DC

Method Statement for CMU Block and plastering work

DG-PIN-456-0000-AWJ-MTS-CE-000001_ [Status]
20 - July - 2024

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 TABLE OF CONTENT
1 Purpose & Objective..........................................................................................................................3
2 Scope of Work................................................................................................................................... 3
3 Procedure (sequence of works) - Block work................................................................................... 9
4 Resources and Logistics...................................................................................................................17
5 Occupational Health & Safety Requirements................................................................................. 19
6 Emergency Preparedness................................................................................................................19
7 Environmental and Sustainability Requirements............................................................................20
8 Security Arrangements....................................................................................................................21
9 Document Records..........................................................................................................................21
10 Required Vehicle Registration & Insurance (If applicable)........................................................... 21
11 Document Record......................................................................................................................... 21
APPENDICES....................................................................................................................................... 21

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 1 Purpose & Objective
 The purpose of this Method Statement is to provide a detailed description of the
sequential procedure for conducting block operations and plastering in accordance with
the specified requirements stated in the relevant specifications, procedures, and drawings,
as well as the applicable KSA/International standards, with a focus on ensuring the safety
and quality of the block activities.
 The main objective of a Block Work and plastering Method Statement is to ensure the
effective and safe execution of the construction process, while adhering to the project's
specifications and requirements.
 It is crucial to ensure that the block and plastering work is executed with efficiency,
effectiveness, and safety, while complying to industry standards and best practices.

2 Scope of Work
The scope of this method statement is for concrete work but is not limited to:

 This method statement outlines a systematic approach to ensure that block masonry and
plastering work is carried out in accordance with the contract, project specification and
drawings.
 The contractor must continuously monitor and supervise the work activities to verify they
are conducted in line with the method statement.
 This method statement outlines the working procedures for block and plastering work
associated activities. This will cover the storage of materials, the layout of block work, the
laying of blocks, and the curing process.
2.1 References to be used

 Project Quality Plan DG-PIN-456-0000-AWJ-PLN-QL-000001

 Occupational Health & Safety Plan (DG-PIN-456-0000-AWJ-PLN-HS-000001)
 Emergency Response Management Plan (DG-PIN-456-0000-AWJ-PLN-HS-000004)
 Fire Prevention Plan (DG-PIN-456-0000-AWJ-PLN-HS-000005)
 Flood Mitigation Plan (DG-PIN-456-0000-AWJ-PLN-HS-000006)
 Risk Management Plan (DG-PIN-456-0000-AWJ-PLN-RK-000001)
 Survey Works Method Statement - DG-PIN-456-0000-AWJ-MTS-CE-000004
 Project Specification- DG-PIN-456-0000-AWJ-SPC-CE-000002
 ITP documents - DG-PIN-456-0000-AWJ-ITP-CE-000011_R00
 ASTM C90 - Load-bearing Masonry Units
 ASTM C129 - Non-load bearing Concrete Masonry Units.
 ASTM C 897 -Aggregate for cement based plaster
 ASTM C 270 - Mortar for unit masonry
 ASTM C 926 - Application of Portland cement based plaster

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 2.2 Abbreviations used in method statement

 MS - Method Statement
 ITP – Inspection and test plan.
 HSE – Health Safety and Environment.
 RA – Risk Assessment
 COSHH - Control of Substances Hazardous to Health Regulations
 MSDS – Material safety data sheet
 PMC - Project Management Consultant (Saudi Arabian Parsons)
 CSC - Construction Supervision Consultant (Dorsch Holding Gmbh)
 DC - Diriyah Company
 Contractor - ABCC & WETICO Joint Venture
 IFC – Issued for Construction
 MIR – Material Inspection Request
 WIR – Work Inspection Request
 MAR – Material Approval Request
 CEMP - Construction Environmental Management Plans
 CM - Construction manager
 PM - Project manager
 EPA - Environmental Protection Agency
 SBS - Styrene - Butadiene - Styrene
 CMU - Concrete Masonry Unit
2.3 Responsibility
2.3.1 Project Manager

 The Project manager Shall be responsible for overall project execution, he will coordinate
with the client and head office, progress monitoring, attending review meetings, and
resource management, overall, he will be responsible for the timely completion of the
project by all contractual requirements.
 He is responsible for ensuring the work is executed on time and by contract specifications
and production drawings. Ensures that the content of this method statement is
understood and implemented at all times.
 Coordinate with the Construction Manager to ensure that the necessary resources to
implement the approved Method Statement have been allocated to the task.
 Determine all the requirements needed to comply with quality and safety standards and
regulations as required.
2.3.2 Construction Manager

 Oversee and direct construction activities from conception to completion. Review the
activities in-depth to schedule deliverables and estimate time. Oversee all onsite and

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 offsite constructions to monitor compliance with building and safety regulations.
Coordinate and direct Site engineers and subcontractors
 Select tools, materials, and equipment and track inventory. Review the work progress daily
 Prepare internal and external reports about job status. Plan to prevent problems and
resolve any emerging ones
 Analyze, manage, and mitigate risks. Ensure quality construction standards and the use of
proper construction techniques.
2.3.3 HSE Manager

 The HSE Manager is responsible for establishing an effective HSE management plan.
Ensures the HSE management system requirements are established, implemented, and
maintained.
 Coordinates with the Site HSE team and the Construction Management team to ensure
effective implementation of the Procedures. Assist the risk assessment team in formulating
Method Statements and Risk Assessments for specific construction activities
 To lead the entire team, maintaining HSE awareness and creating a safe culture and
working environment through innovative ideas. Planning and coordinating the HSE
Training for the project.
 Issue necessary directives to the Safety Officer / Supervisor and render advice to the
Project Manager, as required. Prepare and submit reports on HSE issues to, Safety
Executives whenever required.
 Carry out HSE inspections at construction sites concerning all HSE issues. Liaise with
Client’s and Consultants’ HSE Departments. Take part in incident investigation and
reporting of all Incidents. Monitor and assess HSE measures on visits to sites.
2.3.4 HSE Engineer/Officer

 Will ensure that all relevant notifications and signs have been posted before the
commencement of the work.
 Will ensure that all the activities related to the specified task are being followed safely and
all workers are wearing PPE.
 Identify and take control measures for the risks associated with the hazard. Will identify
and predict hazards in the surroundings or working conditions and take prompt corrective
measures to eliminate or correct them.
 Has the authority to stop work immediately if an unacceptable impact on the environment
is occurring or is likely to occur. Responsible for ensuring the preparation of site-specific
environmental and regulatory documentation and for regular review and improvement of
such documentation, as appropriate.
 Where a control measure used to limit environmental harm is found to be inadequate, or a
potential incident is likely, he may request remedial works to be carried out. Ensure that

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 the material and information for environmental induction, training, and toolbox talks are
timely prepared and delivered.
 Ensure materials being used on the site are environmentally friendly and safe. Responsible
for ensuring that appropriate levels of environmental resources are available to conduct
environmental management functions.
2.3.5 QA/QC Manager

 Will ensure that the concrete activities are conducted according to the approved Method
Statement and project contract documents. Will be responsible for the implementation of
this procedure.
 Will ensure that the materials being delivered and used are to the project specifications.
 Will be responsible for the inspection, preparation of all documents, and compiling them
for inclusion in the final documentation package.
2.3.6 QC Inspector

 QC personnel will ensure that all activities about the concrete works are conducted in strict
adherence to the project specification and approved drawings.
 The necessary inspections and testing will be coordinated with the consultant as per the
ITP. The QC personnel is responsible for maintaining and keeping records of all quality
control documents.
 The kickoff meeting should be scheduled on-site before or during the construction phase.
This meeting should include all personnel involved in the concrete work, including the
construction management staff.
 Ensure the effective implementation of a Quality System and consistently monitor the
overall quality of the work. Perform inspections and oversee testing procedures. Identify
and document any instances of non-conformance, along with suggested corrective
measures.
 It is important to inform all staff members about the quality standards that need to be met.
 Perform surveillance and inspection tasks at different stages to verify adherence to the
Quality Assurance/Quality Control Plan.
2.3.7 Site Engineer

 It will be ensured at all times that the earthworks will be carried out under the control of a
competent works supervisor and the assigned supervisor will have extensive experience in
construction works undertaken.
 Pre-task briefing to be provided by the relevant site Engineer/Supervisor before the start
of the work activity and to be recorded.
 Will explain the Method Statement to his subordinates and be responsible for executing
the works by the method statement.
 To ascertain that the work is being carried out as per the instructions of the site engineer

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 and in conformance with the approved drawings & specs.
 Creating a report outlining daily activities or site status. Work necessitates the use of
various machinery and human labor. Ensure levels, and lines, are checked. Supervising
every individual activity.
2.3.8 Material engineer

 Inspect arriving materials to ensure they meet the required requirements and perform on-
site testing if needed.
 Supervise the storage and management of materials to prevent any harm or deterioration.
 Conduct an investigation and resolve any material-related issues or nonconformance
raised during the construction process.
 Provide technical assistance and guidance to other construction personnel, contractors,
and engineers in the selection and usage of materials. Ensure precise documentation of
material testing outcomes and inspections.
 Engage in concluding inspections and verify that all materials adhere to contractual
specifications. Review of the concrete mix design calculation and participation in batch
plant trials.
 Address concrete-related challenges. Review of the material and submission to the client.
 Advice for the quality team if the material fails to satisfy the specifications. Choosing the
most suitable materials for specific applications by considering their properties.
2.3.9 Environmental Engineer

 Has the authority to stop work immediately if an unacceptable impact on the environment
is occurring or is likely to occur.
 Responsible for ensuring the preparation of site-specific environmental and regulatory
documentation and for regular review and improvement of such documentation, as
appropriate.
 Where a control measure used to limit environmental harm is found to be inadequate, or a
potential incident is likely, he may request remedial works to be carried out. Ensure that
the material and information for environmental induction, training, and toolbox talks are
timely prepared and delivered.
 Ensure materials being used on the site are environmentally friendly and safe. Responsible
for ensuring that appropriate levels of environmental resources are available to conduct
environmental management functions.
2.3.10 Civil Supervisor

 An excavation Supervisor provides safeguards against dangers that are particular to

excavation work. The Supervisor should be familiar with the type of soil on the site.
 An excavation Supervisor also might give specific instructions on how to excavate,
including at what angle and to what depth the crew should dig.

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  An excavation Supervisor resolves disputes between workers. Also to instruct workers to
eliminate hazards and encourage safety actions or initiatives.
 Obtaining necessary permits, ensuring the project's compliance with codes and regulations,
and overseeing team hiring.
2.3.11 Flag-Man

 Directing the movement of vehicles on a work site. Recommending and laying out safe, on-
site traffic systems. Providing clear, correct, and safe directions to equipment operators.
 Communicating with drivers and equipment operators verbally or by radio and/or industry-
standard hand signals.
 Understanding risks (e.g. blind spots) and how to manage these effectively. Managing
traffic to avoid excessive queuing. Minimizing possible risks to personnel and equipment.
2.3.12 Safety Officer

 Safety officer will ensure that all workers and workplaces are safe. All personnel must
adhere to the safety rules and regulations at the site.
 A works permit has been issued before commencing the Excavation and Backfilling works.
 A hazard identification and control measure has been implemented.
 Safety officer will be available in the work area until the work is completed. PPE shall be
worn at all times.
 Method statements for all activities shall be in place and discussed with workers. Suitable
access roads for equipment shall be provided by ABCC-Wetico JV.
 Before the commencement of any activity, the workforce will receive a safety induction
and toolbox talk on the project site safety requirements.
 Suitable access roads for equipment shall be defined and marked with caution boards and
warning signs.
 Safety officer and direct supervisor will ensure that PPE (Safety Shoe, Hard Hat, Hand
Gloves, Reflective Waist, Safety Goggles, and Mask) are worn by site personnel at all times
during this activity.
2.4 Supervision Arrangements
The site engineers are responsible for supervising the concrete activities of the subcontractor full-
time to ensure the execution of activities is carried out as per the method statement and
conforms to the project specification requirements where applicable.
The Construction Manager has the overarching responsibility and accountability for the site works
related to the concrete work operations. The CM will ensure the well-being of the operators,
workers, and other members of his team. Also, the full functionality and maintenance of the
machinery should be ensured.
The CM should make sure that all technical and supervisory staff working under him shall be
working with only the approved IFC drawings. The Construction team members are responsible
and should be undertaking the responsibility to follow this method statement's written
regulations and requirements.
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 All the contractor's project site team including the quality control inspectors/engineers are all
together to be responsible for providing full compliance to the work/output and the expected
results should be provided to the client/client representative through MIRs and WIRs for their
review and approval.
All required test results and inspection checklists (where required) are to be attached to the
relevant MIR/WIR for the Consultant’s review and approval.

3 Procedure (sequence of works) - Block work

3.1 Preparation
 The contractor is responsible for obtaining the necessary block work permits to begin the
work. Permits must be kept on-site at all times in the designated "PERMIT BOX" during the
duration of the work.
 The designated location for blockwork must adhere to the parameters stated in the
contract and the approved specification, drawing, and finishing schedule. Verify that the
preceding activities have been inspected and approved.
 Make sure to obtain blocks and accessories from the manufacturer(s) that have been
approved. All materials must be sourced from a single approved supplier unless otherwise
specified in writing.
 It is necessary to obtain source certificates for all raw materials, such as sand, cement,
aggregates, and blocks, to demonstrate compliance with the project specification or
international standard.
 Organize the necessary scaffolding materials for block construction at elevated levels.
Arrange for additional personnel to assist in the lifting of blocks from elevated positions.
 Ensure that the positions of openings and other elements in the work are clearly defined to
prevent the need for excessive cutting and adjustment of masonry units, which can result
in incorrect or uneven bonding.
3.2 Preparation of Mortar Mixes

 For ready-mix applications(Factory made product, follow the approved material and the
manufacturer's recommendations for detailed application instructions. The ready-mix
materials must be stored appropriately to safeguard them against moisture.
 Mortar will be produced at the construction site using either a portable batch mixer with
weigh batching or a manual mix with volume batching. For greater amounts, it can be
blended in batch facilities.
 Utilize mortars, excluding retarded mortars, within a time frame of 2 hours after mixing or
as indicated.
 The mortar mix ratio for CMU solid blocks is 1:6 OPC to sand, while for thermal/hollow
blocks it is 1:4 OPC to sand, or as otherwise specified in spec.

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  Incorporate and mix the mortar in an amount of water that is sufficient to form a tightly
ball in the palm of a man and to allow it to lightly ooze through the fingertips as the hand is
closed demonstrate the consistency of mortar
3.3 Handling and storage of material

 Material must be stored and utilized according to the manufacturer's instructions. Blocks
and accessories will be transported to the construction site in a stacked manner on a pallet
and unloaded as close as possible to the intended location.
 The unloading area should be a clean and solid surface, without any mud or water. Cement
must be stored above ground level, in a dry place, and used in the order it was delivered.
 Ensure that metal ties and straps are stored in a covered area to safeguard them from
harm and deformation.
 The QA/QC Engineer will be responsible for supervising the receipt of CMU blocks and
conducting the sampling and testing of CMU blocks to ensure they meet project
specifications.
 Plaster stopper, coil lath, and other plaster accessories must be stored in pallets to avoid
any harm or damage to the material. Work must not utilize material that is bent or
distorted.
 Plaster, cementitious materials, must be supplied and stored in a dry space inside the
building. If they are kept outside, they should be covered with a polythene sheet.
3.4 CMU Blocks Wall (Hollow and solid block)

 A mock-up of a typical block masonry will be constructed for each type of external and
internal location to demonstrate the proper fixing of accessories, the quality of materials,
and the execution of work.
 Written approval will be obtained through the WIR before proceeding with any further
actual work at the site. The mock-up may become a permanent fixture at the site.
Construct block work within specified tolerances as per specification and approved
drawing.
 The surveyor will mark out the arrangement for the block work based on the approved
layout drawings.
 When working in a dry and hot climate, it is advisable to moisten masonry units before
laying them down. This helps to prevent the rapid drying and shrinking of cement-based
mortars.
 Ensure that the first layer of the block is composed of solid blocks if using hollow blocks
and that it is completely laid out with perfect alignment.
 The blocks should be positioned appropriately on a bed of mortar that is filled. Joints are
properly filled and the mortar's joint thickness will vary between 8 and 12 millimeters.
 All necessary masonry cutting must be performed using power tools that will provide
precise edges without any chipping or damage to the surfaces.

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  Concrete slab surfaces must be clean and tidy before beginning block work activities. Make
sure to roughen the concrete surface that will be in direct contact with the block wall.
 All block work (Hollow and solid) will be set out and constructed according to the
dimensions, thicknesses, and heights indicated in the approved drawings.
 Ensure that the courses are kept level and that the perpendicular lines are aligned
vertically. Ensure that all faces are plumb and corners are properly aligned as the work
progresses.
 It is recommended to vertically align every fifth or sixth perpendicular and ensure that the
size of intermediate joints is evenly distributed. It is important to maintain consistent
thickness for the horizontal joints.
 Ensure that each course does not exceed the height specified in the contract specifications.
Make sure to carefully rake out the joints on all surfaces that will be plastered or rendered
as the work progresses. This will offer a reliable solution for the coating.
 All block walls should be connected to nearby reinforced concrete structures using
approved galvanized steel ties. It is recommended to install these ties at every third course
and secure them using a nail gun.
 The uppermost course of block walls and partitions, which end at the underside of beams
or slabs, should be constructed using whole blocks. It is not recommended to use cut
pieces for this purpose.
 All blocks surrounding openings must be structurally sound, according to the approved
design. Toilet walls require multiple layers of solid blocks.
 The fire-resistant product used for fire stops must be of the proper kind that is acceptable
for the specific application mentioned in the specification.
 As the block work is being done, make sure to install control joint materials, also known as
filler boards. Ensure that materials do not pass through control joints without providing a
means for accommodating movement between partitions.
 Install vertical and horizontal control joints according to the specified locations shown in
the approved drawing.
 All loose, chipped, broken, stained, or otherwise damaged blocks will be removed and
replaced. This will be installed in fresh mortar grout and carefully pointed to ensure a
seamless integration.
 Ensure that the floor or roof load is not disturbed for a minimum of 12 hours, and the
concentrated load is avoided for at least 3 days after constructing the block wall or column.
 Ensure that waterproof sheeting is used to cover the top of walls, projections, or sills at the
end of each day's work, as necessary during construction.
3.4.1 Block wall reinforcement

A. Masonry Reinforcement Ladder

 Most masonry building necessitates reinforcing due to the considerable height of the walls

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 and the probable long-term effects of variables such as wind.
 Block reinforcement ladders are highly recommended for enhancing the structural
integrity of block work around vulnerable areas, such as above and below windows and
doors, where weaknesses can occur. Reinforcement ladders are used to mitigate cracks in
the masonry.
 This process requires the installation of steel reinforcements within the concrete block wall.
Horizontal joint reinforcement is made up of reinforcing steel bars or ladder-type
reinforcement that is placed in the bed joints between blocks. It provides excellent tensile
strength and ensures even distribution of lateral loads.
 Vertical reinforcement involves the use of steel reinforcing bars (rebar) that are carefully
inserted into the hollow cores of the blocks and securely grouted in place. This improves
the wall's capacity to withstand vertical and lateral forces, enhancing its overall strength.
 Reinforcement ladders are positioned above the block, becoming an integral part of the
course once the mortar is applied.
 It is recommended to use ladders at no more than 300mm intervals. Typically, this involves
every course for standard walls or as per approved drawing and specification.
 Reinforcement ladders have the flexibility to be cut and bent on-site, allowing them to
easily adapt to corners.
B. Masonry Reinforcement Mesh
 Brick reinforcement mesh is commonly used in similar locations and applications as
reinforcement ladders.
 Reinforcement mesh is commonly utilized to enhance structural integrity and prevent
cracking in vulnerable areas, including those surrounding window and door openings.
Additionally, it offers increased durability to withstand the tensile strength that may be
imposed on masonry.
 It is not recommended to use galvanized steel mesh on external wall leaves. It is
recommended to use stainless steel in this case. The mesh is carefully placed within the
bed joints.
 For optimal reinforcement, it is recommended to lay the mesh every three courses. The
mesh should provide a cover of at least 25mm to the external faces.
 If joining two lengths together, it is recommended to include a minimum overlap of 75mm.
3.4.2 MEP cut out in Block wall

 Maintain openings by the drawing and cut units to allow frames, conduit, fixtures, recesses,
and other pieces of mechanical, electrical, and plumbing work within the wall block work.
3.4.3 Doors in Block Wall

 As the project progresses, proceed with the installation of metal door frames, fabricated
metal frames, window frames anchor bolts, plates, conduits, pipelines, and other fixed
objects into the construction.
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  It is necessary to securely attach all frameworks to both sides of the opening and ensure
that it is perfectly vertical and aligned. The blockwork should be constructed according to
the specified dimensions, thickness, and height indicated on the drawing.
3.4.4 Blockwork cleaning

 As the job progresses, it is advised to clean mortar droplets from masonry surfaces and
surfaces that are adjacent to them with great care. Following the completion of every
portion of the wall block work, surfaces should be cleaned and remedial measures should
be taken where necessary.
3.4.5 Steel lintel

 Steel lintels should be installed with a minimum end bearing of 150mm or as per drawing
requirements, bedded on mortar, and leveled along its length and across its width in a
precise and meticulous manner. The masonry above the lintel should be built according to
the shop drawing.
 Raise both the inner and outer leaves at the same time to prevent any uneven loading,
ensuring that the height difference does not exceed 225mm or as per the shop
drawing.Remember to lay the masonry on a mortar bed and fill all perpendicular joints.
 When installing concrete floor units or other heavy components above a lintel, it is
important to handle them with care and avoid dragging them into position to prevent any
potential damage or shock loading. The masonry above the lintel should be given time to
properly cure.
 It is not recommended to place point loads directly on the flanges of a lintel. It is important
to ensure that there is a sufficient amount of masonry, at least 150mm high, between the
flange and the application level of any form of loading when using steel lintels.
 It is important to ensure that the external lintel flange extends beyond the window/door
frame. To ensure a proper seal, it is recommended to use a flexible sealing compound
between the underside of the lintel flange and the frame.
Testing for Concrete Block
 Ensure compliance with ASTMC-90 and C-129 standards regarding block compressive
strength, weight classification, and water absorption.
3.5 CMU block plastering
3.5.1 Preparation

 All loose materials will be thoroughly removed and scraped off from the surface, including
any old plaster.
 Surfaces should be thoroughly wet with spraying water to ensure a clean and stain-free
finish.
 Water should not be added to the mortar once the mixture has been prepared. It is
recommended to cover the mortar with a polyethylene sheet to prevent moisture

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 evaporation. The masonry work must be given adequate time to dry before commencing
the plastering process.
 RCC surfaces need to be hacked or chipped according to the specifications to ensure a
proper key for plastering work in case of RCC wall.
 All MEP embedment work and fixation of plastering accessories must be finished,
inspected, and approved by the consultant before proceeding with the plastering works.
A leveling pad must be created on the surfaces with a thickness that matches the
stipulated plaster requirement, as shown in the Shop Drawings.
 Clearance should be obtained from each discipline before commencing plastering work.
3.5.2 ERECTION OF SCAFFOLDING

 A team of experienced professionals will construct the scaffolding using industry-standard

materials and techniques. This will ensure a safe and secure platform for plasterwork that
is above 1.5m high externally if required.
 It is important to place wooden planks over ledgers to create a safe and sturdy working
platform, complete with a proper toe board. It is essential to have scaffolding inspected,
approved, and tagged by a contractor who is a competent scaffold inspector before it can
be used.
3.5.3 Dash coat mix

 A mixture of one part by volume Portland cement to three parts fine sand, along with 3
parts clean water, should be mixed to a mushy-paste consistency. ASTM C270 can be used
for the mix ratio of a dash coat.
3.5.4 Area of usage & fixing of metal lath, angle & corner beads

 Metal lath is required for all joints between the block and concrete columns and beams. In
addition, it is important to use metal laths above the MEP services to effectively control
cracks. Fasteners are utilized to affix the metal lath to the concrete surface. The choice of
fastener will depend on the substrate type, the weight of the metal lath, and the thickness
and weight of any other materials involved.
 For the creation of a professional finish, it is important to prepare solid plaster bases that
are smooth or lack suction capability. This can be achieved by installing accessories like
A. Corner beads, which serve as reinforcements for outside corners.
B. The required angle beads will be installed on all vertical and horizontal edges as per the
approved drawing. Apply angle beads to all external angles, both horizontal and vertical. The
angle bead should be a single piece with a maximum length of 3000mm. The beads should be
properly secured with a maximum spacing of 300mm center to center.

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 C. Implementing control joints to alleviate stress in susceptible areas and prevent cracking if
required.
3.5.5 Block wall plastering

 Plaster can be applied either by hand or using a machine.

 Apply a vigorous layer of dash coat onto concrete and concrete masonry surfaces that are
designated for direct plaster application. A dash coat is applied to the entire area that will
be plastered to create a rough texture with sharp protrusions measuring between 3.0mm
and 5.0mm as good practice. Follow the approved specification/shop drawing for dash
coat thickness if applicable.
 Install interim grounding and screeds to ensure precise alignment of plaster with true
surfaces. Inspect the alignment of each corner and use grout to secure the external corner
beads in the proper internal position.
 Before commencing plastering, moisten the dash coat surfaces that will be plastered by
spraying them with clean water.
 All plaster must be made in a mechanical mixer using a 1: 4 ratio of cement to sand, with
enough water to provide a workable consistency or as per ASTMC 270. Follow the
approved shop drawing for the second coat (Base coat) thickness if applicable. Generally,
as good practice, the thickness ranges from 10 mm to 15mm
 Plaster that has not been used within 1.5 hours from the beginning of the mixing process
should be thrown away.
 The second coat (base coat) should be applied using an ample amount of material and
pressure to ensure a secure connection with the first coat (Dash coat). The second layer
should be smoothed with a rod or straightedge to create a flat and even surface. Avoid
excessive toweling or overworking the float.
 Any imperfections on the surface should be filled with plaster. The applied plaster should
be smoothed as much as possible and then finished with a steel trowel. Delay steel
troweling should be prioritized and limited to the only purpose of eliminating any uneven
areas and pressing aggregate particles into the plaster surface.
 Each layer of plaster must be placed continuously on a complete wall or ceiling panel to
prevent cold joints and sudden variations in the consistent appearance of subsequent
layers.
 Wet plaster should meet set plaster at naturally existing gaps in the plaster's surface, such
as corners, openings, and control joints, whenever feasible. Ensure that the internal angles
and corners are perfectly square.
 Finished grooves must be tidy, with consistent width and depth, sharp straight edges, and
precise vertical and horizontal lines. Before the plaster sets, elevation grooves should be
created by utilizing a molded guide or wooden strip, which is secured in place with
temporary grout and screed.

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  The process of external plastering should begin from the top and progress downwards
towards the floor. The application of internal plaster can commence once the building
frame, roofing, and block work are prepared. Plaster thickness exceedingly more than
10mm or less than 5mm, shall be done in 2 coats.
 Before applying the final coat, it is necessary to brush down the preceding coat to
eliminate any loose particles. Additionally, the preceding coat should be moistened
adequately to promote even absorption.
 In the case of three-layer plasterwork, the base coat should be smoothed using the edges
of wooden tapers. The top/Final coat should then be put to the prescribed thickness after
allowing the base coat to dry for 1 to 3 days, depending on the prevailing weather
conditions. The plastering thickness must adhere to the specifications outlined in the
drawing. Adhere to ASTMC 926 guidelines for determining the appropriate plaster
thickness.
 All nearby surfaces and materials will be safeguarded with temporary coverings such as
polythene sheeting during plastering activities. The final surface must be smooth, without
any waves or abnormalities, and must be perfectly aligned with the correct line and level.
 Any work that is found to be defective and produces a hollow sound should be chopped
into a rectangular shape and then undergo plastering according to the instructions
mentioned above.
 Ensure that the joints of the blockwork are thoroughly raked out before plastering to
create a strong bond. A straight edge will be utilized to ensure that all the plaster work is
level.
 the materials used for corner beads, edge trim, angle beads, and stops for render need to
be made of stainless steel and must comply with project specifications and approved shop
drawings. Galvanized steel is used for inside applications, while stainless steel is used for
external applications.
 It is important to exercise caution when removing the solid substrate structure to ensure a
secure bond between the plaster and the substrate. The plastering accessories shall be
affixed using nails.
 Plaster should only be halted at angle beads, plaster stops, or an intentionally created
groove.
The application of plaster on block walls should be carried out up to the plaster stopper,
which is secured by nails at a staggered distance of 30mm or at the door sub-frame.
 The final coat will have a smooth and flawless finish, without any tool marks or rough
texture, making it perfect for painting or applying wall covering. If ceramic is going to be
glued on plaster, it is important to roughen the surface of the plaster.
 Plumb-Bob is commonly used to ensure the verticality of plaster works. The squareness of
openings, such as windows and door sills, will be assessed by measuring their sizes and
diagonals.

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 3.5.6 Curing

 Curing shall be started 24 hours after finishing the plasterwork. Ensure that the plaster
remains adequately moist by regularly spraying water, at least twice a day for at least
three days
3.5.7 PATCHING AND CLEANING

 Cracks and trimming areas should be inspected after the curing period. Whenever patching
work is completed, it should be executed with precision to seamlessly blend with the
surrounding area in terms of texture and finish. The final result should be of the highest
quality, ready for painting or wall covering.
 The plaster must be thoroughly cleaned of any dust, dirt, or other contaminants before the
work is submitted for approval. After finishing the job, ensure that any debris caused by
the plasterwork is promptly cleared.

4 Resources and Logistics

4.1 Materials

 Potable Water
 Curing compound
 Burlap/ cotton mats, rugs
 Concrete Masonry unit
 Dry Mix Mortar for Masonry
 Block Work Accessories like Masonry Reinforcement Ladder/Mesh, Steel lintel, and block
angle
 Cement
 Dry sand
 Plaster work accessories like Metal Lath, angle beads, and special pieces for internal angles
and corners.
4.2 Logistics

 Refer to Appendix D for the access route layout

4.3 Plant and Equipment

 Nail Gun
 Scaffolding Platforms
 Line dory
 Hand tools
 Mixer machine
 Mason square
 Water level

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  Wheelbarrow
 Masonry saw
 Electric drills
 Plaster checking Equipment (Straight edge)- different sizes of aluminum tubes.
 Spirit level
 Measuring tape
 Plumb bob
 Calibrated survey instruments.
 Mortar Mixer Masonry Tools for Block Work as required (Cement Trowel, Masonry
Hammer, etc.)
 Block Cutting Machine (Electric/Manual).
 Drilling Machine+ Bit.
 Bucket/pan and trowel to pour/place Mortar
 Wooden Float
 Total Station
 Generator set
 Miscellaneous/Conventional Hand Tools
 Light Vehicles
 Lighting towers in case of night work
 Water tanker
 Crane/boom truck
 Block Trolley as required
 Demolition Hammer
 Trowel
4.4 Manpower for activity

 Site Engineer
 QC Engineers
 Surveyor
 Civil foreman
 Carpenters
 Steel fixers
 Mason
 Scaffolders
 Safety officers
 Flagmen
 First Aider
 Laborers
 Block Work Mason

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  Equipment Operator

5 Occupational Health & Safety Requirements

We have to ensure compliance with the following emergency protocols and guidelines:

 Familiarize yourself with the Site Emergency contact list, which is posted in various
locations throughout the site.
 An Emergency Vehicle must be present on-site at all times during work activities.
 There should be a designated First Aider available at the location of work to provide
immediate assistance in case of any medical emergencies.
 Trained personnel should be present on-site to handle and manage emergencies
effectively.
 Conduct task-oriented toolbox talks for each shift, covering various activities, to ensure
that workers are aware of potential hazards and safety measures.
 Strictly enforce the policy of not allowing unauthorized individuals or visitors to enter the
work site without proper induction and personal protective equipment (PPE).
 All personnel must receive training on working at heights, handling chemicals, using
respirators, and utilizing special PPE in addition to general safety training.
 The work supervisor, area safety personnel, and permit receiver should continually
monitor the health condition of the workforce.
 Ensure that access and exit points are never blocked, allowing for safe and efficient
movement throughout the site.
 Encourage regular breaks and implement a heat stress program to prevent heat-related
illnesses.
 Continuously monitor temperature and humidity levels to assess potential risks and take
appropriate measures to mitigate them.
 By adhering to these protocols and guidelines, we can maintain a safe working
environment and effectively respond to any emergencies that may arise.

6 Emergency Preparedness
We have to ensure compliance with the following emergency protocols and guidelines.

 Familiarize yourself with the Site Emergency contact list, which is posted in various
locations throughout the site.
 An Emergency Vehicle must be present on-site at all times during work activities.
 There should be a designated First Aider available at the location of work to provide
immediate assistance in case of any medical emergencies.
 Trained personnel should be present on-site to handle and manage emergencies
effectively.

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  Conduct task-oriented toolbox talks for each shift, covering various activities, to ensure
that workers are aware of potential hazards and safety measures.
 Strictly enforce the policy of not allowing unauthorized individuals or visitors to enter the
work site without proper induction and personal protective equipment (PPE).
 All personnel must receive training on working at heights, handling chemicals, using
respirators, and utilizing special PPE in addition to general safety training.
 The work supervisor, area safety personnel, and permit receiver should continually
monitor the health condition of the workforce.
 Ensure that access and exit points are never blocked, allowing for safe and efficient
movement throughout the site.
 Encourage regular breaks and implement a heat stress program to prevent heat-related
illnesses.
 Continuously monitor temperature and humidity levels to assess potential risks and take
appropriate measures to mitigate them.
 By adhering to these protocols and guidelines, we can maintain a safe working
environment and effectively respond to any emergencies that may arise.

7 Environmental and Sustainability Requirements

Dedicated areas will be prepared for concrete truck washout. Concrete or plastic washout pits
shall be constructed, or vinyl containers or roll-off bins installed, according to EPA best
management practices.
7.1 Waste Management

 The disposal options for concrete and inert debris are the following.
 Propose the material to NCEC/MWAN for reuse in Riyadh regional environmental projects
 Propose the material to the Royal Commission for Riyadh City (RCRC) for reuse in Riyadh
regional road projects
 Sell the material to the excavation contractor for reuse in local projects (e.g. fill, road base,
aggregates)
 Dispose in municipal dumping areas
 Sites that will accept material from the Diriyah Gate project are the following
 RCRC Projects
 NCEC will confirm the preferred site disposal areas
 The authorized disposal sites by Amana are the following.
 Al Mahdi Dumping area; south Riyadh.
 Wadi Laban Dumping area; South Riyadh
 CDW – Dugham
 Al Sulai Landfill
 Al Nadhim Landfill
 Wadi Laban Landfill
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  An additional option is the airport dumping area in North Riyadh currently under
investigation.
7.2 Hazardous Substance Management
The concrete wash water will be contained and evaporated in these pits/ containers and the
remaining hardened solids can be removed and sent for recycling/ disposal, according to the
Construction Waste Management Plan. (refer to section 8.3 of CEMP).

8 Security Arrangements
Gate permits will be obtained by the prequalified subcontractor for the necessary staff. The
people working on the STP project will be able to acquire vehicle registration and gate pass
services.

9 Document Records
9.1 Risk Assessment
Refer to Appendix A

9.2 Inspection Test Plan (ITP)

Refer to Appendix B

9.3 3rd Party Certificates (If applicable)

Not applicable.

10 Required Vehicle Registration & Insurance (If applicable)

Not applicable

11 Document Record

REVISION DRAFTED BY INITIAL DRAFT OR LIST AMENDMENTS APPROVED BY DATE

R00 Muhammad Initial draft Michael Xanthakis 25-July-2024
Farooq

APPENDICES
11.1 Appendix A - Risk Assessment (RA)

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 11.2 Appendix B - Inspection and Test Plan (ITP)
11.3 Appendix C - Method Statement Review Template (MSRT)
11.4 Appendix D - Access route layout
11.5 Appendix E - The Location of the Waste Management Facilities in Riyadh

Appendix A - Risk Assessment (RA)

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 Appendix B - Inspection and Test Plan (ITP)

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 Appendix C - Method Statement Review
Template (MSRT)

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 Appendix D - Access route layout

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 Appendix E - The location of the Waste
Management Facilities in Riyadh

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Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 28 of 28