线序检测系统

型号：HRT-9A

用户手册

深圳市浩锐拓科技有限公司
 版权声明

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拓）所有。未经浩锐拓公司书面许可，不得任意仿制、拷贝、眷抄或转译。除此之外，本手册的内容及产品规格,有因
改良而不经预告变更的情况，请在使用前用最新的手册确认功能、性能，如需更多资讯请向浩锐拓科技查询。

版权所有·不得翻印○C 深圳市浩锐拓科技有限公司

产品名称：HRT-9A 线束颜色线序检测系统手册版本：1.0

联系信息
电话：0755-26583671
EMail：hrt_all@haorui-tech.com
网址：Http://www.haorui-tech.com
 1. 概述
Thank you for using the HRT-9A line detection system.
To ensure that you use this product correctly, please read this manual carefully.

1.1 Before use

 The working voltage of the unit is 220V. Please check whether it is consistent
with the local supply voltage.
 In case of liquid or solid fall into the case, please unplug the power plug of the
unit and ask the professional and technical personnel to check and then use.
 When not using the unit for a few days, please unplug the power plug of the unit
from the wall outlet. When pulling the power cord, pull it out with a hand plug. Do
not pull the wire itself.
 Even if the power of this unit is turned off, the unit will not be disconnected
from the AC power supply as long as its plug is also connected to the power
outlet.
 The machine has ventilation holes (both sides of the intake, the top of the
exhaust). Do not block the ventilation holes or place any items on the
ventilation holes. Otherwise, internal heat storage may occur and damage
the equipment.
 Keep the original packing box and packing material so that it can be used
at any time when transporting the equipment. To protect the body as
much as possible, please use the factory to use the box to repackage the
machine.

1.2 Technical specifications

Test items:
(A) to detect the cable harness within the different colors of the cable discharge order is correct.
(B) to detect the connection of the cable is correct
 detection speed: depending on the discharge speed, maximum 3
times / sec
 test results analysis: can automatically calculate the non-
performing rate and save to the U disk for statistical analysis
 defective product processing: sound alarm and instructions on the
display OK or NG, I / O output
 Equipment supply AC 220V； Power consumption =35W
 environmental conditions
Operating temperature： 0 C ～ +40 C；
Storage temperature： 20 C ～ +55 C；
Relative humidity： 20% ～ 80%。
1.1 face up

1 6

3
4 5

(1) industrial lens (zoom lens. Can control the focal length to control the image
size)
(2) Positive LED light source (high brightness. High life)
(3) move the fixture (you can move back and forth.)
(4) Bottom LED light source (high brightness. High life)
(5) Switching power button
(6) display

1.2 The main interface behind the instrument

1 2
(1) power jack
(2) USB interface

1.1 industrial lens

1. Focal length (main role: adjust the field of view, N to F market smaller)
2. Brightness control loop (control light size)
3. Micro-focal length (after 1 is determined. If the imaging is still blurred by
adjusting this circle, you can get the ideal imaging)

2. Principle and operation flow

2.1 Principles
The system first shoot the correct picture of the wire, the use of the picture as a
template, and the detection of pictures taken for comparison. To identify whether
the product is qualified.

2.2 Operation flow

Boot - reminders press no --- into the interface --- adjust the clarity and aperture
----- left --- unlock ---- technician --- OK – right --- add the object ---- harness
detection --- search area ---- background area ---- line width ---- the same color
line ---- wiring harness and background difference --- division coefficient -- there
are words on the line ----- detection of excess lines (need to check when empty
pin)
2.3 User login

Operator login: For the operation of the relevant

personnel of the machine, only some basic
options can be operated.
Technician Login: The option to debug the machine
for a professional. Non-professionals do not
recommend logging in to this account.
Administrator login: Manage account password,
you can modify the operator and the operator's
password.

3. Example of harness color line

sequence detection
3.1 camera imaging debugging
After entering the system, the material will be placed at the bottom of the lens, the
lens focus and adjust the brightness and angle of the light source, etc., to obtain a clear
image。

3.2 Harness check window settings

【Search area】: Click "search area" (to confirm the placement of the product, set as
follows), complete the settings, click the right mouse button to exit the search box settings
Note: set the search box, the height, please try not to exceed 1cm, the higher the height of the
search box, the slower the detection speed.

1, the mouse click on the blank area can be

dragged 【Search area】 adjust the [search
area] position
2, the mouse click on the red small box up
and down left and right stretch can be
adjusted [search area] size
3, the mouse click on the right side of the red
dot can not be adjusted
[Search area] direction, the entire [search
area] box can be vertical can also be tilted
4, the search area up and down about 7mm
height, length HS 2 times, the position below
the HS about 10mm Department (this is the
recommended parameters, the specific
circumstances prevail, at any time to adjust)
5, location, size, direction are adjusted, click
the right mouse button

Figure 3.2.1

[Background area]: used to indicate to the system harness background color (such as
the fixture of color), the system to this color characteristics
To distinguish harnesses and backgrounds. Therefore, please note that the
selection of the background color is very critical. Operation: As shown in Figure
3.2.2, the image box that is framed by the pink frame is the background area.
Note that the background frame does not contain the image of the harness. (The
background area to put a different color interference area)

1. Click [Background] to drag the area to the image feature of the material to be detected
2, the background area size ratio shown in the figure, the location as far as possible, can not be detected to interfere with

Figure 3.2.2
[Line width]: used to specify the width of the line to
the system to facilitate the system set a single line.
Action: Then press the right mouse button to exit the
setting. As shown in Figure 3.2.3。

Click [Line Width] will appear after the red rectangle, with the rectangle to match the width o
Figure 3.2.3

[The same color line settings]: Let the system know whether a group of lines have
the same color line, if not the same color line can not set this
Operation: Click the same color line settings, there will be the same color line
settings interface (Figure 3.2.4) If you learn this line which has a group or a
group of the same color line, then we have to click the same color lines will be
the same color Line added as a group, the specific operation shown in Figure
3.2.4

Click to select the same color line, select and then click

If we have the same color line setting, we can click to se

Figure
3.2.4
【Online word】: If the detection of the harness surface printed with a font
or symbol, please in the "online word" option on the hook, the system will
automatically exclude the interference of printed fonts. Figure 3.2.5
Figure 3.2.5
[Check the excess line]: If you want to detect the harness is missing or multi-line
situation. In the case of empty pin, you must tick, no empty pin is not needed
[In the middle of a bright reflective]: If you want to detect the wiring harness is
necessary to highlight the light, and lead to a white line in the middle of the case
of light, select this option, generally do not check.
[Harness - background difference]: refers to the wiring harness area and the
background area of the color, used to distinguish between the background and
wiring harness, automatically extract the wiring harness color. This value
【Split coefficient】: The system divides the connected area according to this
value.
[Line - Line Difference]: Used to indicate the maximum color difference between
the line and the line allowed in the system. The maximum allowed by the system
 Automatically calculated.
The three coefficients are set together when they are set up, and are
associated with each other, which [wire harness - background difference] and
[split coefficient] is the focus of the system settings, the following instructions,
the user please carefully and patiently read。
First, adjust the [Harness - background difference], you can see the
search area inside into white, as shown in Figure 3.2.5. If a line does not
become white, then the color of the line and the background area of the
smaller color, you need to [harness - background difference] small; if the

background area has become white, and the number of ribbon

Where there are excess colors, indicating [Harness - background difference]
is too small, the background is also extracted (or the background area is not
set).

Figure 3.2.6

Adjust the [split coefficient], if the adjacent line, the white part of a piece, you
need to [split coefficient] small;

If the inside of a line is divided into multiple areas, the [division factor] needs to be
increased

[Line - line difference] is the check to determine whether the current line
color and set the same color threshold, if the two color difference is less than
[line - line difference], then the two colors that the same. [Line - line
difference] the smaller, the more stringent inspection, there may be the same
color because the light to determine the different colors, [line - line
difference] the greater the more loose check, it is possible to determine the
different colors of the line The same, in order to avoid this situation, the
software will automatically calculate the "line - line difference" the
maximum.
After the above factors are selected the appropriate value, you can see
similar to Figure 3.2.5, line and background, between the line and the line,
the white part is full and not sticky. Please observe the number of the ribbon

in the dialog box ， The ribbon indicates the color of each line
identified by the system in sequence. Please check whether the identified
colors and numbers are correct. If correct, set the success. If it is not
correct, please analyze the cause and re-adjust the [harness - background
difference 】 And [division coefficient] coefficient, [line - line difference] or
improve lighting, background and other external conditions.
【Check location】: This function is mainly used to detect whether the hole of
the wire is inserted correctly. The principle is to check whether the distance
between each line and a reference is the same as the initial setting to
determine whether the line is inserted in the correct position. To enable this
function, check [Check location] and set the following parameters：
 Set up steps:
1, check the check location
2, check the check edge
3, click the [EdgeROI] box selected HS right edge
4, click the [EdgeROI 2] box selected HS left edge
5. Click [Set Spacing] to set the line spacing

When the [position detection] and [check the back] with the u
, We need to set [EdgeROI 2], otherwise you do not need

Figure 3.2.7
[Check the reference edge]: check this means to start automatically find
a plastic edge and the side as a reference to determine the location of each
line.

[EdgeROI]: Enable [check reference edge], you need to set this item, for the
choice of a vertical direction of the plastic change as a reference for the location
measurement, click the button, as shown in Figure 3.2.8。

Click the [EdgeROI] red box, drag the box to frame the right edge of HS to ensure that HS
Figure 3.2.8
[EdgeROI 2]: set [EdgeROI] set this, [EdgeROI 2] settings and [EdgeROI], the
difference is [EdgeROI 2] set the HS edge of the left
【Set Spacing】: Used to specify. Click this button, the emergence of a rectangular box, the box
frame two lines, the two sides of the box corresponding to the center of the two lines, as shown in
Figure 3.2.9.

Click [Set Spacing] to set the line spacing in red box, set the distance between HS first hole

Figure 3.2.9

[Check the back]: can detect the harness is placed in front or placed in the opposite
side. Set the steps as shown in Figure 3.2.10

Set up steps:
1, check the check back
2, check the [automatic translation judgment area]
3, click on the [negative judgment area]
4, set the reverse judgment area
Figure 3.2.10
 【Automatic translation judgment area】: The reverse detection frame can
automatically follow the movement of the harness to move, so that the wiring
harness can be placed freely, the system can automatically detect the front and back.
[Reverse judgment area]: set to determine the positive and negative areas,
generally looking for wire harness head and reverse the largest difference between
the area. As shown in Figure 3.2.11。

Figure 3.2.11
[Reverse judgment area] box part of the plastic part of the terminal, and
then observe the area of the positive score, generally more than 10, the greater
the value the better. And then placed on the back of the harness, and then
observe the score is generally less than 5 points, preferably 0 points. Figure
3.2.1.2
Figure 3.2.12
1. 其他设置

1.1 camera (before shipment has been

adjusted, the follow-up is best not to modify)

Right-click menu -> Camera -> Select camera:

Reserved, not available Right-click menu ->
Camera settings
As shown in Figure 4.1, non-professionals,
generally set as shown in the picture
parameters。
Figure 4.1
1.1 Miscellaneous
【 [Miscellaneous -> Save Image] for screenshots or camera

screenshots. Figure 4.2

Figure 4.2
[Screenshot], that is, save the camera to the real shot of the image, does
not contain any settings on the screen and data; screenshots, save the
monitor currently shows all the image content. This function must be in the
system after the host access a U disk before they can use. When used, the
system will automatically create a "pic" folder in the U directory root to
save the image.
[Screenshots], that is, the entire screen is being displayed, including the
screen data and menus, etc., will be saved to the U disk
Note: The input file name should not contain any path, only a simple file
name and file suffix。

1.1 configuration file

The system will automatically save all the
current settings, in a current configuration
file. If you need to replace the material, you
can choose the configuration file options →
name the new configuration file → click New →
directly close the dialog box, the new
completed after the corresponding material
can be set corresponding parameters. Note:
30s no operation, the system will automatically
save a configuration file
Note: you must first create a configuration file,
and then set the relevant settings, do not
support the set parameters and then save the
configuration file。

Statistical reports

Can be floating on the screen, display some of the

current detection of statistical information, access U
disk, select [save check results], and point [select file]
set the file name, the statistical report can be saved as
a file to U Plate.
Note: The file name can not contain a path, only a pure
file name
1.2 volume size

Click the right mouse button to select [Miscellaneous]>

[System Settings]. As shown in Figure 4.3
 Click here to control the sound
Size

图 4.3

5. Maintenance and maintenance

 5.1 Routine maintenance and maintenance

  Make sure that the equipment is clean and
dry.
  Do not violently shake, shake or force the
equipment.
  Avoid using equipment in an environment
that is too high or too low to avoid exposure
to strong sunlight or high humidity
conditions.
  Keep your equipment away from strong
electromagnetic fields, away from water and
dust.
  should ensure that the equipment power
supply grounding well, to prevent static
electricity. For unstable voltage areas, it is
recommended to use a regulated power
supply.
  When cleaning equipment, do not use
chemicals to wipe the body, such as:
gasoline, thinner and so on.
  When the equipment fails, should
immediately cut off the power, stop using.
Please do not open or repair, should promptly
contact with my company.

 5.2 Maintenance and maintenance at runtime

  equipment operation process, should pay
attention to shock and pressure, so as not to
 cause the equipment is not working properly.
  Do not insert and remove the device and
peripherals in the live state.

 5.3 Maintenance and maintenance during
long term parking

  If you do not use the device for a long time,
check the equipment every six months.
  equipment long-term parking, pay attention
to moisture, pest control, anti-corrosion and
so on。