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LIGHTNING PROTECTION CALCULATIONS
SYNOPSIS
This document presents Lightning Protection Calculation for Hassan Cherlapalli LPG Pipeline Project.
Disclaimer
This document has been prepared on behalf of and for the exclusive use of HPCL, and is subject to and issued in
accordance with the agreement between HPCL and WorleyParsons India Pvt Ltd.
WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance
upon this document by any third party.
Copying this document without the permission of HPCL or WorleyParsons is not permitted.
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CONTENTS
1.0 OBJECTIVE ....................................................................................................................... 4
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1.0 OBJECTIVE
The objective of this document is to calculate & assess the need for lightning protection for buildings and
structures required for installation at for Hassan Cherlapalli LPG Pipeline Project(HCPL).
2.0 REFERENCES
3.1 Soil resistivity data received from HPCL through e-mails dated 27th March 2020 for IPPS, IPS and SV Stations.
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4.2 The type of damage is considered as D1 and D2 (i.e. injury to living being by electric shock and physical
damage).
4.3 Based on Table-1 of IEC 62305-2 for source of damage (S1) and type of damage (D1 and D2), the type of loss
considered is L1.
4.4 The assessment of lightning protection is carried out based on risk R1 which is relevant to type of loss L1.
4.5 Average soil resistivity as per Soil Resistivity inputs received from HPCL are as mentioned below:
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4.6 The combined resistance to the general mass of earth of the electrodes provided for lightning protection
shall not exceed 10 ohm when isolated from the plant main earthing grid.
4.7 In order to protect against direct lightning stroke, the tallest structure of plant shall be directly earthed as
close to the base as possible with minimum two (2) earthing electrodes where individual resistance of each
shall not exceed 10 ohm
4.8 The lightning protection system shall be connected to main earthing grid at minimum two (2) points.
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5.1 Following are the terms and definitions used in these calculations of R1 as per IEC 62305-2:
RT = Tolerable risk
RA1 = Risk component related to injury to living beings by electric shock (D1) - (flashes to
structure)
PA1 = Probability of damage to structure related to injury to living beings by electric shock (D1)
- (flashes to structure)
LA1 = Consequent loss related to injury to living beings by electric shock (D1) - (flashes to
structure)
PTA = Probability reducing PA1 Value depends on additional protection measures against touch
and step voltages (as per Table B.1)
LT = Typical mean numbers of victim injured by electric shock (D1) due to one dangerous event
(as per Table C.2)
LF = Typical mean numbers of victim injured by physical damage (D2) due to one dangerous
event (as per Table C.2)
LO = The typical mean relative numbers of victims by failure of internal systems (D3) due to one
dangerous event (see Table C.2) = 10-3
rt = Factor reducing the loss of human life depending on type of soil or floor ((as per Table C.3)
rp = Factor reducing the loss due to physical damage depending on the provisions taken to
reduce the consequences of fire (as per Table C.4)
rf = Factor reducing the loss due to physical damage depending on the risk of fire or the risk of
explosion of the structure (as per Table C.5)
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hz = Factor increasing the relative amount of loss due to physical damage when special hazard
is present (as per Table C.6)
tz = Time in hours per year for which the persons are present in the zone
where
NG ≈ 0.1 x TD
ND = NG X AD X CD X 10-6
LA1 = rt x LT x nz / nt x tz / 8760
LB1 = rp x rf x hz x LF x nz / nt x tz / 8760
"If R < RT, lightning protection is not necessary. If R > RT, protection measures shall be adopted in order to
reduce R < RT for all risks to which the structure is subjected”
As per Table-4 of IEC 62305-2, the tolerable risk (RT) is considered as 10-5 which is applicable for type of loss
L1. Following steps are followed for risk evaluation:
1. Identification of the components RX which makes up the risk i.e. RA1 and RB1
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H= 10m
W= 18.6m
L= 45m
= 0.1 x TD
= 0.1 x 40 = 4
PTA = Value depends on additional protection measures against touch and step voltages (as per Table
B.1) = 1
PB1 = Value depends on lightning protection level (as per Table B.2) = 1
PSPD = Value depends on lightning protection level (as per Table B.3) = 1
CLD = Value depends on shielding, grounding and isolation conditions (as per Table B.4) = 1 (unshielded
internal systems)
LT = Typical mean numbers of victim injured by electric shock (D1) due to one dangerous event (as per
Table C.2) = 10-2
LF = Typical mean numbers of victim injured by physical damage (D2) due to one dangerous event (as
per Table C.2) = 2 x 10-2
LO = the typical mean relative numbers of victims by failure of internal systems (D3) due to one
dangerous event (see Table C.2) = 10-3
rt = Factor reducing the loss of human life depending on type of soil or floor (as per Table C.3) = 10 -2
rp = Factor reducing the loss due to physical damage depending on the provisions taken to reduce the
consequences of fire (as per Table C.4) = 0.5
rf = Factor reducing the loss due to physical damage depending on the risk of fire on the risk of
explosion of the structure (as per Table C.5) = 10-2
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hz = Factor increasing the loss due to physical damage when special hazard is present (as per Table C.6)
=2
tz = Time in hours per year for which the persons are present in the zone = 8760
LA1 = rt x LT x nz / nt x tz / 8760
= 10-4
LB1 = rp x rf x hz x LF x nz / nt x tz / 8760
= 2 x 10-4
LC1 = LO x nz / nt x tz / 8760
= 10-3
= 1x1
= 1
PB1 = 1
= 1x1
= 1
ND = NG X AD X CD X 10-6
= 14.96 x 10-3
= 14.96 x 10-7
= 29.92 x 10-7
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= 149.6 x 10-7
= 194.48 x 10-7
= 1.94 x 10-5
RT = 10-5
By providing the Air termination system as per Class of LPS-IV, the risk factor is recalculated and the risks can
be recalculated.
PTA = Value depends on additional protection measures against touch and step voltages (as per Table
B.1) = 1
PB1 = Value depends on lightning protection level (as per Table B.2) = 0.2
PSPD = Value depends on lightning protection level (as per Table B.3) = 0.05
CLD = Value depends on shielding, grounding and isolation conditions (as per Table B.4) = 1 (unshielded
internal systems)
LT = Typical mean numbers of victim injured by electric shock (D1) due to one dangerous event (as per
Table C.2) = 10-2
LF = Typical mean numbers of victim injured by physical damage (D2) due to one dangerous event (as
per Table C.2) = 2 x 10-2
LO = the typical mean relative numbers of victims by failure of internal systems (D3) due to one
dangerous event (see Table C.2) = 10-3
rt = Factor reducing the loss of human life depending on type of soil or floor (as per Table C.3) = 10 -2
rp = Factor reducing the loss due to physical damage depending on the provisions taken to reduce the
consequences of fire (as per Table C.4) = 0.5
rf = Factor reducing the loss due to physical damage depending on the risk of fire on the risk of
explosion of the structure (as per Table C.5) = 10-2
hz = Factor increasing the loss due to physical damage when special hazard is present (as per Table C.6)
=2
tz = Time in hours per year for which the persons are present in the zone = 8760
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LA1 = rt x LT x nz / nt x tz / 8760
= 10-4
LB1 = rp x rf x hz x LF x nz / nt x tz / 8760
= 2 x 10-4
LC1 = LO x nz / nt x tz / 8760
= 10-3
= 1 x 0.2
= 0.2
PB1 = 0.2
= 0.05 x 1
= 0.05
ND = NG X AD X CD X 10-6
= 14.96 x 10-3
= 2.99 x 10-7
= 5.98 x 10-7
= 7.48 x 10-7
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= 16.45 x 10-7
= 0.165 x 10-5
RT = 10-5
Similar procedure is adopted for other buildings and risk evaluation is attached in Appendix-2.
6.2 Sheds
Similar procedure is as per clause 6.1 above adopted for metallic sheds risk evaluation and is attached in
Appendix-3. Metallic sheds (structure and metal roof) are not considered as air termination and down
conductor system.
For lightning protection of building, sheds and structures, vertical earth electrodes shall be installed and
connected to down conductors directly through test link. This is Type-A arrangement of earth electrodes for
earth-termination system. The required minimum length of earth electrode for lightning protection shall be
as per clause 5.4.2.1 in IEC 62305-3.
The required minimum length of vertical earth electrode for any class of Lightning Protection
I2 = l1 * 0.5
l2 = 5 * 0.5 = 2.5m
Thus 3m length earth electrode (safety earthing network) is recommended for lightning protection.
7.1 The risk assessment calculations are performed for each building in compliance with IEC 62305‐2. Risk factors
are calculated and compared with the tolerable risk value. Results are tabulated in the following table.
Wherever calculated risk value is exceeding the Tolerable value LPS Class-IV is provided.
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8 Electrical Room at Hiriyur 1x10-5 1.12 X 10-6 Yes with LPS Class-IV
12 ERV Shed at Ananthapur 1x10-5 1.02 X 10-6 Yes with LPS Class-IV
14 Electrical Room at Kurnool 1x10-5 1.12 X 10-6 Yes with LPS Class-IV
21 ERV Shed at Cherlapalli 1x10-5 1.02 X 10-6 Yes with LPS Class-IV
22 Electrical Room at SV Stations 1x10-5 1.04 X 10-6 Yes with LPS Class-IV
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Note 1: Regardless of the outcome of risk assessment Class IV lightning protection system (LPS) is
provided in line with OISD 180 clause 6.1.1 & 6.1.2.
Note 2: Structure is considered as protected without employing any Lightning protection measures
based on calculated risk is less than the tolerable risk.
7.2 Based on LPS Class-IV level, Mesh of maximum 20m x 20m size is selected for horizontal air termination as
per IEC 62305-Part 3. Down conductors are spaced at Maximum 20m intervals of the building periphery or 2
nos. minimum down conductors for each building. 25mm x 3mm Galvanised steel material is considered for
both air termination and down conductors.
7.3 Building wise Summary for down conductors is indicated in following table
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7.4 Plant wise Summary for down conductors and effective lightning system grid resistance is indicated
in following table
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Note 1: Since Effective resistance of Lightning system grid is higher than 10 Ω , other means (such as Deep
well or Soil enrichment) are needs to be considered to bring effective resistance of lightning
system grid below 10 Ω.
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APPENDIX 2 : Risk Evaluation for Buildings
Rectangular Shapes
Lightning
Sr.
Building Location Dimensions NG AD CD ND (m2) PA1 LA1 RA1 PB1 LB1 RB1 PC1 LC1 RC1 R1 RT Protection Remarks
No.
required
L (m) W (m) H (m)
1 Substation Neriya 45 18.6 10 4 7480.44 0.5 1.50E-02 0.2 0.0001 2.99E-07 0.2 0.0002 5.98E-07 0.05 0.001 7.48E-07 1.65E-06 1E-05 No Class IV
2 Control Room Neriya 20 25 6 4 3137.88 0.5 6.28E-03 0.2 0.0001 1.26E-07 0.2 0.0002 2.51E-07 0.05 0.001 3.14E-07 6.90E-07 1E-05 No Note 1
3 Substation Hassan 39 20 10 4 7147.44 0.5 1.43E-02 0.2 0.0001 2.86E-07 0.2 0.0002 5.72E-07 0.05 0.001 7.15E-07 1.57E-06 1E-05 No Class IV
4 Control Room Hassan 50 18 5.5 4 3999.30 0.5 8.00E-03 0.2 0.0001 1.60E-07 0.2 0.0002 3.20E-07 0.05 0.001 4.00E-07 8.80E-07 1E-05 No Note 1
5 66kV Switchgear Room Hassan 16 16 15 4 9497.74 0.5 1.90E-02 0.2 0.0001 3.80E-07 0.2 0.0002 7.60E-07 0.05 0.001 9.50E-07 2.09E-06 1E-05 No Class IV
6 Electrical Room Hiriyur 26 13 5.6 4 2535.09 1 1.01E-02 0.2 0.0001 2.03E-07 0.2 0.0002 4.06E-07 0.05 0.001 5.07E-07 1.12E-06 1E-05 No Class IV
7 Electrical Room Anathapur 26 12.4 5.6 4 2499.33 0.5 5.00E-03 0.2 0.0001 1.00E-07 0.2 0.0002 2.00E-07 0.05 0.001 2.50E-07 5.50E-07 1E-05 No Note 1
8 Control Room Anathapur 46 18 5.5 4 3795.30 0.5 7.59E-03 0.2 0.0001 1.52E-07 0.2 0.0002 3.04E-07 0.05 0.001 3.80E-07 8.35E-07 1E-05 No Note 1
9 Security Room Anathapur 6 6 4 4 776.39 1 3.11E-03 1 0.0001 3.11E-07 1 0.0002 6.21E-07 1 0.001 3.11E-06 4.04E-06 1E-05 No -
10 Electrical Room Kurnool 26 13 5.6 4 2535.09 1 1.01E-02 0.2 0.0001 2.03E-07 0.2 0.0002 4.06E-07 0.05 0.001 5.07E-07 1.12E-06 1E-05 No Class IV
11 Electrical Room Wanaparthy 26 13 5.6 4 2535.09 1 1.01E-02 0.2 0.0001 2.03E-07 0.2 0.0002 4.06E-07 0.05 0.001 5.07E-07 1.12E-06 1E-05 No Class IV
12 Electrical Room Timmapur TOP 29 12 5.6 4 2612.29 1 1.04E-02 0.2 0.0001 2.09E-07 0.2 0.0002 4.18E-07 0.05 0.001 5.22E-07 1.15E-06 1E-05 No Class IV
13 Electrical Room Timmapur IOCL 28 15 5.6 4 2751.49 1 1.10E-02 0.2 0.0001 2.20E-07 0.2 0.0002 4.40E-07 0.05 0.001 5.50E-07 1.21E-06 1E-05 No Class IV
14 Electrical Room Cherlapalli 22 10.2 5.6 4 2193.01 0.5 4.39E-03 0.2 0.0001 8.77E-08 0.2 0.0002 1.75E-07 0.05 0.001 2.19E-07 4.82E-07 1E-05 No Note 1
15 Control Room Cherlapalli 44 18 5.6 4 3761.89 0.5 7.52E-03 0.2 0.0001 1.50E-07 0.2 0.0002 3.01E-07 0.05 0.001 3.76E-07 8.28E-07 1E-05 No Note 1
16 Security Room Cherlapalli 6 6 4 4 776.39 1 3.11E-03 1 0.0001 3.11E-07 1 0.0002 6.21E-07 1 0.001 3.11E-06 4.04E-06 1E-05 No -
17 Electrical Room SV Stations 25 11 5.6 4 2371.29 1 9.49E-03 0.2 0.0001 1.90E-07 0.2 0.0002 3.79E-07 0.05 0.001 4.74E-07 1.04E-06 1E-05 No Class IV
Notes :
1. Class IV Type Lightning protection shall be provided as precautionary measure.
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APPENDIX 3 : Risk Evaluation for Sheds
Tapered roof Shapes
Lightning
Sr.
Sheds Location Dimensions NG AD CD ND PA1 LA1 RA1 PB1 LB1 RB1 PC1 LC1 RC1 R1 RT Protection Remarks
No.
required
L (m) W (m) H (m)
1 Mainline Pump House Neriya 16 35 13 4 6026.374 1 2.41E-02 0.2 0.0001 4.82E-07 0.2 0.0002 9.64E-07 0.05 0.001 1.21E-06 2.65E-06 1E-05 No Class IV
2 Mainline Pump House Hassan 16 35 13 4 6026.374 1 2.41E-02 0.2 0.0001 4.82E-07 0.2 0.0002 9.64E-07 0.05 0.001 1.21E-06 2.65E-06 1E-05 No Class IV
3 ERV Shed Ananthapur 22 16 7 4 2309.446 1 9.24E-03 0.2 0.0001 1.85E-07 0.2 0.0002 3.7E-07 0.05 0.001 4.62E-07 1.02E-06 1E-05 No Class IV
4 Warehouse Ananthapur 16 11.5 7 4 2057.446 1 8.23E-03 0.2 0.0001 1.65E-07 0.2 0.0002 3.29E-07 0.05 0.001 4.11E-07 9.05E-07 1E-05 No Class IV
5 ERV Shed Cherlapalli 22 16 7 4 2309.446 1 9.24E-03 0.2 0.0001 1.85E-07 0.2 0.0002 3.7E-07 0.05 0.001 4.62E-07 1.02E-06 1E-05 No Class IV
Notes :
1. Class IV Type Lightning protection shall be provided as precautionary measure.
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