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Checklist Change Summary

The document is a checklist for developing and verifying control plans and FMEAs in accordance with customer requirements and industry standards. It includes various sections addressing design, material specifications, new equipment, quality checks, and process flow, ensuring all necessary controls and corrective actions are identified and implemented. The checklist aims to facilitate compliance and enhance product quality through systematic evaluation and documentation.

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4 views4 pages

Checklist Change Summary

The document is a checklist for developing and verifying control plans and FMEAs in accordance with customer requirements and industry standards. It includes various sections addressing design, material specifications, new equipment, quality checks, and process flow, ensuring all necessary controls and corrective actions are identified and implemented. The checklist aims to facilitate compliance and enhance product quality through systematic evaluation and documentation.

Uploaded by

raviajudiya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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CONTROL PLAN CHECKLIST

1. Was the control plan developed according to the methodology referenced


described in Section 6 Chapter 6 used in preparing the control plan of this APQP
manual ?

2. Have all known customer concerns been identified to facilitate the selection of
special product/process characteristics?
Have all the controls identified in the PFMEA been included in the control plan?

3. Were SFMEA is deleted,DFMEA and PFMEA used to prepare the control plan?

10. Are gage methods compatible methodology and compatibility between supplier
and customer appropriate to meet customer requirements?

11. Have measurement systems analysis been completed in accordance with


customer requirements?

12. Are sample sizes based upon industry standards, statistical sampling plan tables,
or other statistical process control methods or techniques?

APPENDIX-A
A-1 DESIGN FMEA CHECKLIST

1. Was the SFMEA and /or is deleted DFMEA prepared using the Chrysler, Ford
and General Motors Potential Failure Mode and Effects Analysis (FMEA) reference
manual, and applicable customer specific requirements?

2. Same

3. Have similar part DFMEA has been considered ?

4. Same

5. Have design pass through characteristics been identified and reviewed with
affected suppliers for FMEA alignment and appropriate controls in the supply
base? that affect high risk priority failure modes been identified ?

6. Have special characteristics designated by the customer or organization been


reviewed with affected supplier to assure FMEA alignment? appropriate corrective
actions been assigned to high risk priority numbers?
7. Have appropriate corrective actions been assigned to high severity numbers
design characteristics that effect high risk priority failure modes been identified ?

8. Have risk priorities been revised when corrective actions have been completed
and verified appropriate corrective actions been assigned to high risk priority
numers?
9. Have appropriate corrective actions been assigned to high severity numbers?
10. Have risk priorities been revised when corrective actions have been completed
and verified?

A2_A. General

1_c. New technology or process.

_B, Engineering Drawings.

15.. Have dimension that affect fit, function and durability been identified?

17. Can existing and available inspection technology measu8re all design
requirements?

18. Is the customer designated engineering change management process used to


manage engineering changes?

!9. Are there any requirements specified that cannot be evaluated using known
inspection techniques?

C. Engineering performance specifications

23. Can additional sample be tested when a reaction plan requires it, and still conduct
regularly scheduled in process test.

26. Is the specified in process performance test sampling size and/or frequency
consistent with manufacturing volumes feasible?

27. If required, has customer approval been obtained for testing and documentation,
as required? Equipment ?

D. Material Specification

31. Will material suppliers be required to provide certification with each shipment? Has
the organization developed and implemented a process to control incoming material
quality?

36. a. Does the organization have


ace to assure laboratory competency such as accreditation? Note: Competency needs
to be assured, regardless of the organization’s relationship with the laboratory.

37. Are all laboratories used accredited (if required)?

38. a. Handling, including environmental aspects?


b. Storage, including environmental aspects?
c. Have the materials/substance composition been reported in accordance with
customer requirements e.g. IMDS?
d. Have polymeric parts been identified/marked per customer requirements?
A3 NEW EQUIPMENT, TOOLING AND TEST EQUIPMENT CHECKLIST

14. Has the measurement equipment been verified and documented showing
qualification for the required scope of measurement and testing?

A4_PRODUCT/PROCESS QUALITY CHECKLIST

16. Have provisions been made to place Are the latest drawings and specifications
available for the operator, in particular at the point of inspection?

a. Have engineering test ( dimensional,material,appearance, and performance) been


completed and documented as required in accordance with customer requirements?

A-5_ FLOOR PLAN CHECKLIST

10.Have controls been established to eliminate the potential for an operation,


including outside processing, to contaminate or mix similar products?

A-6_PROCESS FLOW CHART CHECKLIST

7. Have potential quality problem due to handling and outside processing been
identified and corrected? Are material controls for movement and staging of product
including appropriate identification properly defined and implemented? The controls
should address incoming supplier product as well as subcontracted processes.

A-7_PROCESS FMEA CHECKLIST

3. Have all operations affecting customer requirements including fit, function,


durability, governmental regulations and safety been identified and listed
sequentially?

5. Have appropriate corrective actions been planned or taken for high risk priority
numbers?

11. Was warranty information used as an aid in developing the Process FMEA?

A-8_ CONTROL PLAN CHECKLIST

11. Have measurement systems analysis been completed in accordance with


customer requirements?

12. Are sample sizes based upon industry standards, statistical plan tables, or other
statistical process control methods or techniques?

APPENDIX-B
DYNAMIC CONTROL PLAN (DCP) ---DELETE
SAFETY FAILURE MODE AND EFFECT ANALYSIS (SFMEA) ----DELETE

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