Tutorial Point EWM
Tutorial Point EWM
SAP Extended Warehouse Management (EWM) is used to efficiently manage inventory in the Warehouse and for supporting processing of goods
movement. It allows the company to control their Warehouse inbound and outbound processes and movement of goods in the Warehouse.
The main process in a Warehouse is incoming and outgoing materials, goods receipt and goods issue, fulfil customer orders, and distribution of goods.
When a company doesn’t store any goods, then there is no need of Warehouse management to manage goods.
Inbound process involves storage of goods in warehouse and their location and Outbound process involves picking up the goods. Whenever a material is
stored in a warehouse, it is stored in the storage bin and you can find its current location.
With the help of SAP EWM all the goods movement are controlled by a warehouse management system and provides you the tools to monitor
warehouse activities. You can also manage additional functions in the Warehouse like creating a serial number, batch number, vendor management
inventory, resource optimization and value added services. SAP Extended Warehouse Management allows you to not only monitor the quantity of goods
in Warehouse but to manage other critical functions and delivery of goods efficiently.
SAP Warehouse Management is opposite to Inventory management. Inventory management tells the count of goods in the storage location and its
physical location is unknown. Warehouse management deals with goods movement and monitoring the physical location of the goods recorded with
specific documents.
SAP Extended Warehouse Management is similar to Warehouse management but it provides more features like picking, put away, RF framework,
Warehouse structure and more flexible options to manage the warehouse functions.
You can create new elements like an activity area, resources, labor management and work centers in SAP EWM which were not available in WM.
SAP EWM provides more a robust solution to manage warehouse functions in an organization. It is also a part of SAP Supply Chain Management and
also supports all the processes within logistics and supply chain.
You can set alert for changed data before goods receipt from EWM to the ERP system, reversal or correction of the goods receipt from EWM to
the ERP system and an inbound delivery split from EWM to the ERP system.
You can perform deconsolidation of handling units which contain different products before putting them away in different storage sections.
You can determine storage concepts using slotting for products and optimize arrangement of goods warehouse automatically.
It allows you to perform executable tasks like work packages, consisting of warehouse tasks warehouse employees should perform as part of
warehouse management activities.
It allows you to manage and track vehicles as well as other transportation units from the yard check-in to yard check-out, including movements
and other tasks within the yard.
SAP EWM also includes storage and handling of hazardous substances and their transportation in accordance with the regulations from SAP
Environmental Health & Safety EHS.
In SAP EWM, you can also plan labor times and resources more effectively and hence you can make your Warehouse efficient by managing key
resource management tasks effectively.
In SAP EWM, you can use Warehouse cockpit that allows you to display warehouse key figures graphically and to evaluate or monitor activities
using defined chart types.
You can use cross-docking that allows you to perform transportation of handling units across different distribution centers or warehouses till they
reach final location in the Warehouse.
SAP Extended Warehouse Management is integrated with ERP to access transaction and master data and use of features like slotting, availability check
also requires its integration with CRM.
It is considered as a separate application and shares the same server with the SCM applications. You can also run SAP EWM in its own SCM
environment which is suitable to get improved performance.
Core Interface (CIF) − Core interface is one of the common method for communication between SAP SCM system and SAP Advanced Planning and
Optimization APO. Master data maintained in ERP system like customer, material and vendor which are available in ERP system are transferred to EWM
system use Core Interface CIF communication.
For transaction data (inbound/outbound delivery docs), a separate integration model is used for communication. This model uses iDocs or queued
remote function call RFC.
How to check various menu structure of EWM system?
Login to the SCM system and navigate to the Extended Warehouse management node in the SAP menu. You can use various transactions to manage
basic functions in Warehouse management −
RF Environment /SCWM/RFUI
In SAP ERP, a warehouse number is used to represent the physical warehouse where all the material is stored. A Warehouse number is a 3 or 4
character field in Warehouse management or EWM respectively. Warehouse numbers are created in the ERP system and to activate it, you use a
combination of plant and storage location assigned to this plant with the respective warehouse number.
Storage Bin − The Storage bins represent the physical location of storage space where the products are stored in Warehouse. They are at the
lowest level of the organization structure and when you store an item in a Warehouse you need to mention its exact location.
Activity Areas − Storage bins are further categorized in this activity area. It includes activities like picking, put away or a physical inventory. As
per the activity, you can assign the same storage bin to multiple activity areas.
Quant − The quantity of goods in the storage bin is represented by Quant. The quant is used for managing inventory in storage bin.
How to Create Storage Bins and Block them for Put Away?
To create a Storage bin, you can use T-Code: /SCWM/LS01 or
Navigate to the Extended Warehouse Management → Master data → Storage Bin → Create Storage Bin.
Enter your Warehouse number and Storage bin as per the requirement → Press Enter as shown in the following screenshot.
Enter the Storage type and Storage section as per the requirement and then click on the Save icon as shown in the following screenshot.
How to Change the Storage Bin?
To change the storage bin, click on Storage bin → Change
Now to lock this Storage bin for put away, go to the Status box and select Putaway block at the bottom → Save your entry.
You can also remove the put-away block by going to Warehouse monitor again.
SAP EWM - Master Data
In the ERP system, you have master data which includes the details of the customer, vendor, plant and shipping point which are also used by the SCM.
At the time of data transfer using CIM, this data is copied to the corresponding to SCM master data. For example, the location.
The master data that is transferred from the ERP system to the SCM system consists of fields like material description, unit of measures, weight volume
details, etc. The product and location master data is used in all the applications of the SCM.
An integration model is created to perform data transfer, you can define master data type and selection criteria to find the material master data. Once this
model is created you need to save and execute the model. To perform data transfer to the SCM system, you have to activate the model.
The next step is to select the pilferable flag filed → Enter → Yes in popup window
You will get a confirmation that the material has been changed.
To confirm that this flag is transferred to the product master in the SCM, navigate to Extended Warehouse Management → Master Data → Product →
Maintain Product.
Enter the Product as shown in the previous screenshot and then check view Global data. Click on Display.
Go to the Storage tab → check if the field pilferable is flagged.
Navigate to Extended Warehouse Management → Master Data → Product → Maintain warehouse product
In the next window, enter the following details −
In this chapter, we will discuss regarding the different structure elements that are available in SAP Extended Warehouse Management.
Warehouse Number − Each warehouse consists of a warehouse number which is at the highest level in a warehouse management system. Each
warehouse number consists of a sub structure that maps the warehouse relationship.
Storage Section − This is a part of storage type and represents a group of bins with the same characteristics. The commonly used storage sections are
fast moving or slow moving items, etc.
Storage Bin − The storage bins represent the physical location of a storage space where the products are stored in a Warehouse. They are at the lowest
level of organization structure and when you store an item in a Warehouse you need to mention its exact location.
Activity Areas − Storage bins are further categorized in activity areas. It includes activities like picking, put away or a physical inventory. As per the
activity, you can assign the same storage bin to multiple activity areas.
Quant − The quantity of goods in a storage bin is represented by Quant. The quant is used for managing inventory in a storage bin.
Storage Types
There are different types of storage where products are physically stored in a warehouse such as −
Open storage
Goods Issue
Goods Receipt
Racks
A Storage type is a four-character name and shows a physical or a logical subdivision of a warehouse. A Storage type can consist of one or more storage
sections and bins. A storage type is defined by the role it is used for in a warehouse.
A storage type can be used for the following roles −
Standard Storage Type − Physical area where products are stored in a warehouse.
Identification Point − An area where products are labeled, identified or cross checked during a goods receipt process.
Pick Point − Goods are packed when a goods pick-up process is performed.
Work Center − This represents an area in the warehouse where deconsolidation, inspection or VAS processing is done.
Apart from the above mentioned, there are storage types like Yard, Doors, Staging Area and many more.
SAP EWM - Work Center
A work center in a Warehouse is assigned to a storage type and a physical unit to perform packing, deconsolidation or weighing activities. Storage type
assigned to a work center has a role of the work center, pick point or pick point and identification. You can also configure more than one work center in a
storage type.
A Work Center can be used for the following processes −
Packing
Deconsolidation
Counting
Quality check
It is also possible to combine work centers into work center groups. This allows you to send individual products to a work center group.
Storage Type
Inbound Section
Outbound Section
Choose Enter
Choose Save and Exit
SAP EWM - Warehouse Process Types
A Warehouse process type is used to define the activity or movement of each process in a warehouse. It deals with each warehouse process like
packing, good receipt, good issue and is assigned to each warehouse task document.
Example
For simple movements, warehouse process type defines the storage type and bin for the movement of goods. Warehouse process type is defined at the
point of creation of the warehouse document or in separate step.
All warehouse process types are further grouped into warehouse process categories. Warehouse process categories are used to define the goods
movement in a warehouse.
There are different warehouse process categories that are predefined in the EWM system −
Stock Removal
Putaway
Internal Movement
Goods receipt posting
Goods issue posting
Physical inventory
Cross Line putaway
You can then select warehouse process type to copy. Click on Copy button at the top.
In stock/putaway removal section enter the storage bin and type and click Enter.
To save the warehouse process type, click on the save icon.
SAP EWM - Selling and Receiving Goods
This involves goods shipping and receiving and they are stored in a warehouse. Receiving goods process starts in the ERP system when a purchase
requisition is detected and purchase order is created. A purchase order consists of the quantity of material and store and plant location. There are two
ways to handle a purchase order request, which are −
First is to send the purchase order to supplier for goods delivery and once goods are received, goods receipt is posted.
Other way is to receive an announcement from supplier about the goods arrival as per purchase order request.
When a purchase order is created, you can set a CTRL key to enable notification from supplier. When you set the control key, an inbound delivery must
be created on the basis of the purchase order. When a control key is set and an inbound delivery is not created, you can put the goods receipt.
An inbound delivery contains the information about the goods arrival, quantity of goods, store and plant location. The system checks the combination of
the plant and storage location to check if the warehouse is in the EWM and then the system replicates an inbound delivery notification in the EWM
system.
Process Flow
Whenever you make any changes in the inbound delivery document, these changes are reverted in the ERP system. The status of the inbound delivery
is updated as per goods delivery. If the status of an inbound delivery document is execution completed, it shows proof of delivery in the ERP.
SAP EWM - Maintaining Serial Numbers
Using serial numbers, you can easily track the location of goods in the warehouse. A serial number can be used to identify the vendor and receiver
details who has sent and received goods in a warehouse.
A serial number is a series of characters that have been assigned to each product in the warehouse so that it remains separate and are identified in the
warehouse system. You can use serial numbers up to a length of 30 characters in an EWM system. However, SAP recommends to use a maximum of 18
characters to make it compatible with the ERP system.
Sales General Plant − This serial number profiles are used in the ERP system and must be defined to use serial numbers in the delivery
documents for goods issue or receipts.
LES Serial Number − This is maintained in the product master data view.
When you click on the WM execution, you need to select serial number profile which is sent to SCM system and is used in EWM.
A serial number profile is maintained in the ERP or in the EWM system. There are four types of serial number requirement available in the system −
Serial Number for Document items − This serial number is used for returns. When a customer complains about a product and return is raised,
you can perform a check if this is the same product that is supplied to him. This serial number is not used for other warehouse tasks.
Serial Numbers on warehouse number level − This serial number requirement type is used to check which serial number is available in your
warehouse.
Serial number of warehouse movement − This serial number requirement type is used to know the exact storage bin information for products.
Serial numbers are used in each warehouse task and must be entered before posting goods receipt or goods issue.
No Serial number requirement − This requirement type is used when some products are serialized in few of the warehouses.
The provisional serial numbers are 30 characters and always start with a $ sign. When you post goods receipt, provisional serial number is assigned and
when you confirm putaway warehouse tasks, you must replace the provisional serial number with the real ones.
SAP EWM - Value Added Services
The Value Added Services define the product processing to be performed in a warehouse and includes activities like packing, labeling, assembling, etc.
To perform interim steps in the goods issue or goods receipt, you can use storage control to perform interim steps.
In the following illustration, you can see the process flow of the Value Added Services in a warehouse function −
Order Header
VAS activities to be performed
Items
Auxiliary products (Packing material, labels, oil, etc.)
A VAS order can be printed for employee use to inform what VAS activities has to be performed and on which product.
An auxiliary product posting includes use of other products like packing material, hangers, oil, etc. and quantity of these products used to perform VAS.
The goods issue process in extended warehouse management starts with outbound delivery request. When an outbound delivery document is created,
this process starts in the ERP system. For items that are relevant in the EWM, delivery document is replicated in the SAP EWM system.
A warehouse process type is defined for each line item when an outbound delivery request is created. This process type is used in picking warehouse
task.
For goods issue, the following things are required −
Warehouse Process Category 2
Activity Pick
To perform this, the system determines the source location of the goods to be picked from. To configure this, the following steps have to be performed.
Define storage type search sequence
Configure storage type search sequence determination table
Warehouse Number
2 Step picking flag
Stock Removal control indicator (This is taken from the product master)
Warehouse Process Type
Quantity Classification
Stock Type
Stock Usage
Hazard rating
Warehouse #
Storage type search sequence
Other description and press ENTER key
Select the entry and click on Assign storage type to storage type search sequence
Click on New Entries
Enter the storage type details
Click on Save
The following are the common denial scenarios in a warehouse while processing a goods issue −
When a warehouse task can’t meet the quantity requested in the outbound delivery request, the system can be configured to raise a pick denial.
In case of stock discrepancy picked by an employee, a smaller quantity as per outbound delivery and no other stock is available in the
warehouse, you can set the system to execute a pick denial.
To configure EWM for pick denial, navigate to Extended Warehouse Management → Goods Issue Process → Pick Denial → Activate pick denial at
warehouse number level.
In the next window, find your warehouse in the table and select the activation checkbox.
Storage Control is used to determine product movements in a warehouse. It is used to execute put away or stock removal process in the warehouse.
In the next window, enter warehouse #, storage process and other details and press ENTER.
Click on Assign Storage Process Step → New Entries.
Enter the new external process steps and click on save button.
SAP EWM - Deconsolidation
The deconsolidation function can be used to divide handling units across different putaway handling units. This is required when the deconsolidate
handling unit contains different products and these products has to be put away in different storage sections.
This is defined under consolidation groups for storage control.
Navigate to Extended Warehouse management → Goods Issue Process → Define Consolidation Group.
When a deconsolidation is defined in EWM, it is required for the following reasons in warehouse management −
The activity areas for the products within an HU are different.
The activity areas for the products within an HU are the same, but the consolidation groups are different.
The activity areas and consolidation groups for the products within an HU are the same, but the maximum number of warehouse tasks for the HU
has been exceeded.
Deconsolidation Feature − When extended warehouse performs deconsolidation, a warehouse task is created for each handling unit item, which
deconsolidation takes into account.
SAP EWM - Pick, Pack, and Pass of Goods
This module is used to manage picking, packing and transportation of goods in the activity areas in the warehouse. This can be used in RF environment
commonly and process flow is same as for the standard RF process. In pick, pack and pass goods are moved from activity area to activity area till it
arrives at destination point in the system.
Pick, pack, and pass can be used in two ways −
System Controlled
User Controlled
You need a warehouse order creation rule that supports the top warehouse order creation for the pick, pack, and pass process. The creation categories
for this are −
System-driven
For the system-driven option, the sequence of the warehouse orders in the top warehouse order is determined according to the sort sequence of the
assigned in the configuration settings for joining the activity areas.
User-driven
For the user-driven option, the sequence is manually determined during the execution, which means it can also be done by the Material Flow System
(MFS).
SAP EWM - Replenishment
Replenishment is defined as the movement of goods from the warehouse to the shipment locations. In SAP EWM, you can use predefined techniques for
replenishment of storage bins. There are different replenishment control fields defined at the storage type level or storage bin level. The data for control
fields can be entered manually in the system or you can use slotting process to define these fields.
Following are the common control fields for Replenishment −
Minimum stocking quantity
Maximum stocking quantity
Replenishment quantity
After the replenishment control data has been entered or determined, replenishment processing can begin. The replenishment control type is assigned to
the storage type in Customizing. Some of the replenishment control types require additional settings in Customizing.
Types of Replenishment
Following are the different types of replenishments in SAP EWM.
Planned Replenishment − Planned replenishment can be performed either interactively or in the background. The system calculates the
replenishment in accordance with the defined minimum quantity and maximum quantity. Replenishment control is triggered when the stock is
less than the minimum quantity.
Order Related Replenishment − Order related replenishment is performed when stock figure is less than required quantity. The system rounds
up the replenishment quantity to a multiple of minimum replenishment quantity. The maximum quantity can be exceeded and order related
replenishment can be performed in the background or interactively.
Automatic Replenishment − The system starts automatic replenishment when a warehouse task is confirmed. Replenishment is calculated as
per the maximum and minimum activity.
Direct Replenishment − Direct Replenishment is started during a pick denial and is only possible for fixed bin scenario. The system calculates
replenishment as per maximum and minimum quantity. Direct replenishment is performed by picket and it assumes zero storage bin quantity.
Navigate to Extended Warehouse Management → Master Data → Product → Maintain Warehouse Product.
Enter Product #, Warehouse Number E100 and Party Entitled to Dispose SPCW. Click on change or Create.
Storage type
Min quantity
Unit of measure
Maximum quantity
Once these details are entered, click on Adopt data and save your warehouse product.
The next step is to check warehouse task for replenishment. Navigate to EWM → Monitoring → Warehouse Management Monitor.
Enter the warehouse # and the monitoring type, once done, click on Continue.
Replenishment strategy
Warehouse #
Party entitled to dispose
Product #
Once all these are done then click on Execute.
Click on Execute → Perform Replenishment.
To perform financial accounting and tax regulations, you may need to perform accurate inventory to get the value of an inventory in warehouse. Physical
inventory process deals with counting physical inventory of a warehouse and to get counting results.
Cycle Counting − You have divided the objects in categories – A, B, C, D. In customizing, you define the cycle counting indicator codes with an
interval (in work days) after which a new physical inventory should be performed.
Ad-hoc Inventory
Ad-hoc Physical Inventory is a type of continuous physical inventory and it can be executed anytime during the fiscal year. You can perform an ad-hoc
physical inventory in various scenarios, for example, if a product has been damaged. This procedure can be performed at the storage bin level or it can
be product-specific.
Select Storage Bin in the Find field. Enter the storage bin from the previous step. Choose Perform Search.
Select the checkbox for the Block Indicator. Then, select the line and choose Set Flag.
Choose Save.
Note − The Pl document number that was created (in the task bar the Pl document number is followed by the current year).
SAP EWM - Slotting
Slotting is a process in the EWM that helps to define the most suitable putaway parameters such as – storage type, section, etc. Slotting places the
goods in a warehouse in the manner that provides the most optimal storage and picking of goods.
2 Rotate Indicator T
3 Theft-prone N
Optimizing Resources
You can perform various activities in SAP Extended Warehouse Management System for optimizing resources.
Labor Management helps you to lower down the cost by making suitable use of resources in managing warehouse activities. Labor management tool can
be used to record and measure employee’s productivity and you can also visualize reports in warehouse cockpit based on key figures. Using Labor
management, you can also compare productivity of the warehouse employees.
In LM (Labor Management), you have to enter the master data processor which represents the warehouse employee and is defined as a Business Role
Processor.
Here are a few important factors in the Master Data Processor −
Process Steps
Rate
Role in a group, etc.
You can check the information related to the Processor in a Warehouse Monitor tab in the EWM system. When you activate Labor Management in EWM,
you can find additional nodes in the Monitor Tab → Labor Management.
Labor Utilization
This includes the following features −
Executed Workload
Indirect Labor Task
Planned Workload
Direct Labor − This includes the time to perform warehouse activities like picking, packing, put away, etc.
Indirect Labor − This includes extra activities to manage warehouse like Sweeping, cleaning, housekeeping etc.
The production in a warehouse is based on the production order. The production order tells what needs to be produced and quantity and time of
production.
When a production order is raised, all the components that are required for production is listed in the bill of material. You need to stage the products for a
production order. Production Supply Area (PSA) is an area where products are staged in a warehouse.
There are different staging types that can be used, some of them are −
Pick Parts
Release Order Parts
Crate Parts
Each PSA contains storage bin to stage the products for production order. Each PSA can contain one or multiple storage bins.
Material
Plant and BOM usage
You can select each material and choose Item for the details. The Prod.stor.location and the Supply Area can be found on the tab Status/Lng text.
The next step is to create a control cycle production supply. Go to Logistics → Logistics Execution → Master Data → Warehouse → Production
Supply → Control cycle production supply → Create.
Enter the following details −
Plant
Supply Area and press ENTER
Enter the Staging Indicator and click on save.
SAP EWM – Expected Good Receipts
Expected receipts are used to create inbound deliveries. You can also create a goods receipt in the EWM system without an inbound delivery.
Pull Scenario − The process is triggered in EWM by executing the report /SCWM/ERP_DLV_DELETE.
In the area “Selection Time Period” activate Free Interval and enter a date 2 weeks in the future in the Field to Period. In the area Technical Settings
choose the option Delete and Create.
Click on Execute and you can see that expected goods receipt documentation is successful.
How to Check the Expected Goods Receipt Document?
To check the expected goods receipt document, go to EWM → Inbound Delivery → Expected goods receipt → Maintain Notifications of goods
receipt.
Enter the Production Order number and click on the Search button.
Cross Docking allows you to reduce the costs of goods transportation in a warehouse and shorten the time needed for delivery. Cross docking only
creates one movement – GR Zone to GI Zone and can only be used if the stock for removal is not determined by First in – first out.
There are different types of cross docking available in a SAP system −
Transportation cross docking
Merchandise Distribution
Push deployment
Pick from goods receipt
Opportunistic Cross docking
Process
Create a purchase order and a sales order with the corresponding delivery documents. Post the goods receipt and move the required quantity directly to
the GI-Zone.
The next step is to create an Outbound delivery and confirm the outbound delivery order number.
For doing this, navigate to the Easy Access Menu of your ERP system −
Logistics → Logistics Execution → Outbound Process → Goods Issue for Outbound Delivery → Create → Single Document → With Reference
to Sales Order.
Create a Warehouse task using this outbound delivery number for picking.
Create and confirm the warehouse task for the inbound delivery. Note that two warehouse tasks are created. Check the source and destination storage
types.
The next step is to post the goods issue for outbound delivery order. To do this, navigate to Extended Warehouse Management → Delivery
Processing → Outbound Delivery → Maintain Outbound Delivery Order.
SAP EWM - RF Framework
In SAP EWM, RF stands for Radio Frequency Mobile Data Entry that allows real time communication between the warehouse employees and the EWM
system.
The RF framework supports both browser based and GUI devices to connect to the SAP system. You can create screen templates and merge them to a
so called display profile. This display profile is assigned to the presentation device.
The RF framework in SAP EWM system provides all the warehouse functionalities, which are −
Loading
Unloading
Deconsolidation
Put away
Picking
Packing
Replenishment
Physical inventory
In the RF framework there are various functions that can be triggered through with function keys, some of these are mentioned in the following table −
S.No. Function Key & Description
F5
1.
To display the next pushbuttons in the sequence (in case of more than four push buttons for a screen).
F6
2.
To clear a selected input Field, or all input fields.
F7
3.
To return to previous screen
F8
4
To display list screen for a selected field
F9
5.
To display full message on a separate screen
SAP EWM - Warehouse Monitoring
A Warehouse Monitor provides an option to monitor the tasks and to take necessary actions accordingly. It is a centralized tool to manage all the
activities in a warehouse.
The EWM Warehouse Monitor is a central tool for keeping warehouse managers constantly up-to-date as to the current situation in the warehouse, and
to enable them to initiate appropriate responses in light of this situation. The warehouse monitor also contains alert monitoring capabilities, which
highlights the warehouse managers towards the actual and potential problematic situations in the warehouse, and provide exception handling tools to
assist in the correction of these situations.
In the following screenshot, an example shows a display of resource management queue data. There are different ways to be notified about alert
situations.
For example − There are Alert Nodes in the Warehouse Monitor and then there are Alerts in the SCM Alert Monitor.
How to Display Stock Balance?
Another common use of the Warehouse Monitor is to display stock balances. Physical and available stocks can be displayed using a variety of selection
parameters from the Stock and Bin node.
In this chapter, we will discuss in detail about the Inbound and Outbound Delivery and its modules.
Click on save at the top to save the PO and then the PO number is created.
To see this purchase order, go to the diplay tab as shown in the following screenshot or use T-code: me23.
Now you can see all the details like the shipment, stock placement, etc.
Click on the save button and you will get the confirmation.
The next step is to go to the EWM system and see that this inbound delivery notification is replicated in the EWM.
Login to the EWM system. Go to Maintain Inbound delivery notification as shown in the following screenshot.
Select the warehouse number. If you want to change the default value, click on the default value. Select the warehouse # and click on the tick mark.
Perform a search using the purchase order created in the previous step.
To perform check in, check out in EWM, go to EWM system and use T-code: /scwm/cico. You can perform checkpoint using various parameters.
You can enter the transport unit or any of these parameters and can check the Vehicle number, planned arrival and departure period, etc.
To see yard movement, you can use T-code: /scwm/ymove.
As in the previous step, you can perform a search based on various parameters. Enter the TU number and click on the Search button.
In a similar way, you can perform unload task using Transaction Code: /scwm/unload and perform a search on the TU number or any other parameters.
The next step is to perform deconsolidation and put up activity.
SAP EWM Questions and Answers
SAP EWM Questions and Answers has been designed with a special intention of helping students and professionals preparing for various
Certification Exams and Job Interviews. This section provides a useful collection of sample Interview Questions and Multiple Choice Questions
(MCQs) and their answers with appropriate explanations.
SN Question/Answers Type
With the help of SAP EWM all the goods movement are controlled by a warehouse management system and provides you the tools to monitor
warehouse activities. You can also manage additional functions in the Warehouse like creating a serial number, batch number, vendor management
inventory, resource optimization and value added services. SAP Extended Warehouse Management allows you to not only monitor the quantity of goods
in Warehouse but to manage other critical functions and delivery of goods efficiently.
SAP Warehouse Management is opposite to Inventory management. Inventory management tells the count of goods in the storage location and its
physical location is unknown. Warehouse management deals with goods movement and monitoring the physical location of the goods recorded with
specific documents.
SAP Extended Warehouse Management is similar to Warehouse management but it provides more features like picking, put away, RF framework,
Warehouse structure and more flexible options to manage the warehouse functions.
You can create new elements like an activity area, resources, labor management and work centers in SAP EWM which were not available in WM.
SAP EWM provides more a robust solution to manage warehouse functions in an organization. It is also a part of SAP Supply Chain Management and
also supports all the processes within logistics and supply chain.
SAP EWM ─ Key Features
The following are the key features in SAP EWM −
Using SAP EWM, you can control the warehouse activities like picking, posting and managing storage bin and good receipts.
You can set alert for changed data before goods receipt from EWM to the ERP system, reversal or correction of the goods receipt from EWM to
the ERP system and an inbound delivery split from EWM to the ERP system.
You can perform deconsolidation of handling units which contain different products before putting them away in different storage sections.
You can determine storage concepts using slotting for products and optimize arrangement of goods warehouse automatically.
It allows you to perform executable tasks like work packages, consisting of warehouse tasks warehouse employees should perform as part of
warehouse management activities.
It allows you to manage and track vehicles as well as other transportation units from the yard check-in to yard check-out, including movements
and other tasks within the yard.
SAP EWM also includes storage and handling of hazardous substances and their transportation in accordance with the regulations from SAP
Environmental Health & Safety EHS.
In SAP EWM, you can also plan labor times and resources more effectively and hence you can make your Warehouse efficient by managing key
resource management tasks effectively.
In SAP EWM, you can use Warehouse cockpit that allows you to display warehouse key figures graphically and to evaluate or monitor activities
using defined chart types.
You can use cross-docking that allows you to perform transportation of handling units across different distribution centers or warehouses till they
reach final location in the Warehouse.
SAP Extended Warehouse Management is integrated with ERP to access transaction and master data and use of features like slotting, availability check
also requires its integration with CRM.
It is considered as a separate application and shares the same server with the SCM applications. You can also run SAP EWM in its own SCM
environment which is suitable to get improved performance.
Communication Method
SAP ERP and EWM are closely integrated with each other for transfer of transaction and master data. There are two different ways of communication.
Core Interface (CIF) − Core interface is one of the common method for communication between SAP SCM system and SAP Advanced Planning and
Optimization APO. Master data maintained in ERP system like customer, material and vendor which are available in ERP system are transferred to EWM
system use Core Interface CIF communication.
For transaction data (inbound/outbound delivery docs), a separate integration model is used for communication. This model uses iDocs or queued
remote function call RFC.
RF Environment /SCWM/RFUI
Storage Bin − The Storage bins represent the physical location of storage space where the products are stored in Warehouse. They are at the
lowest level of the organization structure and when you store an item in a Warehouse you need to mention its exact location.
Activity Areas − Storage bins are further categorized in this activity area. It includes activities like picking, put away or a physical inventory. As
per the activity, you can assign the same storage bin to multiple activity areas.
Quant − The quantity of goods in the storage bin is represented by Quant. The quant is used for managing inventory in storage bin.
How to Create Storage Bins and Block them for Put Away?
To create a Storage bin, you can use T-Code: /SCWM/LS01 or
Navigate to the Extended Warehouse Management → Master data → Storage Bin → Create Storage Bin.
Enter your Warehouse number and Storage bin as per the requirement → Press Enter as shown in the following screenshot.
Enter the Storage type and Storage section as per the requirement and then click on the Save icon as shown in the following screenshot.
How to Change the Storage Bin?
To change the storage bin, click on Storage bin → Change
Now to lock this Storage bin for put away, go to the Status box and select Putaway block at the bottom → Save your entry.
You can also remove the put-away block by going to Warehouse monitor again.
The master data that is transferred from the ERP system to the SCM system consists of fields like material description, unit of measures, weight volume
details, etc. The product and location master data is used in all the applications of the SCM.
An integration model is created to perform data transfer, you can define master data type and selection criteria to find the material master data. Once this
model is created you need to save and execute the model. To perform data transfer to the SCM system, you have to activate the model.
Let us maintain a pilferable flag in the ERP system and confirm that it was transferred to the product master in SCM.
Navigate to Easy Access → Logistics → Materials Management → Material Master → Change → Immediately.
Enter the Product number and press Enter as shown in the following screenshot.
Click on WM Execution → Continue
The next step is to select the pilferable flag filed → Enter → Yes in popup window
You will get a confirmation that the material has been changed.
To confirm that this flag is transferred to the product master in the SCM, navigate to Extended Warehouse Management → Master Data → Product →
Maintain Product.
Enter the Product as shown in the previous screenshot and then check view Global data. Click on Display.
Go to the Storage tab → check if the field pilferable is flagged.
Navigate to Extended Warehouse Management → Master Data → Product → Maintain warehouse product
In the next window, enter the following details −
Warehouse Number − Each warehouse consists of a warehouse number which is at the highest level in a warehouse management system. Each
warehouse number consists of a sub structure that maps the warehouse relationship.
Storage Section − This is a part of storage type and represents a group of bins with the same characteristics. The commonly used storage sections are
fast moving or slow moving items, etc.
Storage Bin − The storage bins represent the physical location of a storage space where the products are stored in a Warehouse. They are at the lowest
level of organization structure and when you store an item in a Warehouse you need to mention its exact location.
Activity Areas − Storage bins are further categorized in activity areas. It includes activities like picking, put away or a physical inventory. As per the
activity, you can assign the same storage bin to multiple activity areas.
Quant − The quantity of goods in a storage bin is represented by Quant. The quant is used for managing inventory in a storage bin.
Storage Types
There are different types of storage where products are physically stored in a warehouse such as −
Open storage
Goods Issue
Goods Receipt
Racks
A Storage type is a four-character name and shows a physical or a logical subdivision of a warehouse. A Storage type can consist of one or more storage
sections and bins. A storage type is defined by the role it is used for in a warehouse.
A storage type can be used for the following roles −
Standard Storage Type − Physical area where products are stored in a warehouse.
Identification Point − An area where products are labeled, identified or cross checked during a goods receipt process.
Pick Point − Goods are packed when a goods pick-up process is performed.
Work Center − This represents an area in the warehouse where deconsolidation, inspection or VAS processing is done.
Apart from the above mentioned, there are storage types like Yard, Doors, Staging Area and many more.
SAP EWM - Work Center
A work center in a Warehouse is assigned to a storage type and a physical unit to perform packing, deconsolidation or weighing activities. Storage type
assigned to a work center has a role of the work center, pick point or pick point and identification. You can also configure more than one work center in a
storage type.
Click on copy as, and this will overwrite the new work center with an existing work center.
Enter the other details like −
Storage Type
Inbound Section
Outbound Section
Choose Enter
Choose Save and Exit
Example
For simple movements, warehouse process type defines the storage type and bin for the movement of goods. Warehouse process type is defined at the
point of creation of the warehouse document or in separate step.
All warehouse process types are further grouped into warehouse process categories. Warehouse process categories are used to define the goods
movement in a warehouse.
There are different warehouse process categories that are predefined in the EWM system −
Stock Removal
Putaway
Internal Movement
Goods receipt posting
Goods issue posting
Physical inventory
Cross Line putaway
In stock/putaway removal section enter the storage bin and type and click Enter.
To save the warehouse process type, click on the save icon.
SAP EWM - Selling and Receiving Goods
This involves goods shipping and receiving and they are stored in a warehouse. Receiving goods process starts in the ERP system when a purchase
requisition is detected and purchase order is created. A purchase order consists of the quantity of material and store and plant location. There are two
ways to handle a purchase order request, which are −
First is to send the purchase order to supplier for goods delivery and once goods are received, goods receipt is posted.
Other way is to receive an announcement from supplier about the goods arrival as per purchase order request.
When a purchase order is created, you can set a CTRL key to enable notification from supplier. When you set the control key, an inbound delivery must
be created on the basis of the purchase order. When a control key is set and an inbound delivery is not created, you can put the goods receipt.
An inbound delivery contains the information about the goods arrival, quantity of goods, store and plant location. The system checks the combination of
the plant and storage location to check if the warehouse is in the EWM and then the system replicates an inbound delivery notification in the EWM
system.
Process Flow
Whenever you make any changes in the inbound delivery document, these changes are reverted in the ERP system. The status of the inbound delivery
is updated as per goods delivery. If the status of an inbound delivery document is execution completed, it shows proof of delivery in the ERP.
There are two different types of serial number profiles that can be used −
Sales General Plant − This serial number profiles are used in the ERP system and must be defined to use serial numbers in the delivery
documents for goods issue or receipts.
LES Serial Number − This is maintained in the product master data view.
When you click on the WM execution, you need to select serial number profile which is sent to SCM system and is used in EWM.
A serial number profile is maintained in the ERP or in the EWM system. There are four types of serial number requirement available in the system −
Serial Number for Document items − This serial number is used for returns. When a customer complains about a product and return is raised,
you can perform a check if this is the same product that is supplied to him. This serial number is not used for other warehouse tasks.
Serial Numbers on warehouse number level − This serial number requirement type is used to check which serial number is available in your
warehouse.
Serial number of warehouse movement − This serial number requirement type is used to know the exact storage bin information for products.
Serial numbers are used in each warehouse task and must be entered before posting goods receipt or goods issue.
No Serial number requirement − This requirement type is used when some products are serialized in few of the warehouses.
In the following illustration, you can see the process flow of the Value Added Services in a warehouse function −
Value Added Services Order
This is used to inform the warehouse employees about the work that they have to do as part of the delivery and packing specifications. A VAS order is an
instruction to perform value added service for one or more products and to link delivery items to the packing instructions.
An auxiliary product posting includes use of other products like packing material, hangers, oil, etc. and quantity of these products used to perform VAS.
Warehouse #
Storage type search sequence
Other description and press ENTER key
Select the entry and click on Assign storage type to storage type search sequence
Click on New Entries
Enter the storage type details
Click on Save
The following are the common denial scenarios in a warehouse while processing a goods issue −
When a warehouse task can’t meet the quantity requested in the outbound delivery request, the system can be configured to raise a pick denial.
In case of stock discrepancy picked by an employee, a smaller quantity as per outbound delivery and no other stock is available in the
warehouse, you can set the system to execute a pick denial.
To configure EWM for pick denial, navigate to Extended Warehouse Management → Goods Issue Process → Pick Denial → Activate pick denial at
warehouse number level.
In the next window, find your warehouse in the table and select the activation checkbox.
Layout Oriented
Process Oriented
In SAP Extended Warehouse Management, process oriented storage control is executed first and layout storage control is executed to check if the put
away step is possible in the warehouse layout view and also adjust the put away or stock removal as per the layout view.
Click on the New Entry and enter new external process steps.
Click on the save button at the top.
Once this is created, you need to assign the external process step to storage process and warehouse #. To do this, go to Storage process definition
dialog box and click on New entries at the top.
In the next window, enter warehouse #, storage process and other details and press ENTER.
Click on Assign Storage Process Step → New Entries.
Enter the new external process steps and click on save button.
When a deconsolidation is defined in EWM, it is required for the following reasons in warehouse management −
The activity areas and consolidation groups for the products within an HU are the same, but the maximum number of warehouse tasks for the HU
has been exceeded.
Deconsolidation Feature − When extended warehouse performs deconsolidation, a warehouse task is created for each handling unit item, which
deconsolidation takes into account.
System Controlled
User Controlled
You need a warehouse order creation rule that supports the top warehouse order creation for the pick, pack, and pass process. The creation categories
for this are −
System-driven
For the system-driven option, the sequence of the warehouse orders in the top warehouse order is determined according to the sort sequence of the
assigned in the configuration settings for joining the activity areas.
User-driven
For the user-driven option, the sequence is manually determined during the execution, which means it can also be done by the Material Flow System
(MFS).
Types of Replenishment
Following are the different types of replenishments in SAP EWM.
Planned Replenishment − Planned replenishment can be performed either interactively or in the background. The system calculates the
replenishment in accordance with the defined minimum quantity and maximum quantity. Replenishment control is triggered when the stock is
less than the minimum quantity.
Order Related Replenishment − Order related replenishment is performed when stock figure is less than required quantity. The system rounds
up the replenishment quantity to a multiple of minimum replenishment quantity. The maximum quantity can be exceeded and order related
replenishment can be performed in the background or interactively.
Automatic Replenishment − The system starts automatic replenishment when a warehouse task is confirmed. Replenishment is calculated as
per the maximum and minimum activity.
Direct Replenishment − Direct Replenishment is started during a pick denial and is only possible for fixed bin scenario. The system calculates
replenishment as per maximum and minimum quantity. Direct replenishment is performed by picket and it assumes zero storage bin quantity.
Product#
Warehouse #
Storage type
Number of Storage bins
Once the details are entered, click on Execute.
To check the warehouse product master data and check which fixed bin is assigned to it.
Navigate to Extended Warehouse Management → Master Data → Product → Maintain Warehouse Product.
Enter Product #, Warehouse Number E100 and Party Entitled to Dispose SPCW. Click on change or Create.
Storage type
Min quantity
Unit of measure
Maximum quantity
Once these details are entered, click on Adopt data and save your warehouse product.
The next step is to check warehouse task for replenishment. Navigate to EWM → Monitoring → Warehouse Management Monitor.
Enter the warehouse # and the monitoring type, once done, click on Continue.
Replenishment strategy
Warehouse #
Party entitled to dispose
Product #
Once all these are done then click on Execute.
Click on Execute → Perform Replenishment.
Continuous − This can be executed anytime during the physical period year.
Cycle Counting − You have divided the objects in categories – A, B, C, D. In customizing, you define the cycle counting indicator codes with an
interval (in work days) after which a new physical inventory should be performed.
Ad-hoc Inventory
Ad-hoc Physical Inventory is a type of continuous physical inventory and it can be executed anytime during the fiscal year. You can perform an ad-hoc
physical inventory in various scenarios, for example, if a product has been damaged. This procedure can be performed at the storage bin level or it can
be product-specific.
Navigate to EWM → Monitoring → Warehouse Management monitor.
Enter the Warehouse Number # and Monitor, SAP → Execute.
Select Storage Bin in the Find field. Enter the storage bin from the previous step. Choose Perform Search.
Select the checkbox for the Block Indicator. Then, select the line and choose Set Flag.
Choose Save.
Note − The Pl document number that was created (in the task bar the Pl document number is followed by the current year).
2 Rotate Indicator T
3 Theft-prone N
Optimizing Resources
You can perform various activities in SAP Extended Warehouse Management System for optimizing resources.
In LM (Labor Management), you have to enter the master data processor which represents the warehouse employee and is defined as a Business Role
Processor.
Here are a few important factors in the Master Data Processor −
Process Steps
Rate
Role in a group, etc.
You can check the information related to the Processor in a Warehouse Monitor tab in the EWM system. When you activate Labor Management in EWM,
you can find additional nodes in the Monitor Tab → Labor Management.
Labor Utilization
This includes the following features −
Executed Workload
Indirect Labor Task
Planned Workload
Direct Labor − This includes the time to perform warehouse activities like picking, packing, put away, etc.
Indirect Labor − This includes extra activities to manage warehouse like Sweeping, cleaning, housekeeping etc.
There are different staging types that can be used, some of them are −
Pick Parts
Release Order Parts
Crate Parts
Each PSA contains storage bin to stage the products for production order. Each PSA can contain one or multiple storage bins.
The next step is to create a control cycle production supply. Go to Logistics → Logistics Execution → Master Data → Warehouse → Production
Supply → Control cycle production supply → Create.
Enter the following details −
Plant
Supply Area and press ENTER
Enter the Staging Indicator and click on save.
SAP EWM – Expected Good Receipts
Expected receipts are used to create inbound deliveries. You can also create a goods receipt in the EWM system without an inbound delivery.
If your ERP system is down, you can still execute the expected goods receipt in EWM. An expected goods receipt is based on the data in production
order, so it can be used as a preview of the goods receipt.
This process requires two documents to be used in the EWM system, which are −
Notification Expected goods receipt
Expected goods receipt
These documents can be created and transferred using the following two methods −
Push Scenario − The process is triggered in ERP by executing the report /SPE/INB_EGR_CREATE.
Pull Scenario − The process is triggered in EWM by executing the report /SCWM/ERP_DLV_DELETE.
Enter warehouse #. Then go to special selection parameters, go to Production number and enter the number there.
In the area “Selection Time Period” activate Free Interval and enter a date 2 weeks in the future in the Field to Period. In the area Technical Settings
choose the option Delete and Create.
Click on Execute and you can see that expected goods receipt documentation is successful.
How to Check the Expected Goods Receipt Document?
To check the expected goods receipt document, go to EWM → Inbound Delivery → Expected goods receipt → Maintain Notifications of goods
receipt.
Enter the Production Order number and click on the Search button.
Process
Create a purchase order and a sales order with the corresponding delivery documents. Post the goods receipt and move the required quantity directly to
the GI-Zone.
To do this, go to Extended Warehouse Management → Delivery Processing → Inbound Delivery → Maintain Inbound Delivery.
The next step is to create a Sales Order. For doing this, go to the ERP system → Easy Access Menu of your ERP system → Logistics → Sales and
Distribution → Sales → Order → Create.
The next step is to create an Outbound delivery and confirm the outbound delivery order number.
For doing this, navigate to the Easy Access Menu of your ERP system −
Logistics → Logistics Execution → Outbound Process → Goods Issue for Outbound Delivery → Create → Single Document → With Reference
to Sales Order.
Create a Warehouse task using this outbound delivery number for picking.
Create and confirm the warehouse task for the inbound delivery. Note that two warehouse tasks are created. Check the source and destination storage
types.
The next step is to post the goods issue for outbound delivery order. To do this, navigate to Extended Warehouse Management → Delivery
Processing → Outbound Delivery → Maintain Outbound Delivery Order.
SAP EWM - RF Framework
In SAP EWM, RF stands for Radio Frequency Mobile Data Entry that allows real time communication between the warehouse employees and the EWM
system.
The RF framework supports both browser based and GUI devices to connect to the SAP system. You can create screen templates and merge them to a
so called display profile. This display profile is assigned to the presentation device.
The RF framework in SAP EWM system provides all the warehouse functionalities, which are −
Loading
Unloading
Deconsolidation
Put away
Picking
Packing
Replenishment
Physical inventory
In the RF framework there are various functions that can be triggered through with function keys, some of these are mentioned in the following table −
F5
1.
To display the next pushbuttons in the sequence (in case of more than four push buttons for a screen).
F6
2.
To clear a selected input Field, or all input fields.
F7
3.
To return to previous screen
F8
4
To display list screen for a selected field
F9
5.
To display full message on a separate screen
To open the Warehouse monitor, select the Warehouse and monitoring type. You can select SAP Standard Monitor.
You can similarly drill down to the lower-level nodes from the lower view area.
In the following screenshot, an example shows a display of resource management queue data. There are different ways to be notified about alert
situations.
For example − There are Alert Nodes in the Warehouse Monitor and then there are Alerts in the SCM Alert Monitor.
How to Display Stock Balance?
Another common use of the Warehouse Monitor is to display stock balances. Physical and available stocks can be displayed using a variety of selection
parameters from the Stock and Bin node.
Vendor
Purchase Org
Company Code
Enter the material details
You can scroll to the bottom of the screen and the information is automatically filled.
Click on save at the top to save the PO and then the PO number is created.
To see this purchase order, go to the diplay tab as shown in the following screenshot or use T-code: me23.
How to Create an Inbound Delivery?
The following screenshots have been lined up to explain how to create an Inbound Delivery.
Click on the save button and you will get the confirmation.
The next step is to go to the EWM system and see that this inbound delivery notification is replicated in the EWM.
Login to the EWM system. Go to Maintain Inbound delivery notification as shown in the following screenshot.
Select the warehouse number. If you want to change the default value, click on the default value. Select the warehouse # and click on the tick mark.
Perform a search using the purchase order created in the previous step.
To perform check in, check out in EWM, go to EWM system and use T-code: /scwm/cico. You can perform checkpoint using various parameters.
You can enter the transport unit or any of these parameters and can check the Vehicle number, planned arrival and departure period, etc.
As in the previous step, you can perform a search based on various parameters. Enter the TU number and click on the Search button.
In a similar way, you can perform unload task using Transaction Code: /scwm/unload and perform a search on the TU number or any other parameters.
The next step is to perform deconsolidation and put up activity.