DC Chopper or DC To DC Converter
DC Chopper or DC To DC Converter
DC Chopper :
A dc chopper is a semiconductor switch (ON-OFF switch) that connects
and disconnects the dc supply to the load at a rapid rate to obtain
variable dc voltage from a fixed dc voltage source.
Compared to ac link choppers, dc-to-dc conversion is directly done in dc
choppers without any multiple stages. Thus a dc chopper can be
considered as a dc equivalent of an ac transformer that can either step up
or step down a fixed dc voltage source.
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Step Up Chopper :
A step-up chopper is similar to a step-up transformer whose output
voltage is greater than the input supply voltage. The below shows the
circuit configuration of the step-up chopper.
Vo = Vs + L di/dt
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Therefore the output voltage exceeds the input source voltage. During
the ON period of the chopper, the voltage across the inductor is equal to
the supply voltage (neglecting the voltage drop in SCR). The energy
stored in the inductor during the chopper ON period is given by,
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Hence, by varying the duty cycle (δ) the output voltage can be varied. If
the duty cycle becomes zero, the output voltage Vo = Vs and if duty
cycle (δ) = 1 then Vo = ∞. Here, we can observe that the output voltage
Vo is greater than or equal to the input voltage Vs. Hence the circuit is
called a step-up chopper.
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When the chopper is turned OFF for a period of δ T to T, the load voltage
becomes zero but the load current does not become zero due to the
presence of load inductance. This is because an inductor doesn’t allow a
sudden change in the current.
Thus once the chopper is turned OFF, the stored current in the load
inductance free-wheels through the free-wheeling diode Df as shown
above. Then after the load current decreases gradually and reaches its
lower limit as shown in the below waveforms.
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Types of DC Choppers :
DC choppers are classified based on the value of output voltage, the
direction of output voltage and current, and the commutation method
used. The various types of dc chopper circuits are listed below.
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Class-A Chopper :
A class-A chopper is a type of chopper that operates in the first
quadrant. The term first quadrant means the output voltage and current
of the circuit will occur only in the first quadrant of the output voltage
and current graph. In class-A chopper power always flows from source
to load and it is also known as the first quadrant or type-A chopper.
The output voltage of the class-A chopper circuit is always less than the
input voltage, thus a class-A chopper is a step-down chopper. This type
of chopper circuit will be used to control dc motors.
Class-B Chopper :
A class-B chopper is a chopper that operates in the second quadrant. The
term second quadrant means the output voltage and current occur only in
the second quadrant of the output voltage and current graph. In a class-B
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chopper, power flows from load to source and it is also known as the
second quadrant or type-B chopper.
When the switch is ON, the load gets short-circuited through the switch,
and thus load EMF stores energy in the inductor. When the switch is
OFF, the charged inductor will start discharging in the reverse direction
due to which the output voltage will be the sum of inductor voltage and
load EMF. Thus diode gets forward biased and power flows from load to
source.
Therefore, the average load voltage will be positive, and the average
load current will be negative. Since the power flow is from high voltage
i.e., load, to low voltage i.e., source, this circuit is also called a step-up
chopper. The class-B chopper circuit is used in the regenerative braking
of dc motors.
Class-C Chopper :
A class-C chopper is formed by combining class-A and class-B choppers
in parallel. It can operate in the first quadrant (where output voltage and
current are positive) as well as in the second quadrant (where the output
voltage is positive and output current is negative). A class-C chopper is
also known as Two-Quadrant Type-A Chopper.
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Class-D Chopper :
A class-D chopper is also a two-quadrant chopper that can operate in the
first and fourth quadrants of the output voltage and current diagram. In
this chopper, the load voltage can be either positive or negative but the
load current is always positive. The below shows the circuit topology of
a class-D chopper.
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In the above figure, when switches S1 and S2 are in function, the circuit
will operate in the third quadrant, and when diodes D1 and D2 are in
function, the circuit will operate in the fourth quadrant. Similar to the
class-C chopper, power can either flow from source to load or load to
source in a class-D chopper.
Class-E Chopper :
A class-E chopper is a four-quadrant chopper made by the parallel
combination of two class-C choppers. The below shows the circuit
configuration of a class-E chopper in which S1, S2, D1, and D2 form one
class-C chopper circuit and S3, S4, D3, and D4 form another class-C
chopper circuit.
In this chopper, both load current and voltage can be either positive or
negative. A four-quadrant chopper can control the power flow and speed
of a dc motor in either direction.
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thyristor. The reverse current applied to turn OFF the main thyristor
must be greater than the load current.
A current-commutated chopper circuit is also called resonant-pulse
commutated chopper.
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voltage. The polarity of the output voltage is opposite to that of the input
voltage.
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The supply source will provide energy to the inductor and the inductor
will start charging with the polarity shown above. No energy is supplied
to the load by the supply source during this interval. During the ON
period of the switch, the current through the inductor can be given by
applying KVL to the above circuit.
Vin = VL
Vin = L diL/dt
Vin/L = diL/dt
We know that duty cycle D = TON/T since the switch is closed for period
TON = DT, we can say that dt = DT.
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The current which was flowing through the switch and inductor in the
previous interval will now flow through the inductor, capacitor, load,
diode and back to the inductor as shown above. The inductor will go on
discharging and the inductor current will fall until the MOSFET is
switched ON again in the next cycle. During the OFF period of the
switch, the current through the inductor can be given using KVL,
V L = Vo
VL = L diL/dt = Vo
diL/dt = Vo/L
The turn-OFF period of the switch is given as, TOFF = T – TON = T – DT = (1 – D)T,
thus we can say that dt = (1 – D)T.
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From the above operation, we have seen that when the switch is ON
inductor will be charged and when the switch is OFF inductor will be
discharged. Therefore the net change in inductor current over any one
complete cycle is zero.
Therefore, from the above equation output voltage will depend upon the
duty cycle. If duty cycle (D) is below 0.5, the circuit will operate as
the buck converter or step-down dc-to-dc converter i.e., the output will
be smaller than the input. If duty cycle (D) is above 0.5, the circuit will
operate as the boost converter or step-up dc-to-dc converter i.e., the
output will be greater than the input.
Both input and output current is discontinuous, but inductor current can
be continuous or discontinuous and output voltage remains constant due
to the large value of the capacitor. The below shows the waveforms for
voltage and current of the buck-boost converter.
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A diode is connected in series with the load after the power MOSFET
which also acts as the switch by automatically forward biasing and
reverse biasing. A capacitor in parallel is placed at the load side for
removing ripples in the output signal.
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Once the power MOSFET is switched ON, the inductor current (IL)
starts increasing and it will charge with a polarity according to the
direction of the flow of supply current as shown above. The inductor
current rises linearly from minimum to maximum value.
The diode is reverse biased due to stored energy in the capacitor which
appears across the cathode (anode is at zero potential due to the
conducting power MOSFET). Thus the reverse biased diode will isolate
the load from the supply. If the capacitance is very high, the capacitor
supplies a constant load current.
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Now when the power MOSFET is switched OFF, the supply current
which was flowing through the inductor, and power MOSFET will now
flow through the inductor, diode, capacitor, and load as shown below.
The inductor current will fall linearly until the power MOSFET is turned
ON again. Therefore we can observe that the load receives a voltage
(average value) greater than the input voltage, hence the name boost.
The associated voltage and current waveforms for the operation of the
boost converter are shown below.
In the above waveforms, there are two periods TON and TOFF. TON is the
period for which the power MOSFET is turned ON and TOFF for which
power MOSFET is turned OFF. We can see that during the TON period
of MOSFET, output voltage Vo will be zero, IL will increase from imin to
imax, and current at the diode ID will be zero.
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VL – Vo + Vin = 0
VL = Vo – Vin
The energy supplied to the inductor during the ON period of
MOSFET is given as,
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Also, the energy supplied by the inductor during the OFF period of MOSFET is
given as,
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From the above equation, it is clear that the average output voltage can
be controlled by controlling the duty ratio. For α = 0 to 1, the output
voltage will be equal to or greater than the input voltage i.e., Vo ≥ Vin,
thus stepping up the voltage.
Due to the use of a single power MOSFET, the boost converter has high
efficiency. However, the power transistor has to sustain high peak
currents.
Consumer electronics,
Regenerative braking of dc motor,
DC motor drives,
Communication applications operated by batteries,
Battery power systems.
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The two switches are connected to the load through a low-pass LC filter
in order to reduce current or voltage ripples. The inductor is connected
in series with the load which stores energy during the ON period of the
switch.
The switch (power transistor) which connects and disconnects the load
to get desired output is controlled by using Pulse Width
Modulation(PWM). The dc-to-dc converters normally use a time-based
PWM control signal that provides a duty cycle by which accurate and
desired output voltage is obtained.
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When Switch is ON :
In mode-I, the switch is closed at t = 0. When the switch is turned ON
diode becomes reverse biased and thus it will be in the non-conducting
state. The supply current starts flowing through filter components
inductor (L) and capacitor (C), and through the load, as shown below.
Now when the switch has closed the inductor in the current flow
path stores energy and the capacitor stores the charge. The
voltage across the capacitor will appear across the load. On
applying KVL to the above circuit, the voltage across the
inductor will be the difference of the supply voltage (VS) and
output voltage (VO).
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The stored energy by the inductor in the previous mode will start
releasing with reversed polarity due to which the diode gets forward-
biased and the inductor current flows through the capacitor, load, and
diode as shown below.
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The current will continue to flow through the load till the current
in the inductor falls to zero value. Once the inductor is
discharged completely, the diode gets reverse bias and the
switch is closed again thereby repeating the cycle. On applying
KVL to the above circuit,
0 = VL + Vo
VL = L diL/dt = -Vo …(1)
We know that,
T = TON + TOFF
T = DT + TOFF
TOFF = (1 – D)T
TOFF = Δt = (1 – D)T
Substituting above Δt in equation 1, we get,
The above equation gives the rate of change in current through the
inductor when the switch is open. The net change of current through the
inductor in one cycle of supply will be zero. Thus,
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The below shows the waveforms of voltage and current for two modes
of operation.
If suppose the switch is closed again before the inductor current reaches
zero then a continuous load current operation is obtained. If the switch is
closed after complete discharge of the inductor then the load current will
be discontinuous.
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Since the output voltage obtained is less than the input voltage the
circuit is called a step-down converter. Due to the requirement of only
one semiconductor device, buck converters are very simple and highly
efficient. The applications of buck converters are dc motor speed control
and regulated dc power supplies.
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