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Batería Huawei

The document is a user manual for the lithium-ion energy storage module ESM-48150B1, detailing its overview, application scenarios, installation, and safety information. It is intended for maintenance, sales, and technical support engineers, and emphasizes the importance of following safety protocols during installation and operation. The manual includes a change history, symbol conventions, and various sections covering safety, product description, transportation, installation, maintenance, and troubleshooting.

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0% found this document useful (0 votes)
20 views93 pages

Batería Huawei

The document is a user manual for the lithium-ion energy storage module ESM-48150B1, detailing its overview, application scenarios, installation, and safety information. It is intended for maintenance, sales, and technical support engineers, and emphasizes the importance of following safety protocols during installation and operation. The manual includes a change history, symbol conventions, and various sections covering safety, product description, transportation, installation, maintenance, and troubleshooting.

Uploaded by

pituferiko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 93

ESM-48150B1

V100R023C95

User Manual

Issue 08
Date 2025-04-02

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2025. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://www.huawei.com
Email: support@huawei.com

Issue 08 (2025-04-02) Copyright © Huawei Technologies Co., Ltd. i


Security Declaration
Vulnerability
Huawei's regulations on product vulnerability management are subject to the Vul. Response Process. For
details about this process, visit the following web page:
https://www.huawei.com/en/psirt/vul-response-process
For vulnerability information, enterprise customers can visit the following web page:
https://securitybulletin.huawei.com/enterprise/en/security-advisory

Issue 08 (2025-04-02) Copyright © Huawei Technologies Co., Ltd. ii


ESM-48150B1
User Manual About This Document

About This Document

Purpose
This document covers the overview, application scenarios, external ports, working
principles, installation, and commissioning of the lithium-ion energy storage
module ESM-48150B1 (ESM for short).

The figures provided in this document are for reference only.

Intended Audience
This document is intended for:
● Maintenance engineers
● Sales engineers
● Technical support engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if not


avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if not


avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not


avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal
injury.

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ESM-48150B1
User Manual About This Document

Symbol Description

Supplements the important information in the main text.


NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.

Issue 08 (2025-04-02)
Updated 1.5 Battery Safety and 4.4 Installing ESM Cables (Third-Party Power
System).

Issue 07 (2024-11-28)
Updated 2.2 Appearance and Ports and B Software Version Requirements.

Issue 06 (2024-09-10)
Updated 2.1 Overview and 3.2.5 ESM Charging.

Issue 05 (2024-07-24)
● Updated C.3 Logging In to the App over WiFi and the description of LED
indicators.
● Updated B Software Version Requirements.

Issue 04 (2024-04-20)
● Updated 2.2 Appearance and Ports, 3.2.5 ESM Charging, 4.4.1 Installing
ESM Communications Cables, C.2 Downloading and Installing the Site
App, and C.3 Logging In to the App over WiFi.
● Updated some links to the sections and optimized some contents.

Issue 03 (2023-08-15)
Added the animal-proof requirements.

Issue 02 (2023-02-28)
● Updated the safety information.
● Optimized the description of some links.

Issue 01 (2022-12-15)
This issue is the first official release.

Issue 08 (2025-04-02) Copyright © Huawei Technologies Co., Ltd. iv


ESM-48150B1
User Manual Contents

Contents

About This Document............................................................................................................... iii


1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Electrical Safety........................................................................................................................................................................ 4
1.3 Environment Requirements................................................................................................................................................. 8
1.4 Mechanical Safety.................................................................................................................................................................10
1.5 Battery Safety......................................................................................................................................................................... 14

2 Product Description.............................................................................................................. 22
2.1 Overview.................................................................................................................................................................................. 22
2.2 Appearance and Ports......................................................................................................................................................... 24
2.3 Parallel Connection.............................................................................................................................................................. 31
2.4 Low-Temperature Application.......................................................................................................................................... 31
2.5 Application Environment.................................................................................................................................................... 32

3 Transportation and Storage................................................................................................ 33


3.1 Transportation Requirements........................................................................................................................................... 33
3.2 Storage and Charging..........................................................................................................................................................34
3.2.1 Storage Requirements......................................................................................................................................................35
3.2.2 Storage Duration and Charging Suggestions...........................................................................................................36
3.2.3 Storage with Low SOC (≤ 5%)...................................................................................................................................... 36
3.2.4 Check Before Charging.................................................................................................................................................... 37
3.2.5 ESM Charging..................................................................................................................................................................... 37

4 Installation and Cable Connection....................................................................................43


4.1 Installation Preparations.................................................................................................................................................... 43
4.1.1 Preparing Cables................................................................................................................................................................ 44
4.1.2 Tools....................................................................................................................................................................................... 44
4.1.3 Checking Before the Installation.................................................................................................................................. 46
4.2 Installing an ESM.................................................................................................................................................................. 47
4.3 Installing ESM Cables (Huawei Power System)......................................................................................................... 50
4.3.1 Installing ESM Communications Cables.................................................................................................................... 50
4.3.2 Installing ESM PWR Activation Cables....................................................................................................................... 51
4.3.3 Installing ESM Power Cables......................................................................................................................................... 52
4.4 Installing ESM Cables (Third-Party Power System).................................................................................................. 53

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ESM-48150B1
User Manual Contents

4.4.1 Installing ESM Communications Cables.................................................................................................................... 54


4.4.2 Installing ESM Alarm Cables......................................................................................................................................... 54
4.4.3 Installing ESM PWR Activation Cables....................................................................................................................... 55
4.4.4 Installing ESM Power Cables......................................................................................................................................... 56
4.5 Installation Verification....................................................................................................................................................... 57
4.6 Power-On and Commissioning......................................................................................................................................... 59
4.6.1 Connecting the ESM Supply and Setting Parameters (Huawei Power System).......................................... 60
4.6.1.1 Connecting the ESM Supply....................................................................................................................................... 60
4.6.1.2 Setting Parameters........................................................................................................................................................ 60
4.6.2 Connecting the ESM Supply and Setting Parameters (Third-Party Power System)................................... 60
4.6.2.1 Connecting the ESM Supply....................................................................................................................................... 61
4.6.2.2 Setting Parameters........................................................................................................................................................ 61

5 iLock......................................................................................................................................... 63
6 Intelligent Displacement Lock and IoT Module.............................................................64
7 Maintenance and Replacement......................................................................................... 65
7.1 Routine Maintenance.......................................................................................................................................................... 66
7.2 Troubleshooting..................................................................................................................................................................... 67
7.2.1 General Troubleshooting Flowchart............................................................................................................................ 68
7.2.2 Common Faults and Troubleshooting........................................................................................................................ 68
7.3 Battery Replacement........................................................................................................................................................... 70

A FAQs......................................................................................................................................... 72
B Software Version Requirements........................................................................................ 74
C Local Commissioning for Lithium Batteries.................................................................... 75
C.1 Installing a Communications Cable for the UT-H9611 (Lithium Battery)........................................................ 75
C.2 Downloading and Installing the Site App.................................................................................................................... 77
C.3 Logging In to the App over WiFi..................................................................................................................................... 77
C.4 Setting the Charge Current Limit.................................................................................................................................... 80

D Preparing Terminals............................................................................................................. 83
E Symbol Conventions............................................................................................................. 85
F Acronyms and Abbreviations.............................................................................................. 86

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ESM-48150B1
User Manual 1 Safety Information

1 Safety Information

Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.

The Danger, Warning, Caution, and Notice statements described in this


document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.

The equipment should be used in an environment that meets the design


specifications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.

Comply with applicable laws, regulations, standards, and specifications during


transportation, storage, installation, operation, use, and maintenance.

Do not perform reverse engineering, decompilation, disassembly, adaptation,


implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.

The Company shall not be liable for any of the following circumstances or
their consequences:

● Equipment damage due to force majeure such as earthquakes, floods,


volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions
● Operation beyond the conditions specified in this document

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ESM-48150B1
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● Installation or use in environments that do not comply with international,


national, or regional standards
● Installation or use by unqualified personnel
● Failure to follow the operation instructions and safety precautions on the
product and in the document
● Unauthorized modifications to the product or software code or removal of the
product
● Damage caused during transportation by you or a third party authorized by
you
● Storage conditions that do not meet the requirements specified in the product
document
● Failure to comply with local laws, regulations, or related standards due to the
materials and tools prepared by you
● Damage caused by your or a third party's negligence, intentional breach,
gross negligence, or improper operations or damage not caused by the
Company

1.1 Personal Safety

DANGER

Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and a conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.

DANGER

Non-standard and improper operations on the energized equipment may cause


fire or electric shocks, resulting in property damage, personal injury, or even death.

DANGER

Before operations, remove conductive objects such as watches, bracelets, bangles,


rings, and necklaces to prevent electric shocks.

DANGER

During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.

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ESM-48150B1
User Manual 1 Safety Information

WARNING

During operations, wear personal protective equipment such as protective


clothing, insulated shoes, goggles, safety helmets, and insulated gloves.

Figure 1-1 Personal protective equipment

General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.

Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in

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ESM-48150B1
User Manual 1 Safety Information

certain operations, and are able to take protective measures to minimize


the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment must possess the
required local qualifications.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.

1.2 Electrical Safety

DANGER

Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.

DANGER

Non-standard and improper operations may result in fire or electric shocks.

DANGER

Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment short-circuits or damage, load power derating, power failure, or
personal injury may occur.

WARNING

For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.

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ESM-48150B1
User Manual 1 Safety Information

CAUTION

Do not route cables near the air intake or exhaust vents of the equipment.

CAUTION

Do not directly connect aluminum cables to prevent electrochemical corrosion of


copper and aluminum.

General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks must cross the edges of the bolts.)

● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other foreign objects on the backplane, baseplate, and boards.
● After the installation is complete, ensure that protective cases, insulation
tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.

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ESM-48150B1
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● If the power supply to the equipment is permanently connected, install an


easily accessible disconnector at the exterior of the device.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical or power distribution device, turn
off the output switch on the power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● If fault diagnosis and troubleshooting need to be performed after power-off,
take the following safety measures: Disconnect the power supply. Check
whether the equipment is live. Install a ground cable. Hang warning signs and
set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.
● Wear personal protective equipment and use dedicated insulated tools to
avoid electric shocks or short circuits.

Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (connection resistance:
≤ 0.1 ohm).
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.

Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.

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ESM-48150B1
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● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are away from each other without entanglement and
overlapping.
● When cable connection is completed or paused for a short period of time, seal
the cable holes with sealing putty immediately to prevent small animals or
moisture from entering.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.

Electrostatic Discharge (ESD)

NOTICE

The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.

● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD
protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.

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ESM-48150B1
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Figure 1-2 Wearing an ESD wrist strap

● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.

1.3 Environment Requirements

DANGER

Do not expose the equipment to flammable or explosive gas or smoke. Do not


perform any operation on the equipment in such environments.

DANGER

Do not store any flammable or explosive materials in the equipment area.

DANGER

Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.

WARNING

Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.

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ESM-48150B1
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WARNING

To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.

General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land prone to water or snow accumulation, and the horizontal
level of the site must be above the highest water level of that area in history.
● If the equipment is installed in a place with abundant vegetation, in addition
to routine weeding, harden the ground underneath the equipment using
cement or gravel.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Install protective devices at the door of the equipment room to prevent
rodents and insects from entering the room.

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ESM-48150B1
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● All cable holes must be sealed. Seal the used cable holes with sealing putty.
Seal the unused cable holes with the caps delivered with the equipment. The
following figure shows the criteria for correct sealing with sealing putty.

● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.

1.4 Mechanical Safety

DANGER

When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.

WARNING

Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.

WARNING

Before installing equipment in a cabinet, ensure that the cabinet is securely


fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets
may cause bodily injury and equipment damage.

WARNING

When pulling equipment out of a cabinet, be aware of unstable or heavy objects


in the cabinet to prevent injury.

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ESM-48150B1
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WARNING

Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.

General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.

Moving Heavy Objects


● Be cautious to prevent injury when moving heavy objects.

● If multiple persons need to move a heavy object together, determine the


manpower and work division with consideration of height and other
conditions to ensure that the weight is equally distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.
● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop from
scratching the surface of the equipment or damaging the components and
cables.

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● When moving a heavy object, be aware of the workbench, slope, staircase,


and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
● When transporting the equipment using a pallet truck, ensure that the forks
are properly positioned so that the equipment does not topple. Before moving
the equipment, secure it to the pallet truck using ropes. When moving the
equipment, assign dedicated personnel to take care of it.
● Transport the equipment by sea or on roads with good conditions. Minimize
jolt and tilt during transportation.
● Ensure that tilt angle of the cabinet meets the requirements shown in the
figure. The tilt angle α of the packed cabinet must be less than or equal to
15°. After the cabinet is unpacked, its tilt angle α must be less than or equal
to 10°.

Working at Heights
● Any operations performed 2 meters or higher above the ground must be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn
irrelevant personnel away.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other objects on the ground under
the area involving working at heights. Do not stay or pass under the area
involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects shall be transported by slings,
hanging baskets, aerial work platforms, or cranes.

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● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Behave cautiously when working at heights. Do not rest at heights.

Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.

● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.

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● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.

1.5 Battery Safety

DANGER

Do not connect the positive and negative poles of a battery together. Otherwise,
the battery may be short-circuited. Battery short circuits can generate high
instantaneous current and release a large amount of energy, which may cause
battery leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion. To avoid battery short circuits, do not maintain batteries with power on.

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DANGER

Do not expose batteries at high temperatures or around heat sources, such as


scorching sunlight, fire sources, transformers, and heaters. Battery overheating
may cause leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion.

DANGER

Protect batteries from mechanical vibration, falling, collision, punctures, and


strong impact. Otherwise, the batteries may be damaged or catch fire.

DANGER

To avoid leakage, smoke, flammable gas release, thermal runaway, fire, or


explosion, do not disassemble, alter, or damage batteries, for example, insert
foreign matter into batteries, squeeze batteries, or immerse batteries in water or
other liquids.

DANGER

There is a risk of fire or explosion if the model of the battery in use or used for
replacement is incorrect. Use a battery of the model recommended by the vendor.

DANGER

Battery electrolyte is toxic and volatile. Do not get contact with leaked liquids or
inhale gases in the case of battery leakage or odor. In such cases, stay away from
the battery and contact professionals immediately. Professionals must wear safety
goggles, rubber gloves, gas masks, and protective clothing, power off the
equipment, remove the battery, and contact technical engineers.

DANGER

A battery is an enclosed system and will not release any gases under normal
operations. If a battery is used improperly, for example, burnt, needle-pricked,
squeezed, struck by lightning, overcharged, or subject to other adverse conditions
that may cause battery thermal runaway, the battery may be damaged or an
abnormal chemical reaction may occur inside the battery, resulting in electrolyte
leakage or release of gases such as CO and H2. To prevent fire or equipment
corrosion, ensure that flammable gases are properly exhausted.

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DANGER

The gases generated by a burning battery may irritate your eyes, skin, and throat.
Take protective measures.

WARNING

Install batteries in a dry area. Do not install them under areas prone to water
leakage, such as air conditioner vents, ventilation vents, feeder windows of the
equipment room, or water pipes. Ensure that no liquid enters the equipment to
prevent faults or short circuits.

WARNING

Before installing and commissioning batteries, prepare fire fighting facilities, such
as fire sand and carbon dioxide fire extinguishers, according to construction
standards and regulations. Before putting into operation, ensure that fire fighting
facilities that comply with local laws, regulations are installed.

WARNING

During storage or transportation, or before unpacking, ensure that the packing


cases are intact and the batteries are correctly placed according to the labels on
the packing cases. Do not place a battery upside down or vertically, lay it on one
side, or tilt it. Stack the batteries according to the stacking requirements on the
packing cases. Ensure that the batteries do not fall or get damaged. Otherwise,
they will need to be scrapped.

WARNING

After unpacking batteries, place them in the required direction. Do not place a
battery upside down, lay it on one side, tilt it, or stack it. Ensure that the batteries
do not fall or get damaged. Otherwise, they will need to be scrapped.

WARNING

Tighten the screws on copper bars or cables to the torque specified in this
document. Periodically confirm whether the screws are tightened, check for rust,
corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch fire
when the current is high.

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WARNING

After batteries are discharged, charge them in time to avoid damage due to
overdischarge.

CAUTION

Batteries are energy-intensive. Currently, all vendors in the industry cannot ensure
100% safety for their batteries.

CAUTION

This type of lithium battery must not be used in a core equipment room.

CAUTION

This type of lithium battery cannot be used in Industry Site Power Facility
distribution scenarios and indoor scenarios.

CAUTION

The iSitePower-S can be used only in outdoor rural microgrid scenarios when it is
used with this type of lithium battery.

Statement
The Company shall not be liable for any battery damage, personal injury,
death, property loss, and/or other consequences caused by the following
reasons:
● Force majeure such as earthquakes, floods, volcanic eruptions, debris flows,
lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes,
and other extreme weather conditions
● The battery warranty period has expired.
● Actions that do not follow instructions in the user manual or direct advice
from the Company, including but not limited to the following scenarios:
– The onsite equipment operating environment or external power
parameters do not meet the environment requirements for normal
operation, for example, the actual operating temperature of batteries is
too high or too low, or the power grid is unstable and experiences
outages frequently.
– Batteries are dropped or incorrectly operated or connected.
– Batteries are overdischarged due to delayed acceptance or power-on after
battery installation.

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– Battery running parameters are incorrectly set.


– Different types of batteries, for example, batteries of different brands or
rated capacities, are used together without prior approval from the
Company.
– Batteries are frequently overdischarged due to improper battery
maintenance.
– Battery use scenarios are changed without prior approval from the
Company.
– Battery maintenance is not performed according to the instructions in the
user manual, for example, failing to check battery terminals regularly.
– Batteries are not transported, stored, or charged according to the
instructions in the user manual.
– Instructions from the Company are not followed during battery relocation
or reinstallation.

General Requirements

NOTICE

To ensure battery safety and battery management accuracy, use batteries provided
by the Company. The Company is not responsible for any faults of batteries
provided by other vendors.

● Use batteries within the specified temperature range. When the ambient
temperature of the batteries is lower than the allowed range, do not charge
the batteries to prevent internal short circuits caused during low-temperature
charging.
● Do not reversely connect the positive and negative battery terminals.
Otherwise, a battery alarm will be generated and batteries may be damaged.
● To prevent dust buildup that may damage the equipment, install battery
modules after dust-prone operations in the equipment room are completed.
● Do not short-circuit a battery. A short circuit will trigger battery protection.
Repeated short circuits may lead to battery faults and other risks including
fire.
● Batteries cannot be connected in series. Connecting them in series will trigger
battery protection and may cause battery damage or other risks including fire.
● Before unpacking batteries, check whether the packaging is intact. Do not use
batteries with damaged packaging. If any damage is found, notify the carrier
and manufacturer immediately.
● Do not unpack batteries in an environment where the temperature and
humidity are uncontrollable. Before unpacking batteries, keep them still for 24
hours in an environment where the temperature and humidity are under
control.
● In an indoor scenario, you are advised to power on batteries within seven days
after unpacking. If the batteries cannot be powered on in time, put them in
the original packaging and place them in a dry indoor environment without
corrosive gases.

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● In an outdoor scenario, you are advised to power on batteries within 24 hours


after unpacking. If the batteries cannot be powered on in time, put them in
the original packaging and place them in a dry indoor environment without
corrosive gases.
● Do not use a damaged battery (such as damage caused when a battery is
dropped, bumped, bulged, or dented on the enclosure), because the damage
may cause electrolyte leakage or flammable gas release. In the case of
electrolyte leakage or structural deformation, contact the installer or
professional O&M personnel immediately to remove or replace the battery.
Do not store the damaged battery near other devices or flammable materials
and keep it away from non-professionals.
● Before working on a battery, ensure that there is no irritating or burning smell
around the battery.
● When installing batteries, do not place installation tools, metal parts, or
sundries on the batteries. After the installation is complete, remove the
objects from the batteries and the surrounding area.
● To safeguard against water intrusion and subsequent battery carbonization,
ensure that the bottom of a battery remains at least 10 cm above ground
level.
● If a battery is accidentally exposed to water, do not install it. Move it to a safe
place for isolation and contact technical engineers in a timely manner.
● Check whether the positive and negative battery terminals are grounded
unexpectedly. If so, disconnect the battery terminals from the ground.
● Do not perform welding or grinding work around batteries to prevent fire
caused by electric sparks or arcs.
● If batteries will not be used for a long period of time, store and charge them
according to the battery requirements.
● Do not charge or discharge batteries by using a device that does not comply
with local laws and regulations.
● Keep the battery loop disconnected during installation and maintenance.
● Monitor damaged batteries during storage for signs of smoke, flame,
electrolyte leakage, or heat.
● If a battery is faulty, its surface temperature may be high. Do not touch the
battery to avoid scalds.
● The actual specifications may vary depending on external factors, such as
temperature, transportation, and storage.

Short-Circuit Protection
● When installing and maintaining batteries, wrap the exposed cable terminals
on the batteries with insulation tape.
● Avoid foreign objects (such as conductive objects, screws, and liquids) from
entering a battery, because this may cause short circuits.

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Leakage Handling

NOTICE

Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.

Electrolyte is corrosive and can cause irritation and chemical burns. If you come
into direct contact with the battery electrolyte, do as follows:
● Inhalation: Evacuate from contaminated areas, get fresh air immediately, and
seek immediate medical attention.
● Eye contact: Immediately wash your eyes with water for at least 15 minutes,
do not rub your eyes, and seek immediate medical attention.
● Skin contact: Wash the affected areas immediately with soap and water and
seek immediate medical attention.
● Intake: Seek immediate medical attention.

Emergency Handling for Fire Incidents in Installation Rooms

DANGER

Batteries on fire may release flammable and toxic gases and cause insulation
failures. During the fire extinguishing process, all emergency response personnel
must wear a full set of protective suit, including flame retardant or fireproof
clothing, air-purifying respirator or breathing apparatus, fire helmet, and insulated
shoes.

DANGER

A battery fire may reignite after having been extinguished. After the fire is
extinguished, cool the batteries for at least 24 hours and observe them using a
thermal imager to ensure that the temperature of the batteries decreases to room
temperature.

1. The gas fire extinguishing system in the room shall be started after all people
evacuate to a safe area.
2. If the gas fire extinguishing system cannot extinguish the fire, emergency
response personnel shall start the dry-type water fire extinguishing system
after confirming that the power supply to the battery system is disconnected.
Then quickly evacuate to a safe area and wait for firefighters to extinguish
the fire. After firefighters arrive and extinguish the fire, spray water for 12
hours.
3. After the firefighters confirm onsite that the equipment temperature has
decreased to room temperature±10°C, observe the situation for 24 hours to
ensure that the temperature does not rise and no smoke is emitted.

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Recycling
● Dispose of waste batteries in accordance with local laws and regulations. Do
not dispose of batteries as household waste. Improper disposal of batteries
may result in environmental pollution or an explosion.
● If a battery leaks or is damaged, contact technical support or a battery
recycling company for disposal.
● If batteries are out of service life, contact a battery recycling company for
disposal.
● Do not expose waste batteries to high temperatures or direct sunlight.
● Do not place waste batteries in environments with high humidity or corrosive
substances.
● Do not use faulty batteries. Contact a battery recycling company to scrap
them as soon as possible to avoid environmental pollution.

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2 Product Description

2.1 Overview
The ESM is an independent energy storage unit that consists of the
electrochemical cells, battery management system (BMS), power and signal
terminals, and mechanical parts.

Table 2-1 Nominal ESM voltage and rated capacity


Model Nominal Voltage Rated Capacity

ESM-48150B1 48 V 150 Ah

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Figure 2-1 Typical ESM application scenario

Functions
● Support for third-party power systems: The ESM supports automatic
management so that it can be used with third-party power systems.
● Hybrid use: Old and new ESMs or ESMs and lead-acid batteries can be used
together.
● Intelligent feature: The ESM supports automatic boost voltage.
● Antitheft functions: GPS, software lock, and displacement lock
● Alarm management: Alarms are generated when overvoltage, undervoltage,
overcurrent, overtemperature, or undertemperature occurs.
● Protection against exceptions: The ESM is protected against overvoltage,
undervoltage, overcurrent, short circuits, overtemperature, undertemperature,
electrochemical cell faults, and hardware faults.

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NOTE

● If a third-party power system is used, lithium batteries with different nominal


voltages cannot be used together. If lithium batteries of different models need to
be used together, contact technical support.
● If lithium batteries of different models need to be used in a Huawei power system,
contact technical support.
● The intelligent antitheft functions are available only after corresponding licenses
are activated. The software lock function is supported only when a monitoring
module for Huawei power systems or an IoT gateway is configured. The IoT
module is optional for the GPS tracking function.
● After the software lock is enabled, the ESM is locked if the ESM group
communication failure time exceeds the specified range. In this case, the ESM
cannot be used.
● If the displacement lock is enabled, the ESM is locked after it is displaced. In this
case, the ESM cannot be used.
● This type of ESM must not be used in a core equipment room.

2.2 Appearance and Ports


Figure 2-2 Panel and ports

Table 2-2 Port description

No. Silk Screen Item

1 DO1 Alarm output dry contacts

DO2

2 / IoT module installation space (reserved)

3 COM_ IN Communications ports

4 COM_ OUT

5 / Buzzer (The ESM supports the buzzer alarm


function. After the buzzer alarm function is
enabled, the buzzer buzzes when the BMS
detects that the ESM is stolen through the
software lock, intelligent displacement lock,
or IoT module.)

6 RUN Running indicator

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No. Silk Screen Item

ALM Alarm indicator

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

7 PWR PWR activation port (The ESM can be


activated if an external voltage ranging from
43.2 V to 58 V is connected.)

8 + ESM power ports

9 MANUAL ON/OFF Button for manual power-on/off

10 GND Protective ground

Table 2-3 DO1 and DO2 port description


Silk Definition Description Alarm
Screen Status

DO1 Fault, major If the ESM raises one of the following alarms, the dry Configurable
alarm contact supplies an alarm signal: (By default,
Electrochemical cell voltage sampling fault, an alarm is
electrochemical cell temperature sampling fault, reported
charge converter output short circuit, relay coil short when the
circuit, charge low temperature protection, discharge dry contact
low temperature protection, charge high temperature is open.)
protection, discharge high temperature protection,
power module internal overtemperature protection,
discharge converter output short circuit, input reverse
polarity, BMU locked, overload lockout due to
component failure, serial number conflict, input/
output power port discharge overvoltage lockout,
discharge overcurrent lockout, discharge overcurrent
protection, electrochemical cell 1–N fault alarm,
displacement lock closed, and soft-start failure

DO2 Heavy load If the ESM raises one of the following alarms, the dry
warning, contact supplies an alarm signal:
overdischarge Discharge undervoltage alarm, discharge undervoltage
protection protection, discharge overcurrent warning, and
gyroscope fault

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Table 2-4 Communications port pins


Image RJ45 Pin Signal Definition Description

1 RS485+ RS485 data, positive ● Two-wire RS485


communication,
2 RS485– RS485 data, negative supporting the
3 NC Reserved Modbus protocol
● Baud rate: 9600
4 RS485+ RS485 data, positive bit/s
5 RS485– RS485 data, negative

6 NC Reserved

7 CANH CAN communication, ● Supporting the


positive CAN protocol

8 CANL CAN communication, ● For reporting


negative alarms to a
monitoring unit
and exchanging
data between
ESMs connected
in parallel

Table 2-5 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is normal


indicator (including board startup, self-check,
software loading and activation, and
board power-on without loading software;
excluding hibernation when the input/
output port or activation port is energized)
Off: The ESM is shut down or hibernating.
Blinking slowly: Query is in progress or
data is being loaded on the LCD.
Blinking fast: Communication is
interrupted.

ALM Alarm Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.
Blinking slowly: The ESM is locked for
theft prevention.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or
discharging.

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Indicator Silk Item Color Description


Screen

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being
charged.

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● 100% indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are steady on.

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Indicator Silk Item Color Description


Screen

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a notification to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM enters the
maintenance mode.
● When the ambient temperature is 25±2°C, charge the ESM to 100% SOC, and discharge it at
0.1C to 0.5C until undervoltage protection is triggered. During the discharge of the ESM, use a
high-precision power analyzer to measure the current on the electrochemical cell pack side and
the Ah value, and periodically (recommended interval: 10 minutes) record the BMS SOC and
the discharge Ah value. After the ESM discharge completes, calculate the actual SOC at each
record point based on the actual accumulated discharge capacity, and compare the SOC with
the BMS SOC to verify the precision. Keep the ESM still for 4 hours, and then perform a full
charge and discharge cycle at a rate ranging from 0.1C to 0.5C. After two cycles, the SOC value
precision must be ±5%.
● ESM in hibernation mode: The alarm indicator is off except in the case of reverse polarity
protection.

Activation and Startup

Table 2-6 Activation mode

Item Requirement

PWR activation Supply a DC voltage of 43.2–58 V to the PWR


activation port for at least 5s.

Power port activation Supply a DC voltage of 43.2–58 V to the power


port on the front panel for at least 5s.

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button for at
least 5s and less than 15s.

Note:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should
be greater than 0.5s; otherwise, the operation is ineffective.
2. If you power off the ESM that is in charge, discharge, or offline mode by holding down the
MANUAL ON/OFF button, you need to hold down this button again to reactivate the ESM.
3. If the intelligent displacement lock function is enabled for the ESM, the shutdown and
maintenance functions of the MANUAL ON/OFF button will become ineffective. To use this
button, you need to disable the intelligent displacement lock/GPS function. The default
undervoltage protection threshold of the ESM is 46 V.

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NOTE

● Hibernation mode: The BMS is in hibernation mode before it is activated. The BMS can
enter the offline mode only after it is activated. If the BMS enters the hibernation mode
after you press the MANUAL ON/OFF button, the DSP keeps working as long as the
power port or PWR port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters the offline mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
(When the lithium battery enters the low-temperature pulse heating mode, the offline
status is reported.)
● Charge mode: The ESM is charging. When certain conditions are met, the ESM switches
to another mode.
● Discharge mode: The ESM is discharging. When certain conditions are met, the ESM
switches to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 2-7 Technical specifications

Item Description

Dimensions (W x D x H) ● 442 mm x 560 mm x 130 mm (excluding mounting ears)


● 482 mm x 560 mm x 130 mm (including mounting ears)

Weight ≤ 63 kg

Nominal voltage 48 V DC

Boost charge voltage 56.4 V DC

Float charge voltage 54.5 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating temperature ● Charge: 0–45°C


● Discharge: –20°C to +45°C

Relative humidity 5%–95% RH, non-condensing

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
temperature decreases by 1ºC for each additional 200 m.)

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Item Description

Ripple and noise ≤ 200 mV

IP rating IP20

Other requirements Indoor scenario:


● There must be no conductive dust, corrosive gas, or explosion
hazard.
● The equipment room must be dust-proof, sealed, and routinely
maintained. Dust, corrosive substances, pests, molds, and other
indicators must be controlled in accordance with Class 3.1
requirements in ETSI EN 300 019-1-3 (V2.3.2 or a later version) in
the equipment room. The environment must not be conducive for
the growth of fungus or molds.
Outdoor scenario:
● There must be no conductive dust, corrosive gas, or explosion
hazard.
● The cabinet must be dust-proof, sealed, and routinely maintained.
Dust, corrosive substances, pests, molds, and other indicators must
be controlled in accordance with Class 4.1 requirements in ETSI EN
300 019-1-4 (V2.2.1). The environment must not be conducive for
the growth of fungus or molds.

Animal-proof Rodents (such as mice), ants, insects, snakes, and geckos must be
requirements prevented.

Table 2-8 EMC specifications


Item Standard

Radiated emission (RE) EN 55032

Conducted emission (CE) EN 55032

Electrostatic discharge immunity IEC 61000-4-2

Conducted susceptibility (CS) IEC 61000-4-6

Radiated susceptibility (RS) IEC 61000-4-3

Surge IEC 61000-4-5

Electrical fast transient IEC 61000-4-4

Surge current ITU-T K.21


ITU-T K.44
YD/T 5098-2005

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2.3 Parallel Connection


ESMs can be connected in parallel to increase the backup time or power. Calculate
the maximum power of ESMs connected in parallel by referring to the following
table.

Number of 2 3 4 5 6 7 8 9 ...... 32
Parallel ESMs

Maximum 9.6 14.4 19.2 24 24 24 24 24 ...... 24


Power

NOTE

The backup power of an ESM is 4.8 kW. The maximum power (P) of N ESMs connected in
parallel is calculated as follows: P = min (4.8 kW x N, 24 kW), 2 ≤ N ≤ 32. Taking four ESMs
as an example, the maximum power is 19.2 kW.
CAN communication supports parallel connection of up to 32 ESMs, and RS485
communication supports parallel connection of up to 16 ESMs.

2.4 Low-Temperature Application


● Low-temperature charge: The ESM does not support battery charging at a
temperature below 0°C. When the battery temperature is below 0°C, the ESM
will shut down the charging loop to disable charging.
When the ESM is used in an environment below 0°C, a heater needs to be
added in the cabinet, and batteries can be charged after the battery
temperature rises to 3°C or above.
● Low-temperature discharge: The ESM does not support battery discharging at
a temperature below –20°C. When the battery temperature is below –20°C,
the ESM will turn off the discharging loop to disable discharging.
When the ESM is used in an environment below –20°C, a heater needs to be
added in the cabinet, and batteries can discharge after the battery
temperature rises to –17°C or above.

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2.5 Application Environment


The ESMs can be used in class A and some class B environments (simple
equipment rooms, residential houses, garages, corridors, or direct-ventilation
cabinets). They cannot be used independently in class C or D environments.
Cabinets protected to IP55 or higher must be configured in class C or D
environments.
Environments subject to atmospheric corrosion can be classified into four
categories:
● Class A environment (controlled environment): indoor environment where the
ambient temperature and humidity are controlled (including rooms where
people live) and the relative humidity of air is controlled below 65%.
● Class B environment (uncontrolled environment): indoor environment where
the ambient temperature and humidity are not controlled or outdoor
environments (with simple shielding measures) where the humidity can reach
100%.
● Class C environment (harsh environment): outdoor land environment (with
simple shielding measures) near the sea or pollution sources. If a site is near
the sea, it is 0.5–3.7 km away from the sea. If a site is near a pollution source,
it is at most 3.7 km away from a salt lake, 3 km away from a heavy pollution
source such as a smeltery, coal mine, and thermal power plant, 2 km away
from a medium pollution source such as chemical, rubber, and galvanization
industries, or 1 km away from a light pollution source such as a packing
house, tannery, and boiler room.
● Class D environment (sea environment): outdoor land environment (with
simple shielding measures) at most 500 m away from the seashore or
environment on the sea.

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3 Transportation and Storage

3.1 Transportation Requirements


Transportation Requirements

DANGER

Load or unload batteries with caution. Otherwise, the batteries may be short-
circuited or damaged (such as leakage and crack), catch fire, or explode.

WARNING

● Do not move a battery by holding its terminals, bolts, or cables. Otherwise, the
battery may be damaged.
● Keep batteries in the correct direction during transportation. They must not be
placed upside down or tilted, and must be protected against falling down,
mechanical impact, rains, snows, and falling into water during transportation.
● Batteries must be transported separately. Do not transport a cabinet with
batteries installed. If the cabinet needs to be transported or moved, remove the
batteries first.

● According to the UN Recommendations on the Transport of Dangerous


Goods: Model Regulations (also referred to as TDG or UN Orange Book),
batteries belong to class 9 dangerous goods and shall pass the related tests
required in Part III Subsection 38.3 of the UN Recommendations on the
Transport of Dangerous Goods: Manual of Tests and Criteria.
● Transportation and storage service providers must have the qualifications for
dangerous goods operations required by local laws, regulations, and
standards. Rigid box trucks shall be used for transportation and pickup trucks
are prohibited.
● Batteries can be delivered to the site directly if the road or sea transportation
requirements are met.

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● Comply with the international regulations on the transport of dangerous


goods and meet the requirements of the transportation regulatory authorities
in the countries of departure, route, and destination.
● Choose sea or roads in good conditions for transportation. Do not transport
batteries by railway or air. Avoid tilt or jolt during transportation.
● Comply with the latest international and national rules on the transportation
and storage of dangerous goods, including but not limited to the
International Maritime Dangerous Goods Code (IMDG Code), Agreement
concerning the International Carriage of Dangerous Goods by Road (ADR),
and China's transportation industry standards (JT/T 617) Regulations
concerning road transportation of dangerous goods, as well as the
requirements of the transportation regulatory authorities in the countries of
departure, route, and destination. Before transportation and storage, properly
pack, label, and mark products according to the local laws, regulations, and
standards, and complete related product and packaging tests.
● Before transportation, make a compliant and accurate declaration, and ensure
that the battery packaging, labels, and markings are intact and there is no
abnormal smell, leakage, smoke, or fire. Otherwise, the batteries must not be
transported.
● The packing case must be solid and strong. Handle the packages with care
and take moisture-proof measures during loading, transportation, and
unloading. Do not place the packages on one side or upside down. Bind the
packages securely to avoid displacement. Ensure that the dangerous goods
labels are visible.
● Exercise caution when moving batteries to prevent bumping and ensure
personal safety.
● Unless otherwise specified, dangerous goods cannot be mixed with goods
containing food, medicine, animal feed, or their additives in the same vehicle
or container.
● If the local laws, regulations, and standards allow the mixed transportation of
specified different dangerous goods and that of dangerous goods and
common goods, the dangerous goods shall be isolated according to the local
laws, regulations, and standards. If there is no specific local requirement, refer
to the following requirements for isolation when dangerous goods and
common goods are in the same vehicle or container:
– Use a spacer that is as high as the packages.
– Keep a distance of at least 0.8 m around.
● Before transporting a faulty battery (with scorch, leakage, bulge, or water
intrusion), insulate its positive and negative terminals, pack it, and place it in
an insulated explosion-proof box as soon as possible. Record information such
as the site name, address, time, and fault symptom on the box.
● When transporting faulty batteries, avoid approaching flammable material
storage areas, residential areas, or other densely populated places, such as
mass transit facilities or elevators.

3.2 Storage and Charging

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3.2.1 Storage Requirements

WARNING

● Ensure that batteries are stored in a dry, clean, and ventilated indoor
environment that is free from sources of strong infrared or other radiations,
organic solvents, corrosive gases, and conductive metal dust. Do not expose
batteries to direct sunlight or rain and keep them far away from sources of
heat and ignition.
● If a battery is faulty (with scorch, leakage, bulge, or water intrusion), move it to
a dangerous goods warehouse for separate storage. The distance between the
battery and any combustible materials must be at least 3 m. The battery must
be scrapped as soon as possible.
● Place batteries correctly according to the signs on the packing case during
storage. Do not place batteries upside down, lay them on one side, or tilt them.
Stack batteries in accordance with the stacking requirements on the packing
cases.
● Store batteries in a separate place. Do not store batteries together with other
devices. Do not stack batteries too high. The site must be equipped with
qualified fire extinguishing facilities, such as fire sands and fire extinguishers.

CAUTION

Batteries should be used soon after being deployed onsite. Batteries that have
been stored for an extended period should be charged periodically. Otherwise,
they may be damaged.

● Do not unpack batteries. If charging is necessary, they must be charged by


professionals as required and then returned to their original packaging after
charging.
● The warehouse keeper shall collect battery storage information every month
and periodically report the battery inventory information. The batteries in
long-term storage shall be charged in a timely manner.

CAUTION

● Only trained and qualified personnel are allowed to charge batteries. Wear
insulated gloves and use dedicated insulated tools during the operation.
● Observe onsite during charging and handle any exceptions in a timely
manner.
● If a battery experiences an abnormality such as bulging or smoking during
charging, stop charging immediately and dispose of it.

● Storage temperature: 0–40°C, recommended: 20–30°C


● Relative humidity: 5%–95% RH

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● Ensure that batteries are delivered based on the "first in, first out" rule.
● Ensure that the storage duration starts from the latest charge time marked on
the battery packing case and that the latest charge time is updated after
every charge.
● If batteries have been stored for longer than allowed, promptly report the
condition to the person in charge.

3.2.2 Storage Duration and Charging Suggestions


Extended period of storage is not recommended for lithium batteries. Use the
batteries soon after they are deployed onsite. Charge a lithium battery after it is
stored for a period of time. You are advised to determine whether to charge or
dispose of a lithium battery by referring to Table 3-1.

Table 3-1 Storage requirements

Required Actual Charge Remarks


Storage Storage Interval
Temperature Temperature

0–40°C 0°C ≤ T ≤ 30°C 12 months Within the recommended


storage duration: Use the
30°C < T ≤ 8 months batteries as soon as possible.
40°C
Reaching the time for charge:
Charge the lithium batteries.
The total storage duration
should not exceed the warranty
period.

NOTICE

● Dispose of bulging lithium batteries irrespective of how long they have been
stored.
● The storage duration starts from the latest charge time marked on the battery
packing case. The latest charge time is updated after every charge.
● After charge, mark the latest charge time and the next charge time (see Table
3-1) at the specified position on the lithium battery. The total storage duration
should not exceed the warranty period.

3.2.3 Storage with Low SOC (≤ 5%)


ESMs have static power consumption and self-discharge loss after power-off. In
actual application scenarios, avoid storing an ESM with low SOC (≤ 5%). If storing
an ESM with low SOC is unavoidable, limit the storage duration to 30 days at 25°C
or 15 days at 45°C. Promptly charge the ESM after the storage. Otherwise, the
ESM may be damaged due to overdischarge.

The following situations may cause storage of ESMs in discharge state:

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● After the site power supply is disconnected due to a mains outage, the power
supply is not recovered for a long time because the faults (such as cable
faults) cannot be rectified in a timely manner.
● After installation and commissioning are complete, the mains power is
switched off directly without powering off the ESM. The ESM enters the low
power mode only after being completely discharged, and the interval for
onsite acceptance check is long.
● Other reasons that prevent the ESM from entering the low power mode
normally.

3.2.4 Check Before Charging


Before charging, check battery appearance and handle it according to Table 3-2.

Table 3-2 Check before charging


No. Appearance Check Suggestion

1 Bulging Scrapping

2 Enclosure damaged or deformed Scrapping

3 Electrolyte leakage Scrapping

4 Water intrusion Scrapping

5 Corrosion of positive and negative Polishing with sandpaper


terminals

3.2.5 ESM Charging


Charge the ESMs that pass the appearance check using either of the following
solutions based on site requirements.

CAUTION

● ESMs can be activated through power cables. Do not perform operations with
power on when connecting cables for charging.
● Only trained and qualified personnel are allowed to charge batteries. Wear
insulated gloves and use insulated tools during the operation.
● Observe onsite during charging and handle any exceptions in a timely manner.
● If a battery experiences an abnormality such as bulging or smoking during
charging, disconnect the power supply, stop charging immediately, and dispose
of it.

Charging Using a Power System


Step 1 Install ESMs and connect cables by referring to the installation and commissioning
sections in ESM manuals.

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Step 2 Charge the ESMs with a power system.

Table 3-3 Charging parameter settings


Charging Setting
Parameter

Charge 56.4 V
voltage

Charge Use the default charge current limit coefficient. The maximum
current charge current is 100 A.

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Charging Setting
Parameter

Termination NOTE
condition To use the Site app to view the battery SOC, connect a communications
cable to the UT-H9611 communications protocol converter, download and
install the Site app, and log in to the app over WiFi. For details, see C
Local Commissioning for Lithium Batteries.
1. Charge the battery until Battery SOC displayed on the home
screen of the app is 50%.
On the home screen of the app, you can view the battery SOC
under Battery Parameters.

Figure 3-1 Viewing the battery SOC on the app

2. Check SOC indicators on the ESM panel. SOC indicators 1 and


2 are steady on, SOC indicator 3 blinks, and SOC indicator 4 is
off (SOC indicators 1, 2, 3, and 4 from bottom to top).

Figure 3-2 Checking SOC indicators on the ESM panel

Stop charging when either of the conditions is met.

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Step 3 For the ESM that is qualified after charging, hold down the MANUAL ON/OFF
button for at least 5s and less than 15s. Wait until all indicators are off, remove
cables from it, and then place it in the original packing case. Mark the latest
charge time and the next charge time (see Table 3-1) on the packing case. The
packed ESM shall be used as soon as possible.

----End

Charging Using a DC Regulated Power Supply


The customer purchases or arranges a DC regulated power supply to charge ESMs
by performing the following steps:

Step 1 Connect the positive and negative poles of an ESM to the output positive and
negative terminals on the DC regulated power supply respectively.

Figure 3-3 Connecting cables between the ESM and the DC regulated power
supply

Step 2 Set charge parameters for the DC regulated power supply. For details, see Table
3-4.

Table 3-4 Charging parameter settings


Charging Setting
Parameter

Charge 56.4 V
voltage

Charge Use the default charge current limit coefficient. The maximum
current charge current is 100 A.

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Charging Setting
Parameter

Termination NOTE
condition To use the Site app to view the battery SOC, connect a communications
cable to the UT-H9611 communications protocol converter, download and
install the Site app, and log in to the app over WiFi. For details, see C
Local Commissioning for Lithium Batteries.
1. Check the battery SOC on the app: Charge the battery until
Battery SOC displayed on the home screen of the app is 50%.
On the home screen of the app, you can view the battery SOC
under Battery Parameters.

Figure 3-4 Viewing the battery SOC on the app

2. Check the battery SOC by observing the SOC indicators on the


lithium battery panel. SOC indicators 1 and 2 are steady on,
SOC indicator 3 blinks, and SOC indicator 4 is off (SOC
indicators 1, 2, 3, and 4 from bottom to top).

Figure 3-5 Checking SOC indicators on the ESM panel

Stop charging when either of the conditions is met.

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Step 3 For the ESM that is qualified after charging, hold down the MANUAL ON/OFF
button for at least 5s and less than 15s. Wait until all indicators are off, remove
cables from it, and then place it in the original packing case. Mark the latest
charge time and the next charge time (see Table 3-1) on the packing case. The
packed ESM shall be used as soon as possible.
NOTE

If an ESM is not qualified after charging, charge it again. If the battery is still not qualified,
dispose of it.

----End

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4 Installation and Cable Connection

DANGER

● Do not smoke or have an open flame around batteries.


● The site must be equipped with qualified fire extinguishing facilities, such as
fire sands and carbon dioxide fire extinguishers.
● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
● Before operations, remove conductive objects such as watches, bracelets,
bangles, rings, and necklaces to prevent electric shocks.
● Note the polarities when installing batteries. Do not connect the positive and
negative poles of a battery or battery string together. Otherwise, the battery
may be short-circuited.
● Do not use metal to simultaneously touch two or more terminals of a battery
or simultaneously touch a terminal of the battery and a grounded device.
Otherwise, short circuits will occur.

WARNING

● Do not move a battery by holding its terminals, bolts, or cables. Otherwise, the
battery may be damaged.
● Tighten the screws on copper bars or cables to the torque specified in this
document. Periodically confirm whether the screws are tightened, check for
rust, corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch fire
when the current is high.
● When installing batteries, do not place installation tools, metal parts, or
sundries on the batteries. After the installation is complete, clean up the objects
on the batteries and the surrounding area.

4.1 Installation Preparations

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4.1.1 Preparing Cables


● All cables must comply with local regulations, standards, and customer
requirements.
● The cross-sectional area of a power cable depends on the current that flows
through it and the allowed voltage drop.
● The copper cable specifications are for reference only. Determine proper
cables based on site requirements.

NOTICE

Do not connect aluminum cables to ESMs directly to prevent electrochemical


corrosion of copper and aluminum.

Table 4-1 Preparing cables (copper cables)


Cable Type Maximum Minimum Cross- Maximum Cross-
Operating Sectional Area Sectional Area
Current (A) (mm2) (mm2)

Ground cable - 6 6

Battery power 100 25 50


cable

NOTE

● The size data in the table is applicable when the ambient temperature is 30°C (in air)
and only cables in a single loop are involved.
● When the ambient temperature is not 30°C or cables in multiple loops are routed
together, use cables with larger cross-sectional areas if the cabling distance is long.
● Power cables should be able to withstand a temperature of at least 90°C.

4.1.2 Tools

DANGER

Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.

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Utility knife Phillips Flat-head Adjustable Protective


insulated insulated torque wrench gloves
torque torque
screwdriver screwdriver
(M3/M6) (M3)

Diagonal pliers Cable cutter Power cable RJ45 crimping Hydraulic


crimping tool tool pliers

Wire stripper Clamp meter Heat gun Heat shrink Insulation tape
tubing

Steel Insulated Network tester Insulated ESD gloves


measuring torque socket gloves
tape wrench
(M6)

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ESD wrist strap

4.1.3 Checking Before the Installation

NOTICE

● To prevent the equipment from falling over, secure it to a pallet truck using
ropes before moving it. Exercise caution when moving the equipment to avoid
bumping or falling, which may damage the equipment.
● After placing the equipment in the installation position, unpack it and take care
to prevent scratches. Keep the equipment stable during unpacking.

Step 1 Check the installation environment.

Table 4-2 Installation environment checklist

No. Check Item Result

1 The installation clearance meets the □ Yes □ No


requirements.

2 The bearing capacity of the installation □ Yes □ No


site meets the requirements.

3 The ambient temperature and humidity □ Yes □ No


meet the requirements.

4 Lithium batteries are not under areas □ Yes □ No


prone to water leakage, such as air
conditioner vents, ventilation vents, or
feeder windows of the equipment room.

5 The cables and installation tools meet the □ Yes □ No


requirements.

6 Fire extinguishing facilities, such as fire □ Yes □ No


sands and powder fire extinguishers, are
available onsite and in compliance with
local laws and regulations.

Step 2 Before unpacking batteries, check whether the packaging is intact. Do not use
batteries with damaged packaging. If any damage is found, notify the carrier and
supplier immediately.

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Step 3 Unpack the equipment and check that the equipment is intact.
1. After unpacking, check whether the fastening components and removable
components are loose. If they are loose, notify the carrier and supplier
immediately.
2. Visually inspect the battery appearance for shipping damage. If any shipping
damage is found, take photos and notify the carrier and supplier immediately.
3. Check that all fittings comply with the packing list. If there is any discrepancy,
keep a record and contact the supplier immediately.

NOTICE

– In an indoor scenario, you are advised to power on ESMs within seven days
after unpacking. If the battery cannot be powered on in time, put it in the
original packing case and place it in a dry indoor environment without
corrosive gases.
– In an outdoor scenario, you are advised to power on ESMs within 24 hours
after unpacking. If the battery cannot be powered on in time, put it in the
original packing case and place it in a dry indoor environment without
corrosive gases.
– If the installation environment is in poor condition, take dustproof and
anti-condensation measures (for example, use a dust cover, plastic film, or
fabric cloth) after unpacking batteries to prevent condensation and dust
buildup, which may corrode the batteries.

----End

4.2 Installing an ESM

DANGER

Batteries are heavy. Strictly comply with the safety requirements for moving heavy
objects to avoid equipment damage and personal injury.
● Before installing batteries, ensure that the cabinet is securely installed and the
cabinet door is opened to the maximum extent and fixed.
● When installing batteries, reserve enough clearance to facilitate installation and
avoid equipment scratches and personal injury. When moving batteries, slowly
and steadily place them onto the guide rails.
● When moving batteries to a high position, take protective measures to prevent
batteries from falling off or bumping against the staircase or ground.

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CAUTION

● When moving batteries, do not remove protective components such as


protective covers or waterproof caps from battery terminals.
● Batteries from the same manufacturer, of the same model, and in the same
batch are recommended.
● Install and secure batteries horizontally from the bottom up to prevent falling
over due to imbalance. When a third-party cabinet is used, it is recommended
that 4 U space be reserved for each battery. Batteries cannot be stacked and
must be laid flat. When a Huawei cabinet is used, see the installation guide of
the cabinet to determine the clearances.
● Before installing batteries, ensure that the battery circuit breakers in the power
system are OFF or that the battery fuses are removed.
● When connecting batteries, ensure that the spring washer on the screw is
leveled, that the protruding part of the terminal on the cable faces outwards,
and that the cable is intact.
● Do not connect two or more cables to the positive or negative power port of a
battery in parallel.
● Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.

NOTICE

● Comply with regulations and warnings issued by the battery manufacturer.


● The ESM-48150B1 weighs about 63 kg and is 560 mm deep.
● Batteries can be installed in a 19-inch rack. The rack should have a load-
bearing structure. Before installation, check whether the load-bearing capacity
and installation space meet the requirements. After installation, secure the
batteries to avoid falling off.
● This section uses guide rails as an example to describe how to install batteries.
● If batteries will not be powered on after installation, take dustproof and anti-
condensation measures (for example, use a dust cover, plastic film, or fabric
cloth) to prevent condensation and dust buildup, which may corrode the
batteries. Remove the protective objects when batteries need to be used.
● Ensure that cables of the same type are bound together neatly and straight and
that the cable sheath is intact. When routing cables of different types, ensure
that they are at least 30 mm away from each other without entanglement and
overlapping.
● When routing cables, reserve at least 30 mm clearance between the cables and
heat-generating components or areas. This prevents deterioration or damage to
the cable insulation layer.
● Ensure that the bending radius of each cable is at least five times the diameter
of the cable.
● Ensure that cables meet the VW-1 flame spread rating requirements.

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Step 1 Check that the ESM is intact.


1. Check whether the package is damaged during transportation. If yes, take
photos and contact the carrier.
2. Check that all fittings comply with the packing list. If there is any discrepancy,
keep a record and contact the supplier immediately.
Step 2 Check whether floating nuts are installed on both sides of the rack. If yes, check
whether the spacing between the floating nuts is the same as that between the
mounting ears. If not, install the floating nuts delivered with the cabinet on both
sides of the rack.
Step 3 Install an ESM.

Figure 4-1 Installing an ESM

Figure 4-2 Correct and incorrect ESM installation

Step 4 Install a ground cable for the ESM.

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Figure 4-3 Installing the ESM ground cable

(1) Ground bar

----End

4.3 Installing ESM Cables (Huawei Power System)


If ESMs are connected to a Huawei power system, perform the following steps to
install cables.

NOTICE

After installing power terminals, periodically check whether they are tightened,
and whether rust, corrosion, or other foreign objects exist. If necessary, clean the
terminals and tighten the bolts. If the battery bolts are loosely connected, the
connection voltage drop may be too high, or the battery may be burnt when the
current is large.

4.3.1 Installing ESM Communications Cables


Step 1 Install ESM communications cables.
NOTE

After the ESM communications cables are installed, connect a termination resistor to the
COM_OUT port on the last ESM.

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Figure 4-4 Installing ESM communications cables (connecting to the SMU)

Figure 4-5 Installing ESM communications cables (connecting to the UIM)

----End

4.3.2 Installing ESM PWR Activation Cables


NOTE

● To install activation cables for a Huawei power system (except a 57 V power system),
perform the following steps.
● Connect activation cables when the BLVD contactor is normally open (NO) and powered
by batteries.

Step 1 Locate the ESM activation cables and cable terminals in the fitting bag.
Step 2 Install the activation cables at the terminals.

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Step 3 Connect one end of the activation cables to the PWR port on the ESM.
Step 4 Connect the other end of the activation cables to a load route (BLVD route is
recommended, and the recommended circuit breaker capacity to which the
activation cable is connected ranges from 6 A to 32 A) and the corresponding RTN
+ busbar in the power system.

Figure 4-6 Installing the ESM PWR activation cables

----End

4.3.3 Installing ESM Power Cables


Step 1 Cut cables of proper length based on the cable routes, and crimp terminals on the
cables. For details about how to crimp terminals, see D Preparing Terminals.
Step 2 Install negative and positive power cables for the ESM.

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CAUTION

● When connecting cables from the power system to ESM power ports, ensure
that the cables must be connected slantwise upward to the ESM and the cable
length must meet the requirement for this cabling mode to prevent water from
entering the ESM.
● When installing a power cable of the ESM, ensure that the protruding part of
the OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive or negative power port of an
ESM in parallel.

Figure 4-7 Correct and incorrect ESM power cable connections

Figure 4-8 Installing negative and positive power cables for an ESM

----End

4.4 Installing ESM Cables (Third-Party Power System)


If ESMs are connected to a third-party power system, perform the following steps
to install cables.

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NOTICE

After installing power terminals, periodically check whether they are tightened,
and whether rust, corrosion, or other foreign objects exist. If necessary, clean the
terminals and tighten the bolts. If the battery bolts are loosely connected, the
connection voltage drop may be excessive, or the battery may be burnt when the
current is large.

4.4.1 Installing ESM Communications Cables


Step 1 Install ESM communications cables.
NOTE

After the ESM communications cable is installed, connect a termination resistor to the
COM_OUT port on the last ESM.

Figure 4-9 Installing the ESM communications cable

----End

4.4.2 Installing ESM Alarm Cables


If ESM alarm dry contacts are connected to a third-party power system, perform
the following steps to install cables.

Step 1 Connect the alarm output dry contact of an ESM to the alarm input dry contact of
the third-party power system.

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Figure 4-10 Installing dry contact alarm cables between the ESMs and a third-
party power system

----End

4.4.3 Installing ESM PWR Activation Cables


NOTE

Connect activation cables when the BLVD contactor is normally open (NO) and powered by
batteries.

Checking Before the Installation


Before installing the ESM activation cables in the third-party power system
scenario, check whether the ESM can be cold started.

Step 1 Ensure that the third-party power system and the ESM are powered off.

Step 2 Install all signal and power cables for the third-party power system and the ESM.

Step 3 Turn on the AC circuit breaker and ESM circuit breaker in the third-party power
system, and observe the RUN indicator on the ESM.

Step 4 If the indicator on the ESM is on, the ESM can be activated properly and does not
require activation cables.

Step 5 If the indicator is off, turn off the AC circuit breaker and ESM circuit breaker in the
third-party power system, connect the activation cable to the ESM (for details, see
Procedure), and then turn on the AC circuit breaker and ESM circuit breaker.
NOTE

● If the indicator on the ESM is on after the activation cables are connected, the ESM can
be activated properly.
● If the indicator is still off after the activation cables are connected, the ESM cannot be
activated. In this case, contact technical support engineers.

----End

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Procedure
Step 1 Locate the ESM activation cables and cable terminals in the fitting bag.

Step 2 Install the activation cables at the terminals.

Step 3 Connect one end of the activation cables to the PWR port on the ESM.

Step 4 Connect the other end of the activation cables to a load route (BLVD route is
recommended, and the recommended circuit breaker capacity to which the
activation cable is connected ranges from 6 A to 32 A) and the corresponding RTN
+ busbar in the power system.

Figure 4-11 Installing the ESM PWR activation cables

----End

4.4.4 Installing ESM Power Cables


Step 1 Cut cables of proper length based on the cable routes, and crimp terminals on the
cables. For details about how to crimp terminals, see D Preparing Terminals.

Step 2 Install negative and positive power cables for the ESM.

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CAUTION

● When connecting cables from the power system to ESM power ports, ensure
that the cables must be connected slantwise upward to the ESM and the cable
length must meet the requirement for this cabling mode to prevent water from
entering the ESM.
● When installing a power cable of the ESM, ensure that the protruding part of
the OT terminal on the cable faces outward.
● Do not connect two or more cables to the positive or negative power port of an
ESM in parallel.

Figure 4-12 Correct and incorrect ESM power cable connections

Figure 4-13 Installing negative and positive power cables for an ESM

----End

4.5 Installation Verification


After all devices are installed, verify the installation.

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Checking the Environment

Table 4-3 Environment checklist


No. Check Item Result

1 There are no unnecessary adhesive tape or cable □ Yes □ No


ties on cables.

2 There are no adhesive tapes, cable ties, paper □ Yes □ No


scraps, or packing materials around the device.

Checking Electrical Connections

Table 4-4 Electrical connection checklist


No. Check Item Result

1 All the ground cables prepared onsite contain □ Yes □ No


copper core wires and have correct diameters. No
switches or fuses are installed on the cables and no
short-circuit occurs.

2 The ground cables are securely and correctly □ Yes □ No


connected, and the screws are tightened. The input
and output cables are not short-circuited.

3 Power cables and ground cables are not coiled and □ Yes □ No
excess parts are cut off.

4 Connectors for power cables and ground cables are □ Yes □ No


soldered or crimped securely.

5 Bare cables and terminal handles are completely □ Yes □ No


wrapped with heat-shrink tubings.

6 Flat washers and spring washers are securely □ Yes □ No


installed for all OT terminals, and all OT terminals
are intact and properly connected.

7 Screws are tightened to the recommended torque □ Yes □ No


and marked in red and blue after double check.

8 The lithium battery communications cable is □ Yes □ No


prepared properly (using a network tester).

9 The positive or negative power port of the ESM is □ Yes □ No


connected with one cable.

10 The protruding part of the OT terminal on the □ Yes □ No


cable faces outwards.

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Cable Checklist

Table 4-5 Cable connection checklist


No. Check Item Result

1 All cable joints are secured properly, especially for □ Yes □ No


signal cables and cable connectors.

2 Cables are bound neatly without twists or excessive □ Yes □ No


bends. Cable ties are evenly spaced and properly
tightened in the same direction.

3 Power cables, ground cables, and signal cables are □ Yes □ No


bound separately.

4 Cables are routed in a way convenient for future □ Yes □ No


maintenance and expansion.

5 The cable tie tails on indoor cables are cut □ Yes □ No


smoothly from the root, and the cable tie tails on
outdoor cables are cut with a margin of 3 mm to 5
mm.

6 Unused ports are protected. □ Yes □ No

7 Cable labels are properly and securely attached in □ Yes □ No


the same direction.

4.6 Power-On and Commissioning

DANGER

● Wear dedicated protective gears and use insulated tools to avoid electric shocks
or short circuits.
● To prevent electric shocks, do not establish contact between electrical points
that have different electric potentials, for example, between the positive and
negative poles or between the positive pole and the equipment enclosure.

CAUTION

● During the power-on procedure, power off the batteries immediately if any
fault is detected. Rectify the fault before proceeding with the procedure.
● After batteries are used for system commissioning or batteries have discharged,
charge the batteries in time. Otherwise, batteries may be damaged due to
overdischarge.
● Battery overdischarge and damage may occur if batteries with low SOC are
stored. Batteries should be charged in a timely manner.

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NOTICE

Battery operations may cause alarms or power failures. Inform the management
center before and after the operations.

4.6.1 Connecting the ESM Supply and Setting Parameters


(Huawei Power System)
If ESMs are connected to a Huawei power system, perform the following steps to
perform commissioning.

4.6.1.1 Connecting the ESM Supply


Step 1 Switch on the battery circuit breakers and the circuit breakers connected to
activation cables in the power system.

NOTICE

If the Huawei power monitoring module is connected to the ESM for the first
time, the monitoring module will restart automatically because the battery
management parameters need to be switched to the ESM parameters.

Step 2 When the ESM is communicating with the monitoring module, check whether the
communication is normal. If the RUN indicator on the ESM is steady on, the ESM
communicates properly with the monitoring module. If the indicator blinks fast,
the communication is interrupted. In this case, check that the communications
cable is properly connected.

Step 3 Observe the ESM for 15 minutes. Ensure that it is working properly (the ALM
indicator is off and the RUN indicator is steady on).

----End

4.6.1.2 Setting Parameters


A Huawei power system automatically identifies ESMs and sets battery
parameters. You do not need to set the parameters onsite. To check the ESM
running status or change the charge current limit coefficient, refer to the user
manual of the corresponding monitoring module.

NOTE

Refer to B Software Version Requirements to obtain the version mapping between the
ESM software and the Huawei power system monitoring module.

4.6.2 Connecting the ESM Supply and Setting Parameters


(Third-Party Power System)
If ESMs are connected to a third-party power system, perform the following steps
to perform commissioning.

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4.6.2.1 Connecting the ESM Supply


Step 1 Switch on the battery circuit breaker in the power system.

Step 2 Check whether the ESMs are activated. If the RUN indicator on an ESM is on, the
ESM is activated. If it is off, the ESM is not activated. In this case, check that the
cables are properly connected.

Step 3 When the ESM is communicating with the monitoring module, check whether the
communication is normal. If the RUN indicator on the ESM is steady on, the ESM
communicates properly with the monitoring module. If the indicator blinks fast,
the communication is interrupted. In this case, check that the communications
cable is properly connected.

Step 4 Observe the ESM for 15 minutes. Ensure that it is working properly (the ALM
indicator is off and the RUN indicator is steady on).

----End

4.6.2.2 Setting Parameters

NOTICE

The default charge current limit of the lithium battery is 0.15C. If the lithium
battery is used in a third-party power system and needs to be charged at other
rates, set the charge current limit by referring to C.4 Setting the Charge Current
Limit.

Table 4-6 Setting parameters

No. Parameter Standard Value Value for Enabling the


Intelligent Displacement Lock

1 Capacity N (ESM quantity) x 150 Ah N (ESM quantity) x 150 Ah


2 Charge current 0.15C 0.15C
limiting
coefficient

3 Boost charge 56.4 V 56.4 V


voltage

4 Float charge 54.5 V 54.5 V


voltage

5 LLVD voltage 47 V 47.6 V

6 BLVD voltage 44 V 46 V

7 ESM alarm dry Closed: normal


contact 1 Open: alarm (By default, an alarm is reported when the dry contact
is open.)

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No. Parameter Standard Value Value for Enabling the


Intelligent Displacement Lock

8 ESM alarm dry Closed: normal


contact 2 Open: alarm (By default, an alarm is reported when the dry contact
is open.)

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ESM-48150B1
User Manual 5 iLock

5 iLock

If ESMs are connected to a Huawei power system and the antitheft function needs
to be activated, perform the following steps.

NOTE

● Before NetEco replacement or SMU software R-version upgrade, deactivate the iLock of
the ESM.
● You need to deactivate the iLock if an ESM with the iLock activated will be connected to
another site.
● To remotely activate an iLock, you need to connect the ESM to the NMS equipped with
the required license.
● This document uses remote activation over NetEco V600R022C10 as an example. If you
need to perform activation over Huawei SMU system, see the manual for Huawei power
system.
● A Huawei power system has been created on the NMS.

Step 1 Choose Maintenance Management > Security Protection > Device iLock.

Step 2 In the navigation tree on the left, select Battery iLock. On the Software Lock tab
page, set the lock enabling status of the battery group. On the Displacement
Lock tab page, set the lock enabling status of the battery. The following describes
the operations on the Software Lock tab page.

Step 3 On the Software Lock tab page, you can perform the following operations:
● Enable or disable an iLock.
– Batch operation: Click Set iLock Parameters. In the displayed dialog box,
set the parameters and click OK.

– Single operation: Click the Operation column of the row that


contains the target data. In the Set iLock Parameters dialog box, set the
parameters and click OK.
NOTE

After deactivation, the ESM status is displayed as Inactive.

----End

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ESM-48150B1
User Manual 6 Intelligent Displacement Lock and IoT Module

6 Intelligent Displacement Lock and IoT


Module

For details about installing the IoT module or locally setting the intelligent
displacement lock function, see Intelligent Displacement Lock and IoT Module
V100R022C10 Installation Guide.

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ESM-48150B1
User Manual 7 Maintenance and Replacement

7 Maintenance and Replacement

Before performing operations, read through the manual and pay attention to
safety precautions. Only qualified and trained personnel are allowed to perform
operations.

DANGER

● Wear dedicated protective gears and use insulated tools to avoid electric shocks
or short circuits.
● Do not smoke or have an open flame around batteries.
● Do not use wet cloth to clean exposed copper bars or other conductive parts.
● Do not use water or any solvent to clean batteries.

WARNING

● Do not maintain batteries with power on. To power off the batteries before
performing operations such as checking and tightening screw torques, explain
the risks to the customer, obtain the customer's written consent, and take
effective preventive measures.
● After batteries are discharged, charge them in time to avoid damage due to
overdischarge.

CAUTION

● During battery installation or maintenance, ensure that the battery circuit


breaker is OFF or the battery fuse is removed, and that the battery is set to the
maintenance mode.
● Keep the battery loop disconnected during installation and maintenance.
● Exercise caution when moving batteries to prevent bumping and ensure
personal safety.

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User Manual 7 Maintenance and Replacement

NOTICE

The battery software can be upgraded only when the AC input power is normal to
avoid service interruption.

7.1 Routine Maintenance


To ensure the optimal operating status of ESMs, check and maintain ESMs
regularly. When maintaining ESMs, record related information for checking ESM
management parameters in the future.

Table 7-1 ESM maintenance

No. Check Item Acceptance Criteria Check Method and Recommended


Troubleshooting Check Interval

1 Installation There is no air exhaust ● Check method: visual Quarterly


position vent or refrigerant inspection
copper pipe of the air ● Troubleshooting:
conditioner placed Rectify the fault based
above the ESM, and on the acceptance
no other water criteria.
leakage risks exist.

2 Battery ● The battery surface ● Check method: visual Quarterly


appearance is clean without inspection
water stains, dust ● Troubleshooting:
accumulation, or
other stains. – Use a soft cotton
cloth to clean the
● Battery wiring battery surface to
terminals are keep it clean and
intact. free of stains.
● Batteries are intact – Contact technical
and free of support engineers.
damage,
deformation,
bulges, and cracks.
● Batteries have no
electrolyte leakage.
(If electrolyte
leakage occurs,
there will be a
pungent smell.)

3 Indicator status Check the running ● Check method: visual Quarterly


of the ESM status of ESMs by inspection
observing their ● Troubleshooting: If a
indicators. For details, fault alarm is
see 2.2 Appearance generated, see 7.2
and Ports. Troubleshooting.

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No. Check Item Acceptance Criteria Check Method and Recommended


Troubleshooting Check Interval

4 Ground cables The ground cables of ● Check method: visual Quarterly


the ESMs are secured inspection
to the ground bar, and ● Troubleshooting:
the screws are Tighten the screws.
tightened.

5 Power cables and Screws are tightened. ● Check method: visual Quarterly
terminals The insulation layers inspection
of cables are intact ● Troubleshooting:
and terminals are free Replace the cables and
from black marks and tighten the loose
noticeable sparks. screws.

6 Battery ● Disconnect power ● Inspection method: (1) Yearly


connection supply to batteries Visual inspection. (2)
(recommended) and then check the Verify. Disconnect
battery power power supply to the
terminal corresponding battery
connection. route, ensure that
● Use a torque batteries enter the
wrench to check maintenance state, and
whether the use an insulated torque
tightening torque wrench to check the
of each battery screw torque.
screw meets the ● Troubleshooting:
requirements. After Rectify the fault based
checking that the on the acceptance
screw torque meets criteria.
the requirements,
mark the screw for
subsequent check.

7.2 Troubleshooting

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7.2.1 General Troubleshooting Flowchart

Figure 7-1 General troubleshooting flowchart

7.2.2 Common Faults and Troubleshooting

Table 7-2 Common faults and troubleshooting

Fault Type Generation Condition Possible Cause Troubleshooting

BMS fault ● The cell voltage ● The soldering point Replace the ESM.
sampling circuit is for cell voltage
faulty. sampling is loose or
● The cell disconnected.
temperature ● The voltage
sampling circuit is sampling terminal
faulty. is disconnected.
● The fuse in the
voltage sampling
circuit is broken.
● The cell
temperature sensor
has failed.

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Fault Type Generation Condition Possible Cause Troubleshooting

Cell fault The cell voltage is low 1. Due to large self- Replace the ESM.
or unbalanced. discharge, the cell
overdischarges to
below 2.0 V after
long-term storage.
2. The cell is damaged
by external factors,
and short circuits,
pinpricks, or
crushing occurs.

Overvoltage ● The busbar voltage 1. The busbar input If the ESM cannot be
protection is greater than 59.4 voltage exceeds the recovered due to
V in charging state. normal value. protection against
● The ESM voltage is 2. Cells are not abnormality, contact
greater than 55 V. consistent. The technical support
capacity of some engineers to rectify
● The maximum cell the fault.
voltage is greater cells deteriorates
than 3.8 V. too fast or the
internal resistance
of some cells is too
high.

Undervoltage 1. The ESM voltage is 1. The mains power


protection less than 40.5 V. failure has lasted
2. The minimum cell for a long time.
voltage is less than 2. Cells are not
2.5 V. consistent. The
capacity of some
cells deteriorates
too fast or the
internal resistance
of some cells is too
high.

Charge high The highest cell ● The ESM ambient


temperature temperature is higher temperature is too
protection than 60°C. high.

Discharge high The highest cell ● There are abnormal


temperature temperature is higher heat sources
protection than 65°C. around the ESM.

Charge low The lowest cell The ESM ambient


temperature temperature is lower temperature is too
protection than 0°C. low.

Discharge low The lowest cell


temperature temperature is lower
protection than –20°C.

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7.3 Battery Replacement

CAUTION

● Using batteries of incorrect models may cause explosions.


● Dispose of exhausted batteries by following instructions in Recycling.

NOTICE

To keep power continuity during ESM replacement, ensure that another power
source, such as the power grid, genset, and a third-party DC power source, is
available to provide continuous power supply.

Prerequisites
● The insulated gloves, protective gloves, Phillips screwdriver, and socket wrench
are available.
● You have confirmed the model of the ESM to be replaced and a new ESM is
available.
NOTE

Wear insulated gloves when touching energized parts (such as circuit breakers, power
terminals, busbars, or power cables) or inserting and removing modules.

Context
● Conditions for the ESM to enter and exit the maintenance mode:
a. If the intelligent displacement lock antitheft function is disabled, hold
down the MANUAL ON/OFF button for at least 15s to enter the
maintenance mode.
b. Hold down the MANUAL ON/OFF button for at least 15s to exit the
maintenance mode.
● Before replacing an ESM in an actual maintenance scenario, hold down the
MANUAL ON/OFF button for the ESM to enter the maintenance mode. After
the ESM is replaced, hold down the MANUAL ON/OFF button on the new
ESM to exit the maintenance mode.

Removing an Old ESM


Step 1 Check that the iLock function of the ESM has been disabled.
● If the ESM has been connected to the management system, see 5 iLock.
● If the ESM is not connected to or disconnected from the management system,
see 6 Intelligent Displacement Lock and IoT Module.

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NOTE

– If the iLock is enabled, the lock will be triggered when the ESM group
communication failure lasts for a specified time or the ESM is displaced. As a
result, the ESM cannot be used. Before replacing an ESM, disable its iLock.
– The displacement lock must be unlocked by the management system.

Step 2 Switch the battery circuit breaker in the power system to OFF or remove the
battery fuse.

Step 3 Hold down the MANUAL ON/OFF button for 15s to enter the maintenance mode.
(In maintenance mode, all indicators blink fast, the ESM is activated, but it will
not be charged or discharged.)

Step 4 Disconnect the cables from the old ESM. Insulate each cable and label them
immediately.

Step 5 Loosen the screws that secure the ESM and remove the old ESM.

----End

Installing a New ESM


Step 1 Install the new ESM and tighten the screws. The screw size is M6 and the
tightening torque is 5.0 N·m.

Step 2 Hold down the MANUAL ON/OFF button on the new ESM for 15s to enter the
maintenance mode. (In maintenance mode, all indicators blink fast, the ESM is
activated, but it will not be charged or discharged.)

Step 3 Connect the cables to the new ESM based on the cable labels. The size of the
screws at the positive and negative terminals on the ESM is M6. The tightening
torque is 5.0 N·m.

Step 4 Switch the BAT– battery circuit breaker in the power system to ON or reinstall the
battery fuse using a fuse extracting unit.

Step 5 Hold down the MANUAL ON/OFF button for 15s to exit the maintenance mode.
The battery is automatically activated and connects to the power system.

----End

Follow-up Procedure
Step 1 Hold down the MANUAL ON/OFF button for 15s for the old ESM to exit the
maintenance mode.

Step 2 Press and hold down the MANUAL ON/OFF button for at least 5s and less than
15s to shut down the old ESM. After the ESM indicator is off, place the ESM into
an ESD box or bag and then place the ESD box or bag into a carton padded with
foam or into the packing box of the new ESM.

Step 3 Fill in the fault card with the information about the removed component.

Step 4 Contact technical support engineers to handle the faulty component.

----End

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ESM-48150B1
User Manual A FAQs

A FAQs

ESM Charging Failed


● Possible causes:
– Low battery temperature: The ESM cannot be charged at low
temperature because low temperature protection is triggered.
– Weak AC power supply: The AC power supply is insufficient and the
busbar voltage is low, so the battery cannot be charged.
– Incorrect charging voltage parameter settings: The battery charging
voltage parameters are incorrectly set and the busbar voltage is low, so
the battery cannot be charged.
– Battery contactor or fuse fault: The charge loop of the ESM is faulty so
the battery cannot be charged.
– ESM activation cable not installed: If the ESM is used with an anti-reverse
subrack, the ESM cannot be activated upon mains power recovery after
deep discharge protection is triggered.
● Solutions:
– Low battery temperature: If the ESM is used in a low-temperature
environment, a heater needs to be installed in the cabinet. The ESM can
be charged after low-temperature protection stops.
– Weak AC power supply: Reconstruct the AC power supply onsite to meet
power requirements of the site.
– Incorrect charge voltage parameter settings: Check the charge voltage
parameter settings and set the charge voltage of the ESM according to
the user manual.
– Battery contactor or fuse fault: Apply for a spare part and replace the
faulty part.
– ESM activation cable not installed: Connect an ESM activation cable if the
ESM is used with an anti-reverse subrack.

ESM Backup Time Abnormal


● Possible causes:
– The boost and float charging voltages of the ESM are incorrectly set. As a
result, the ESM is not fully charged.

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– The LLVD and BLVD voltages of the ESM are set too high.
– The discharge temperature of the ESM is too low.
– The discharge rate of the ESM is too high.
● Solutions:
– Insufficient charge due to incorrect boost and float charging voltage
settings: Check the charging voltage parameter settings and set the ESM
charging voltage according to the user manual.
– High LLVD and BLVD voltage settings: Check the LLVD and BLVD voltage
parameter settings and set them to the recommended values in the user
manual.
– Low discharge temperature: If the ESM is used in a low-temperature
environment, a heater needs to be installed in the cabinet. The ESM can
be charged after low-temperature protection stops.
– High discharge rate: Expand the capacity of ESMs of the same type at the
site to reduce the ESM discharge rate.

ESM Restart
Step 1 Switch off the ESM circuit breaker.
Step 2 Hold down the MANUAL ON/OFF button on the ESM panel for at least 5s and less
than 15s to power off the ESM.
Step 3 Switch on the ESM circuit breaker.

----End

ESM Activation Button Failed


● Possible causes:
– The ESM iLock (displacement lock) is activated.
– After the GPS module is installed, the ESM activation button is shielded
by default.

ESM Communication or Identification Failed


● Possible causes:
– The ESM communications cable is incorrectly connected.
– The termination resistor is not installed or incorrectly installed.

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ESM-48150B1
User Manual B Software Version Requirements

B Software Version Requirements

Table B-1 Software version requirements


Monitoring Module Model Software Version

SMU02C_X iSitePower-A V100R023C10SPC150 or


later

SMU02C SMU V500R003C10SPC165 or later

SMU02B SMU V500R003C10SPC155 or later

SMU11B iSitePower V100R022C00SPC100 or


later

IoT gateway SCC800 V100R003C00SPC037 or later

NetEco iMaster NetEco SitePower


V600R024C00 or later

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ESM-48150B1
User Manual C Local Commissioning for Lithium Batteries

C Local Commissioning for Lithium


Batteries

C.1 Installing a Communications Cable for the UT-


H9611 (Lithium Battery)
Context
If you need to locally commission lithium batteries, perform the following steps to
install a UT-H9611.

Procedure
Step 1 Install a communications cable for the UT-H9611.
NOTE

● The UT-H9611 needs to be used with a mobile power supply (with a capacity greater
than or equal to 10,000 mAh, output voltage of 5 V, and output current greater than or
equal to 1 A).
● The UT-H9611 must be used with a Type-C power cable.

Figure C-1 Installing a communications cable for the UT-H9611

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User Manual C Local Commissioning for Lithium Batteries

(1) Communications cable (2) COM/CAN port (3) Communications protocol


converter

(4) Type-C power cable (5) Lithium battery

Step 2 Switch the communication mode of the UT-H9611 to COM to WiFi.

NOTICE

● If the communication mode is COM to FE, you need to restart the UT-H9611
after switching to the COM to WiFi mode.
● If a UT-H9611 is used, a maximum of 16 ESMs connected in parallel can be
commissioned simultaneously. If more than 16 ESMs are connected in parallel,
to improve communication reliability, disconnect the communications cable
between each ESM and other ESMs and commission each ESM separately.

Figure C-2 Switching the communication mode of the UT-H9611

Step 3 Switch the protocol mode of the UT-H9611 to Others.

Figure C-3 Switching the protocol mode of the UT-H9611

Step 4 Flip the power switch from OFF to ON.

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User Manual C Local Commissioning for Lithium Batteries

NOTE

● If the RUN indicator blinks green slowly, the UT-H9611 is working properly.
● If the WiFi indicator is steady green, the Site app is successfully connected to the lithium
battery over the UT-H9611.

----End

C.2 Downloading and Installing the Site App


Prerequisites
● You have a mobile phone running Android 7.0 or later, or Harmony 4.2 or
earlier.
● The mobile phone can properly connect to the Internet.

Procedure
Step 1 Contact technical support to obtain the latest Site app installation package.
1. Log in to the Huawei technical support website (https://
support.huawei.com/carrierindex/en/hwe/index.html).
2. Search for DP*Site.apk.
3. Click DP_XXXXX_Site.apk under Software & Tools.
4. On the download page, click Download.

Step 2 Install the Site app on the mobile phone.

Figure C-4 Site app icon

----End

C.3 Logging In to the App over WiFi


Prerequisites
● The GPS function and permission for the Site app have been enabled.
● The mobile phone is within 10 m (without obstacles) away from the device.
● The app may be occasionally disconnected due to difference in phone model
and WiFi signal strength. Connect again later.
● The UT-H9611 has been installed and powered on.

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User Manual C Local Commissioning for Lithium Batteries

Procedure
Step 1 Tap the Site app icon to open the app.
Step 2 Tap Lithium battery under Select Application. The Connect to the Server screen
is displayed.

Step 3 On the Connect to the Server screen, tap WiFi connection to search for the
hotspot of the communication protocol converter.

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User Manual C Local Commissioning for Lithium Batteries

Step 4 Enter the hotspot password and connect the WiFi.

NOTICE

● Find the preset hotspot name and password on the communications protocol
converter label.
● After the first login, change the password in time to ensure account security
and prevent network attacks, such as data tampering.
● The Company will not be liable for any security issues caused by your failure to
change the preset password in time or password loss after changing. (The
password cannot be retrieved if it is lost.)
● After the hotspot is connected, the connection will be interrupted if you do not
operate the device for a long time. In this case, reconnect to the device.
● If the connection fails, disconnect the WiFi connection of the mobile phone and
restart the communications protocol converter.

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User Manual C Local Commissioning for Lithium Batteries

Step 5 Tap Next to search for nearby lithium batteries. After the search is complete,
select the target lithium battery.
Step 6 Access the main menu. View and set the lithium battery running parameters.

----End

C.4 Setting the Charge Current Limit


NOTE

Before setting the charge current limit, connect a communications cable for the UT-H9611,
download and install the Site app, and log in to the app over WiFi. For details, see C Local
Commissioning for Lithium Batteries.

Procedure
Step 1 Access the configuration screen: Tap the lithium battery name under Battery
No. and then tap Configuration at the bottom of the screen.

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User Manual C Local Commissioning for Lithium Batteries

Figure C-5 Configuration screen

Step 2 Set current limit parameters: Choose Configuration Parameters > System
Parameters > Charge Current Limit(C)/Default Charge Limit Coeft(C).

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User Manual C Local Commissioning for Lithium Batteries

Figure C-6 Setting current limit parameters

----End

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User Manual D Preparing Terminals

D Preparing Terminals

Cut a cable of a proper length and install terminals.

Preparing a Cord End Terminal

Figure D-1 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Preparing an OT Terminal

Figure D-2 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat-shrink tubing

(4) Hydraulic pliers (5) Heat gun

Preparing an RJ45 Connector


Before crimping, ensure that the RJ45 connector has the same specifications as the
cable. If the wires are connected in a different sequence, refer to the following
figure for reconnecting them.

After preparing a straight-through cable, use a network tester to test the


connectivity.

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User Manual D Preparing Terminals

Figure D-3 Preparing an RJ45 connector

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User Manual E Symbol Conventions

E Symbol Conventions

To ensure personal and equipment safety, observe all the safety instructions
marked on the equipment when installing, operating, and maintaining the
equipment.

Symbol Description

Be cautious to prevent injury when moving heavy objects.

Read the user manual before operating the product.

Warns users of overheating. This symbol is attached to a


device surface that may overheat and cause scalding. It
warns users not to touch the surface during operations or
maintenance. Users should wear heat insulation gloves
before operations to prevent scalding.

Indicates protective grounding. This symbol is attached


or near the protective ground terminal and is used beside a
terminal through which a device is connected to an
external grounding grid. An equipment ground cable is
connected to an external ground bar through the
protective ground terminal.

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User Manual F Acronyms and Abbreviations

F Acronyms and Abbreviations

B
BLVD battery low voltage disconnection
BMU battery management unit
BMS battery management system

D
DSP digital signal processor

E
ESM energy storage module

L
LLVD load low voltage disconnection
LUI LCD user interface

S
SMU site monitoring unit
SOC state of charge

U
UIM user interface module

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