Learning Module 10 - Foundations of Reciprocating Machines
Learning Module 10 - Foundations of Reciprocating Machines
1Τ
3ൗ −1 2
2 2− 1+𝛼3
1+𝛼 2+𝛼 1+𝛼 2 +1 2 1+𝛼
β = 𝜋 ൞𝛼 𝑙𝑛 + 𝛼𝑙𝑛 − ൡ
1+𝛼 2−𝛼 1+𝛼 2 −1 3 𝛼
𝐵
• 𝛼= ≥ 1.0 ; 𝐴 = 𝐵𝐷 B is the long dimension
𝐷
Values of 𝛽
x
Coefficient for Soil Deformation
• 𝐶𝜙 = 2.0𝐶𝑧
• 𝐶𝜓 = 0.75𝐶𝑧
• 𝐶𝑥 = 0.5𝐶𝑧
• 𝐶𝑦 = 0.5𝐶𝑧
Note:
• Stiff clay and gravel suitable materials for machine foundations
• Rock – better greater stiffness. Stiffness properties of rock not affected by
settlement and do not change with time
• Cracks and fissures in rock affect stiffness ⇒ Rock should be well grouted
Determination of Mass Moment of Inertia
• Subdivide the foundation into brick-like blocks, and obtain the
centre of gravity of the foundation by taking first moments of
the brick volumes about the origin.
• Let 𝑥𝑏 , 𝑦𝑏 𝑎𝑛𝑑 𝑧𝑏 be the coordinates of the c.g of the
foundation.
σ𝑛
𝑖 𝑎𝑏𝑐 𝑥ҧ
• 𝑥𝑏 = σ𝑛
; where 𝑎, b and c are dimensions of each block,
𝑖=1 𝑎𝑏𝑐
𝑛 = no of blocks, 𝑥ҧ = c.g of each block
Determination of Mass Moment of Inertia
z
• Mass moment of block (𝑎𝑏𝑐) about
𝑦 𝑎𝑥𝑖𝑠 𝑖𝑠
𝑎2 +𝐶 2 2
𝑧ҧ • ∆𝜃𝑦 = 𝜌𝑎𝑏𝑐 ቂ + 𝑥𝑏 − 𝑥ҧ +
12
𝑥 𝑧𝑏 − 𝑧ҧ 2 ቃ
• 𝜃𝑦𝑏 = σ𝑛𝑖=1 ∆𝜃𝑦
• 𝑎, 𝑐 are dimensions on face
perpendicular to 𝑦 − 𝑎𝑥𝑖𝑠
Example: Mass Moment of Inertia
Foundation Block
Example: Mass Moment of Inertia (cont…)
(i). Determine coordinates of c.g of foundation block
𝑥𝑏 = 0 (By symmetry)
Note: 𝜃𝑥𝑏 is not calculated since pitching mode of vibration about this 𝑥 − 𝑎𝑥𝑖𝑠
not critical, although required in full design calculations
2. 52 + 1.52 2
𝜃𝑦𝑏 = 2400 ∙ ሼ20.62 + 1.267 − 2.25
12
42 +1.52
+33.0 + 1.267 − 0.75 2
12
42 +22
+12.0 12 + 1.267 − 1.0 2 }
∴ 𝜃𝑦𝑏 = 274.57 × 103 𝑘𝑔𝑚2
Example: Mass Moment of Inertia (cont…)
𝑆𝑖𝑚𝑖𝑙𝑎𝑟𝑙𝑦;
2.52 +5.52 2
𝜃𝑧𝑏 = 2400 ቊ20.62 3.39 − 2.75
12
42 + 5.52
+33.0 + 3.39 − 2.75 2
12
42 + 1.52
+12.0 3.39 − 6. 2
12
∴ 𝜃𝑧𝑏 = 787 × 103 𝑘𝑔𝑚2
𝑆𝑖𝑚𝑖𝑙𝑎𝑟𝑙𝑦;
𝜃𝑧ҧ = 1139.5 × 103 𝑘𝑔𝑚2
Example: Mass Moment of Inertia (cont…)
Mass moment of inertia about the
centroid of the bearing surface, 𝜃𝑌
• 𝜃𝑌 = 682.1 × 103 + 222 488 ×
2.072
• ∴ 𝜃𝑌 = 1635.4 × 103 𝑘𝑔𝑚2
𝜃𝑌
ഥ 682.1
• 𝑅𝑎𝑡𝑖𝑜 𝛾 = = = 0.417
𝜃𝑌 1635.4
• [A similar calculation, if required
can be done for 𝜃𝑋 ]
Design of Foundation Block
1. Assumption: 𝑥 and 𝑦 coordinate of centre of gravity (c.g.) of machinery
and foundation block coincide with c.g of base area of foundation.
BSI 1974 (Code of Practise for Foundations of Machinery) stipulates that:
a. Discrepancy in dimension should not exceed 5% (section 3.5.2(2)).
b. If possible c.g. of machine and foundation system should be below top of
foundation block.
2. Design of foundation blocks:
Dimensions should be derived from vibration calculations and take into account the
following
a. Dimensions of foundation by empirical rules.
b. Bearing pressure due to dead +imposed load.
Design of Foundation Block
c. Natural frequencies of system for:
• Vertical;
• Longitudinal;
• Lateral;
• Rocking;
• Yawing; and
• Pitching motions
d. Relationship between excitation frequency and natural frequency of foundation
system
e. Amplitudes of vibrations in various modes
f. Influence of underlying substrata and effect of ground water
g. Effect of transmission of heat from machines to foundation block
Vertical Vibration Natural Frequency (𝑓𝑧 )
• Design is based on Barkan’s simple theory (error less than 10%)
• Natural frequency 𝑓𝑧 is calculated from:
1 𝐶𝑧 𝐴
𝑓𝑧 =
2𝜋 𝑚
where;
𝑚 = Total mass of block and machinery
𝐴 = Area of base
Yawing Vibration 𝑓𝜃𝑧
• This is the case where the dynamic loading of machinery possesses
components about the vertical axis, and natural frequency
calculated from
1 𝐶𝜓 𝐼𝑧
𝑓𝜃𝑧 =
2𝜋 𝜃𝑧
where
𝐼𝑧 = Polar second moment of area of base contact area
∴ 𝐶𝜓 𝐼𝑧 = Rotational stiffness
𝜃𝑧 = Mass moment of inertia about vertical axis.
Rocking and Lateral Mode
Rocking and Lateral Mode
Rocking about 𝑦 − axis is coupled with horizontal motion in the 𝑥 − direction.
𝑢𝑜 = 𝑢 − 𝑆𝜙
𝐼𝑦 = 2nd moment of area of base contact about y axis.
𝑃𝑥 𝑡 = 𝑀𝑦 𝑡 = 0
1−𝛾 1
𝑆𝜙ሷ − 𝜔𝑥2 𝑢+ 2
𝜔𝜙 + 𝜔𝑥2 1 − 𝛾 𝑆𝜙 = 0 (8)
𝛾 𝛾
Rocking and Lateral Mode (cont…)
2 2 2 2
4
𝜔𝑥 + 𝜔𝜙 2
𝜔𝑥 𝜔 𝜙
∴𝜔 − 𝜔 + =0
𝛾 𝛾
Rocking and Lateral Mode (cont…)
𝑈 𝜔𝑥2 𝑆
𝑃= = 2
Φ 𝜔𝑥 − 𝜔2
Rocking and Lateral Mode (cont…)
Foundation Example (Cont…)
Determine the natural frequencies of the engine - generator system
with foundation.
Assume E (soil) = 4000 𝑀𝑁/𝑚2
𝑣 = 0.3
𝐵 = 7.0 𝑚 ; 𝐷 = 4 𝑚 ; 𝐴 = 28 𝑚2
∴ 𝐵ൗ𝐷 = 1.75 ⇒ 𝛽 = 1.08
𝐸 4000
𝐶𝑧 = 1−𝑣 2 𝐴
∙𝛽= 1−0.32 × 28
× 1.08
∴ 𝐶𝑧 = 897 𝑀𝑁/𝑚3
Foundation Example (Cont…)
1 𝐶𝑧 ∙𝐴 1 897×106 ×28
𝑓𝑧 = = = 53.5 Hz
2𝜋 𝑚 2𝜋 222 488
Foundation Example (Cont…)
2. Yawing natural frequency 𝒇𝜽𝒛
Solution is 𝑤 = 𝑤𝑝 sin Ω𝑡
(𝑃𝑧 /𝑚)
⇒ 𝑤𝑝 = 2
𝜔𝑧 − Ω2
Amplitudes of Forced Vibrations (cont…)
2. Rocking and Lateral Mode
Consider a transverse periodic force 𝑃𝑥 sin Ω𝑡 through the c.g. of the system and
𝑀𝑦 𝑡 = 0
𝐶𝑥 𝐴 − Ω2 𝑚 𝑢𝑝 − 𝐶𝑥 𝐴𝑆𝜙𝑝 = 𝑃𝑥
−𝐶𝑥 𝐴𝑆𝑢𝑝 + 𝐶𝜙 𝐼𝑦 − 𝑚𝑔𝑆 + 𝐶𝑥 𝐴𝑆 2 − Ω2 𝜃𝑌ത 𝜙𝑝 = 0 (3)
Solve for 𝑢𝑝 ;
𝐶𝜙 𝐼𝑦 − 𝑚𝑔𝑆 + 𝐶𝑥 𝐴𝑆 2 − Ω2 𝜃𝑌ത 𝑃𝑥
𝑢𝑝 =
∆ Ω2
Amplitudes of Forced Vibrations (cont…)
where;
𝐶𝑥 𝐴𝑆𝑃𝑥
𝜙𝑝 =
∆ Ω2
Amplitudes of Forced Vibrations (cont…)
Similarly for an oscillating moment 𝑀𝑦 sin Ω𝑡; the amplitudes
are:
𝐶𝑥 𝐴𝑆𝑀𝑦
𝑢𝑚 =
∆ Ω2
(𝐶𝑥 𝐴−Ω2 𝑚)𝑀𝑦
𝜙𝑚 =
∆ Ω2
Amplitudes of Forced Vibrations (cont…)
Amplitudes at top and base of block are therefore determined
as:
𝑢𝑡 = 𝑢 + ℎ − 𝑆 𝜙
𝑢𝑏 = 𝑢 + ℎ𝑆
∆ Ω2 = 𝑚𝜃𝑌ത 𝜔12 − Ω2 𝜔22 − Ω2 = 222 488 × 622.1 × 103 26800 − 50.32 206 600 − 50.32
∴ ∆ Ω2 = 6.855 × 1020
𝐶𝜙𝐼𝑦−𝑚𝑔𝑆+𝐶𝑥𝐴𝑆 2−Ω2𝜃𝑌
ഥ 𝑃𝑥 66.98×109−0.04×109+53.75×109−50.32×622.1×103 ×32×103
𝑢𝑝 = =
∆ Ω2 6.855×1020
∴ 𝑢𝑝 = 5.56 × 10−6 𝑚
Foundation Example (Cont…)