About Elemech Labs

ABOUT US

• Certified Excellence: ISO/IEC 17025 (NABL) Approved Lab

• Ideal Location: In Pune’s Automotive Hub- Chakan Industrial Area
• Testing Solutions: Evaluate materials, components and assemblies
• Global Standards: Compliant with International, Indian (IS) and OEM Standards
• Serving Diverse Industries
- Automotive - Construction -Aerospace - Power Generation
- Defence -Medical - Metro/Railways -Transportation
- Nuclear -Oil & Gas
• Support for R&D: We are here to assist your research and development projects.
Explore the possibilities with Elemech Labs…!!!
• LIMS: Laboratory Information Management System with direct access to customer
for Reports through Customer Portal.
• Lab approved by OEM & Customer
 About Elemech Labs
One-Stop Convenience
Elemech Labs offers a full array of material testing service and support our customers
with the information, solution and documentation needed for R&D, material selection,
quality control and failure investigation.
Quality Assurance
Laboratory knows that customers rely on accurate and reliable results about their
materials and products, Our Team is well qualified. Technically competent and attentive
to support customers with quality of testing and reports on top priority.
All testing and machining services are performed according to international standards,
industry specifications and customer requirements, about the services performed are
clearly and documented in the Reports.

We welcome OEM and Customers to visit our Laboratory for Laboratory Testing Approval
and Lab Accreditation on request.
NABL Certificate
OEM Approval- VW/ Skoda
OEM Approval- RITES LTD
OEM Approval- IBR
OEMs
Our Clients
Our Clients
 Why Elemech Labs ?
• ISO/IEC 17025: 2017 (NABL) Approved Lab for all kinds of Metallurgical and
Metallography testing.
• Expertise: The specialise skill and knowledge of laboratory staff.
• Turn Around Time: Lab is well equipped to provide results on minimum lead time
• Equipment's: Latest calibrated equipment's of well known brands
• Testing: Lab offers wide range of testing activities.
• Tampered proof reports
• QR code and Barcode on report
• Laboratory Information and Management System: Enhancing Transparency with
customer portal. Client can access the results, monitor the progress and view the
historical data to bail reliable interaction.
Mechanical Testing
Mechanical Testing services from Elemech Labs utilizes system from world-renowned test equipment manufacturers
Jinan. Elemech testing criteria ranges up to 600 KN including servo hydraulic test system for dynamic tests.
UTM is guaranteed to meet ISO15579-2000, ISO679, ISO7438-1985, ISO6892, EN100021-1-2001, ASTM E8M,
JIS Z2241-1998, ISO75000-1, ISO4012, ISO10065 and other international and national specifications

Static Testing
As per ASTM and IS standards with our precise equipment
• Tension Test:
• Compression Test
• Bending Test
• Bending Test: 3-point bend test, 4- point bend
• Welder qualification test
• Pull out test.
• Push out test.
Range of equipment:
• Upto 600 KN
Properties Determined:
• Tensile Strength
• Yield Strength
• 0.2% Proof Stress
• Young’s Modulus
• Compression Strength
• % Of Elongation, % of Reduction Area
• Flexural Strength
Make: Jinan, Model: WAW-600D • Excel data generation of all tests.
Hardness Testing
Elemech can deliver different types of hardness testing with trained engineers. Our Test equipment are capable of
doing the following:

Brinell hardness MICRO VICKERS Rockwell Hardness Ball Indentation

Vickers Hardness
HARDNESS Tester Hardness Tester

Make : Jinan Make : Jinan Make : Jinan Make : Jinan Make : Jinan
Model: HBS 3000E Model: HV-50 Series Model: HV-1000A Model: HRS 150- Model: PBS 100
Test Load 62.5 kg Test Load: 1kg to 50 with Analogue 45DX Test Load: 49N,
to 3000 kg kg Eyepiece & 132N, 358N, 612N,
Motorized Turret 961N
Test load: 10gm to
1kg
Hardness Testing

Mitutoyo Portable Hardness Tester •The “HARDMATIC” HH–411 is a light-weight

portable hardness testing instrument for metal
workpieces.
•It works on the rebound hardness principle
(standardized according to ASTM A 956).
•Measurement is conducted with hardness
value L (Leeb-value), however, conversion to
any desired hardness scale can be performed.
•In addition the display automatically shows
OK/NG with the tolerance function set and
selected.
•Memory function for 1800 measured values.
•Automatic measuring direction angle-
compensation of the given angle.
•Hardness : Vickers, Brinell, Rockwell C,
Rockwell B, Shore
Impact Charpy V-Notch testing
Impact Charpy Test is method to determine absorbed energy in joules of the metallic material. We can determine the
impact strength as well.

Features of the equipment

• High positioning accuracy, eliminating human
influence and quick result
• Fully automatic, High productive and safety
• Impact energy: 250J, 500J
• Impact velocity: 5.4m/s
• Raised angle :150º
• Standard span: 40mm
• Size of specimen: 10 x 10 x 55mm
• Test result can be automatic calculated.
• Can automatically measure the swing period of 100
times.
• Support test report into Microsoft Word2000 and
Excel2000 or higher version.

Make: Jinan, Model JBW-500

Profile Projector

Technical Specification

•Display axis X, Y, Q/Z axis, 7 digit with sign

(Q/Z axis can be defined as linear axis or rotary
encoder degree) CD 16 characters with back-light
function.

Measurements Checked

•Checking of notched dimensions and gear profile

•Point, Line, Circle, Distance, Angle construct
measurements.
•Line-Line, Line-Circle, Circle-Circle, Point-Line
middle point
•Point-Point, Point -Circle (central) line.
•Circle-Circle, Parallel line, Perpendicular line,
Bisector Line Circle
•Point-Point, Point-Line, Point-Circle, Line-Circle,
Circle-Circle Angle.
Metallography
We undertake a wide range of Metallographic Testing as per ASTM & IS standards.
Metallography has been the study of the microscopic structure of metals and alloys using optical
metallographs, electron microscopes or other surface analysis equipment. As Materials have evolved,
metallography has expanded to incorporate materials ranging from electronics to medical implants. By
analysing a materials microstructures, its performance and reliability can be better understood thus
metallography is used in new materials development, incoming inspection, production and
manufacturing control and for failure analysis in other words, product reliability.
Metallography or microstructural analysis includes but is not limited to the following types of analysis:
• Grain Size , Porosity and voids, Phase analysis, Dendritic growth
• Cracks and other defects
• Intergranular attack (IGA)
• Stress corrosion
• Inclusion size, shape and distribution
• Case depth
• Weld and heat- affected zones (HAZ) microstructures of deleterious inter metallic phase.
• Identification of deleterious inter metallic phase such as sigma
• Graphite nodularity
• Carburizing and Decarburization thickness
• Nitriding thickness
• Sensitization
• Flow-lines in forgings
SEM – EDX (Outsources)
In advanced JEOL JSM IT 200 SEM machine,
magnification ranges from 10X to 3, 00,000X
and resolution of about 10 nm.

The surface view and cross-sectional view of

the sample can be easily observed.

In addition, the elemental composition and

mapping of any solid material can be found
out by EDX analysis.
Samples which can be Analyzed

A wide range of materials whose morphology can be

routinely analyzed include:

• Metals, Glass, Ceramics and Polymers

• Semiconductors
• Plastics Range of Applications
• Fibers (Textile, Glass, Asbestos, Natural)
• Powders and Dust Examination of surface morphology
• Pharmaceutical powder, pellets, capsules Defect analysis of textile materials
Cross-section and longitudinal imaging of
Samples can be analyzed provided these are vacuum filaments/yarns
compatible and not damaged by heat produced by Powder morphology, particle size and analysis
electron beams.
Failure Analysis
Metallurgical failure/ root causes analysis is the process by which a metallurgist determines the
mechanism that has caused a metal components to fail. Typical failure modes involves various types of
corrosion and mechanical damage.
Salt Spray & Cyclic Corrosion Testing
Our lab is equipped with a 2000 ltr capacity Cyclic corrosion Chamber (Ascott, UK) and the below test
can be performed:

•Natural Salt Spray Test (NSS)- As per ASTM B

117 & ISO 9227 Stds.
•Copper Accelerated Acetic Acid Salt Spray
(CASS) –As per ASTM B 368, ISO 9227
•Acetic Acid Salt Spray (ASS) –As per ASTM G 85,
ISO 9227
•Cyclic corrosion Test as per Customer
Specifications
•Excel date generation for all test
Inter Granule Corrosion Testing (IGC)

• Pitting Corrosion Test in stainless Steels, Duplex Stainless

Steels
• Inter granular corrosion (IGC) Test in Austenitic,
Ferritic & Duplex stainless steel
• Stress Corrosion Cracking Test- in Boiling
Magnesium/ Calcium Chloride Solution (CSCC)
• Test for Resistance to Sulphide stress Corrosion
Cracking (SSCC)
• Mercurous Nitrate Test for Copper base alloys
• Test for Hydrogen Induced Cracking (HIC) in steel
pipes and pressure vessel plates
Chemical Analysis
Optical Emission Spectrometer
Our Optical Emission Spectrometer (OES), the most successful and popular Stationary OES with its
extended wavelength range is capable of analysing 32 elements including N & B. With our wide array of
CRMs we can cater to the all analytical requirements of Ferrous and Non Ferrous Metal industries.

Ferrous Base
•Plain Carbon Steel
•Low Alloy Steel
•Stainless Steel
•Duplex Steel
•Tool Steel
•Free Cutting Steel
•Cast Iron-Chilled condition

Non- Ferrous Base

•Nickel Base
•Copper Base
•Aluminium Base
•Titanium Base
Wet Method
Wet chemical analysis involves identifying and quantifying the desired elements present in a liquid
sample using several methods. It can be divided into two main types, the qualitative analysis identifies
the elements and the quantitative analysis determines the quantity. With chemical reagents, the analyte
can be used to convert a dye proportionally, which can be read-out visually or photometrically.

1)Ferrous-Base - • Carbon Steel • Low Alloy Steel • SG Cast

Iron • Stainless Steel

2)Non-Ferrous Base - • Aluminium • Copper• Cobalt • Zinc

• Titanium • Nickel • Magnesium • Tin

3) Heavy Metals (ROHS) - • Metal & Alloys • Electronics •

Plastic & Rubber

4) Ferro-Alloys (Cr, Mo, Si, P, Ca, Mg, Mn)

5) Gas Analysis- Metal & Alloys.

Abroline Equipment
NDT services
NDT and Inspection Services offered:
(Basic & Advance)
• Dye Penetration Testing (PT)
• Ultrasonic Testing (UT)
• Visual Testing (VT)
• Thermography
• Weld Inspection
• Third Party Inspection
• Magnetic Particle Testing (MT)
• Radiography (RT)
• Leak Testing (LT)
• Welder qualification
Tank Floor inspection using MFL
Hardenability and Jominy Test
The Jominy End Quench Test ASTM A 255 measures
Hardenability of steels. Hardenability is a measure of the
capacity of a steel to be hardened in depth when quenched from
its austenitizing temperature. Hardenability of a steel should not
be confused with the hardness of a steel. The Hardness of a steel
refers to its ability to resist deformation when a load is applied,
whereas hardenability refers to its ability to be hardened to a
particular depth under a particular set of conditions. Information
gained from this test is necessary in selecting the proper
combination of alloy steel and heat treatment to minimize
thermal stresses and distortion when manufacturing
components of various sizes.
Ericksen Cupping test
Cupping test is a significant test assess the ductile
properties of the metal. In this test, a punching force
is applied to the metal sheet of thickness from
0.2mm to 2mm. The force applied on the sample is
displayed by the gauge.

Ericksen test

For the Ericksen test a sheet specimen blank is

clamped firmly between blank holders which
prevents the in-flow (feeding) of sheet volume from
under the blank holder into the deformation zone
during the test

The ball punch is forced onto the sheet specimen till

cracks begin to appear in the bulge dome.

The distance the punch travels is referred to as the

Ericksen drawing index IE (index Ericksen)and is a
measure for the formability of the sheet during
stretch forming
Weld Testing….(Continued)
WELDER QUALIFICATION AND WELDING PROCEDURE
QUALIFICATION

We offers independent, third-party weld testing services for

Welder Qualification and Welding Procedure Qualification.
Welding procedures are usually developed in accordance with
a welding code or standard that requires weld samples be
produced, inspected, and tested to establish qualification.

We performs destructive and non-destructive weld testing to

verify that a welding procedure and welds produced according
to the procedure meet requirements. The requirements are
generally stated in standards and specifications, including API,
ASME, ASTM, AWS, EN, MIL and the Pressure Equipment
Directive.

All required testing services are available to verify that a

welding procedure meets requirements for qualification and
to certify that a welder can properly produce a weld to
specification. Welding coupons and specimens are also
prepared onsite in our machine shop. The results of all
qualification testing are documented in certified reports.
Weld Testing
Welding Procedure Qualification

The welding procedure is reviewed in detail, then testing and

inspection is performed on welds produced in accordance with
the procedure to verify all requirements are met. Weld coupon
testing often includes visual examination, mechanical testing,
metallographic examination and nondestructive testing. We
may also assist with preparation of Welding Procedure
Qualification as per client or project requirements.

Welder Qualification

After confirmation that a welding procedure meets a specified

standard, welders may be qualified for the procedure. This
involves conducting tests on the weld to ensure it was
produced to specification, correct filler material was used and
the weld joint is aligned accurately. The welder qualification
test is generally required to support welder certification.
Reference Testing Images

Microscopic View

Macro Analysis
FASTENER TESTING
We offers fastener testing, inspection and failure analysis capabilities to keep your business operating
efficiently.
A wide-range of microstructure and macrostructure
examinations are performed including:
Grain Size, Carburization / Decarburization, Plating
Thickness, Surface Contamination, Alpha Case,
Thread Examination, Microstructure, Macro-etch, Grain
Flow, Microhardness and Root Cause Failure Analysis .
We determine the mechanical properties of fastener
material i.e., Tensile strength, hardness, load capacity
and more.
Hardness Testing, Magnetic Permeability, Double
Shear, Yield Strength, Wedge & Axial Tensile, Proof
Load Testing, Tension Fatigue Test, Cone Strip Test,
Flattening, Creep Testing, Stress Rupture Test,
Hydrogen Embrittlement / Stress Durability and
Coefficient of Friction
For Washer Testing, we perform Free Height Test,
Compression, Interlocking Test and Twist Test for
Locking Washers
FASTENER TESTING
We offers fastener testing, inspection and failure analysis capabilities to keep your business operating
efficiently.
➢ We determine the chemical properties of
fastener material for analysing elements and
impurities, revealing material composition and
identifying materials.
• OES (Optical Emission Spectroscopy)
• Positive Material Identification (PMI)

➢ We determine the corrosion resistance of

coatings on fasteners by Neutral Salt Spray as
per ASTM, ISO, DIN, EN.
➢ We will identify surface-breaking
discontinuities without damaging fasteners by
using Non-Destructive test methods.
• Magnetic Particle Inspection
• Liquid/Dye Penetrant Testing
• Ultrasonic Testing
• X-ray Inspection (Radiography)
Building Material Testing (Outsource)
CONCRETE TESTING REINFORCED STEEL TESTING WATER TESTING
• Compression Strength • Physical Properties • Potable water testing
• Flexural Strength • Chemical Properties • Construction purpose
• Slump Cone Test
• Concrete Core SOIL TESTING
• Act (Accelerated Curing Test) • CBR (California Bearing Ratio)
• Proctor Density
BRICKS TESTING • Atterberg Limit
• Fly Ash Brick • Sieve Analysis
• Red Burnt Clay Bricks • Soil Core Extraction On Site
• Sand Replacement Method Test
BLOCKS TESTING • Free Swell Index
• Solid Blocks • Triaxial Shear Test
• Hollow Blocks • Direct Shear Test
• Paver Blocks
• Aac Blocks (Aerated Concrete CEMENT & FLY ASH TESTING
Products). • Physical properties
• Chemical properties
WMM & GSB TESTING
• CBR (California Bearing Ratio) NDT TESTING
• Proctor Density • Rebound Hammer
• Atterberg Limit • Ultra-sonic pulse velocity
• Sieve Analysis • Carbonation test
• Impact Value • Concrete core
• 75 % Micron
• Soundness
Positive Material Identification (PMI)
Positive Material Identification which is rapidly emerging as an integral part of process safety
management and quality control in many industries such as electric power generation, construction,
manufacturing, chemical processing, oil refineries and petrochemical plants. Using state-of-the-art
hand-held XRF Analyser, we provide Positive Material Identification (PMI) and Qualitative elemental
determination for a wide range of item, even in arduous conditions,
Including:
• Pipes & Tubes
• Forged Bars
• Valves
• Weld Seams
• Tanks & vessels
• Structural Supports
This means that positive material identification
(PMI) in alloys used throughout the physical plant
is no longer a choice, but a necessity. Simply
relying on spot testing of parts and subassemblies
is too risky and totally unacceptable. Today’s best
practices include 100% positive material testing of
all testing of all critical materials.
Ultrasonic Thickness Gauge
Ultrasonic thickness gauges are used in many industries, including
manufacturing, construction, aerospace, and oil and gas, to measure the
thickness of a variety of materials:
•Pipes, tanks, and pressure vessels, Ultrasonic thickness gauges can measure
the thickness of these structural components.
•Metallic and non-metallic materials, Ultrasonic thickness gauges can
measure the thickness of materials like aluminum, titanium, plastics, ceramics,
and glass.
•Corrosion detection, Ultrasonic thickness gauges can detect corrosion or
thinning in critical components.
•Material integrity, Ultrasonic thickness gauges can assess the integrity of
materials.

Probe 10A4 Probe PROBE DL15P6L

(wall thickness of pipes, thin material plates) It’s recommends for thickness measurement of very
1. operation frequency: 10 MHz thin materials.
2. operation frequency, MHz, 10; Basic technical characteristics
3. thickness range (for steel), mm, from 0,5 to 1. operation frequency, MHz, 15;
10; 2. thickness range (for steel), mm, from 0.25 to 10.0;
4. dimensions of contact surface, mm, Ø4,5; 3. through paint range, mm, from 0.25 to 10.0 (up to
5. overall dimensions, mm, Ø9 x 11; 2 mm coating);
6. operating temperature range: from -10° to 4. dimensions of contact surface, mm, Ø7.4;
+60°C. 5. overall dimensions, mm, Ø14 x 25.5.
Colour Fastness Testing Instruments

• Digital Crock Meter • Color Matching Cabinet • Hardness Test Pencil

• Abrasion Tester • Color Spectrophotometer • Gloss Meter

• Paint Inspection Kit • DFT Meter • Gravelometer

Colour Fastness Testing Instruments

• Weighing Balance with • Weighing Balance (0 – 220 • Ash Content

Density Kit (0 – 220 Gram) Gram)
Testing Instruments

Flammability Testing Impact Resistance

Testing

UL 94 Horizontal and Vertical flammability

tester MIL-STD-907B Impact Resistance Testing
MIL-STD-907B Fire Resistance Testing (Puff Panel)
(Puff Panel)
Plastic & Rubber Testing (Outsource)
Polymer testing from Elemech Subcontract labs assure the safe and efficient use of your polymeric materials, and
compliance with all relevant national and international standards.

The range of applications for your polymeric materials is expanding into almost every area of human activity. As a
result, ensuring the safety of your materials is essential. Our polymer testing services offer you comprehensive
measuring and testing to ensure the safe and efficient use of your polymeric materials.
We have subcontract/outsource support for Plastic and Rubber
testing.

• Polymer Identification (FTIR, DSC, TGA)

• Flammability (FMVSS 302, UL 94)
• Melt Flow Index
• Mechanical Testing's (Tensile, Elongation, Compression etc.)
• Hardness Tests (Shore A, Shore D, IRHD etc)
• Abrasion Test
• Impact Testing (Izod, Charpy, Notched-Unnotched)
• ROHS & REACH
• SEM & EDX
• Natural weathering tests and accelerated UV weathering
(UVA & UVB)
• Accelerated weathering tests with Xenon lamps (ASTM
G155, ISO 4892, SAE J2527, SAE J2412, ISO 105B06 etc…)
• Thermal stability (long term heat aging), hot water
exposure and oil exposure
Plastic & Rubber Testing (Outsource)

Xenon Arc Weather-Ometer Accelerated Weathering Tester Thermal Shock Chambers

FTIR, TGA and DSC in the Analysis of Polymer Materials

Environmental Test Chamber
Millipore Testing (Outsource)
We have subcon support for Millipore Test for finished products/components/assemblies to detect
particulate contamination on relevant surfaces of functionally critical components Quantitative and
partial Qualitative methods offer the user insight over quantity, nature and source of the contamination
so as to arrest, minimize, prevent contamination during manufacturing assembly stage.
We can do below types of analysis.
➢ Contamination Mass Analysis (Gravimetry)
➢ Contamination Particle Analysis (Granulometry)
➢ Extended Analysis – Chemical analysis of particles
We can cover below standards,
Major OE Standards (representative only)
• VW group –PV 3347, VW 01134
• Caterpillar - 1E2860, 1E4347, 1E2500
• FIAT - Process Standard 1.00040
• Renault - 31 - 03 – 016, 34 - 07- 005, 34 - 07 - 012
• Volvo - VCS 1026,3319; VCS 5091,18, 159
• John Deere - JDS-G169
• JCB - 9993/0006
• Daimler - 020.DC.00298
• Cummins – 16599, 16724
• Continental - N 002 02.20, S1274 International Standards
• Ducati - ST_STR_001
• Scania – STD 4189 • VDA 19,1
• Tata • ISO 16232-2018
• Mahindra • ISO 4406, 4407
• Others • ASTM F 312
Climatic, Vibration & Fatigue Testing (Outsource)
We have Subcon support for below Climatic, Vibration and fatigue testing.

• Dry Heat Test

• Cold Test
• Damp Heat Test (Steady State) TEST
• Damp Heat Cycle Test
• Temperature Cycling Test
• Change Of Temp Test
• Vibration Test
• Vibration With Climate Test
• Shock Test
• IR With Climate Test
• Fatigue Test
Fatigue Testing
Fatigue Testing for Engine Component Testing

• Material test Load frame ,upto ±1000 kN.

• Customized fixture manufacturing as per
requirement.
• Strain gauge and data acquisition
• FEA analysis for engine components
• Failure Analysis

Strain Gauge Data

SN Curve Generation
Stain Gauge and Data Acquisition
Strain gauges to measure and analyze:

•Impact forces
•Measuring bending and axial loads in the
engine and chassis/ suspension/
mounting elements under different
operating conditions.
•Measuring mechanical and thermal
strain in automotive radiators and
intercoolers. With the advent of
turbocharged engines and the
mechanical/thermal stresses that they
have to endure have changed/increased.

•Vehicle damage (windshields, tiers brakes, installing strain gages directly on a rotating
shaft etc.)
•Monitoring loads carried by the seat belt mechanism components through the use of
custom force transducers based on Advanced Sensors Technology strain gages.
•Powertrain system analysis using Advanced Sensors gages on crankshafts, gearboxes,
transmissions, axle shafts and rotors.
•High temperature applications such as exhaust manifolds, brake rotor hubs, brake
calipers and engine valve train components using Strain gauge series
EMI/EMC Testing (Outsource)
We offer consultancy services for EMI/EMC
Testing for Electrical & Electronic Products.
Products
• Automotive
• Telecommunications
• Audio/Video
• Multimedia
• Lighting
• Electrical Households
• Machinery
Applicable Tests
EMC testing as per:
• Conducted Emission Test
IEC 61000-4-2, IEC 61000-4-3, IEC 61000-4-4, IEC 61000-4-5, IEC
• Harmonic Current Emission Test
61000-4-6, IEC 61000-4-11, IEC 61000-4-12, IEC 61000-4-18
• Electrostatic Discharge Immunity Test
• Voltage dips and interpretation test IEC 60688, IEC 61326, IEC 61268, IEC 60601-1-2, EN 60601-1-2, EN
• Electrical Fast Transients 61326, EN 55014, EN 55011, EN 60730, NMI –M6: 2004, NMI –M6-
• Magnetic Field test under Electromagnetic 1: 2012,
Compatibility testing. IS 12784, IS 6873, IS 13779, IS 14700, IS 14697, IS 15884, IS 16444, IS
6842, BS EN 55024, BS EN 55022, BS EN 55014, CBIP 325, AS
1284.9;1993, IC 61000-6-1, IC 61000-6-2
MIL-STD-461
Transformer & Insulating Oil Testing (Outsource)
We offer consultancy services for Transformer Oil Testing, It’s methods are a vital part of any maintenance program. An
annual DGA is the most crucial test for the liquid lining. Analysis of gases in the oil can specify insulation overheating/
overloading, corona discharge, liquid overheating, or arcing in the transformer. The screen test comprises additional
physical, chemical, and electrical tests; this includes power factor, interfacial tension, acidity, colour, and dielectric
breakdown. No single test alone can indicate the authentic stature of the liquid. Thus, it is necessary to perform all the
tests. Furthermore, a useful test is performed by transformer oil labs that include those for water content, PCBs furanic
compounds, and metals-in-oil.

IS Codes Of Transformer Oil Tests:

What is transformer oil testing?
Sr. No. TESTS IEC ASTM IS
Transformer oil testing is a method of measuring 1 Colour & Appearance ISO 2049 D-1524 IS 335
breakdown voltage and various chemical and physical
properties of the transformer oil, either in the 2 Inter Facial Tension ISO 6295 D-971 IS 6104
laboratory or by using any sort of portable test 3 Viscosity ISO 3104 D-445 IS 1448 [P-25]
equipment on site.
4 Flash Point IEC 2719 D-92 IS 1448

What are oil transformer testing methods? 5 Pour Point ISO 3016 D-97 IS 1448
6 Water Content IEC 60814 D-1533 B IS 13567
• Breakdown Voltage Test (BDV) 7 Acidity IEC 62021 D-974 IS 1448 [P-2]
• Colour and Appearance Test (IS335; ASTM D-1524) 8 Dielectric strength IEC 60156 D-877 IS 6792
• Water content or Moisture Test (IS1356; ASTM-D- 9 Specific Resistance IEC 60247 D-924 IS 6103
1533B)
10 Dielectric Dissipation IEC 60247 D-924 IS 6262
• Specific Resistance Test (IS6103; ASTM-D-924) Factor
• Dissolved gas analysis (IS9434; ASTM-D-3612-A)
• Furan analysis (ASTM-D-5837) 11 Dissolved gas analysis NA D-3612-A IS 9434

12 Furan analysis IEC 61198 D-5837 —–

Hydrostatic & Pneumatic Pressure Testing
• Hydrostatic pressure up to 58,000psi. Pneumatic
testing up to 20,000psi
• Vacuum Test for vacuum up to 750mbar
• SCADA Multi Test bench covering:
-Burst Pressure Testing
-Hydraulic Impulse and Vibration test
-Temperature cycling
-Corrosion Resistance of plating as per ASTM B840 :
2002 by salt spray method
ASTM B117
-Stress Corrosion test as per ASTM F 1387.
-Flexure Fatigue and Rotary Flexure
-Tensile Pull Test
• Hose Testing
-Hydrostatic Test
-Pneumatic Test
-Burst Test
-High Temperature and Low Temperature Impulse Test
• Cracking pressure up to 5kg

• All above test will be performed outsource under

NABL.
Hydrostatic & Pneumatic Pressure Testing
NABL Testing Scope:-

AS 18280H
AS2094,AS 603
ARP_1185
ASTM F 1387

Non-NABL Testing Scope:-

ISO 6802:2018
ISO 6803:2017
ISO 15540:2016
ISO 15541:2016
SAE J514
SAE J517
SAE J343
EN 61373-(Three Axis Vibration Testing)
As per MIL Standard product validation testing facility
available.
FEA & CFD Analysis
Elemech Labs offers CAD modelling and design services along with state of art simulation services by working on
your ideas to create set of virtual experiments showing how the design responds to real world situations.
Structural Analysis (FEA) Thermal Analysis
• Steady State
• Linear static
• Transient Conduction
• Non-linear (Contact, Geometric, Material)
• Convection Radiation
• Seismic analysis
•
• Linear and non-linear buckling
• Piping and pressure vessels
Multi-physics
• Fatigue analysis and life prediction
• Fluid-Structure interaction
• Fracture analysis
• Acoustics
• Crash analysis
• Coupled thermal/Displacement
• Design optimization
• Coupled thermal/Electrical
• Dynamic
o Transient
o Modal
o Harmonic response
o Response spectrum
o Random vibration

Computational Fluid Dynamics (CFD)

• Fluid flow through pipes, ducts and nozzles
• Turbo-machinery (e.g. Turbines, pumps)
• High speed flows
• Fluid flow in porous medium (e.g. Filters, soil)
• Combustion/Explosions
• Multi-phase flows
RoHS & REACH Compliance Testing

wide range of “green tests” on electrical & electronic products components to meet European Union
Regluations and “Green Procurement” requirements.

Verification to the following Standards:

• RoHS - 2002/95/EC
• US EPA - 3052, 3050B, 6010B, 3060A
• WEEE - 2002/96/EC
• Phthalates - 2005/84/EC
• Azocolourants - 2002/61/EC
• Packaging & Packaging Waste - 1994/62/EC
• End of Life Vehicles - 2000/53/EC

Hazardous Substances
• Halogenated Organic Compounds (PCBs, PCNs, PCTs, PBBs, PBDEs, PVCs, C10-13, PFOA, PFOS)
• Heavy Metals (e.g. Cadium, Total Chromium, Lead, Mercury)
• Phthalates (e.g. DBP, DEHP, DEP, BBP, DNOP, DINP, DIDP)
• Volatile Organic Compounds (VOCs)
• Ozone Depleting Substances (CFCs, HCFCs, others)
• Others (Asbestos, Specific Benzotriazole, Red Phosphrous, Specific Organic Tin Compounds, Azo
dye, etc)
LIMS: Laboratory Information Management System
Benefits of a LIMS Client Portal
•Customers can access requisite information related
to their service requests in real-time.

•Customers can instantly view and download test

reports and invoices as soon as they are released by
the laboratory.

•The data shared is encrypted for enhanced security.

•The portal helps eliminate manual transcription

What is a LIMS Client Portal?
errors and other inefficiencies.
A LIMS client portal enables customers to track
the progress of their requests without the need •The portal is functional on devices such as
to contact laboratory staff. With a LIMS client computers, tablets, smartphones, or any internet-
portal, laboratories can eliminate the need for ready device if the portal is cloud-based.
investing resources and personnel for handling
•Customers can navigate easily and efficiently
customer requests. Automated handling of
through the portal dashboard without training.
customer requests also reduces the scope of
manual errors. A LIMS client portal is secure as it •Laboratories can better engage with their customers,
provides a unique log-in for each customer to improve communication thereby enhancing customer
access their data. service.
 Contact Us
9112220280/8329346708/8007061789/9049409966
www.elemechlabs.com
sales@elemechlabs.com
Support@elemechlabs.com
Plot No. 7/2/I/D-13, Capital City, Phase IV, MIDC
Nighoje, Chakan, Pune-410501