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Installation and Testing of Battery & Battery Charger

This document outlines the job procedure for the installation and testing of batteries and battery chargers at Bharat Petroleum Corp. Ltd's Mahul Refinery. It details the purpose, scope, responsibilities of various personnel, and specific procedures for battery and charger installation. The document emphasizes adherence to specifications and safety measures during the installation process.

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20 views3 pages

Installation and Testing of Battery & Battery Charger

This document outlines the job procedure for the installation and testing of batteries and battery chargers at Bharat Petroleum Corp. Ltd's Mahul Refinery. It details the purpose, scope, responsibilities of various personnel, and specific procedures for battery and charger installation. The document emphasizes adherence to specifications and safety measures during the installation process.

Uploaded by

bijendrapsaini
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Customer Consultant Contractor

Bharat Petroleum Corp. Ltd Engineers India Ltd. ICON Control Pvt. Ltd
Mahul Refinery, Mumbai Delhi Delhi
Project: A269, BPCL, CDU4 JOB PROCEDURE FOR INSTALLATION AND Page
Rev.-01 Date: 06.05.2014
TESTING OF 1 of 3
W.P. No BPCL/EIL/ICON/WP-08 BATTERY & BATTERY CHARGER

CONTENTS

1 PURPOSE
2 SCOPE
3 CONTROLLING SPECIFICATION
4 RESPONSIBILITY
5 PROCEDURE

Company ICON Controls Pvt. Ltd. Engineers India Ltd.


PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
NAME RCM
SIGNATURE
Customer Consultant Contractor

Bharat Petroleum Corp. Ltd Engineers India Ltd. ICON Control Pvt. Ltd
Mahul Refinery, Mumbai Delhi Delhi
Project: A269, BPCL, CDU4 JOB PROCEDURE FOR INSTALLATION AND Page
Rev.-01 Date: 06.05.2014
TESTING OF 2 of 3
W.P. No BPCL/EIL/ICON/WP-08 BATTERY & BATTERY CHARGER

1. PURPOSE

The purpose of this procedure is to provide the details of installation & testing of Batteries
& Battery Charger.

2. SCOPE
This procedure covers method of installation & testing of Batteries & Battery Charger.

3. CONTROLLING SPECIFICATIONS
A. Contract Document.
B. EIL Specification No.6-51-0019 Rev-3 & 6-51-0047 Rev-1.
4. RESPONSIBILITY
SITE MANAGER(SM)
He reports functionally to the project Manager and hierarchically to the Construction department. He represents
the contractor at the work site and has the overall responsibility of the construction operations and for achieving
the established objectives regarding time, cost, quality and HSE.

Site HSE Manager/Engineer (HSEM/Engg)


The Site HSE Manager reports to the Site manager and responsible for all HSE related activities.
Quality Assurance and Quality Control Engineer: (Elect/Inst)
He reports to the Quality assurance and Quality Control Manager. He checks and guarantees that certificates are
prepared and collected and promotes any necessary action to ensure that the final book is complete and ready on
time, action as per the contract.
Discipline Engineer (Electrical)
He reports to the Field Engineering manager. The Field Engineer leads a dedicated group of Discipline Engineers to
perform Site Engineering. This group will provide clarifications on engineering documents to Subcontractors,
corrections of mistakes that invariably are found during the construction phase and ensure timely availability and
management of drawings to support the construction effort.

Site Planning Engineer


He reports to the Site Project Control Manager. He is responsible for the implementation of site planning activities,
as well as progress and reporting activity. He develops and updates the detailed construction activity programmes,
highlighting any critical area and delays.

Material Controller
He reports to the Site Project Control Manager. He is responsible for material management in the field. Particularly
he collects the documentation covering the arrival of materials at site and provides for recording of their
movements. He then supplies the Site Project Control Manager with elements enabling the feasibility analysis of
the construction programme
Discipline Supervisor (Electrical)
He reports to the Site Manager. He directs subcontractor activities for his own discipline, ensuring that plant
construction works are performed according to the schedules and project documents, within the assigned cost
budget and according to quality and safety procedures, as well as according to the terms and conditions of the
subcontract.
Customer Consultant Contractor

Bharat Petroleum Corp. Ltd Engineers India Ltd. ICON Control Pvt. Ltd
Mahul Refinery, Mumbai Delhi Delhi
Project: A269, BPCL, CDU4 JOB PROCEDURE FOR INSTALLATION AND Page
Rev.-01 Date: 06.05.2014
TESTING OF 3 of 3
W.P. No BPCL/EIL/ICON/WP-08 BATTERY & BATTERY CHARGER

5. PROCEDURE
It is ensured that all materials to be used for installation and testing of battery and battery charger are
inspected before use.

Battery Installations
- Inspect the Batteries & its accessories for any physical damage, which may have occurred during transit.
- Corrosive materials like acid/ alkalis shall be kept separately in isolated area with a ‘DANGER’ sign- board,
cautioning unauthorised handling.
- Batteries shall be assembled in its racks before electrolyte filling operation.
- Electrolyte mixing shall be done in a controlled manner without any spillage & disallowing overheating of the
electrolyte. It is recommended to carry out the mixing & filling of the electrolyte in presence of the battery
manufacturer.
- Adequate ventilation & exhaust will be provided during the electrolyte mixing & filling operations.
- Ensure terminal connections are made as per the approved drawings & sufficient petroleum jelly applied on the
terminals.
- Verify the polarity of all cells before connecting the battery links. The links shall be tightened as per
manufacturer’s recommendations.

Battery Charger Installations


- The panels/ DB & the battery charger will be installed as per the layout drawing.
- Ensure installation of the panel as per equipment layout drawing, proper bolting/ grouting / welding of the base
channel
- Check cleaning of panels, removal of temporary spacers and tighten of all cover bolts
- The earthing grids, panel wiring, power/control cabling, cable termination, Sealing Spare holes etc will be done
as per the drawings & manufacturers recommendations.
- Ensure all type of battery connecting links, Bus bars of correct sizes shall be used for phase and neutral and earth
as per vendor recommendation. Shrouds shall be provided at the joints as per vendor recommendation,
project requirements.
- Internal Panel wiring shall be done as per the scheme drawings under supervision of the Vendor.

Note: In case of any conflict between this procedure and EIL specification, the latter will be
prevailing.

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