground all of this equipment:
WARNING  Pump: The metal pump has a grounding strip in
front of the center housing. Connect the non-clamp
FIRE AND EXPLOSION HAZARD
end of the ground wire to the grounding strip and
This pump must be grounded. Before
connect the clamp end of the ground wire to a true
operating the pump, ground the system
earth ground. To order a ground wire and clamp,
as explained below. Also read the sec-
order Part No. 222011.
tion Fire and Explosion Hazard on
page 3.  Air and fluid hoses: Use only electrically conductive
hoses.
The metal Husky 716 pumps have a grounding
strip connecting the vee clamps (109). Attach a  Air compressor: Follow the manufacturer’s recom-
ground wire to the grounding strip with the screw, mendations.
lockwasher, and nut as shown in the Grounding  Solvent pails used when flushing: Follow the local
Detail on page 18. code. Use only grounded metal pails, which are
When pumping conductive flammable fluids, al- conductive. Do not place the pail on a non-conduc-
ways ground the entire fluid system by making tive surface, such as paper or cardboard, which
sure the fluid system has an electrical path to a interrupts the grounding continuity.
true earth ground (see Fig. 3).  Fluid supply container: Follow the local code.
US Code (NFPA 77 Static Electricity) recommends
a conductivity greater than 50 x 10–12 Siemans/me- GROUNDING A PUMP
ter (mhos/meter) over your operating temperature KEY
range to reduce the hazard of fire. Consult your A Pump
fluid supplier to determine the conductivity or H Fluid drain valve (required)
S Dispense valve
resistivity of your fluid. The resistivity must be less T Fluid drain line
than 2 x 1012 ohm-centimeters. Y Fluid section grounding via grounding strip or grounding
screw (required for metal and acetal pumps)
Z Container ground wire (required)
To reduce the risk of static sparking, ground the pump
and all other equipment used or located in the pumping 1 Hose must be conductive.
area. Check your local electrical code for detailed
2 Dispense valve nozzle must be in contact with container.
grounding instructions for your area and type of equip- Y
ment. A
H
NOTE: See the WARNING above. Fig. 3 shows a Y
recommended method of grounding flammable fluid
containers during filling. T 1

S 2

9079A
Fig. 3

8 308797
 Installation
Changing the Orientation of the Fluid Inlet 1 Torque to 80 to 90 in-lb (9 to 10 Nm). See
and Outlet Ports Torque Sequence, page 20.
outlet

Fig. 4. You can change the orientation of the fluid inlet 1 105
and outlet ports by repositioning the manifolds.

Relieve the pressure. See Pres-

1. sure Relief Procedure on page 10.

2. Remove four manifold bolts (105).

3. Turn manifold to desired position, reinstall bolts,

and torque to 80 to 90 in-lb (9 to 10 Nm). See
Torque Sequence, page 20.
inlet

NOTE: Make sure all manifold o-rings are posi- 1 105

tioned correctly before you fasten the manifold. 9071A
Manifold o-rings (139) are shown in Fig. 6. Fig. 4

308797 9
 Operation
Pressure Relief Procedure NOTE: If the inlet fluid pressure to the pump is more
than 25% of the outlet working pressure, the ball check
valves will not close fast enough, resulting in inefficient
WARNING pump operation.
PRESSURIZED EQUIPMENT HAZARD
6. Place the end of the fluid hose (K) into an appro-
The equipment stays pressurized until pressure is
priate container.
manually relieved. To reduce the risk of serious
injury from pressurized fluid, accidental spray, or
7. Close the fluid drain valve (H).
splashing fluid, follow this procedure whenever you
 Are instructed to relieve pressure 8. With the pump air regulator (G) closed, open all
 Stop pumping bleed-type master air valves (B, E).
 Check, clean, or service any system equipment
 Install or clean fluid nozzles 9. If the fluid hose has a dispensing device, hold it
open while continuing with the following step.
1. Shut off the air to the pump. Slowly open the air regulator (G) until the pump
starts to cycle. Allow the pump to cycle slowly until
2. Open the dispensing valve, if used. all air is pushed out of the lines and the pump is
primed.
3. Open the fluid drain valve to relieve all fluid pres-
If you are flushing, run the pump long enough to
sure, and have a container ready to catch the
thoroughly clean the pump and hoses. Close the
drainage.
air regulator. Remove the suction tube from the
solvent and place it in the fluid to be pumped.
Flush Pump Before First Use
The pump was tested with lightweight oil which is left Operation of Remote Piloted Pumps
in the fluid passages to protect parts. To avoid contam-
1. Fig. 2 and Parts Drawings. Follow preceding steps
inating your fluid with oil, flush the pump with a com-
1 through 8 of Starting and Adjusting Pump.
patible solvent before using the equipment. Follow the
steps under Starting and Adjusting Pump.
2. Open air regulator (G).
Starting and Adjusting Pump
WARNING
1. Read Toxic Fluid Hazard
on page 3. The pump may cycle once before the external sig-
nal is applied. Injury is possible. If pump cycles,
wait until end before proceeding.

2. If lifting the pump, follow the Pres-

3. Pump will operate when air pressure is alternately
sure Relief Procedure above.
applied to push type connectors (16).

Be sure the pump is NOTE: Leaving air pressure applied to the air motor for
properly grounded. extended periods when the pump is not running may
3. Read Fire and shorten the diaphragm life. Using a 3–way solenoid
Explosion Hazard valve to automatically relieve the pressure on the air
on page 3. motor when the metering cycle is complete prevents
this from occurring.
4. Check all fittings to be sure they are tight. Use a
compatible liquid thread sealant on all male Pump Shutdown
threads. Tighten the fluid inlet and outlet fittings
snugly. Do not overtighten the fittings into the At the end of the work shift, relieve
pump. the pressure as described in Pres-
sure Relief Procedure at left.
5. Place the suction tube (if used) in the fluid to be
pumped.
10 308797
 Maintenance
Lubrication Tightening Threaded Connections
The air valve is lubricated at the factory to operate Before each use, check all hoses for wear or damage
without additional lubrication. If you want to provide and replace as necessary. Check to be sure all
additional lubrication, remove the hose from the pump threaded connections are tight and leak-free.
air inlet and add two drops of machine oil to the air
inlet every 500 hours of operation or every month. Check fasteners. Tighten or retorque as necessary.
Although pump use varies, a general guideline is to
CAUTION retorque fasteners every two months. See Torque
Sequence, page 20.
Do not over-lubricate the pump. Oil is exhausted
through the muffler, which could contaminate your Preventive Maintenance Schedule
fluid supply or other equipment. Excessive lubrication
can also cause the pump to malfunction. Establish a preventive maintenance schedule, based
on the pump’s service history. This is especially impor-
Flushing and Storage tant for prevention of spills or leakage due to dia-
phragm failure.
Flush the pump to prevent the fluid you are pumping
from drying or freezing in the pump and damaging it.
Use a compatible solvent.
Always flush the pump and relieve the pressure
before you store it for any length of time.

Read Pressure Relief Procedure

on page 10.

308797 11
 Troubleshooting
Read Pressure Relief Procedure on page 10, and relieve the pressure before you check or service
the equipment. Check all possible problems and causes before disassembling the pump.

PROBLEM CAUSE SOLUTION

Pump will not cycle, or cycles once Air valve is stuck or dirty. Use filtered air.
and stops.
Pump cycles at stall or fails to hold Leaky check valves or o-rings. Replace.
pressure at stall.
Worn check balls or duckbill valves Replace.
or guides.
Check ball wedged in guide. Repair or replace.
Worn diaphragm shaft seals. Replace.
Pump operates erratically. Clogged suction line. Inspect; clear.
Sticky or leaking check valve balls. Clean or replace.
Diaphragm ruptured. Replace.
Air bubbles in fluid. Suction line is loose. Tighten.
Diaphragm ruptured. Replace.
Loose manifolds or damaged man- Tighten manifold bolts or nuts; re-
ifold o-rings. place o-rings.
Loose fluid side diaphragm plates. Tighten.
Fluid in exhaust air. Diaphragm ruptured. Replace.
Loose fluid side diaphragm plates. Tighten.
Worn diaphragm shaft seals. Replace.
Pump exhausts air from clamps Loose clamps. Tighten clamp nuts.
(metal pumps).
Air valve o-ring is damaged. Inspect; replace.
Pump leaks fluid from check valves. Worn or damaged check valve Inspect; replace.
o-rings.

12 308797
 Service
Air Valve
NOTE: Air Valve Repair Kit 241657 is available. Parts included in the kit are marked with a dagger () in Fig. 5 and
in the Parts Drawings and Lists. A tube of general purpose grease 111920 is supplied in the kit. Service the air
valve as follows. See Fig. 5.

1. Relieve the pressure. See NOTES:

Pressure Relief Procedure on  When you install each u-cup packing (2) on each
page 10. carriage plunger (7), make sure the lips of the
u-cup packing face toward the clip end (the
2. Remove the cover (10) and the o-ring (4). smaller end) of the carriage plunger.

3. Remove the carriage plungers (7), carriages (8),  When you slide the carriage plungers (7) into the
carriage pins (9), and valve plate (14) from the bores, slide them in with the clip ends (the smaller
center housing (11). ends) facing toward the center of the center hous-
ing (11).
4. Clean all the parts, and inspect them for wear or
damage. 7. Grease the carriage pins (9), and slide the carriage
pins into the carriage pin bores.
NOTE: If you are installing the new Air Valve
Repair Kit 241657, use all the parts in the kit. 8. Install the carriages (8). Make sure the carriages
engage the clip ends of the carriage plungers (7)
5. Grease the lapped surface of the valve plate (14), and carriage pins (9).
and install the valve plate with the lapped surface
facing up.
9. Grease the o-ring (4), and seat it in the groove
6. Grease the bores of the center housing (11), install around the cover opening of the center hous-
the u-cup packings (2) on the carriage plungers ing (11).
(7), and slide the carriage plungers into the car-
riage plunger bores. See the following important 10. Screw the cover (10) into the center housing, and
installation notes: torque the cover to 80 to 100 in-lb (9.0 to 13.6 N-m).

NOTE: Center housing (11) is 8

shown separated from the air 1 10
covers, but it is not necessary to
remove the air covers for this 5 4 2 3 14
service. Leave the center 5 4 2 4 6 7
housing and air covers 4 6 7
assembled for this service.

 Included in Air Valve Repair Kit 241657 4 2

1 Torque to 80 to 100 in-lb (9.0 to 13.6 N-m).

2 Apply grease.

3 Apply grease to lapped face. 11

4 Apply grease to bores of center housing (11) before installing.

5 Seal lips face clip end (the smaller end) of carriage plunger (7).
9 2
Install with the clip ends (the smaller ends) facing toward center
8
6
of center housing (11). 9 2
9069A
Fig. 5
308797 13
 Service
Ball Check Valves 3. Remove all parts shown with a dagger () Fig. 6.

NOTE: Fluid Section Repair Kit D05977 is available.

See page 21 to order the correct kit for your pump.
4. Clean all parts, and replace worn or damaged
Parts included in the kit are marked with a double
parts.
dagger () in Fig. 6 and in the Parts Drawings and
Lists. General purpose grease 111920 and Adhesive
113500 are supplied in the kit.
5. Reassemble the pump.
1. Relieve the pressure. See
Pressure Relief Procedure on
page 10. NOTE: Torque the manifold bolts (105) to 80 to 90
in-lb (9 to 10 Nm). See Torque Sequence, page
2. Remove the top and bottom manifolds (102, 103). 20.

14 308797
 Service
1 105

107

102

139

202
301

201

139
106

101

106

139

202

301

201
139

102

1 105

1 Torque to 80 to 90 in-lb (9 to 10 Nm). See

Torque Sequence, page 20. 9081A
Fig. 6

308797 15
 Service
Diaphragms
NOTE: Fluid Section Repair Kit D05977 is available. Parts included in the kit are marked with a double dagger ()
in Fig. 7 and in the Parts Drawings and Lists. General purpose grease 111920 and Adhesive 113500 are supplied
in the kit. Service the diaphragms as follows. See Fig. 7.
Disassembly 3. Position the exhaust cover (13) and o-ring (4) on
the center housing (11).
1. Relieve the pressure. See
Pressure Relief Procedure on 4. Repeat steps 1 and 2 for the other end of the
page 10. center housing and the remaining air cover.

2. Remove the manifolds (102) and fluid cov- 5. Apply medium-strength (blue) Loctite or equivalent
ers (101). to the threads of the screws (140). Install on one
end of the diaphragm shaft (15) the following parts
NOTE: Make sure all the check valve parts stay in (see proper order in Fig. 7): air-side diaphragm
place. See Fig. 6 on page 15. plate (6), diaphragm (401), fluid-side diaphragm
plate (133), o-ring (115), and screw (140).
3. Remove the grounding strip from the vee clamps
(109), and remove the vee clamps. NOTE: The words “AIR SIDE” on the diaphragm
(401) and the flat side of the air-side diaphragm
4. Remove one of the fluid-side diaphragm plates plate (6) must face toward the diaphragm
(133) (whichever one comes loose first when you shaft (15).
use a wrench on the hex of each), and pull the
diaphragm shaft out of the center housing (11). 6. Put grease on the diaphragm shaft (15), and
carefully (do not damage the shaft u-cups) run the
5. Use a wrench on the flats of the diaphragm shaft diaphragm shaft (15) through the center housing
(15) to remove the other fluid-side diaphragm plate (11) bore.
(133) from the diaphragm shaft.
7. Repeat step 5 for the other end of the diaphragm
shaft (15), and torque the diaphragm shaft screws
6. Remove the screws (141) and air covers (136),
(140) to 80 to 90 in-lb (9 to 10 N-m) at 100 rpm
and remove all old gasket (12) material from the
maximum.
ends of the center housing (11) and the surfaces of
the air covers.
8. Install the muffler (3).
7. Remove the diaphragm shaft u-cups (16) and pilot When you install the vee clamps in step 10, orient the
pin o-rings (1). center housing (11) so the air inlet is approximately
45 above horizontal and the muffler (3) is approxi-
8. Inspect all parts for wear or damage, and replace mately horizontal.
as necessary.
9. Apply thin, even film of grease to inside of vee
Reassembly clamp (109).

1. Insert a diaphragm shaft u-cup (16) and a pilot pin 10. Position the fluid covers (101), install the vee
o-ring (1) into the end of the diaphragm shaft bore clamps (109) around the fluid and air covers,
of the center housing (11). install the grounding strip on the vee clamps, and
torque the vee clamp nuts to 80 to 90 in-lb (9 to 10
NOTE: Make sure the lips of the u-cup face out of Nm). See Torque Sequence, page 20.
the center housing.
11. Make sure all the check valve parts are in place.
2. Line up the holes in the gasket (12) with the holes See Fig. 6 on page 15.
in the end of the center housing (11), and use six
screws (141) to fasten an air cover (136) to the 12. Install the manifolds (102), and torque the manifold
end of the center housing (11). Torque the screws bolts (105) to 80 to 90 in-lb (9 to 10 Nm). See
to 35 to 45 in-lb (4.0 to 5.1 N-m). Torque Sequence, page 20.

16 308797
 Service
Diaphragms

11
105 16 1
7
4
13
102
2 141
3

12

136
3

101
109 4 402 5 6

4 401
15 3

16 1
102 115 133

6 140

105
7
 Included in Fluid Section Repair Kit D05977

1 Install with lips facing out of center housing (11).

2 Torque to 35 to 45 in-lb (4.0 to 5.1 N-m).

3 Apply grease.

4 The words “AIR SIDE” on diaphragm and backup diaphragm must face
toward diaphragm shaft (15).

5 Flat side of the air-side diaphragm plate must face

toward diaphragm shaft (15).

6 Apply medium-strength (blue) Loctite or equivalent

to threads, and torque to 80 to 90 in-lb (9 to 10 N-m) at
100 rpm maximum.

7 Torque to 80 to 90 in-lb (9 to 10 Nm). See

Torque Sequence, page 20.
9072A
Fig. 7

308797 17
 241407 and 241408 Parts Drawing
 Included in Air Valve Repair Kit 241657
10 8
 Included in Fluid Section Repair Kit D05977 7 2

4
105 102 14
103
9
107

112 11

1 16
12
134
139

202
4
301
13
201
3
139
106 141 15
402 6 16

401
101
117
106 109
133
115
139
140
202 Grounding Detail
301

201

139 123
102 122
112

121
110
105 108
9070A

18 308797
 241407 and 241408 Parts List
Fluid Section Parts List
Ref. Part Description Qty 6 195025 PLATE, diaphragm, air side 2
No. No.
7 15Y825 PLUNGER, carriage 2
101 185622 COVER, fluid; aluminum 2
8 192595 CARRIAGE 2
102 185624 MANIFOLD; aluminum; NPT 2
9 192596 PIN, carriage 2
103 189220 LABEL, warning 1
10 192597 COVER, valve chamber 1
105 112912 SCREW; 3/8–16; 2.25 in. (57.2 8
mm) 11 192602 HOUSING, center 1
106 112913 NUT, hex; 3/8–16; sst 8
12 192765 GASKET 2
107 112914 WASHER, flat; 3/8 in.; sst 4
13 194247 COVER, exhaust 1
108 186207 BASE, feet 2
14 194269 PLATE, valve 1
109 189540 CLAMP, vee 2
15 192601 SHAFT, diaphragm 1
110 112499 NUT, clamp; 1/4–28 2
111 191079 STRIP, grounding 1
112* 102726 PLUG, steel; NPT 2 Guide Parts List
115 110004 O-RING; PTFE 2
Ref.
117 186205 LABEL, warning 1 No. Part No. Description Qty
121 102790 SCREW; 10–24; 0.31 in. (8 1 201 186776 GUIDE, polypropylene 4
mm)
202 186777 STOP, polypropylene 4
122 100718 LOCKWASHER; #10 1
123 100179 NUT, hex; 10–24 1
125* 100896 BUSHING, 3/4 X 1/2 npt 4 Ball Parts List
133 191837 PLATE, diaphragm, fluid side; 2 Ref.
sst No. Part No. Description Qty
134 290045 PLATE, designation 1
301 108944 BALL, buna-N 4
136 194246 COVER air 2
139 110636 O-RING; PTFE 8
140 113747 SCREW, flange; hex head 2 Diaphragm Parts List
141 114882 SCREW, machine, torx 12 Ref.
No. Part No. Description Qty
142 111183 RIVET (for plate 134) 2
16 108808 PACKING, u-cup 2
401 190148 DIAPHRAGM, buna-N 2
Air Motor Parts List
Ref.
No. Part No. Description Qty * Item 112, 102726 used on 241408, item 125, 100896
used on 241407
1 114866 PACKING, o-ring 2
2 108808 PACKING, u-cup 2
 Included in Air Valve Repair Kit 241657
3 112933 MUFFLER 1
4 162942 PACKING, o-ring 2
 Included in Fluid Section Repair Kit D05977

308797 19
 Torque Sequence
Always follow torque sequence when instructed to torque fasteners.

1. Left/Right Fluid Covers 3. Outlet Manifold

Torque bolts to 80–90 in–lb (9–10 Nm). Torque bolts to 80–90 in–lb (9–10 Nm).
9
7

2 1

8 10

FRONT VIEW
TOP VIEW

2. Inlet Manifold
Torque bolts to 80–90 in–lb (9–10 Nm).
5
3

4 6

BOTTOM VIEW

20 308797
 Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Air pressure operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 to 100 psi (0.2 to 0.7 MPa, 2.1 to 7 bar )
Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 scfm (0.672 cubic meters/min.)
Maximum free flow delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 gpm (61 l/min)
Maximum pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 cpm
Gallons (Liters) per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.04(0.15)
Maximum suction lift (water w/buna balls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ft (4.5 m) dry,
25 ft (7.6 m) wet
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/32 in. (2.5 mm)
Sound power level (measured per ISO standard 9614–2)
At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 dBa
At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 dBa
Sound pressure level (measured 1 meter from pump)
At 70 psig (0.48 MPa, 4.8 bar) at 50 cycles per minute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 dBa
At 100 psig (0.7 MPa, 7 bar) at maximum cycles per minute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 dBa
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)
Air exhaust port size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)
Fluid inlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(f)
Fluid outlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(f)
Wetted parts (in addition to ball, seat, and diaphragm materials, which vary by pump)
Aluminum pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, stainless steel, PTFE, zinc-plated steel
Stainless steel pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 stainless steel, PTFE
Non-wetted external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . polypropylene, stainless steel, polyester (labels),
nickel-plated brass, epoxy-coated steel (feet)
Weight (approximate)
Aluminum pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 lb (3.9 kg)
Stainless steel pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 lb (8.2 kg)
Santoprene is a registered trademark of the Monsanto Company.
Loctite is a registered trademark of the Loctite Corporation.

241407 and 241408 Repair Kits

NOTE: Order Repair Kits separately.

To order the Air Valve Repair Kit, order Part No. 241657.
To order the Fluid Section Repair Kit, order Part No. D05977.

308797 21
 Husky 716 Dimensions

FRONT VIEW
4.25 in. 4.44 in.
(108.0 mm) (112.8 mm) 3/4 npt(f)
Fluid Outlet *

1/4 npt(f)
Air Inlet

10.43 in.
(264.9
mm)
9.18 in.
(233.2
mm)

7.37 in. 7.80 in.

(187.2 mm) (198.1
mm)

1.38 in.
(35.1 mm)

6.62 in.
(168.1 mm)
SIDE VIEW 3/4 npt(f)
Fluid Inlets * 3/4 npt(f)
2.76 in. Fluid Outlet *
3/4 npt(f) (62.5 mm)
Fluid Outlets *

PUMP MOUNTING HOLE PATTERN

Four 0.28 in.
(7.1 mm)
Diameter Slots

4.29 in.
(109.0 mm)

6.62 in.
(168.1 mm)
4.29 in.
(109.0 mm) 3/4 npt(f)
Fluid Inlets *
6.04 in.
(153.4 mm)

9078A

22 308797
 Performance Charts
Fluid Outlet Pressure
Test Conditions: Pump tested in water with inlet submerged.
100
(0.7, 7)

A
Fluid Pressure Curves
FLUID OUTLET PRESSURE––psi (MPa, bar)

A at 100 psi (0.7 MPa, 7 bar) air pressure

80
(0.55, 5.5) B at 70 psi (0.48 MPa, 4.8 bar) air pressure
C at 40 psi (0.28 MPa, 2.8 bar) air pressure

B
60
(0.41, 4.1)

40
(0.28, 2.8)
C

20
(0.14, 1.4)

0
0 2 4 6 8 10 12 14 16
(7.6) (15.2) (22.7) (30.3) (37.9) (45.4) (53.0) (60.6)

FLUID FLOW––gpm (lpm)

To find Fluid Outlet Pressure (psi/MPa/bar) at a

specific fluid flow (gpm/lpm) and operating air
pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected
fluid outlet pressure curve.
3. Follow left to scale to read fluid outlet pressure.

308797 23
 Performance Charts
Air Consumption
Test Conditions: Pump tested in water with inlet submerged.

ÈÈÈÈÈ
30

ÈÈÈÈÈÈ
ÈÈÈÈÈ
(0.84) A
Air Consumption Curves

ÈÈÈÈÈÈ
AIR CONSUMPTION––scfm (cubic meters/min)

A at 100 psi (0.7 MPa, 7 bar) air pressure

ÈÈÈÈÈÈ
25 B at 70 psi (0.48 MPa, 4.8 bar) air pressure

ÈÈÈÈÈÈ
ÈÈÈÈÈÈ
(0.70)
C at 40 psi (0.28 MPa, 2.8 bar) air pressure

ÈÈÈÈÈÈ
ÈÈÈÈÈÈ ÈÈÈÈÈÈ
ÈÈÈÈÈÈ ÈÈÈ
20
(0.56) B

ÈÈÈÈÈÈ
ÈÈÈÈÈÈ
ÈÈÈÈÈÈ ÈÈÈÈÈÈ
ÈÈÈÈÈÈ
ÈÈÈÈÈÈ
ÈÈÈÈÈÈ
ÈÈÈÈÈÈ
15
(0.42)

ÈÈÈÈÈÈ
ÈÈÈÈÈ ÈÈÈÈÈÈ
ÈÈÈÈÈ ÈÈÈÈÈ
ÈÈÈÈÈÈ ÈÈÈÈ C

ÈÈÈÈÈ ÈÈÈÈÈ
ÈÈÈÈÈÈ ÈÈÈÈ
10
(0.28)

ÈÈÈÈÈÈ
ÈÈÈÈÈ ÈÈÈÈÈ
5
(0.14) ÈÈÈÈÈÈ
ÈÈÈÈÈ
ÈÈÈÈÈ
ÈÈÈÈÈ
0
0ÈÈÈÈÈ 2
(7.6)
4
(15.2)
6
(22.7)
8
(30.3)
10
(37.9)
12
(45.4)
14
(53.0)
16
(60.6)

FLUID FLOW––gpm (lpm)

To find Pump Air Consumption (scfm or m /min) at a

specific fluid flow (gpm/lpm) and air pressure
(psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Read vertical line up to intersection with selected air
consumption curve.
3. Follow left to scale to read air consumption.

24 308797
Notes

308797 25
 Graco Warranties
Graco Standard Husky Pump Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six years of the date
of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Extended Product Warranty

Graco warrants all Husky 205, 307, 515, 716, 1040, 1590, 2150, and 3275 air valve center sections to be free from defects in material
and workmanship for a period of fifteen years from date installed in service by the original purchaser. Normal wear of items such as
packings or seals are not considered to be defects in material and workmanship.
Five years Graco will provide parts and labor.
Six to Fifteen years Graco will replace defective parts only.

Graco Information
For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax

All written and visual data contained in this document reflect the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 308797
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 2002, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 04/2009
26 308797