Thermal Analysis Chapter 3 SEE 2025
Thermal Analysis Chapter 3 SEE 2025
• A flat plate collector is a heat exchanger that uses solar irradiation to heat a
working fluid.
• The working fluid is usually liquid or air.
• The collector is a black surface that is placed at a convenient path of the sun.
• In flat plate collectors there is no optical concentration of sunlight, and they
are generally stationary.
• FPC can be designed for applications requiring energy delivery at moderate
temperatures where the outlet temperature capability is below 100 °C.
Flat plate collectors……
• The flat-plate collector is the heart of any solar energy collection
system.
• The general working principles is that the collector absorbs solar
energy, converts it into heat and then transfers this heat to a stream
of liquid or gas.
• They use both beam and diffuse solar radiation, do not require
tracking of the sun, require little maintenance ,and are mechanically
simpler than concentrating collectors.
The major applications of solar collectors are in
Solar water heating
building heating,
air conditioning and
industrial process heat.
Domestic hot water
Solar pool heater
Water heating
Space heating
• A flat-plate collector, usually consists of the following components:
• Glazing (Cover plate) - one or more sheets of glass or some
other radiation transmitting material, see Fig next slide;
• Tubes ,fins or passages for conducting or directing the heat
transfer fluid from the inlet to the outlet;
• Absorber plate -flat, corrugated or grooved plate with tubes,
fins or passages attached to it;
• Header or manifolds to admit and discharge the fluid;
• Insulation –to minimize heat loss from the back and sides of the
collector; and
• Container or casing which surrounds the various components
and protects them from dust, moisture, etc
The role of glazing is to admit the maximum possible radiation
and to minimize the upward heat losses.
Figure: A typical liquid flat plate collector
Figure: A typical liquid flat plate collector
Figure: Exposed cross section through double glazed flat plate collector
Cover plate (glazing)
• To reduce convective and radiative heat losses from the absorber,
one or two transparent covers (glazing) are generally placed above
the absorber plate.
• They usually be made from glass or plastic.
Insulation
Enclosure
A box that encloses the collector to:
• Hold all the components together
• Protect them from weather
• Facilitate installation on a roof or
appropriate frame.
3.1
Where :
S is the solar radiation absorbed by a collector per unit area of absorber. it
is equal to the difference between the incident solar radiation and the
optical losses
Processes in a Flat-plate Collector
• The net energy absorbed by the collector can be expressed in terms of a quantity
called (I or τ).
• Theoretically, the net energy absorbed by the collector per unit area is:
• The useful energy gain of a flat plate collector is given by:
Qu = S x Ac – Qloss (thermal loss ) Qloss = UL Ac (Tp – Ta) 3.2
Qloss can be due to energy loss through: where,
• Top of the collector • Tp: mean temperature of the absorber plate
• Bottom of collector • Ta: ambient temperature
• UL: overall heat transfer coefficient based on
• Edges of collector
collector area
• The problem with equation (3.1) is that the mean absorber plate
temperature is difficult to calculate or measure since it is a function
of the collector design, the incident solar radiation, and the entering
fluid conditions.
• We can reformulate the equation so that the useful energy gain can be
expressed in terms of the inlet fluid temperature and a parameter
called the collector heat removal factor, which can be evaluated
analytically from basic principles or measured experimentally.
• A measure of collector performance is the collection efficiency,
defined as the ratio of the useful gain over some specified time period
to the incident solar energy over the same time period:
3.4
3.5
3.6
Energy Gain of a Flat Plate Collector
The useful energy gain of a flat plate collector is given by:
Qu = S x Ac – Qloss
Where,
•Ti : fluid inlet temperature
To : fluid outlet temperature
3.9
By using the heat removal factor (FR), the useful energy gain equation becomes:
3.10
• FR depends on many factors, and it can be found analytically.
• FR can also be found experimentally
Collector efficiency is defined as the
Efficiency = useful energy gain / irradiation incident on the collector
3.11
3.12
3.13
Heat Transfer Coefficients
• These losses take place by conduction, convection and radiation
which are shown in Fig.a.
• The equivalent losses are represented by a thermal resistance
circuit in Fig.b.
(b)Equivalent Thermal Circuit Diagram of Fig. a.
3.15
• “+” exponent means only the positive value of the term in square bracket is to
be considered,
• Zero is to be used for negative values, and
• The angle of inclination can vary between 0 – 75
The Rayleigh number Ra is given by:
3.16 3.17
= 2.8 + 3V 3.18
3.19
is the coefficient of radiative heat loss from collector plate toto the cover,
expressed as:
3.20
3.21
From Glazing Cover to Ambient ( =1//R2)
The sky temperature Tsky given by:
3.22
3.23
The total heat transfer coefficient from collector plate toto cover is
expressed as the sum of h1cand
3.24
The total heat transfer coefficient from the cover to ambient is expressed
as and
3.25
• The effective top heat transfer coefficient from plate toto ambient is
given by:
3.26
• The rate of heat loss from the top per unit area can be given as:
3.27
• The value of Ut is calculated by the method of iteration.
• In general, the cover temperature, Tg is not known.
• An arbitrary value of Tg is assumed and then at the mean value of
temperature, h1c,h1r,h2r are calculated, and
• Then using these values, the top loss coefficient is calculated.
Substituting this value of Ut in the energy balance condition:
3.28
3.29
• With this value of Tg the above calculations are repeated till the
two consecutive values of Tg obtained are nearly the same.
• The steady-state energy transfer between the plate at Tp and the first cover
at Tc1 is the same as between any other two adjacent covers and is also
equal to the energy lost to the surroundings from the top cover.
• The loss through the top per-unit area is then equal to the heat
transfer from the absorber plate to the first cover:
3.30
where
3.32
3.35
Where hw is heat transfer coefficient for heat loss from flat plates exposed to
outside winds.
For this two-cover system, the top loss coefficient from the collector plate to the
ambient is
3.36
Radiation exchange between surfaces
• The net rate of radiation exchange between two surfaces is equal to the
overall potential difference divided by the sum of resistances, given by
3.36
3.37
• The procedure for solving for the top loss coefficient using the
different equation is necessarily an iterative process.
• The top heat loss is the top loss coefficient times the overall
temperature difference, and since the energy exchange between
plates must be equal to the overall heat loss, a new set of cover
temperatures can be calculated.
• Begin at the absorber plate, a new temperature is calculated for the
first cover. This new first cover temperature is used to find the next
cover temperature, and so on.
• For any two adjacent covers or plate, the new temperature of plate
or cover j can be expressed in terms of the temperature of plate or
cover i as
3.38
3.39
Problem 3.1
Calculate the overall top loss coefficient (Ut)from the absorber to
ambient through the glass cover for the following collector
specifications:
• Absorber-to-cover distance (L) = 0.025 m
• Absorber plate emittance = 0.95
• Glass cover emittance = 0.88
• Inclination of collector = 45°
• Wind heat transfer coefficient ( ) = 10 W/m2°C
• Ambient air temperature (Ta)= 16°C
• Mean absorber plate temperature (Tp) = 100°C
With the above new value of Ut = 6.802W/m2 ℃, the new value of Tg will be:
• Again, with the above new value of Tg=50.5 OC, h1r and h2r are calculated to
yield:
h 1r = 8.087W /m2 ℃ and h2r = 6.563 W /m2 ℃ .
• At mean temperature = 75.25 OC, approximately same as considered earlier at
75°C is used to obtain air properties. Now, the Rayleigh number is Ra =3.524 x
104, and the Nusselt number is N u = 2.894.
The convective heat transfer is given by:
Practical Considerations
• The main factors influencing the top heat transfer loss
coefficient Ut are the number of covers and the emissivity of
the absorber plate.
• Fig.in the next slide shows the effect of the number of covers
on the top heat transfer loss coefficient Ut for different plate
temperature.
• The top heat transfer loss coefficient Ut reduces for higher
number of covers.
• As may be expected, the top heat transfer loss coefficient Ut
increases with increasing plate temperature.
Effect of Number of Covers on Top-Loss Coefficient
Assignment 3.1
• The effect of the emissivity of the plate on the top heat transfer loss
coefficient Ut is shown in Fig.
The top loss heat transfer coefficient and be estimated by applying Equation
below as given by Klein (1975)
The effect of the air-gap spacing on the top heat transfer loss
coefficient Ut is also shown in the following figures.
Assignment 3.2
Assignment 3.3
Example 2
Estimate the top loss coefficient of a collector that has the following
specifications.
Assignment 3.4
Calculate the Overall loss coefficient for an absorber with a
single glass cover having the following specifications:
Plate-to-cover spacing 25mm
Plate emittance 0.95
Ambient air and sky temperature 20◦C
Wind heat transfer coefficient 10 W/m2 ◦C
Mean plate temperature 100◦C
Collector tilt 30◦
Glass emittance 0.88
Back-insulation thickness 50mm
Insulation conductivity 0.045 W/m ◦C
Collector bank length 10m
Collector bank width 2m
Collector thickness 75mm
Edge insulation thickness 25mm
Back Loss Coefficient
• Heat is lost from the plate to ambient by conduction through the
insulation and subsequently by convection and radiation from the bottom
surface casing.
The bottom loss coefficient is given by:
The magnitude of Kin and hb are such that the
second term in the Equation is negligible.
Therefore:
• The overall heat loss coefficient UL is the sum of the top, bottom
and edge loss coefficient. That is:
• The overall heat lost by the absorber to the ambient per unit area
per unit time can be expressed as:
Problem 3.2
• Determine the overall heat transfer coefficient for a flat plate collector
system inclined at 45° to the horizontal and facing south.
• The average ambient air temperature for the day is 20°C and the glass
and absorber plate temperatures are 45°C and 69°C, respectively.
• The system is provided with 6cmcm thick insulation, with thermal
conductivity of 0.0404 W/m ℃, at the bottom.
• The wind velocity is 5m/s.
• The air space between the absorber plate and glass cover has optimum
thickness of 7.5cm and the emissivities of the glass and plate are 0.88 and
0.95 respectively
Applications: Solar Water Heating Systems (SWHS)
• In the applications of SWHS flat plate collectors (FPCs), are
commonly (most widely) used types. A flat plate collector can be
used for heating liquid/air for different applications.
• Domestic Hot Water Supply, Space Heating, Solar Air
Heating, Swimming Pool Heating etc.
• Liquid (say water) circulating through the tubes of a flat plate
collector receives heat from the solar energy absorbed and the
heated water is stored in an insulated storage tank.
• The mode of circulation of heated water from the collector to an
insulated storage tank can be either by natural circulation
(thermosiphon) or forced circulation.
• A solar water heating system shown in Fig below has the following
main components: flat plate collector; heat exchanger, and insulated
storage tank.
Schematic View of Solar Water Heating System
Pump 1 is used in the collector loop (primary stream) to circulate the fluid
through the collector and another pump 2 is used to circulate the water in
the outer loop (secondary stream) between the storage tank and a heat
exchanger.
Different Heat Loss Mechanisms of a Solar Water Heater :
i) Swimming Pool Model
System Schematic : ii) for Typical Solar Domestic Water Heater
The main components of a solar water heating system
3.40
The flux collected per unit time is given by:
3.41
• Energy balance on the absorber plate, the air stream and the glass
cover are performed based on the thermal circuit indicated in Fig.
Thermal Circuit of Solar Air Heater
A. Absorber Plate
Energy balance on the absorber plate is expressed as:
3.42
3.43
3.44 3.45
• The overall emittance factor εpg for the absorber plate and the glass
cover is obtained from the relation:
3.46
3.47
All properties in the above equation are evaluated at the film temperature Tf given by:
3.48
• Due to the transient nature of the radiant and convective heat transfer
coefficients, of the general deferential equation is a non-linear and its
solution requires an integration scheme that linearises the given
differential equation within a given time step.
• The plate-temperature at time (t+∆τ) is evaluated from available
data at time t and incident solar radiation and thermal losses
during time interval ∆τ.
• The temperature of the plate at time(t+∆τ) in terms of the absorbed
useful incident radiation on the surface of the plate, the heat losses
through the glass cover and the collector edge, the quantity of heat
absorbed by the air stream and temperatures of the collector
components at time t is obtained from the general deferential
equation above as:
3.49
3.50
3.51
B. Air Stream
• Considering heat transfer from the collector plate to the air-
stream, heat transfer from the air-stream to the glazing and heat
transfer to the air entering the collector, energy balance on the
stream yields:
3.52
3.53
3.55
C. Glass Cover
Energy balance on the glass cover yields:
3.56
3.58
Applications : Solar Desalinator :Working Principle
• Solar desalination harnesses solar energy to convert saline water
into fresh water. This process can be direct, where saline water is
directly heated and evaporated and condense back.
• Common applications include providing drinking water in water-
scarce areas, irrigating crops, and supporting industrial processes,
says the IOP Science
Applications : Solar Desalinator :Working Principle
• Fig. below shows various components of energy balance and thermal
energy loss in a conventional solar distiller unit.
• It is an airtight basin, usually constructed out of concrete/cement,
galvanised iron sheet or fiber reinforced plastic with a top cover of
transparent material like glass, plastic, etc.
• The inner surface of the rectangular base is blackened to efficiently absorb
the solar radiation incident at the surface.
• The distillate is collected at lower end of the glass cover.
3.59
3.60
The flux collected per unit time by the absorber plate is given by:
3.61
3.63
3.64
Heat Transfer in a Distiller Unit
• The heat transfer in solar distillation systems can be
classified as external and internal modes.
• The external heat transfer mode is primarily governed by
conduction, convection, and radiation processes, which are
independent of each other.
• These heat transfer modes occur outside the solar distiller,
from the glass cover and the bottom and side insulation.
• Heat transfer within the solar distiller is referred to as
internal heat transfer mode which consists of radiation,
convection, and evaporation
In this case, convective heat transfer occurs simultaneously with
evaporative heat transfer-and these two heat transfer processes are
independent of radiative heat transfer.
Simplifying the equations the heat loss from the glass cover to the ambient can
be represented
3.67
3.68
3.69
3.70
3.71
3.72
3.73
3.74
3.75
3.76
3.77
3.79
3.80
3.81
3.82
3.83
3.84
3.85
3.86
3.87
3.88
3.89
3.90
3.91
Assignment 3.5 : Task on solar dryer :
• This means that the capability of the heated air for dehydration is over 6.5 times greater
than ambient or unheated air.
• The drying paths for unheated air are represented by 1-2 Fig. (b) and by 1*-2*-3*, Fig. (c)
for the heated
Representative results are indicated in Fig.
The following steps are applied in the determination of the temperature variations
over the year
Step 1:
Evaluate temperatures Tp1 of the plate, Tao1 of the air stream at exit, Tg1 of the
glass cover and the mass flow rate of air at exit at time (t + ∆t) applying the different
Equations respectively, starting the system simulation by assuming the following
initial temperatures for the various components of the solar collector model.
Ambient temperature Ta0 = value read from solar radiation data on January
1 at 01:00 AM;
Glass temperature Tg0 = Ta0 + 0.5;
Plate temperature Tp0 = Ta0 + 1.0;
Temperature of air at collector inlet Tai0 = Ta0; and
Temperature of air at collector outlet Tao0 = Ta0
Step 2:
Since the assumed temperatures for the various components in Step 1 are to
crude, they have to be refined by taking average values of the assumed
temperatures and the evaluated temperatures at time (t+∆t) and substituted
for temperature values at time t.
• Step 1 and Step 2 are performed only for January 1 at 01:00 AM and
repeate for March 17 at 01:00 AM.
Step 3:
Temperature variations Tp1, Tao1, Tg1 and the mass flow rate during a
period of 24 hours over the year are then estimated by substituting the new
values of Tp1, Tao1 and Tg1, respectively, for Tp0, Tao0, Tg0 for the next
time interval.
Evacuated Solar Collectors
Evacuated Solar Collectors
The convection heat losses from the absorber plate to
glass cover can be further reduced by completely
removing the air between absorber and glass cover.
The only heat loss mechanism remaining is radiation.
The resulting stress on the cover plate due to outside air
restricts the use of vacuum in flat plate collector.
The problem of maintaining vacuum in a flat plate
collector necessitated the invention of evacuated-tube
collector.
The working principle of evacuated solar collectors is
discussed in the following sections.
Solaron Collector
Fig. shows a cross-sectional view of the Solaron
collector with evacuated tube cover.
In the Solaron collectors, the evacuated tubes are
arranged above the absorber so that there should not be
any space left between consecutive tubes.
The evacuated tubes provide a vacuum layer above
the absorber.
The vacuum layer suppresses the convection heat loss
from the absorber to glass cover.
Similar to the flat plate collector, incident solar radiation
is absorbed by selectively coated absorber after
transmission from the glass cover and transparent
evacuated tubes.
After absorption, most of the available thermal energy at the
absorber will be first conducted and then convected to the
working fluid below the absorber.
•
−
= 1− − −
118
and the rate of energy balance for cover will be:
− =ℎ −
where:
Solution
The above Equation can be rewritten by linearising the left hand
side as follows:
− =ℎ − =ℎ −
where:
ℎ ℎ
ℎ = + + =
ℎ +ℎ
Substituting the value of hr (TP – TC) into the general Equation
for efficiency: •
−
= 1− − −
•
= − ,
If
then, the overall bottom heat loss, then the above equation
reduces to:
− −
= 1− − = −
− ⥄=⥄ − ⥄=⥄ −
⥄
⥄ ⥄=⥄⥄
where: ⥄+⥄
where:
=⥄ + ⥄=⥄
+
Sanyo Evacuated-Tube Collector
The cross-sectional view of Sanyo evacuated tube collector is
shown in Fig. in the Cross-Sectional and Module of Sanyo
Evacuated-Tube Collector.
A cylindrical metal tube is fixed with selectively coated metal
absorber-like tube in plate configuration.
The configuration is then inserted in an evacuated glass tube.
The tube is evacuated to reduce the top loss coefficient through
suppressing convection heat loss between the absorber and tube
cover.
The bottom heat loss is also reduced due to the insulating nature
of vacuum space.
The absorber can also be rotated to the optimum angle to receive
maximum solar radiation for given latitude.
Fig. Cross-Sectional and Module of Sanyo Evacuated-Tube
Collector
Corning Evacuated-Tube Collector
126
Fig. Cross-Sectional and Module of Corning Evacuated-Tube Collector
Solar Concentrator
Thermal Analysis
The energy balance considerations, similar to flat plate
collectors, are applied to describe the performance of
concentrators.
The complications occur in the calculation of thermal losses due
to the following reasons:
1. Receiver shapes are widely variable and the radiation intensity
at the receiver is not uniform.
2. The temperature being high, edge losses and conduction effects
are significant.
⥄⥄=⥄⥄
•
where: Ib is the incident solar energy and is the rate of
useful energy per unit aperture area:
• • •
With no losses, ⥄0
⥄=
and = = ; = =