Composite Material 1
Composite Material 1
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1 Fiber
3 ~------ __ _____j'1~P~a~rt~1ctle~s~---i
4 Whiske rs Ex.ample Applic~
Function ~
+ t
r
particle-reinforced Flbre reinforced
Large·
particle
M1tr1X:
Rubbe
m
(e,.,mpllant}
+
Carbon
(Stiffer)
Automobile Tire
I •
strengthened (aligned)
Panlcle.
.i
Dispersion Continuous Dlscontlnuoui~
(s11011)
_r
,,.
Aligned
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l
"t
Random
oriented
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i
\ 1111 I ~r{~
1111 I .1 1
Structural
Laminates
+ *+Sandwich
0 0
~ panels
0
~~ o o 0
Fig. 5.2 Fig. 5.3
Types Particle Reinforced Composites :
(a) Large Particle Reinforced Composites.
lb) Dispersion Strengthened Particle Reinforced Composites.
Large Particle Reinforced Composites Dispersion Strengthened Particle Reinfo
~ 'f;l .>-'S..' ' , ~l
Composites
Definition Large particle reinforced composites have relatively Dispersion-strengt hened composites use very
large particles dispersed throughout the matrix . fine particles, typically in the nanometer to
material. These particles are generally in the micrometer range, dispersed throughout the
millimeter or micrometer range. matrix material. These particles are designed to
be uniformly distributed to impede dislocation
movement within the matrix.
Particle Size The particles are larger compared to those in Particles
are much smaller compared to those
dispersion-strengthened composites. They can
in large particle composites. They are often in
range from a few micrometers to several
the nanometer to micrometer range.
millimeters.
Distribution The particles are typically distributed in a more
Particles are uniformly dispersed throughout
localized manner compared to dispersion-
the matrix. The goal is to achieve a high degree
strengthened composites. They may form clusters
of distribution to maximize strengthening-
or be unevenly distributed.
effects.
Matrix The matrix can be a metal, polymer, or ceramic.
Typically metals, but can also be polymers or
ceramics.
Mechanical • Improve strength,
• Improve strength and toughness,
Properties • Stiffness,
• Stiffness,
• Resistance to wear and tear .
Applications 1. Concrete.
---------i. .:_• ~ e p resistance.
2. Metal Matrix Compo~1~es (MMCs. 1. Metal Matrix Composites (MMCs).
2. Polymer Composites.
Advantages • Improved Mechanical Properties.
• Improved strength .
• Enhanced strength .
• Hardness.
• Wear resistance .
• Resistance to deforrn'-'tion.
• Cost-Effective. • Improved tou hness ~•ct~ced brittleness.
I
S.G ~ - - - - - - - - C _ o m . . . . : ; p ~ ~
try'L..________ ______
:.:,::.:.:is:!!
.:.:A:!:p.!:pl:.::ie:.:d:..:C:.:.h:,:e.m ~
fBJ Discontin uous Fiber Reinforced Composites (Short aligned and randomly oriented).
Continuous Fibre
Discont!nuous Fibre Discontinuous Fibre
Reinforced
Reinfor~ed Reinforced
Composites Compo ·t
Composites
(Long Aligned)
(Short Aligned) (Randomly ~~i:~ted)
I I I I II I I
1
1 11 1
II I I I
t I I
II I I I 1
Fig. S.S
..ied ~hemistry s7
~
Composite Materials ·
5,3,3 Difference betw een Cont inuou s Fiber Reinf orced Comp
Reinforced Comp osite s osite s and Disco ntinu ous Fiber
Fig. 5.6
Applications :
• Hol'1eyco!T'b panels are used in
::: Aircraft Structures - aircraft fuselages, wings, and interiors d · · .
::: Satellite Components. ue to th eir lightweight and strong properties.
o Bui ding Facades.
:::, Boat Hulls.
o ✓ehicle Panels.
2. Laminated Composites: (For example, Plywood}
• Laminated composites are made by stacking and bonding togeth er mu 1t1ple •
layers 0 f .
• Eac h Iayer, or ply, may have a different orientation or mater·ial pr opert·1es. material, known as laminates.
• Layers of composite materials are stacked and bonded
together to form a strong, lightweight structure.
Layers with different
• For example, In plywood, the laminates are thin sheets fibre orientations
of wood (veneers) stacked in alternating grain
directions and bonded with adhesive.
• In plywood, adjacent layers typically have their wood
grain oriented at 90 degrees to the layer below.
• This alternating gram orientation enhances the overall
strength and stability of the panel.
• Laminated composites like plywood exhibit enhanced
Fig. 5.7
strength and stiffness compared to solid wood.
ued chemistry 5.9 Composite Materials
~
properties : .
superior strength and stiffness.
' impact Resistance.
' Moisture resistance
: Dimensional Stability
, versatility.
~plications :
• Building and Construction.
• Aerospace: For v.ings, fuselages, and other load -bea ring structures.
, Marine: For hulls and decks of boats and ships.
• Furniture
, Satellite Components.
, Sports Equipment: biqcles, skis, snowboards, and tenn is rac kets.
• Protective Gear: helmets and protective padding.
• Armored \ ehicles.
Applications of composites :
• The fa' owi'1g applications illustrate the broad ut ility of composites in enhancing performance, durab ility, and
'L.'1ctionalit) across various sectors.
:::: Automotive-b ody panels, hood s, bum pers, and interior components.
:::: Aircraft and spacecraft components- wi ngs, fuselages.
0 Construction-building, bridges.
c Sports and Recreation-a s bicycles, tenn is rackets, skis, and golf clubs.
c Defense and Military- balli sti c armor, helmets, and armored vehicles.
c Electronics-ele ctroni c housings, circuit boards, and heat sinks.
c Medical-prost hetic limbs, dental implants, and surgical instruments.
c Renewable Energy-wind turbine blades
Review Questions
What are Composites? Write its classification.
2. /t hat are Composites? Write its characteristics.
3. 'hat is Matrix Phase? Write its function.
4. Write the functions of dispersed phase.
5. Wr;te a note Matrix Phase.
6. Write a note dispersed phase.
7. What are the applications of composite materials?
8. Write a note on structural composites.
9. Write a note on Laminar composites.
10. Write a note on sandwich panel composites.
11. Write the functions of whiskers and flakes in composites.
12. Write a note on Fiber reinforced composites.
13. Write a note on particle reinforced composites.