CONTROL PLAN

Format no : F/PROD/18
Rev. No. : 01
Rev. Date : 01.01.2017

PROTOTYPE PRE-LAUNCH ✘ PRODUCTION ISC

PART NAME : SPRING SEAT DOCUMENT NO. : CP/TEN/SS/013 CROSS FUNCTIONAL TEAM :
PART NO./Drg. Rev. No.: M02040762/0004 DOC. REV. NO. & DATE 06/05.02.25 DG/HS/MK/DV
CUSTOMER NAME : M/s Tenneco Automotive India DOC. ORIG. DATE 01.06.17

Spl. Insp. Frequency

Process M/C Device for Product Process Product/Process Evaluation Meas. Reco Control
Process Name S.No. Chr.
Specification
Reaction Plan
Number Mfg. Characterstics Characterstics Class Tech. rd Method
Size Freq.
Supplier Mill
Test
Verification by Mill
1 RM Grade - - E - 34 Once in Every 06 month Y Certificate &
TC
NABL Test
Certificate

-
1. Hold the material
Raw Material 2 Thickness - 2.5 ± 0.15 Micrometer 5 Every Lot Y & inform to supplier
10 Receipt & --- within 24 Hours
Inspection 3 Width - -
178 - 1.0
+2.0
Vernier caliper 5 Every Lot Y
Incoming
2.
Reject & return to
Inspection supplier
Free from Heavy F/QA/02
4 Appearance - -
Burrs, Taper cutting,
rusty, Damage, Line
Visual 5 Every Lot Y
Mark etc.

Raw Material 1. For No tagging

1 Identification Tag - - Must be Present Visual Once in Every Lot N Tag inform the QA Person
(TAG/RM/01) to provide the Tag
Raw Material 2. For
20 Inhouse No Rust,Line mark,
Storage Material Rusty, Inform
2 Appearance - - Dent, Damage Visual 5 Every 15 Days N - to the QA Person to
provide the oiling on
the material.
1. Stop The
1 Length - - 178 +1.5 Vernier caliper 5 Y production and inform
to supervisor.
2. Segregate all
178 -1.0 parts.
2 Width - Vernier caliper 5 Y
+2.0 3. Correct Tool,
Inprocess
Sharpening,Stopper
Power press FOP & in every Inspection
30 Blanking 3 Thickness - - 2.5±0.15 Micrometer 5 Y Setting.
(50~75T) 04 Hrs. Report 4. Start Production
(F/QA/05) after getting
No, Burr, Crack,cut,
4 Appearance - scratch Visual 5 Y confirmation from QC
Person.
1. Stop The
5. Not Ok parts
production rework
and inform
Strip should not be toif supervisor.
possible otherwise
5 Taper - Visual 100% N
taper scrap immediatly
2. Segregate all
parts.
Inprocess 3. Correct Tool,
1 Height - - 29.0±0.70 Height Guage 5 Y
Sharpening,Stopper
Power press FOP & in every Inspection 1. Stop The
40 Draw Setting.
(50~75T) No, Burr, Crack,cut, 04 Hrs. Report production and inform
4. Start Production
2 Appearance - scratch Visual 5 Y (F/QA/05) to
aftersupervisor.
getting
2. Segregate
confirmation from all
QC
parts.
Person.
Inprocess 3. Not
5. Correct Tool, rework
Ok parts
1 Appearance - No, crack ,damage Visual 5 Y
Sharpening,Stopper
if possible otherwise
Power press FOP & in every Inspection
50 Forming Setting.
scrap immediatly
(75~150T) 04 Hrs. Report 4. Start Production
2 profile - Inner profile Receving guage 5 Y (F/QA/05) after getting
confirmation from QC
Person.
5. Not Ok parts rework
if possible otherwise
scrap immediatly
 1. Stop The
production and inform
to supervisor.
2. Segregate all
1 DIM - - 162 ± 1.0 Vernier Calliper 5 Y parts.
Inprocess 3. Correct Tool,
Sharpening,Stopper
Power press FOP & in every Inspection
60 Triming 2 DIM - - 143 ± 2.0 Vernier Calliper 5 Y Setting.
(75~150T) 04 Hrs. Report 4. Start Production
(F/QA/05) after getting
No, Burr, Crack,cut,
3 Appearance - scratch Visual 5 Y confirmation from QC
Person.
5. Not Ok parts rework
1. Stop The
if possible otherwise
1 Dia. - - 27.0±0.5 Vernier Calliper 5 Y production and inform
scrap immediatly
to supervisor.
Inprocess 2. Segregate all
Power press Height Guage FOP & in every Inspection parts.
70 Punching 2 CD - - 56.0 ±1.0 5 Y
(10~30T) /Receving gauge 04 Hrs. Report 3. Correct Tool,
(F/QA/05) Sharpening,Stopper
No, Burr, Crack,cut,
Setting.
3 Appearance - scratch Visual 5 Y 4. Start Production
after getting
confirmation from QC
No, Burr and sharp Person.
FOP & in every
80 Chamfer Drill machine 1 Appearance - - edges . Visual 5 N - 5. Not Ok parts rework
04 Hrs.
if1.possible
Stop Theotherwise
scrap immediatly
production and inform
Inprocess to supervisor.
Plug Guage/Vernier 2. Segregate all
1 I.D. - - C Ø44.7~44.9 5 Y Inspection
caliper Report parts.
(F/QA/05) 3. Correct Tool,
Power press
FOP & in every SPC to be Sharpening,Stopper
90 Extruding (100~350T) 2 Ht - 9.0 Min Height Guage 5 Y
Setting.
04 Hrs. done once in 4. Start Production
every 6 after getting
No, Burr, Crack,cut, month for confirmation from QC
3 Appearance - scratch Visual 5 Y special Person.
characterstics 5. Not Ok parts rework
if possible otherwise
scrap immediatly
1 I.D. - - Ø4.0±0.50 Vernier Caliper 5 Y

I.D. - - Ø7.7 ~ 8.3 Vernier Caliper 5 Y

I.D. - - Ø6.0±0.50 Vernier Caliper 5 Y

1. Stop The
production and inform
I.D. - - Ø5.0±0.50 Vernier Caliper 5 Y Inprocess to supervisor.
Inspection 2. Segregate all
Report parts.
(F/QA/05) 3. Correct Tool,
Power press FOP & in every SPC to be Sharpening,Stopper
100 Punching I.D. - - Ø6.0±0.50 Vernier Caliper 5 Y Setting.
(30~80T) 04 Hrs. done once in 4. Start Production
every 6 after getting
month for confirmation from QC
special Person.
Identification mark - - "s" Visual 5 Y characterstics 5. Not Ok parts rework
if possible otherwise
scrap immediatly

Height variation - - 1.0 max Dial guage 5 Y

Plug Guage/Vernier
I.D. - C Ø44.7~44.9 5 Y
caliper
 scrap immediatly

No, Burr, Crack,cut,

Appearance - scratch Visual 5 Y

Vernier Caliper/plug
1 I.D. - C Ø44.7~44.9 10 Every Lot Y
gauge

2 I.D. - - Ø4.0±0.50 Vernier Caliper 10 Every Lot Y

3 I.D. - - Ø7.7 ~ 8.3 Vernier Caliper 10 Every Lot Y

4 I.D. - - Ø6.0±0.50 Vernier Caliper 10 Every Lot Y

Pre Dispatch
Inspection 1. Work Instruction
5 I.D. - - Ø5.0±0.50 Vernier Caliper 10 Every Lot Y Report to be displayed at
(F/QA/04) the Final Inspection
Final and SPC to Area 2.
110 As per standard 6 I.D. - - Ø6.0±0.50 Vernier Caliper 10 Every Lot Y
Inspection be done once Not Ok parts rework
in every 6 if possible
month for otherwise scrap
7 Thickness - - 2.5 ± 0.15 Micrometer 10 Every Lot Y special immediately
characterstics
8 Thinning - - 1.875 min. Micrometer 10 Every Lot Y

9 Identification mark - - "s" Visual 10 Every Lot Y

10 Appearance - - No sharp edeges, No Bu visual 10 Every Lot Y

In every 06
11 Layout - - All Drg. Dimensions Checking Aids 5
months
Y

1 Appearance - - Oil on Material visual - -- N -

1. Not all Ok Parts;
120 Oiling Manual
Anti rust oil (DW-95 / Oiling immediatly
2 Oil - - DW-45)
visual - - N -

Packaging / As per packaging Weighing m/c

130 1 Packet (per Bin ) 50 Nos - - N - Recount
Dispatch standard / Manual

REVISION HISTORY

S. No. REVISION NUMBER REVISION DATE REVISION DETAILS

1 01 6-Aug-17 All process and product parameter are reviwed & revised

2 02 18.02.20 Ø29.0 - 0.50/ +1.0 Was Ø26.0 - 0.50/ +1.0 .Change as per customer feedback

3 03 03.01.22 Control plan updated as per new format

4 04 10.03.22 Monitoring frequency for special characteristics added

5 05 07.04.2023 Checking of strip taper added at Blanking operation

6 06 05.02.25 Added chamfer operation

Abbreviation: Maru A, Q.I.- Quality Inspector, F.O.P. - First of Piece Approval,Revision- R , Ma- Major, Mn- Minor, , C saftey/critical- Fit/ Function-
S

PREPARED BY:- Ankit APPROVED BY :- Dev Vrat