Production Modelling Lab Manual
Production Modelling Lab Manual
AIDED
DRAFTING
PRACTICES
PART -A
2D DRAFTING
PRACTICES
(143)
Ex. No.5. CREATING ASSEMBLED VIEWS OF
SLEEVE AND COTTER JOINT
Aim :
To draw the front view of assembly of SLEEVE AND COTTER JOINT using CAD software
Requirements :
Hardware : PC with Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating Systemn: Windows XP or Higher
Software : AutoCAD 2010 or Higher
Procedure :
1. Open AutoCAD application software.
+ Click Windows Start button AIIPrograms Autodesk > AutoCAD 2010
2. Create a New Drawing File
Type NEW in command window and select "acad. dwt" file.
Save the drawing with a file name "sleeve and cotter joint" using SAVE Command.
3. Set up the paper size to A2 (594 x 420)
Right click on Layouti tab and select Page Setup Manager.
Choose Modify from the Dialogue box and select Paper size as ISO A2 (594 x 420).
4. Draw the front view of the assembled machine part.
Use LINE, RECTANG, CIRCLE and ARC commands to draw the basic shapes.
+ Use COPY, MIRROR, and OFFSET to make multiple copies of the objects.
+ Use EXPLODE, EXTEND, TRIM, FILLET, CHAMFER and SCALE Commands to
modify and remove the unwanted portions in the drawing.
Use MOVE, ROTATE and ALIGN commands to properly assemble the various parts in
the assembly.
5. Change the colour and linetype (Hidden line, Center line, etc.)of the objects.
To change colour: Select the required objects and choose suitable colour from the
Properties panel.
To change linetype : Select the required objects and choose suitable linetype from e
Properties panel.
6. Create hatching in the sectional view.
Use BHATCH command to display Hatch and Gradient dialogue box.
+ Select Pattern = ANSI31, Angle = 0 and Scale = 10for single hatching.
+ Click Add Pick points, select a point inside an area to be hatched and press Ene
+ Change the value of Angle and Scale for hatching adjacent parts.
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Create dimension in the assembly drawing.
7.
Get the dimension style using DDIM command.
A Use DIMLINEAR command to create linear dimensions.
A Use DIMDIA command to create diameter dimensions.
Use DIMRAD command to create radius dimensions.
Use DIMANG command to create angular dimensions.
; Name the pats in the assembly drawing.
number as TEAI.
+ Use QLEADER CoMmand to create leader line and type the part
Encircle the number using CIRCLE COmmand.
block.
9. Add title
create title block.
+ use RECTANG and LINE command to
LINE and CIRCLE command.
+ Draw the projection symbol using
title block using MTEXT Command.
+ Add title of thedrawing in the
10. Add bill of materials.
TABLE Command.
+ Create table using double clicking inside the cell.
in the table by
+ Edit and add text
suitable scale.
11. Print the drawing to dialogue box.
todisplay Plot
Use PLOT Command
and Scale. Click OK to take print out.
Paper size
Select correct Printer,
{155)
Ex. No.6. CREATING ASSEMBLED VIEWS OF
PLUMMBER BLOCK
Aim :
To draw the front view of assembly of PLUMMER BLOCK using CAD software.
Requirements :
Hardware : PC with Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating System : Windows XP or Higher
Software : AutoCAD 2010 or Higher
Procedure :
1. Open AutoCAD application software.
+ Click Windows Start buttonº All Prograns º Autodeskº AutoCAD 2010
2. Create aNew Drawing File
+ Type NEW in command window and select "acad.dwt file.
+ Save the drawing with a file name "plummer block" using SAVE Command.
3. Set up the paper size to A2 (594 x 420)
+ Right lick on Layout1 tab and select Page Setup Manager.
Choose Modify from the Dialogue box and select Paper size as ISO A2 (594x 420).
4 Draw the front view of the assembled machine part.
Use LINE, RECTANG, CIRCLE and ARC commands to draw the basic shapes.
Use COPY, MIRROR, and OFFSET tomake multiple copies of the objects.
+ Use EXPLODE, EXTEND, TRIM, DELETE, FILLET, CHAMFER and sCALE
commands to modify and remove the unwanted portions in the drawing.
Use MOVE, ROTATE and ALIGN commands to properly assemble the various parts
in the assembly.
5. Change the colour and linetype (Hidden line, Center line, etc.) of the objects.
+ To change colour : Select the required objects and choose suitable colour from the
Properties panel.
Tochange linetype : Select the required objects and choose suitable linetype from the
Properties panel.
6. Create hatching in the sectional view.
Use BHATCH command to display Hatch and Gradient dialogue boX.
Select Pattern =ANSI31, Angle 0and Scale = 10 for single hatching.
+ Click Add Pick points, select a point inside an area to be hatched and press Enter.
Change the value of Angle and Scale for hatching adjacent parts.
162
7 Create dimension in the assembly drawing.
Set the dimension style using DDIM command.
Use DIMLINEAR Command to create linear dimensions.
Use DIMDIA command to create diameter dimensions.
Use DIMRAD Command to create radius dimensions.
Use DIMANG command to create angular dimensions.
8. Name the parts in the assembly drawing.
Use QLEADER command to create leader line and type the part number as MTEXT.
+ Encircle the number using CIRCLE Command.
9 Add title block.
use RECTANG and LINE command to create title block.
Drawthe projection symbol using LINE and CIRCLE Command.
Add title of the drawing in the title block using MTEXT CoMmand.
10. Add bill of materials.
Create table using TABLE command.
+ Edit and add text in the table by double clicking inside the cell.
11. Print the drawing to suitable scale.
Use PLOT command to display Plot dialogue box.
Select correct Printer, Paper size and Scale. Click OK to take print out.
Result:
The front view of assemby of PLUMMER BLOCK is drawn with dimensions using CAD
software. The print out of the drawing is taken.
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Ex. No.7. CREATING ASSEMBLED VIEWS OF
FLANGE COUPLING
Aim :
To drawthe front view of assembly of FLANGE COUPLING using CAD Ssoftware.
Requirements :
Hardware : PCwith Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating System : Windows XP or Higher
Software : AutoCAD 2010 or Higher
Procedure :
1. Open AutoCAD application software.
Programs > Autodeskº AutoCAD2010
+ Click Windows Start button> All
2. Create a New Drawing File
"acad.dwt" file.
Type NEW in command window and select
"flange coupling" using SAVE command.
+ Save the drawing with afile name
3. Set up the paper size to A2 (594 x 420)
Manager.
Right click on Layout1 tab and select Page Setup
size as ISOA2 (594 x 420).
Choose Modify from the Dialogue box and select Paper
machine part.
4. Draw the front view of the assembled
Commands to draw the basic shapes.
Use LINE, RECTANG, CIRCLE and ARC
copies of the objects.
Use CoPY, MIRROR, and OFFSET to make multiple
CHAMFER and SCALE commands to
Use EXPLODE, EXTEND, TRIM, FILLET,
in the drawing.
modify and remove the unwanted portions
properly assemble the various parts
Use MoVE, ROTATE and ALIGN commands to
in the assembly.
Center line, etc.) of the objects.
5 Change the colour and linetype (Hidden line, colour from the
To change colour : Select the required objects and choose suitable
Properties panel.
and choose suitable linetype from the
To change linetype : Select the required objects
Properties panel.
sectional view.
6 Create hatching in the
and Gradient dialogue b0x.
Use BHATCH Command to display Hatch
Select Pattern = ANSI31, Angle E0and Scale = 10 for single hatching.
+
area to be hatched and press Enter.
Click Add Pick points, select a point inslae an
+ Change the value of Angle and
Scale ror natching adjacent parts.
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7. Create dimension in the assembly drawing.
Set the dimension style using DDIM command.
Use DIMLINEAR Command to create linear dimensions.
Use DIMDIA command to create diameter dimensions.
Use DIMRAD Command to create radius dimensions.
Use DIMANG command to create angular dimensions.
8. Name the parts in the assembly drawing.
Use QLEADER COmmand to create leader line and type the part number as MTEXT.
+ Encircle the number using CIRCLE Command.
9. Add title block.
use RECTANG and LINE Command to create title block.
Draw the projection symbol using LINE and CIRCLE Command.
+ Add title of the drawing in the title block using MTEXT Command.
10. Add bill of materials.
Create table using TABLE command.
+ Edit and add text in the table by double clicking inside the cell.
11. Print the drawing to suitable scale.
Use PLOT Command to display Plot dialogue box.
+ Select correct Printer, Paper size and Scale. Click OK to take print out.
Result:
The front view of assemby of FLANGE COUPLING 0s drawn with dimensions using CAD
software. The print out of the drawing is taken.
170)
Ex. No.8. CREATING ASSEMBLED VIEWS OF
BUSHED BEARING
Aim :
To draw the front view of assembly of BUSHED BEARING using CAD Software.
Requirements :
Hardware : PCwith Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating System : Windows XP or Higher
Software : AutoCAD 2010 or Higher
Procedure :
1. Open AutoCAD application software.
Click WVindows Start button AIIPrograms º Autodesk > AutoCAD 2010
2. Create a New Drawing File
file.
+ Type NEW in command window and select "acad.dwt"
+ Save the drawing with afile name "bushed bearing" using
SAVE Command.
175)
7 Create dimension in the assembly drawing.
Set the dimension style using DDIM command.
Use DIMLINEAR Command to create linear dimensions.
Use DIMDIA command to create diameter dimensions.
Use DIMRAD Command to create radius dimensions.
+ Use DIMANG command to create angular dimensions.
8 Name the parts in the assembly drawing.
+ Use QLEADER Command to create leader line and type the part number as MTEXT.
+ Encircle the number using CIRCLE command.
9 Add title block.
use RECTANG and LINE command to create title block.
Draw the projection symbol using LINE and CIRCLE Command.
+ Add title of the drawing in the title block using MTEXT Command.
10. Add bill of materials.
Create table using TABLE CoMmand.
+ Edit and add text in the table by double clicking inside the cell.
11. Print the drawing to suitable scale.
Use PLOT command to display Plot dialogue box.
Select correct Printer, Paper size and Scale. Click OK to take print out.
Result:
The front view of assenmby of BUSHED BEARING is drawn with dimensions using CAD
software. The print out of the drawing is taken.
176)
COMPUTER
AIDED
DRAFTING
PRACTICES
PART- B
SOLID
MODELLING
PRACTICES
177)
Ex. No.9. CREATING SOLID MODEL
OF SLEÆVE AND COTTER JOINT
Aim :
To draw the assembled drawing (3D modelling) of sleeve and cotter joint using CAD
software.
Requirements :
Hardware : PCwith Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating System : Windows XP or Higher
Software : AutoCAD 2010 or Higher
Procedure :
1) Set the limits
Command: LIMITS
Specify lower left corner or [ON/OFF] <0.0000,0.0000>: 0,0
Specify upper right corner <12.0000,9.0000>: 300, 1 50
Command: ZOOM
Specify corner of window, enter a scale factor (nX or nXP), or
[All/Center/Dynamic/Extents/Previous/Scale/Window] <real time>:ALL
2) Change to LEFT SIDEVIEW: Click View > Views Left
3) Draw two circles of diameters 44 mm and 25 mm with the same centre.
4) Create regions.
Command: REGION
Select objects: ALL
2 loops extracted.
2Regions created.
5) Subtract the inner circle
Command: SUBTRACT
Select solids and regions to subtract from ..
circle
Select objects: Select the outer
Select solids and regions to subtract ..
Select objects: Select the inner circle
height of 150 mm (Solid - S1).
6) Extrude the resultant region to a
Command: EXTRUDE
Select objects: Select the circle
150
Specify height of extrusion or [Path]: ISometric
isometric view: Click View > Views> SE
) To view the 3D model, change to
Change to LEFT SIDE VIEW: Click View > Views > Left
°)
EXTRUDE the circle to a height of 88 mm (S2).
9) Drawa circle of diameter 25 mm. 20 mm (S)
mm. EXTRUDEthe circle to a height of
10) Draw a circle of diameter 22
S2.
) Move S3 and ALIGN with the centre
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12) UNION both S2 and S3 (Rod end S4).
13)Create CHAMFER and FILLET as shown in Fig.9.5.
14)Change to FRONT VIEW: Click View > Views > Front
15)Draw the profile (cotter) as shown in Fig.9.6.
16) EXTRUDE to aheight of 6 mm (Ss)and make a COPY.
17) MOVE the rodend and cotter to suitable places in sleeve as shown in Fig.9.7. Use Midpoint
and Centerpoint osnaps.
For example,to move the cottter,first move it to the centre of the sleeve (P2). Then move
the cotter 125 mm along the axis.
Draw aline joining the midpoints as shown in Fig.9.6.
Command: MOVE
Select objects: Select the cotter
Base point: Pick the midpoint (P1) of the line.
Displacement: Pick the centre point of Sleeve (as shown in Fig.9. 1)
Command: MOVE
Select objects: Select the cotter
Base point: Pick any point on thecotter
Displacement: @-125,0,0 (If the axis of sleeve is parallel to X-axis. Otherwise input the
values accordingly)
18) Make a MIRROR of the rodend and cotter about a vertical plane (YZ) passing through the
midpoint of sleeve.
Command: MIRROR3D
Select objects: Select the cotter and rod end.
Select objects:
Specify first point of mirror plane (3 points) or [Object/Last/Zaxis/View/XYNZIZX/3points]
<3points>: YZ
Specify point on YZ plane <0,0,0>:Select the centre point of rod end.
Delete source objects? [Yes/No] <N>:N
19) Make aCOPY of these two cotters.
20) SUBTRACT the two cotters from the Sleeve and Rod end.
Command: SUBTRACT
Select solids and regions to subtract from ..
Select objects: Select the Sleeve and Rod end
Select solids and regions to subtract..
Select objects: Select the two cotters
21) Now the object will be as shown in Fig.9.8.
22) MOVE the copied cotters again to required position on sleeve.
23)Create the hidden line removed object using HIDE command
24) Print the solid model using PLOT CoMmand.
Result:The assembled drawing (3D modelling) of sleeve and cotter joint is drawn using CAD
Software. The printout of the drawing is taken.
183)
Ex. No.10. CREATING SOLID MODEL
OF PLUMMER BLOCK
Aim :
To drawthe assembled drawing (3D modelling) of plummer block using CAD software.
Requirements :
Hardware : PC with Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating System : Windows XP or Higher
Software :AutoCAD 2010 or Higher
Procedure :
1) Set the limits to 300,150
2) Change to FRONT VIEW: Click View > Views > Front
3) Draw the profile as shown in Fig.10.1.
4) Create REGION and EXTRUDE to a height of 46 mm (Solid - S1).
5) Change to TOP VIEW: Click View > Views > Top
6) Draw the profile as shown in Fig.10.2.
7) Create REGION and EXTRUDE to a height of 54 mm (S2).
8) Change to FRONT VIEW: Click View > Views > Front
9) Draw the profile as shown in Fig. 10.3.
10) Create REGION and EXTRUDE to a height of 54 mm(S3).
11) MOVE S3 and SUBTRACT it from S2
12) MOVE and UNION all the solids (Ss).
13) Change to TOP VIEW: Click View > Views > Top
14) Draw the profile as shown in Fig.10.4.
15) Create REGION and EXTRUDE to a height of 10 mm (S6).
16) Draw a circle of dia. 12mm.
17) Create REGION and EXTRUDE to a height of 58 mm (S7).
18) MOVE S7 and UNION with S6.
19) Create aCoPY of S8. MOVE and place on S5
20) Change to TOPVIEW: Click View > Views > Top
21) Draw the profile as shown in Fig.10.6.
22) Create REGION and EXTRUDE to a height of 14 mm (S9).
23) Draw a circle of dia. 8 mm.
24) Create REGION and EXTRUDE to aheight of 10 mm (S10).
25) MOVE and ALIGN the solids S8, S9 and S10 on solid Ss.
26) SUBTRACT these solids from S5.
27) Change to TOP VIEW: Click View > Views Top
28) Draw the profile as shown in Fig.10.8.
185
29) Create REGION and REVOLVE to 360°.
30) SLICEthe solids into two pieces about XY plane (S12).
31) Change to TOP VIEW: Click View > Views > Top
32) Draw acircle of dia. 6 mm.
33) Create REGION and EXTRUDE to aheight of 14 mm (S14).
34) MOVE and ALIGN the solid S14, and SUBTRACT it from upper portion of S13.
35) Draw a circle of dia. 8 mm.
36) Create REGION and EXTRUDE to a height of 10mm (S1s).
37) MOVE and ALIGNthe solid S14, and make UNION With it from lower portion of S13.
To draw hexagonal nut
38) Change to TOP VIEW: Click View > Views Top
39) Draw an hexagon of side 12 mm (2 x dia, of nolt = 2x 6=12 mm) and EXTRUDE it to a
height of 12 mm.
40) Draw an inscribed CIRCLE using 2P option.
41) EXTRUDE this circle with Taper Angle = -45 and Height = -30 mm
42) INTERSECT the extruded circle and extruded hexagon.
43) Drawa circle of dia. 12 mm and EXTRUDE it to a height of 12 mm.
44) SUBTRACT this extruded circle from the extruded hexagon.
45) Similarly drawanother nut.
To draw square headed bolt
46) Change to BOTTOM view: Click View > iews > Bottom
47) Draw asquare of side 12 mm and EXTRUDE itto aheight of 24 mm.
48) Draw an inscribed CIRCLE using 2P option.
49) EXTRUDE this circle witth Taper Angle = -45 and Height = -30 mm
50) INTERSECT the extruded circle and extruded square. (S19).
51) Change to TOP view: Click View > Views > Top
52) Draw aCIRCLE of dia. 12 mm and EXTRUDE it to a height of 96 mm (S20).
53) MOVE and ALIGN S21 on S19. Create UNION S21.
To create threads
54) Draw an helix.
Command: HELIX
Specify center point of base: Select top centre of the bolt
Specify base radius: 6
Specify top radius: 6
H
Specify helix height or [Axis endpoint/Turns/turn Height/tWist]:
value)
Specify distance between turns: 1.5 (Pitch
Height/tWist]: 30
Specify helix height or [Axis endpoint/Turns/turn
the circle using ROTATE3D
55) Draw a circle of radius 0.75 mm at the end of helix. Rotate
to the heliX end.
command so that it becomes perpendicular
S6) SWEEP the circle along the helix path.
cylinder.
S) SUBTRACT the swept helix from the
189)
To create CAP
58) Change to TOP VIEW: Click View > Views > Top
59) Draw the profile as shown in Fig.10.14.
60) Create REGION and EXTRUDE to a height of 12 mm (S23).
61) Change to FRONT VIEW: Click View > Views > Front
62) Draw the profile as shown in Fig.10.15.
63) Create REGION and EXTRUDE to aheight of 46 mm(S24).
64) MOVE S24 and UNION with from S23.
65) Draw the profile as shown in Fig.10.16.
66) Create REGION and REVOLVE to 360° (S26).
67) Change to TOP VIEW: Click View > Views > Top
68) Draw the profile as shown in Fig.10.17.
69) Create REGIONand EXTRUDE to a height of 12 mm (S27).
70) MOVE S26 and S27. SUBTRACT them from S25.
71) MOVE and ALIGN all the components properly.
72) Create the hidden line removed object using HIDE command
73) Print the solid model using PLOT command.
Result:
The assembled drawing (3D modelling) of plummer block is drawn using CAD software.
The printout of the drawing is taken.
191)
Ex. No.11. CREATING SOLID MODEL
OF FLANGE COUPLING
Aim :
To draw the assembled drawing (3D modeling) of flange coupling using CAD software.
Requirements :
Hardware : PC with Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating System : Windows XP or Higher
Software : AutoCAD 2010 or Higher
Procedure :
1) Set the limits to 300, 150
2) Change to FRONT VIEW: Click View> Views > Front
3) Draw the profile as shown in Fig.11.1.
4) Create REGION and REVOLVE to 360°. (Solid - S1).
5) Drawthe profile as shown in Fig.11.2.
6) Create REGION and REVOLVE to 360°. (S2).
7) Change to LEFT SIDE VIEW: Click View > Views Left
8) Draw the profile as shown in Fig.11.3.
9)Create REGION and EXTRUDE to aheight of 100 mm (S3).
10) Draw the profile as shown in Fig.11.4.
11) Create REGION and EXTRUDE to a height of 90 mm (S4).
12) MOVE S4 and SUBTRACT it from S3.
ROTATE3D.
13) Make acopy of S5 and rotate it through 90° about its axis using
14) Drawthe profile as shown in Fig.11.5.
15) Create REGION and EXTRUDE to a height of 85 mm (S6).
from S1.
16) MOVE and place S6 on S1 at suitable place. SUBTRACT S6
SUBTRACT S6 from S2.
17) Similarly MOVE and place rotated S6 on S2 at suitable place.
bolt).
18) Create bolt of size M16 and make 8 copies. (Refer: Ex.No.10 to create
create nut)
19) Create nut of size M16 and make 8 copies. (Refer: Ex.No.10 to
Views > Front
20) Change to FRONT VIEW: Click View >
Fig.11.8.
21) Draw acircle of dia. 150 mm as shown in
Fig.11.8.
22) Draw 4 circles of dia.16 mm as shown in
extruded circles from S1.
23) EXTRUDE them to aheight of 100 mm. Subtract the
24) Similarly create holes in S2.
25) MOVE and ALIGN all the components properly.
HIDE command
26) Create the hidden line removed object using
COommand.
27) Print the solid model using PLOT
Result:
drawn using CAD Software.
The assembled drawing (3D modelling) of flange coupling is
The printout of the drawing is taken.
195)
Ex. No.12. CREATING SOLID MODEL
OF BUSHED BEARING
Aim :
To draw the assembled drawing (3D modelling) of bushed bearing using CAD software.
Requirements:
Hardware : PC with Pentium-IV Processor, 2GB RAM,
120 GB Hard disk, Graphics card, etc.
Operating System : Windows XP or Higher
Software :AutoCAD 2010 or Higher
Procedure :
1) Set the limits to 500,500
2) Change to FRONT VIEW: Click View > Views > Front
3) Draw the profile as shown in Fig.12.1.
4) Create REGION and EXTRUDE to a height of 76 mm (Solid - S1).
5) Change to TOP VIEW: Click View > Views > Top
6) Draw the profile as shown in Fig.12.2.
7) Create REGION and EXTRUDE to a height of 3 mm ($2).
8) MOVE and SUBTRACT S2 from S1.
9) Change to FRONT VIEW: Click View > Views > Front
10) Draw the profile as shown in Fig.12.3.
11) Create REGIONs and SUBTRACT the smaller circle from larger circle.
12) EXTRUDE the resultant region to a height of 94 mm (S3).
13) Draw the profile as shown in Fig.12.4.
14) Create REGIONs and SUBTRACT the smaller circle from larger circle.
15) EXTRUDE the resultant region to a height of S94 mm (S4).
16) Change to TOP VIEVW: Click View > Views Top
17) Draw the profile as shown in Fig.12.5.
18) Create REGION and EXTRUDE to a height of 25 mm (S5).
19) Create 2 Copies of S5. MOVE and SUBTRACT SS from Si.
Front
20) Change to FRONT VIEW: Click View > Views
21) Draw the profile as shown in Fig.12.6.
22) Create REGION and REVOLVE to 360°. (S6).
23) Assemble Solids S3 and S4.
24) MOVE S6 on the top of S3. SUBTRACT S6 from S3 & S4.
25) MOVE and ALIGN all the components properly.
26) Create the hidden line removed object using HIDE Command
27) Print the solid model using PLOT Command.
Result:
The assembled drawing (3D modelling) of bushed bearing is drawn using CAD Software.
The printout of the drawing is taken.
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