Underground CoalMining Sem 4
Underground CoalMining Sem 4
UNIT I: Introduction
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2. Partings: Thin layers of non-coal material (like shale or sandstone) within a coal seam.
3. Bands: Streaks or layers of impurities like clay or mineral matter in coal.
4. Splits and Seams: A single seam may split into two or more thinner seams, or multiple seams may
converge.
B. Abnormalities in Coal Seams:
1. Faults: Displacement of coal seams due to tectonic activity; can cause production difficulty.
2. Folds: Bending of coal seams into anticlines or synclines, which affects mining methods.
3. Washouts: Where coal is eroded and replaced by sediments like sandstone or shale.
4. Dyke and Sill Intrusions: Igneous intrusions that can burn or metamorphose the coal.
5. Rolls or Troughs: Irregular undulations in the seam floor or roof.
Such abnormalities impact the mining methods, safety, and economic value of the seam.
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• India has the fifth-largest coal reserves in the world.
• The coal is mostly non-coking, used in thermal power generation.
• Coking coal is limited and often blended or imported for steel plants.
1. What is the significance of pillar design in the board and pillar method?
Answer:
Pillar design is a crucial aspect of the board and pillar method of mining. In this method, coal is extracted in
a grid-like pattern, leaving behind blocks of coal (pillars) to support the roof. The significance of pillar
design lies in its role in maintaining the safety and stability of the mine during and after coal extraction.
Key points:
• Support of Overlying Strata: The primary function of pillars is to support the overlying roof strata and
prevent collapses. Poorly designed pillars can lead to premature failure and roof falls, endangering lives
and equipment.
• Pillar Size and Spacing: The size and spacing of pillars must be optimized based on factors like the
depth of the seam, roof and floor conditions, seam thickness, and nature of the surrounding rock.
Larger pillars provide more support but reduce recovery; smaller pillars increase coal extraction but risk
instability.
• Load Distribution: Proper pillar design ensures that the load from the overburden is evenly distributed
across all pillars, reducing the chances of pillar crushing or squeezing.
• Depillaring Phase: During depillaring (extraction of pillars), the stability of remaining pillars becomes
critical. Well-designed pillars can allow for controlled caving and safe extraction.
• Empirical Formulas and Design Tools: Several empirical methods (e.g., Indian School of Mines formula,
Bieniawski’s formula) are used to determine the appropriate dimensions of pillars.
Conclusion:
In summary, proper pillar design is essential for ensuring the safety, economic viability, and operational
efficiency of board and pillar mining operations.
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2. Explain the panel and non-panel systems of development.
Answer:
In underground coal mining, the method of development significantly affects the efficiency, ventilation, and
safety of operations. The two major systems of development are the panel system and the non-panel
system.
Panel System:
• Definition: In the panel system, the mine is divided into separate working sections called panels. Each
panel is developed and mined out independently.
• Features:
o Fixed boundaries for each panel.
o Better control of ventilation, roof support, and haulage.
o Panels can be systematically developed, worked, and abandoned.
• Advantages:
o Easy control over air currents.
o Effective isolation of fire-prone or gassy panels.
o Easier to plan manpower and machinery deployment.
o Reduced chances of large-scale subsidence.
• Disadvantages:
o Slightly higher development cost due to duplicity of entries.
Non-Panel System:
• Definition: In this system, there is no strict division into panels. Development is continuous across the
mine without designated panel boundaries.
• Features:
o More flexibility in mine layout.
o Continuous development without separation into smaller units.
• Advantages:
o Lesser development work required.
o Reduced initial cost in terms of drivages.
• Disadvantages:
o Difficult to control ventilation and spontaneous heating.
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o Not suitable for gassy mines.
o Greater risk in terms of fire and water control.
Conclusion:
While the panel system provides better control and safety, especially in gassy or fiery mines, the non-panel
system may be suitable for small-scale or non-hazardous operations.
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• Controlled caving of the roof is allowed after extraction.
• Artificial supports or stowing may be used in some cases.
Conclusion:
The cycle of operation in board and pillar mining ensures a systematic approach to coal extraction,
maintaining a balance between productivity and safety.
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• It becomes harder to maintain adequate ventilation in all parts.
8. Strata Pressure and Rock Bursts:
• Increased stress on remaining pillars may cause sudden bursts or pillar failure.
Conclusion:
Due to these significant dangers, depillaring must be carried out with detailed planning, continuous
monitoring, and strict adherence to safety protocols.
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Conclusion:
Longwall mining is efficient and safe when properly managed, particularly for deep and extensive coal
seams.
Gate roads are developed as the face Gate roads are developed first, then face
Development
advances is mined back
More difficult to ventilate; air moves Better ventilation; return airway remains
Ventilation
with face intact
Conclusion:
Retreating longwall is generally preferred due to better control over roof, gas, and ventilation.
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• These serve as intake and return airways, as well as transport and service routes.
3. Construction of Face Line (Cut-throughs):
• Cross-cuts are developed to connect the two gates.
• The face line forms the coal face that will be extracted.
4. Installation of Infrastructure:
• Belt conveyors, ventilation systems, and communication cables are installed.
5. Setup of Face Equipment:
• Shearer, AFC, and powered supports are installed and tested.
6. Safety and Support Systems:
• Ventilation plans, monitoring systems, and emergency plans are finalized.
Conclusion:
Panel development is a capital-intensive but essential phase, laying the foundation for safe and efficient
longwall operations.
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o Common in faces over 250 meters long, where single-unit production becomes limiting.
Challenges:
• Requires more manpower and equipment.
• Needs highly skilled operators and synchronized operation.
Conclusion:
Double unit longwall faces are designed for very high-production mines, enhancing productivity but
needing advanced planning and technology.
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• Extraction of large coal volumes increases the risk of ground subsidence, potentially affecting surface
structures.
Conclusion:
Thick seam mining requires advanced planning and specialized methods to ensure safe and efficient coal
recovery.
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Both horizontal slicing and diagonal slicing are used to mine thick coal seams in slices, but they differ in
orientation and method of attack.
Direction of Parallel to the horizon; slices are Diagonally across the seam; slices are
Mining horizontal inclined at an angle
Conclusion:
While horizontal slicing is simpler for flat seams, diagonal slicing provides better adaptability and
ventilation for seams with moderate dip angles.
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2. Drill large diameter holes upward into the roof.
3. Blast upper sections using specially designed explosives.
4. Load blasted coal using LHD or shuttle cars.
Advantages:
• High production rates.
• Safer for deep seams with high gas emission.
• Mechanized and less labor-intensive.
Disadvantages:
• Requires strict control on blasting.
• Possibility of air blast and roof falls if not managed properly.
• High capital investment.
Conclusion:
The Blasting Gallery method is effective for extracting thick seams with safety and mechanization,
especially in difficult geological and gassy conditions.
Answer:
The Vermelles method is a modified room and pillar mining technique used primarily in thick and inclined
coal seams, especially in European countries.
Key Features:
1. Inclined Extraction:
o Designed for seams that are thick and have a noticeable dip.
o Rooms and pillars are developed along the dip direction.
2. Division into Sublevels:
o The seam is divided into several horizontal slices or benches (sublevels), often 2–3 meters thick.
3. Staggered Working:
o Pillars are staggered in successive slices to avoid vertical alignment, improving roof stability.
4. Access:
o Inclined galleries and manways provide access to different levels.
5. Extraction:
o Coal is extracted slice by slice, and the worked-out area is allowed to cave.
Advantages:
Disadvantages:
Conclusion:
The Vermelles method is efficient for thick inclined seams, offering better control over stability and coal
recovery.
Answer:
The slant method is a type of mining system applied to extract coal from inclined or steeply dipping seams,
usually where horizontal methods are impractical.
Application:
1. Inclined Galleries:
o Main and sub-roadways are developed along the dip of the seam, creating a slanted working
area.
2. Slice Division:
o The seam is divided into slices or levels inclined along the dip.
3. Coal Extraction:
o Extraction proceeds in a slant or diagonal direction using manual or semi-mechanized methods.
4. Transport:
o Coal and materials are moved using inclined conveyors, chutes, or haulage systems adapted to
the dip.
Advantages:
Disadvantages:
Conclusion:
The slant method is practical for mining steep seams where horizontal or room-and-pillar layouts are not
feasible.
Answer:
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Mining steeply inclined coal seams (dip > 35°) is challenging and requires specialized methods for safety and
efficiency. The main methods used are:
2. Sub-level Caving:
• Sub-levels are created across the dip, and coal is allowed to cave after extraction.
• Used in deep, hard-to-support areas.
3. Horizon Mining:
Challenges:
Conclusion:
Steep seam mining demands careful planning and customized methods to ensure worker safety and efficient
coal recovery.
Answer:
Mining under water-logged areas like rivers, lakes, or old water-filled workings poses serious geotechnical
and safety hazards.
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Major Hazards:
1. Inundation:
o Sudden inflow of large volumes of water due to roof collapse or accidental connection with
water bodies.
2. Roof Collapse:
o Water pressure may weaken the roof strata, increasing the risk of collapse.
3. Suffocation & Gas Hazards:
o Inundation can block ventilation, causing gas build-up and risk of suffocation or explosion.
4. Strata Movement:
o Water infiltration may lead to floor heaving or rock deformation.
5. Transport and Equipment Damage:
o Flooding can damage machinery and disrupt transport routes.
6. Environmental Impact:
o Mining-induced subsidence under water bodies can affect aquatic ecosystems.
Conclusion:
Special precautions and continuous monitoring are essential when mining under or near water-logged zones to
prevent accidents.
Answer:
Spontaneous heating occurs when coal oxidizes in the presence of air, leading to a gradual temperature rise,
which may result in self-ignition.
Precautions Taken:
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Conclusion:
Preventing spontaneous heating requires a combination of good ventilation, timely extraction, monitoring,
and preventive sealing techniques.
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