Qadir Engineering Pvt Ltd

Control Plan
Control Plan Category Preparer Date Revision Date Page
Prototype Pre-Launch Production  Mr. Tayyab Ali
Control Plan Number Responsible Person MTL Engineering Approval (If Required) Date (If Req'd)
CPL-TC-01 Mr. Suleman Khan XYZ
Part Number Vendor Approval / Date MTL Quality Approval (If Required) Date (If Req'd)
18064 3/30/2022 XYZ
Part Description Revision Level Other Approval (If Required) Date (If Req'd)
Timing Case MF-240 1
Vendor Name Vendor Code Engineering Change Number
Qadir Engineering Pvt Ltd 914

Core Team Members:

Product Characteristics Process Characteristics
Part / Process Name Machine, Device,
Process / Operation Jig, Tools for Evaluation / Inspection Frequency Evaluation /
Critical Product Responsible Process Responsible Inspection Control Reaction Cycle Time
Number Description Manufacturing No. Product Measurement Control Method Reaction Plan Control Item Measurement Machine Amp Schematic Drawing
Item Specification Person Production Specification Person Frequency Method Plan minute
Technique QC Inspector Technique
Operator
At lot
Incoming area 1 Raw Material Received LM24M Visually Store Keeper - _ _ _ _ _ _ _
Receiving Notify Vendor and
Material
1 ask for
Recieving
Weighing Machine 2 Weight 8.5 kg per ingot Weight Scale Store Keeper 2% - countermeasure of _ _ _ _ _ _ _
material as per
requirement
Spectro Lab
2 Quality Check Spectrometer 1 Material Composition LM24M Spectro Test 2% Spectro Report _ _ _ _ _ _ _
Incharge

3 Storage Inventory Yard 1 Raw Material Store Keeper in a Week _ _ _ _ _ _ _

Machine Capacity 1200 Ton By Label Incharge At Start Of Shift

Material At Start & During

680ᴼC-700 ᴼC Temperature Meter Operator/ Incharge
Temperature Process

Degassing At Start & During

frequency
(3 times in shift) By clock Operator/ Incharge
Process

Degasser 80g (2 Tablets) By label Operator/ Incharge

Follow problem
High Pressure No Porosity , No Operator & Online Check handling SOP Mold At Start & During
4 Die Casting Machine 1 Casting Quality Visually 100% 100% 150ᴼC-200 ᴼC Temperature Gun Operator/ Incharge 180 amp 4:05
Die Casting Crack, No Sticking QC inspector Shhet Temperature Process

At Start & During

Crucible Capacity 250~300Kg Visually Operator/ Incharge
Process

Intensification At Start & During

300~350 Bar Pressure Gauge Operator/ Incharge
Pressure Process

Accomulative At Start & During

100~150 Bar Pressure Gauge Operator/ Incharge
Pressure Process

At Start & During

Cooling Time 14 ~ 18 sec Watch Operator/ Incharge
Process

De-Burring / Burr No Burr, No Extra Follow problem

5 Filing Area 1 Visually Operator 100% 100% File 10 Inch Flat Visually Operator/ Incharge At Start Of Work
Filing Material handling SOP
Face Cutter
Tool Visually Operator/ Incharge At Start Of Work
operator & QC Online Check Follow problem Ø 400
1 Height 46.90 ~ 47.20 Depth Gauge 1/5 1/5
inspector Sheet handling SOP APGT 1604 / APKT
Insert By Label Operator/ Incharge At Start Of Work
1604 PCD

Depth operator & QC Online Check Follow problem Change At Start & During
1st Operation CNC Milling 2 1.2 + 0.24 Depth Gauge 1/5 1/5 After 100 Parts Visually Operator/ Incharge
6 inspector Sheet handling SOP Frequency Process 9 amp 5:40
(B-Side Facing) Machine

Flatness operator & QC Online Check Follow problem

3 1 Feeler Gauge 1/5 1/5 RPM 3000 By Meter Operator/ Incharge At Start Of Work
inspector Sheet handling SOP

Roughness One time in Online Check Follow problem

4 1.6 Roughness Meter QC inspector Feed 200 By Gear Operator/ Incharge At Start Of Work
shift Sheet handling SOP
 Part / Process Name Machine, Device,
Process / Operation Jig, Tools for Evaluation / Inspection Frequency Evaluation /
Critical Product Responsible Process Responsible Inspection Control Reaction Cycle Time
Number Description Manufacturing No. Product Measurement Control Method Reaction Plan Control Item Measurement Machine Amp Schematic Drawing
Item Specification Person Production Specification Person Frequency Method Plan minute
Technique QC Inspector Technique
Operator

Raw Material Received

Notify Vendor and Drill 9.00 Visually Operator/ Incharge At Start Of Work
Material
1 Hole Dia operator & QC Online Check Follow
askproblem
for
Recieving 1 8.74 + 0.86 Vernier caliper 1/5 1/5
(1 Hole) inspector Sheet handling SOP of
countermeasure
2nd Operation Change At Start & During
7 Drill Machine material as per After 150 Parts Visually Operator/ Incharge 1.25 amp 0:10
(Drilling) Frequency Process
requirement
operator & QC Online Check Follow problem
2 Depth Throughout Vernier caliper 1/5 1/5 RPM 700 By Meter Operator/ Incharge At Start Of Work
inspector Sheet handling SOP

End Mill 20.00 Carbide Visually Operator/ Incharge At Start Of Work

Change At Start & During

After 500 Parts Visually Operator/ Incharge
Frequency Process
operator & QC Online Check Follow problem
1 © Bore Dia 46.012 ~ 46.050 Plug Gauge 100% 100% RPM 2500 RPM Meter Operator/ Incharge At Start Of Work
inspector Sheet handling SOP
3rd Operation Feed 300 By Gears Operator/ Incharge At Start Of Work
(Boring,
CNC Milling Boring Bar 45 ~ 55 By Label Operator/ Incharge At Start Of Work
8 Drilling,
Machine
Tapping, RPM 2500 RPM Meter Operator/ Incharge At Start Of Work
Facing)
Feed 300 By Gears Operator/ Incharge At Start Of Work
operator & QC Online Check Follow problem Insert TCGT 110204 PCD By Label
2 © Bore Dia 63.487 ~ 63.525 Plug Gauge 100% 100% Operator/ Incharge At Start Of Work
inspector Sheet handling SOP
Change At Start & During
After 200 Parts Visually Operator/ Incharge
Frequency Process
Boring Bar 55 ~ 65 By Label Operator/ Incharge At Start Of Work

RPM 2500 RPM Meter Operator/ Incharge At Start Of Work

Feed 300 By Gears Operator/ Incharge At Start Of Work

operator & QC Online Check Follow problem

3 © Bore Dia 52.362 ~ 52.400 Plug Gauge 100% 100% Insert TCGT 110204 PCD By Label Operator/ Incharge At Start Of Work
inspector Sheet handling SOP
Change At Start & During
After 200 Parts Visually Operator/ Incharge
Frequency Process

Boring Bar 45 ~ 55 By Label Operator/ Incharge At Start Of Work

RPM 2500 RPM Meter Operator/ Incharge At Start Of Work

Feed 300 By Gears Operator/ Incharge At Start Of Work

Hole Dia operator & QC Online Check Follow problem

4 6.40 + 0.20 Vernier caliper 1/5 1/5 Insert TCGT 110204 PCD By Label Operator/ Incharge At Start Of Work
(6 Holes) inspector Sheet handling SOP

Change At Start & During

After 200 Parts Visually Operator/ Incharge
Frequency Process

Coolant Cutting Oil Visually Operator/ Incharge At Start Of Work

Density 3~5 Refrectometer Operator/ Incharge At Start Of Work

Drill 6.40 By Label Operator/ Incharge At Start Of Work

Tapping operator & QC Online Check Follow problem

5 5/16. 18unc Thread Plug Gauge 1/5 1/5 RPM 2500 RPM Meter Operator/ Incharge At Start Of Work
(6 Holes) inspector Sheet handling SOP

Feed 250 By Gears Operator/ Incharge At Start Of Work 11 amp 14:00

Change At Start & During

After 150 Parts Visually Operator/ Incharge
Frequency Process

Tap 5/16. 18 unc By Label Operator/ Incharge At Start Of Work

RPM 500 RPM Meter Operator/ Incharge At Start Of Work

Hole Dia operator & QC Online Check Follow problem

6 5.10 + 0.20 Vernier caliper 1/5 1/5 Feed 705 By Gears Operator/ Incharge At Start Of Work
(9 Holes) inspector Sheet handling SOP
3rd Operation
Change At Start & During
(Boring, After 150 Parts Visually Operator/ Incharge
CNC Milling Frequency Process
8 Drilling,
Machine Drill 5.10 carbide By Label Operator/ Incharge At Start Of Work
Tapping,
Facing)
RPM 3000 RPM Meter Operator/ Incharge At Start Of Work

Feed 300 By Gears Operator/ Incharge At Start Of Work

Tapping operator & QC Online Check Follow problem Change At Start & During
7 1/4 .20 unc Thread Plug Gauge 1/5 1/5 After 150 Parts Visually Operator/ Incharge
(9 Holes) inspector Sheet handling SOP Frequency Process

Tap 1/4 . 20 unc By Label Operator/ Incharge At Start Of Work

RPM 500 RPM Meter Operator/ Incharge At Start Of Work

Feed 635 By Gears Operator/ Incharge At Start Of Work

Change At Start & During

After 100 Parts Visually Operator/ Incharge
Frequency Process
Hole Dia operator & QC Online Check Follow problem
8 8.74 + 0.86 Vernier caliper 1/5 1/5
(16 Holes) inspector Sheet handling SOP Drill 9.00 By Label Operator/ Incharge At Start Of Work

RPM 2800 RPM Meter Operator/ Incharge At Start Of Work

Feed 300 By Gears Operator/ Incharge At Start Of Work

Change At Start & During

After 150 Parts Visually Operator/ Incharge
Frequency Process

Drill 11.00 Carbide By Label Operator/ Incharge At Start Of Work

Hole Dia operator & QC Online Check Follow problem

9 10.24 + 0.96 Vernier caliper 1/5 1/5 Change At Start & During
(2 Holes) inspector Sheet handling SOP After 200 Parts Visually Operator/ Incharge
Frequency Process

RPM 2800 RPM Meter Operator/ Incharge At Start Of Work

Feed 300 By Gears Operator/ Incharge At Start Of Work

 Part / Process Name Machine, Device,
Process / Operation Jig, Tools for Evaluation / Inspection Frequency Evaluation /
Critical Product Responsible Process Responsible Inspection Control Reaction Cycle Time
Number Description Manufacturing No. Product Measurement Control Method Reaction Plan Control Item Measurement Machine Amp Schematic Drawing
Item Specification Person Production Specification Person Frequency Method Plan minute
Technique QC Inspector Technique
Operator
Face Cutter
Raw Material Received Tool Visually Operator/ Incharge At Start Of Work
Ø 80.00
Material Notify Vendor and APGT 1604 / APKT
1 operator & QC Online Check Insert By Label Operator/ Incharge At Start Of Work
Recieving 10 Total Height 45.885 ~ 46.100 Depth Gauge 1/5 1/5 ask for 1604 PCD
inspector Sheet
countermeasure of Change At Start & During
material as per After 200 Parts Visually Operator/ Incharge
Follow problem Frequency Process
requirement 11 amp 14:00
handling SOP
Flatness operator & QC Online Check
11 1 Feeler Gauge 1/5 1/5 RPM 3000 RPM Meter Operator/ Incharge At Start Of Work
inspector Sheet

Roughness One time in Online Check

12 1.6 Roughness Meter QC inspector Feed 600 By Gears Operator/ Incharge At Start Of Work
shift Sheet
Face Cutter
Tool Visually Operator/ Incharge At Start Of Work
Ø 63
APGT 1604 / APKT
Insert By Label Operator/ Incharge At Start Of Work
1604 PCD
operator & QC Online Check Follow problem Change At Start and During
1 Height 142.887 ~ 142.978 Height Gauge 1/5 1/5 After 200 Parts Visually Operator/ Incharge
inspector Sheet handling SOP Frequency Process

RPM 3000 RPM Meter Operator/ Incharge At Start Of Work

Feed 400 By Gears Operator/ Incharge At Start Of Work

Coolant Cutting Oil Visually Operator/ Incharge At Start Of Work

Density 3~5 Refrectometer Operator/ Incharge At Start Of Work

Hole Dia operator & QC Online Check Follow problem Drill 6.70 Carbide By Label Operator/ Incharge At Start Of Work
2 6.70 ± 0.10 Vernier caliper 1/5 1/5
(4 Holes) inspector Sheet handling SOP
Change At Start and During
After 150 Parts Visually Operator/ Incharge
Frequency Process
4th Operation
(Facing, CNC Milling RPM 2500 RPM Meter Operator/ Incharge At Start Of Work
9
Drilling, Machine
Tappaing) Feed 300 By Gears Operator/ Incharge At Start Of Work

Tap 5/16 . 24UNF By Label Operator/ Incharge At Start Of Work

Tapping operator & QC Online Check Follow problem RPM 500 RPM Meter Operator/ Incharge At Start Of Work
3 5/16 . 24 unf Thread Plug Gauge 1/5 1/5
(4 Holes) inspector Sheet handling SOP
Feed 705 By Gears Operator/ Incharge At Start Of Work

Change At Start and During

After 150 Parts Visually Operator/ Incharge
Frequency Process

Drill 8.0 Carbide By Label Operator/ Incharge At Start Of Work

Change At Start and During

After 200 Parts Visually Operator/ Incharge
Hole Dia operator & QC Online Check Follow problem Frequency Process
4 8.00 ± 0.10 Vernier caliper 1/5 1/5
(2 Holes) inspector Sheet handling SOP
RPM 2500 RPM Meter Operator/ Incharge At Start Of Work
14 amp 5:25
Feed 300 By Gears Operator/ Incharge At Start Of Work

Coolant Cutting Oil Visually Operator/ Incharge At Start Of Work

Density 3~5 Refrectometer Operator/ Incharge At Start Of Work

Face Cutter
Tool Visually Operator/ Incharge At Start Of Work
operator & QC Online Check Follow problem Ø 63
1 Height 76.60 ± 0.10 Height Gauge 1/5 1/5
inspector Sheet handling SOP RPM 3000 RPM Meter Operator/ Incharge At Start Of Work

Feed 400 By Gears Operator/ Incharge At Start Of Work

APGT 1604 / APKT

Insert By Label Operator/ Incharge At Start Of Work
1604 PCD

Change At Start and During

After 200 Parts Visually Operator/ Incharge
Frequency Process
5th Operation
Drill 6.70 Carbide By Label Operator/ Incharge At Start Of Work
(Facing, CNC Milling
10
Drilling, Machine
Hole Dia operator & QC Online Check Follow problem Change At Start and During
Tapping) 2 6.70 ± 0.10 Vernier caliper 1/5 1/5 After 150 Parts Visually Operator/ Incharge
(2 Holes) inspector Sheet handling SOP Frequency Process

RPM 2500 RPM Meter Operator/ Incharge At Start Of Work

Feed 300 By Gears Operator/ Incharge At Start Of Work

Tap 5/16. 24 unf By Label Operator/ Incharge At Start Of Work

Change At Start and During

Tapping operator & QC Online Check Follow problem After 100 Parts Visually Operator/ Incharge
3 5/16. 24 unf Thread Plug Gauge 1/5 1/5 Frequency Process
(2 Holes) inspector Sheet handling SOP
RPM 500 RPM Meter Operator/ Incharge At Start Of Work

Feed 705 By Gears Operator/ Incharge At Start Of Work

 Part / Process Name Machine, Device,
Process / Operation Jig, Tools for Evaluation / Inspection Frequency Evaluation /
Critical Product Responsible Process Responsible Inspection Control Reaction Cycle Time
Number Description Manufacturing No. Product Measurement Control Method Reaction Plan Control Item Measurement Machine Amp Schematic Drawing
Item Specification Person Production Specification Person Frequency Method Plan minute
Technique QC Inspector Technique
Operator

Raw Material Received At Start and During

Water Condition Should Be Clean Visually Operator/ Incharge _ _
Notify Vendor and Process
Material No Bubbles in Water operator & QC Online Check
1 1 Body Leakage Visually 100% ask for
Recieving During Air Pressure inspector Sheet
countermeasure of Coolant Ethylene Glycol By Label Operator/ Incharge At Start Of Work
Leakage Test Follow problem
material as per
11 Leakage Test 0.4 amp 1:02
Machine handling SOP
requirement 20 ltrs. Water : : 0.5
Mixing Ratio Refrectometer Operator/ Incharge At Start Of Work
ltr. Coolant
operator & QC Online Check
2 Air Pressure 0.5 Bar / 7 psi Pressure Gauge 100%
inspector Sheet
Change
Daily Visually Operator/ Incharge At Start Of Work
Frequency

1 Fuel Injection Pump Bore 46.01 ~ 46.05 Dial Bore Gauge / P.G 1/25 _ _ _ _ _ _ _

2 Hub Bore Dia 63.487 ~ 63.525 Plug Gauge 1/25 _ _ _ _ _ _ _

3 PTO Bore Dia 52.36 ~ 52.40 Plug Gauge 1/25 _ _ _ _ _ _ _

4 Center To Center Distance 117.80 ~ 117.85 Fixture 1/25 _ _ _ _ _ _ _

P.C.D of fuel injection pump

5 97.83 ~ 98.23 Position Gauge 1/25 _ _ _ _ _ _ _
holes

6 14 Holes Dia 8.74 ~ 9.60 Plug Gauge 100% _ _ _ _ _ _ _

7 3 Holes Thread 5/16.18 unc - 2B Thread Plug Gauge 100% _ _ _ _ _ _ _

Final Final inspection Final Inspection
12 Q.C Inspector
inspection table Sheet
8 2 Holes Thread 5/16.24 unf - 2B Thread Plug Gauge 100%

No Porosity 100% _ _ _ _ _ _ _

No Crack 100%

No Short Casting 100%

9 Appearance Visually
No Damage 100%

No Uneven 100%

No Sharp Edge / No
100%
Extra Material

Batch Laser Engraving

13 1 Batch Number Size 9mm * 6mm By Machine / V.C Worker 2% Batch Numbers As per given SOP Visually Worker At Stary Of Shift - -
Identification Machine

As per Carton Length

Separators Visually Worker 100% - -
Width

14 Packing Packing store 1 Quantity 4 Pieces In a Box counting Worker 100%

Carton 400 X 400 X 200 Visually Worker 100% - -