User Manual Ms 885 en
User Manual Ms 885 en
User manual
Contents
1. Introduction 6
1.1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2. List of supported sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3. Selection of language version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Safety 8
3. User interface 9
3.1. Button descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2. Diode description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1. Active menu symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2. Animation area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.3. Engine state indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.4. Pressure trend bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4. Main menu operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5. User menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6. User parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Sensors 17
4.1. List of supported sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1. Analog sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.2. Digital sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2. Sensor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.1. Current sensor scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. Counters 19
5.1. Service counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2. Setting counter values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3. Resetting the counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4. Operating time counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6. Errors and events 21
6.1. Fatal error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2. Non-fatal errors list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.3. List of events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7. Operation theory 26
7.1. Motor control diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.1.1. Decompression control method . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.1.2. Motor temperature management method . . . . . . . . . . . . . . . . . . . . . 27
7.2. Motor operation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.3. Pressure control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.3.1. Pressure limit parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8. Operation modes 30
8.1. Automatic mode (AUTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.1.1. AutoTLSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
www.mikroel.eu
tel.: +48 71 352 18 02 2 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
8.2. Constant operation mode (CONST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3. Remote control mode (REM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3.1. REM input operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3.2. Enabling the pressure limits in the remote control mode . . . . . . . . . . . . . 31
8.3.3. ACK output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.3.4. Connecting the driver in REM mode . . . . . . . . . . . . . . . . . . . . . . . . 32
8.3.5. Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.4. Local operation mode (LOCAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9. Network operation 34
9.1. Enable/disable network operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2. Search for controllers in the network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.3. Network operation menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.4. Errors and events in network operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.5. Master takeover function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.6. Slave controller configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.6.1. Network mode watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.7. Sequential operation algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.8. Cascade operation algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.9. Integration with the visualization system . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10. Schedule 41
10.1. Schedule description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.2. Schedule settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11. Other functions 43
11.1. Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11.1.1. Heater 1 (H1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11.1.2. Heater 2 (H2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11.2. Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
11.3. Condensate drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.4. Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.5. Automatic restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11.6. Monitoring of the oil temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.7. Power asymmetry control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.8. 24V supply short detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.9. Save/restore parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.10. Controller lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.11. Y valve test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.12. Safety valve test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.13. Screen saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
12. Technical data 49
12.1. Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.2. Mechanical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.3. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13. Mechanical drawing 50
www.mikroel.eu
tel.: +48 71 352 18 02 3 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
List of Tables
1 Button operation descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Diode function description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Display sections description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Startup pages description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Main menu page descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Main menu page descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9 User parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9 User parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9 User parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 Analog sensors list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11 Digital sensors list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
12 Service counters list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
13 Operating time counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
14 Fatal errors list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
14 Fatal errors list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
15 Non-fatal errors list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
16 List of events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
16 List of events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
17 List of parameteres controlling the motor operation . . . . . . . . . . . . . . . . . . . . . . . 27
17 List of parameteres controlling the motor operation . . . . . . . . . . . . . . . . . . . . . . . 28
18 List of pressure control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
19 List of pressure limit parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
20 List of parameters controlling the dryer operation . . . . . . . . . . . . . . . . . . . . . . . . 44
21 List of additional parameters controlling the operation of the dryer . . . . . . . . . . . . . . . 44
22 Condensate drain parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
23 List of parameters for oil temperature sensor monitoring. . . . . . . . . . . . . . . . . . . . . 46
24 Possible to set deviation values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
25 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
26 Mechanical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
27 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
List of Figures
1 Front panel view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Main display screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 View of the oil counter MS-885 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Motor control diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5 Settings menu for work parameters MS-885 . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 Wiring diagram for the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 View of network operation menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 Diagram of connecting controllers via the CAN interface. . . . . . . . . . . . . . . . . . . . . 39
9 Diagram of connecting controllers via the RS485 interface. . . . . . . . . . . . . . . . . . . . 40
10 View of the schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
www.mikroel.eu
tel.: +48 71 352 18 02 4 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
11 View of the MS-885 screen with the heating function turned on. . . . . . . . . . . . . . . . . 43
12 View of the MS-885 screen with the heating function turned on. . . . . . . . . . . . . . . . . 44
13 View of the MS-885 with the initiated restart function . . . . . . . . . . . . . . . . . . . . . . 46
14 MS-885 Dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
www.mikroel.eu
tel.: +48 71 352 18 02 5 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
1. Introduction
1.1. Description
MS-885 is a compressor controller dedicated to air compressors with various operating power. It controls
motors in star – triangle configuration.
Controller features include:
• Vacuum sensor
• Pressure switch
• Thermal switch
www.mikroel.eu
tel.: +48 71 352 18 02 6 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
1.3. Selection of language version
In the MS-885 controller, you can set one of the four available languages:
• polish
• english
• russian
• german
1.4. References
In the following part of the instructions, two types of parameters will be used:
www.mikroel.eu
tel.: +48 71 352 18 02 7 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
2. Safety
The person installing the controller should read the following manual and warranty
information. Improper installation and handling of the controller voids the warranty.
Any connection and mounting work can be performed only when the supply voltage is
disconnected.
To comply with safety standards, the PE terminal of the controller should be connected
to a protective conductor or dedicated grounding.
Using the controller without the encloure is forbidden as it might result in an electric
shock.
The device should not be exposed to water or excessive humidity which may cause
damage.
Before switching on check the electrical connections according to the connection dia-
gram in the operating manual.
Before starting the controller, make sure that the power supply meets the requirements
in the operating manual.
Any repairs can be done only by the manufacturer’s service. A repair done by an unau-
thorized person voids the warranty.
www.mikroel.eu
tel.: +48 71 352 18 02 8 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
3. User interface
www.mikroel.eu
tel.: +48 71 352 18 02 9 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
3.2. Diode description
3.3. Display
www.mikroel.eu
tel.: +48 71 352 18 02 10 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 3: Display sections description
www.mikroel.eu
tel.: +48 71 352 18 02 11 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
3.3.3. Engine state indicators
Pressure trend bar informs the user about the tempo of pressure change in the network. It can inform the user
of the uncontrolled air leak in the system.
The pressure trend is displayed on top of the display. The more bars displayed, the faster pressure change.
Green bars indicate pressure increase, red bars indicate pressure decrease.
Sensitivity of the trend bar is controlled by service parameter 140. The value in parameter indicates the pres-
sure that is represented by a single bar. For example, if the set value of 0.1 bar/s, three green bars mean that
the pressure rises by 0.3-0.4 bars per second.
Possible sensitivity range is <0.02 - 0.3> bar/s.
After startup the controller displays title page and information about the controller.
Title page
Controller information
www.mikroel.eu
tel.: +48 71 352 18 02 12 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Then enters main menu.
Menu pages are described in table 8. To switch between pages the user presses (<;>) buttons.
www.mikroel.eu
tel.: +48 71 352 18 02 13 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 8: Main menu page descriptions
The user menu is accessed by pressing the button MENU. Then enter the user password (if activated, default
value 0000) with the buttons <, >, +, - and accept the entered password with a button PROG.
Providing the appropriate parameter code (buttons +, -, PROG) allows you to display and change the desired
parameter.
To change the value of the parameter, press once the button PROG, then using the buttons + i - make modific-
ations. Accepting parameters by pressing the button PROG, and cancelling the change by pressing the button
ESC. After the modification is completed, another press of the button ESC exits the menu.
Some parameters have sub-levels, marked in the documentation parameter-sublevel. When you enter the
parameter edit with the button PROG select the corresponding sublevel with the buttons <, > and accept the
selection with the button PROG.
For safety and stability reasons, some parameters can only be modified if the compressor is off. Similarly, when
programming certain parameters, the compressor’s start-up is blocked.
Parameter values can be previewed in any operating state.
www.mikroel.eu
tel.: +48 71 352 18 02 14 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 9: User parameter list
www.mikroel.eu
tel.: +48 71 352 18 02 15 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 9: User parameter list
www.mikroel.eu
tel.: +48 71 352 18 02 16 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
4. Sensors
From the moment the controller is connected to the power supply, information is continuously gathered about
the states of the machine’s sensors and the devices working with it. These are analog sensors as well as binary
(two-state) sensors, with the possibility of setting the input logic (parametr 271s). The data collected by the
sensors is then processed and analyzed by the controller based on the parameters set by the service and the
user. Based on them, the MS-885 controls the operation of the machine and informs about any potential errors
or events. The current values of the analog sensors are visible in the sensors menu. If question marks (”????”)
are displayed in the value field, it means there is no connection to the given sensor. On the other hand, the
asterisks (”***”) inform the user about exceeding the permissible value on this sensor.
www.mikroel.eu
tel.: +48 71 352 18 02 17 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
4.2. Sensor calibration
The analog inputs are calibrated by the manufacturer during production. If sensors need to be calibrated again,
contact the manufacturer’s service department.
If the current sensor’s scale used in a compressor uses a different current range then set by default, the value
read by the controller can be adjusted in service parameter 008.
www.mikroel.eu
tel.: +48 71 352 18 02 18 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
5. Counters
Counters are used to control the compressor running time and to control the wear of mechanical components.
Service counters count the time of the compressor’s operation and are used to control the time remaining to
replacement of some the mechanical components. The counters are supposed to inform the service about the
need for such replacement after reaching the maximum value set by the service.
The MS-885 has 8 counters, 6 of which are defined, and the other 2 counters are general purpose counters
(default inactive) that the user / service can assign to any function. The user can reset counter values, the
service can change their maximum values in the range 0-9999.
List of service counters:
Table 12: Service counters list
The time remaining to replace a given compressor component can be determined by:
www.mikroel.eu
tel.: +48 71 352 18 02 19 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Both times are treated independently, ie. only one of them can be active or both are simultaneously active.
In case of an hour counter, the controller counts only the compressor’s active time (compressing and idle-
running). The count value is not increased when the compressor is off or in standby mode. Achieving the
maximum value of the hour counter or replacement date is treated as a non-critical error, and a message is
displayed informing that the service counter value has been exceeded.
The maximum hourly working time and the date of replacement are set in service parameter 002. To disable
the unused counters the maximum value of the counter is set to 0000, and for dates, the year value is set to
00.
The service counter should be reset after replacing the compressor component. The counters are reset in
user parameter 002 by selecting the appropriate parameter number and holding down ESC for at least three
seconds.
Described procedure results in reset of the current counter value and date. If the working time control by date
is to be active, it must be reset to 002 in the service parameter.
Working time counters count the characteristic parameters of compressor operation, so that they can determ-
ine the load and the nature of operation. The user can see the counter values in the working time counters’
menu. The possibility of changing the value of the counters is available for the service in the service parameters
presented in the table 13.
www.mikroel.eu
tel.: +48 71 352 18 02 20 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
6. Errors and events
During the compressor operation the controller generates errors and events.
Events are displayed as on-screen messages and are used to inform the operator of the change in operating
status of the compressor or co-operating devices. The message is displayed on the screen for a few seconds
and then the screen returns to the state before its occurrence.
Errors are indicated by the pulsating service diode SERV and by displaying a message on the screen. Addi-
tionally, fatal errors are indicated by alternating changes of ACK line with a frequency of 1 Hz (provided that
the controller is not set to REM mode) and by ERROR line which changes its state to low. The error remains
active until the root cause of the problem has been eliminated and deleted from the list LAST MESSAGES with
the button PROG. Errors are stored in the error list, available from the user parameter list (parameter 007u).
Deleting the error list is available only to the service (parameter 201s).
Fatal errors report the failure and malfunction of the compressor, which could cause damage to the compressor
or create a hazard for people nearby. When a fatal error is detected, the compressor is switched off. If the cause
of the error is eliminated within a short time, then the automatic restart function restarts the compressor.
In case of an error of the internal inverter, its number is visible. To identify it, the manufacturer’s document-
ation for the inverter should be used. For each of the inverters, a list of 16 errors is defined, whose codes are
interpreted and their full names are displayed. The list of errors is included in
Wciśnięcie przycisku prog podczas wyświetlania komunikatu błędu spowoduje potwierdzenie błędu oraz jego
skasowanie, jeśli jego przyczyna została usunięta
Restart of the compressor will not be possible until at least one critical error is active.
Non-fatal errors do not stop the compressor, they are only informative.
www.mikroel.eu
tel.: +48 71 352 18 02 21 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 14: Fatal errors list
* - possible attempts to automatically restart the compressor after the error cause has been eliminated
www.mikroel.eu
tel.: +48 71 352 18 02 22 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
6.2. Non-fatal errors list
A memory error may result in restoring the default configuration parameters. The con-
troller configuration must be restored manually. Operating the compressor without
re-configuration can cause the machine malfunction and lead to failure
www.mikroel.eu
tel.: +48 71 352 18 02 23 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
6.3. List of events
4. scheduled work
4. planned work
5. a fatal error.
AUTOMODE Memory error during driver startup. WARNING! A memory error may
WAITING result in restoring the default values of the configuration parameters of
the driver. After detecting a memory error, the compressor must not be
started! It is necessary to reconfigure the driver. Failure to comply with
the above recommendation may result in improper machine operation
and lead to a breakdown.
INCORRECT Incorrect shutdown of the machine due to the disconnection or loss
MACHINE SHUTDOWN of power to the controller during compression. If the restart function
(parametr 090u) is enabled, the compressor will be turned on by the
controller when the power is restored.
WARNING: The date and time of the event refer in this case to the
moment the controller is restarted, not to the moment of power loss.
RESTARTING Restarting the compressor after its improper shutdown or as a result of
PLEASE WAIT a fatal error that allows automatic restart.
RESTARTING Restarting the compressor in the scheduled operation mode after its
PLANNED WORK improper shutdown (the date and time of the restart is within the time-
PLEASE WAIT frame of one of the planned activities).
RESTARTING Restarting the network operation on the master controller after its im-
NETWORK proper shutdown. Network operation will be initialized, including re-
PLEASE WAIT search of slave drivers.
www.mikroel.eu
tel.: +48 71 352 18 02 24 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 16: List of events
The compressor will not be started until the above conditions are met.
Additionally, when the compressor stops, it will enter cooling mode
and remain idling if the engine temperature exceeds the characteristic
value. Tch.
HEATING The external heater has been activated. The heater is activated when
PLEASE WAIT the oil temperature at the start of the compressor is lower than the
minimum temperature Toilmin. The machine will be started when the
oil temperature reaches Toilmin + His Toilmin.
DRYING Waiting for the end of the dryer operation according to the set para-
PLEASE WAIT meters.
EXCEEDING THE NUMBER The maximum number of start-ups within an hour has been exceeded.
OF ON CYCLES
ROTATION PROCEDURE Procedure of rotation of maximum and minimum pressure limits on
NETWORK MODE working compressors in the network. The message appears on the mas-
ter controller after the set trot time has elapsed (user parameter 005).
WAITING FOR DECOMPRESSION No signal from the VS sensor or other decompression detection
method. The controller will start the operation after decompression
has been detected.
www.mikroel.eu
tel.: +48 71 352 18 02 25 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
7. Operation theory
• Delay tstd
• Delay tdy
• Compression. Switching off the Y solenoid valve causes the compressor to become unloaded and the
engine to run idle. The Y valve is activated/deactivated by the operating algorithm according to the
required maximum pressure settingsPu and minimum pressure Pd.
www.mikroel.eu
tel.: +48 71 352 18 02 26 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
• Stop delay time tdsp
• Delayed restart tdst, the motor start-up may take place after this time. If the compressor operation is
resumed before it expires, the engine will start running at an appropriate delay.
Decompression control can be carried out using a few strategies, using decompression sensor (Vs), decom-
pression timer (tdst), secondary pressure sensor (PS2) or the combination of the methods. The selection of
decompression control method is done by selecting the appriopriate option in service parameter 047. Possible
control methods:
• tdst
• Vs
• PS2
• tdst + Vs
• tdst + PS2
The management of motor temperature can be carried out using motor temperature, Compressor ON cycles
counter within an hour counter or the combination of both. The used control method is selected in service
parameter 004, the setpoint of the counter in service parameter 001.
The parameters that control the motor operation together with the corresponding service parameters are
shown in the table 17.
Table 17: List of parameteres controlling the motor operation
www.mikroel.eu
tel.: +48 71 352 18 02 27 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 17: List of parameteres controlling the motor operation
We make changes to the pressure parameters in the main menu of the controller’s operating parameters set-
tings, as shown in the table ??
The change of the pressure limit parameters listed in 19 should be carried out by the service to correctly adjust
them to the type of compressor and the characteristics of the installation.
www.mikroel.eu
tel.: +48 71 352 18 02 28 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Table 19: List of pressure limit parameters
www.mikroel.eu
tel.: +48 71 352 18 02 29 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
8. Operation modes
In automatic mode the controller automatically starts and stops the compressor when the desired pressure
limits are met.
When the pressure reaches the upper limit Pu the compressor enters the neutral motor operation state, where
the motor is run with the Y valve closed for time tlse. When the measured pressure value reaches value below
the lower pressure limit Pd the unit resumes compressing.If the pressure value is higher than the lower limit
Pd the motor is stopped and enters the auto-wait mode. The motor will be restarted after the pressure value
has fallen under the lower limit Pd.
Automatic operation mode is recommended when the pressure demand is intermittent.
8.1.1. AutoTLSE
Optimal setting of engine idle operation time tlse is critical to managing compressor operation cost. Too long a
time means that the engine operates frequently in idle mode causing excessive power consumption. Too short
tlse time can cause too frequent engine start and stop, which not only increases power consumption but also
causes excessive strain to mechanical components.
AutoTLSE algorithm automatically adjust idle engine operation in Auto mode. Operation history and system
pressure is being analysed in real time, monitoring parameters:
• pressure monotonicity
• set tlse
Using the acquired data the algorithm controls tlse time, mainly by shortening it (but it is never shorter than
15s). If the demand for pressure is not high and it is slowly being reduced, the algorithm reduces the tlse time.
If the estimated pressure demand rises, the algorithm allows the engine to operate in idle mode.
AutoTLSE function can be used either with compressors operating separately or in network operation.
www.mikroel.eu
tel.: +48 71 352 18 02 30 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
8.2. Constant operation mode (CONST)
Remote operation mode enables remote management of the compressor’s operation using REM input or Mod-
bus RTU protocol. It allows the user to set up several compressors to participate in regulation managed by a
master controller (e.g. MS4CMPXv2) or a simple on-off control using remote device such as a button on the
control panel.
In the remote operation mode the lower and upper pressure limits become inactive by
default (the unit does not manage pressure in the system)
For a controller to react to remote commands it must be in ready mode (pulsing red STOP diode and pulsing
orange engine diode). To enter ready modes the user presses the START button.
REM input is active low. Control of a unit’s operation, using REM input is based on the principle of remotely
enabling and disabling the active compressing of a single unit, while the unit does not manage the pressure in
the system. By default, the reaction to the REM signal is as follows:
Manual stop in the remote control mode (by pressing the STOP button) results in manual disabling of remote
control mode (notification: REMOTE CONTROL DISABLED). Up until the next press of the START button, the
controller will not start the operation.
After an improper shutdown during the controller operation while the automatic restart mode is active (section
11.5.), the controller will enter ready mode. If REM input is low, the machine will be switched on. The minimum
time that the REM input operation must be maintained to start the compressor is set to trem (060u).
In order to use the REM input as a remote START signal (to use it with a remote switch on the control panel, for
example) the pressure limits must be manually enabled in service parameter 263. After the limits are activated
the reaction to the REM signal is as follows:
• REM active - enable operation, the controller regulates the pressure to be within specified limits in auto-
matic mode
• REM inactive - disable operation, the controller does not regulate the pressure
www.mikroel.eu
tel.: +48 71 352 18 02 31 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
8.3.3. ACK output
The ACK confirmation line serves as feedback for the master controller regarding the initiation of the com-
pressor start. It can also be used in creating controls on the dashboard. Stopping the compressor causes the
ACK signal to be removed.
The ACK line is of the relay type (potential-free), and at the moment of activation, the contacts are shorted
to the +24VEXT line. Therefore, for its proper operation, it is necessary to supply +24V to the +24VEXT line.
When a critical error occurs on the controller, the ACK line alternates its state at a frequency of 1Hz (provided
that remote mode REM is not set). Thanks to this, the line can be used as a signaling line for critical errors.
Connecting the controller in REM mode. Before connecting the slave controller, one of its universal outputs
(e.g. OUT 2) must be set as the ACK confirmation line output. The configuration of universal outputs is de-
scribed in section ??. The REM line input on the slave controller should be connected to the control output of
the master controller, while the configured ACK line should be connected to the feedback signal input on the
supervising controller. Below is a diagram showing the connection of four slave controllers operating in REM
mode to the master controller MS4CMPXv2.
MS-4CMPX
P(4-20mA)
+24VDC
+24VDC
CMP1A
CMP1B
CMP2B
CMP3B
CMP4B
CMP2A
CMP3A
CMP4A
AGND
Tamb
ACK1
ACK2
ACK3
ACK4
GND
OUT 3
OUT 5
(ACK)
(ACK)
485B
485B
OUT2
OUT4
485A
485A
OUT3
OUT5
+24V
+24V
(ACK)
(ACK)
GND
GND
REM
REM
REM
REM
NET
NET
GND
GND
NET
NET
EXT
EXT
www.mikroel.eu
tel.: +48 71 352 18 02 32 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
8.3.5. Modbus RTU
The MS-885 controller has been equipped with RS485 communication interfaces. Data exchange is carried out
based on the Modbus RTU protocol. Sending the appropriate command via the Modbus protocol results in the
controller performing a specific action. Control of work through commands is carried out, just like in the case
of the REM line, based on remote pressure control (relief/load):
• Command that causes the compressor to enter a loaded state – based on the pressure dropping below
the lower pressure limit Pd
• Command that causes the compressor to switch to a unloaded state – based on the increase in pressure
above the upper pressure limit Pu
The description of the functions and control capabilities of the compressor using the Modbus RTU protocol is
included in the chapter on Network Operation.
In local mode the controller uses only local settings. Parameters set using communication protocols and sched-
uled tasks are ignored.
www.mikroel.eu
tel.: +48 71 352 18 02 33 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
9. Network operation
The MS-885 controller can manage a group of up to 4 compressors (including itself) using one of two al-
gorithms: sequential or cascade.
All controllers in the network must be connected to each other via a single, established network link: RS485.
The data transmission between controllers used the Modbus RTU protocol, which is why the MS-885 can man-
age all controllers from the MS family equipped with this protocol and the appropriate port. (RS485). The
transmission speeds on all controllers in the network should be set to the same. When there are large dis-
tances between controllers, it is recommended to set lower speeds. At short distances, transmission speeds
can be higher. In the network, only one master controller can operate. The others work as slave controllers.
The master function is automatically assigned to the controller on which it will be launched, and then the net-
work operation will be initialized. To enable network operation on the given controller, the parameter 004u
should be set to ’Enabled’. This will cause the network menu to appear as one of the main driver menus. The
operation of the compressor controlled by a master-type controller is independent of the network operation
control! The controller on which the network operation is running may or may not operate within the net-
work. If its ID is greater than 4, it will manage the network, but the compressor controlled by it will operate
independently (it will not be taken into account in the network operation algorithm). To start the network
operation, at least one active compressor is required, whose controller has a Modbus identifier in the range
of <1,4>.
Network operation start is ordered by the master controller. To get started, go to the network menu on the
controller and press START. Active compressors on the network will be started (with start delay as set in user
parameter 028-1). Network mode is stopped by pressing the STOP button in the network operation menu.
Pressing the START/STOP button from a different position than the network menu only affects the operation of
the compressor connected locally to the controller. This makes it possible to stop the compressor connected
to the master controller without having to stop the network operation. Network activity is signalled by the
blinking network diode NET.
Manually stopping the compressor other than the master results in its elimination from the network operation.
The compressor is restored to the network operation after manual start with the START button. When there
is no active compressor in the network , the network mode stops.
After the network operation has been initialized on the master controller, search for controllers connected to
the network follows.
For a controller to be able to work in network operation mode, it’s identifier (Modbus ID, User 008) must be
set to a value of 1-4 (identifiers within a network can not be repeated). The order of compressor IDs in the
network does not matter. Nevertheless, it is advised to set the IDs in logical manner for easy identification,
e.g. according to the physical location of machines in the compressor room. Controller search in the network
happens every time the user presses START button on the master controller, while the network menu is open.
The search for controllers connected to the network occurs also during operation, allowing the user to add
new devices to the network without stopping the network mode.
www.mikroel.eu
tel.: +48 71 352 18 02 34 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
For the master controller, it is possible to set it’s identifier to a value outside range of 1-4. Then it will not be
used in network operation.
1. ID – Modbus identifier
5. RT – rotation time
A fatal error of a controller causes it to be removed from the network algorithm. The controller will return
to network operation after the error has been removed and the compressor has been manually activated by
pressing the START button.
Occurrence of non-critical communication error (E45) on the master controller informs the user that the com-
munication with slave controllers has been lost. The loss of communication (e.g. due to a connection failure)
www.mikroel.eu
tel.: +48 71 352 18 02 35 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
will not cause the slave controller to change its status. If the slave controller is in active state after success-
ful communication attempt, it is automatically restored to the network operation algorithm. If not, the slave
controller operation must be restarted automatically using START button.
Restoring power after power failure will restart network operation if network reboot is enabled in user para-
meter 090.
Master takeover allows the master controller function to be taken over by one of the slave controllers when
the communication with the master controller is lost. Master function is taken by the slave controller with the
highest ID. The function is enabled in user parameter 028.
• Remote REM - remote pressure control with Modbus commands (load/unload) based on the pres-
sure of the master controller, where the upper and lower limit values of Pd are not taken into
account.
• Automatic or Continuous - pressure control (internal measurement) based on upper Pu and lower
Pd pressure settings
Master controller manages pressure in the system based on its own pressure measurement. Slave controllers
receive commands based on desired pressure limits Pu - Pd set in network algorithm configuration parameters.
For the slave controllers, it is recommended to configure them in remote operation mode (REM).
The pressures Pu - Pd assigned to a slave controller in network operation mode should fall within limiting values
Pmax - Pmin of that slave controller.
Network mode watchdog allows the compressor to operate if the communication with master controller has
been interrupted. If the network mode watchdog function has been enabled (service parameter 016-1), the
slave controller measures the time that has elapsed from the last packet sent by the master controller. If
that time exceeds the set limit (service parameter 016-2), the slave controller switches to automatic operation
mode.
www.mikroel.eu
tel.: +48 71 352 18 02 36 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
1. All active 2. ID=2 compressor inactive 3. Rotation without ID=2 compressor
ID Pd Pu ID Pd Pu ID Pd Pu
1 6.0 7.1 1 6.0 7.1 1 5.0 6.1
2 5.0 6.1 2 3.0 4.1 2 3.0 4.1
3 4.0 5.1 3 4.0 5.1 3 6.0 7.1
4 3.0 4.1 4 5.0 6.1 4 4.0 5.1
The sequential algorithm is designed for the operation in a network of compressors of similar power. The
algorithm assumes an even distribution of active operation time between all compressors in the network.
This involves cyclical changes in the distribution of the Pu-Pd pressure limits of the controllers. Therefore, the
sequence of pressure ranges relative to compressor identifiers is not relevant. Rotation of the pressure limits
takes place at the interval trot (user parameter 005 on the master controller).
Time left to rotate TL is counted down while network operation is active and is visible in the network menu.
When stopped, this time is memorized and, after restart, its countdown is continued. This assumption is also
satisfied when the controller is off or power failure occurs.
In the rotation phase, no individual compressors are stopped. Stopping/starting the compressor can only occur
when current pressure meets the conditions of its newly assigned limits Pu – Pd. In the pressure rotation
procedure, only the active compressors are involved.
Recommended settings of pressure limits Pu – Pd in a sequential algorithm (user parameter 026) are exclusive
step ranges. With such distribution, the compressor with the highest range of limits is switched off the latest
(after reaching the desired pressure in the network) and activated the earliest, because it has the highest lower
limit pressure Pd.
Another example setting of pressure limits Pu – Pd in a sequential algorithm is to give the compressors the
identical upper limit of Pu and step the lower limits. In this situation, all compressors will be switched off
simultaneously and switched on when the pressure drops below the lower limit Pd.
For compressors that are stopped manually or due to a critical error, the lowest pressure limits are auto-
matically transmitted (with automatic reconfiguration enabled), and their limits are assumed by the active
compressors with the lowest limits Pu – Pd.
For example, if in scenario 1 the compressor with the ID=2 is manually stopped, the limits will be as in scenario
2. If the compressor with the ID=2 remains inactive, the pressure distribution resolves to scenario 3 after
another rotation.
Cascade algorithm is designed for operation in a network of compressors of different powers. The algorithm
assumes that the lowest power compressor is switched on and off the most often.
The highest-powered compressor will only be started when there is a high demand for network pressure. This
www.mikroel.eu
tel.: +48 71 352 18 02 37 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
assumption is due to the high power consumption of the motor at its start. In addition, this strategy increases
the longevity of the motor in the compressor of the highest power.
Recommended setting of limits Pu – Pd in the cascade algorithm is to give the compressors the same upper
limit Pu and different lower limit Pd (scenario 1). In this situation, all the machines will compress the air to
achieve the required network pressure and then shut down simultaneously. At low pressure requirements, the
compressor with the lowest power (ID=4) will be switched on. If the pressure drops below the compressor’s
lower limit of ID=3, this compressor will also be switched on.
In the cascade algorithm the pressure limits Pu – Pd are permanently assigned to the particular compressor
identifier. There is no rotation procedure (rotation time trot is not taken into account).
When setting the pressure limits, the compressor sequence is important relative to ID. When automatic recon-
figuration (user parameter 028) is enabled, compressors stopped manually or due to a fatal error automatically
assume the lowest pressure limits Pu – Pd in the network. This causes the lower limits to move up one position.
For example, if in scenario 1 a fatal error occurs on the compressor with ID=2, the automatic reconfiguration re-
distributes limits Pu-Pd to values in scenario 2. After the compressor with ID=2 has been restored, distribution
of limits returns to scenario 1.
The use of the communication interface allows the controller to operate with the visualization system (for
example MSConnect2).
www.mikroel.eu
tel.: +48 71 352 18 02 38 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Figure 8: Diagram of connecting controllers via the CAN interface.
www.mikroel.eu
tel.: +48 71 352 18 02 39 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Figure 9: Diagram of connecting controllers via the RS485 interface.
www.mikroel.eu
tel.: +48 71 352 18 02 40 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
10. Schedule
Schedule allows the user to plan the operation cycles of the compressor, facilitating scheduling the production
process and allowing for maintenance-free operation. It is possible to declare up to 20 tasks with the option
of a single start-up (one-time start-up on a particular day) or recurring (on specific days of the week) instances
of a task. Each task allows you to choose the operating mode of the compressor. Work schedule settings are
available in user parameter 001.
Do not perform operations on any component of a compressor when at least one task
is active, as the task may execute and compressor may start
Proper setting of the real-time clock is required for operation of work schedule.
When the scheduled task start is detected the compressor starts in the operation mode specified in task con-
figuration.
If the scheduled task is detected when the compressor is running, the compressor mode will be changed to the
mode specified in the task configuration. In addition, if the end of the task occurs the compressor will return
to the mode in which it was running before the task started.
If the controller has been properly initialized on the network, detection of the scheduled task causes the com-
pressor to start running without changing the operating mode. The exception of that is when the task’s mode
of operation is specified as the network mode, which launches the network operation algorithm and does
not directly relate to the operation of the compressor. Network operation will be started provided that the
network algorithm parameters are enabled and configured. After the task expires, network operation will be
stopped.
The scheduled task is automatically restarted in case of a power failure, if a time condition is fulfilled.
A given task can be cancelled in the user parameter 001 by setting its operating frequency to Off. If STOP is
pressed during the scheduled task, the job will be temporarily cancelled and the compressor will stop. Restor-
www.mikroel.eu
tel.: +48 71 352 18 02 41 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
ing the task will take place after pressing START. Scheduled stopping of the machine will take place at a fixed
time. Manually stopping the scheduled task (with STOP) does not cancel the remaining tasks, but only the
current one.
When scheduling the work, determine whether the task is to be repeated periodically (weekly plan) or whether
it is a one-time start-up and stop of the compressor.
Using the < and > buttons, select the task (the active task is indicated by ») and press the PROG button. Pressing
the PROG button again enters the edit mode where the + and - buttons change their value. Validate the
parameter value with the PROG key. After accepting the given values, pressing the ESC button takes the user
to the next parameter. If the entered date is incorrect, the user will be informed and the planning of the task
will begin again.
When a task has been scheduled in the task list, the following information appears:
• operating mode: Continuous (C), Automatic (A), Remote (R) and Network (N)
www.mikroel.eu
tel.: +48 71 352 18 02 42 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
11. Other functions
11.1. Heater
Connecting an external relay to a universal output configured as Heater 1 or Heater 2 allows for controlling the
heating function of the oil mixture.
Figure 11: View of the MS-885 screen with the heating function turned on.
If the Heater 1 function is activated at one of the outputs, upon receiving the START signal, the temperature of
the oil Toil is checked. If the Toil temperature is lower than the minimum oil temperature Toilmin (parameter
063-1s), the controller activates the heater output 1 and prevents the compressor from starting during the
heating period. Upon reaching a temperature higher than the hysteresis His Toilmin (parameter 066-1s) from
the minimum oil temperature Toilmin, that is, Toilmin + His Toilmin, the heater output will be turned off and
the compressor start procedure will be initiated. The Heater 1 only operates when the compressor starts and
is used to warm up the oil before startup.
The activity of the heater is indicated by the text HEATING on the information bar at the bottom of the screen.
If the Heater 2 function is activated at one of the outputs, then regardless of the compressor’s operating state,
the oil temperature is continuously monitored Toil. If the Toil temperature is lower than the minimum oil
temperature Toilmin (parameter 063-1s), the heater output is activated until the oil reaches a temperature
higher than the minimum oil temperature Toilmin by the hysteresis His Toilmin (parameter 066-1s), that is,
Toilmin + His Toilmin. If a start signal occurs during the operation of the Heater 2 function, it will be blocked until
the cutoff temperature of the heater is reached. The heater 2 operates continuously as long as the controller
is turned on, and it serves to maintain the appropriate temperature of the oil mixture in the compressor
The activity of the heater is indicated by the text HEATING on the information bar at the bottom of the screen.
www.mikroel.eu
tel.: +48 71 352 18 02 43 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
11.2. Dryer
Connecting an external contactor to the universal output configured as dryer allows the controller to control
the dryer.
Figure 12: View of the MS-885 screen with the heating function turned on.
If the compressor is switched on after time shorter than tdri the tdrst time will not be counted and the com-
pressor will switch on simultaneously with the dryer.
The activity of the dryer is signalled by the word DRYING in the info bar at the bottom of the screen. Addition-
ally, there is the option to activate the dehumidifier when the compressor is in standby mode. Its operation
can be regulated by turning the dehumidifier on and off at a specified frequency and with a specified filling.
This allows for the efficient use of the dehumidifier with reduced energy consumption. The parameter 008-1s
is responsible for the period of changes, while the parameter 008-2s is responsible for the completion.
Additional parameters controlling the operation of the dehumidifier.:
Table 21: List of additional parameters controlling the operation of the dryer
www.mikroel.eu
tel.: +48 71 352 18 02 44 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
008-1s = 10 min, 008-2s = 30 % This means that the dehumidifier will be turned on for 3 minutes every 10
minutes in a cyclical manner (3 min - on, 7 min - off)
Connecting an external contactor to a universal output configured as a condensate drain output allows the
controller to control the condensate drain.
Condensate drain function activates the condensate drain valve periodically during compressor operation.
Parameters controlling the condensate drain operation:
11.4. Cooling
Connecting an external contactor to the universal output configured as a fan controller allows the controller
to control the oil cooling fan.
When the oil temperature reaches value defined in parameter Tfanon (service parameter 064) the fan will be
turned on and when the oil temperature falls below the value in parameter Tfanoff (service parameter 064)
the fan will be turned off.
The compressor start is possible only when the oil temperature does not exceed the value Toilmax (service
parameter 063) and when the engine temperature does not exceed characteristic engine temperature Tch
(service parameter 078).
During compressor stop, if the engine temperature is higher than Tch the engine will be run in neutral until the
engine temperature falls below Tch - Tch hysteresis (service parameter 078).
The automatic restart function allows the compressor to start automatically after a power failure during active
operation. All interrupted operation parameters will be retained after the compressor is restarted. The restart
function applies to:
3. scheduled work, if time dependencies are met after the power has been restored
www.mikroel.eu
tel.: +48 71 352 18 02 45 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Figure 13: View of the MS-885 with the initiated restart function
In addition, it is possible to automatically restart the controller after few of the critical errors have occurred,
such as when the oil temperature falls below the maximum value after an oil temperature error has occured.
Due to the danger of engine damage, the number of automatic restarts is limited to 2. The counter of the
number of restarts is reset when the compressor is stopped by the STOP button.
The Restart function is preferred unattended operation of the compressor is required and it is necessary to
maintain constant network pressure.
The oil temperature sensor supervision function (parameter 028s) allows for the detection of issues related to
the temperature sensor. In the event of the sensor not being connected or malfunctioning, the compressor
will stop and an error will occur.
The control of the oil temperature sensor’s operation involves checking whether there has been an increase in
temperature by the specified value within the set time (parameter 028-2s). (parametr 028-3s). Additionally,
there is the option to disable this protection above the set oil temperature value (parameter 028-4s).
Control of the power supply asymmetry is done by means of an external module. Detecting asymmetry causes
a fatal error. Restoring the compressor is only possible after the cause of the failure has been eliminated.
www.mikroel.eu
tel.: +48 71 352 18 02 46 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
Supported modules:
1. Analog power supply control modules (eg. ASKF3B) - events such as no module connection, wrong phase
sequence and power supply asymmetry exceeding the set level (service parameter 014) are detected and
identified.
2. Digital modules - the controller detects a power failure based on the signal from an external binary
module. The error is always signalled with the message POWER ASYMMETRY, there is no way to detect
the cause of the error.
Asymmetry line sampling time is specified by the service parameter 033 tasym. Detected asymmetry for
shorter periods of time will not cause an error.
When using an analog module it is crucial to set the allowable level of asymmetry in service parameter 014.
This level determines the degree of deviation of the phase with the lowest voltage relative to the phase with
the greatest voltage.
When using the digital module, set the power supply level to 0.
The active short-circuit control function is in operation throughout the entire working period of the controller.
At the moment of a short circuit, the 24V circuit power is immediately cut off, protecting its electronic compon-
ents from damage. A short circuit in the 24VDC circuit is considered a critical error and causes the compressor
to stop working. The circuit can be reactivated after the cause of the short circuit has been removed and the
error has been cleared in the CONTROLLER’S LAST MESSAGES menu.
After the controller has been configured the service has the possibility to save current user and service settings
(service parameter 112). Restoring user settings can be done in user parameter 111 and restoring service
settings in service parameter 111.
In case of restoring parameters that were not defined during the recording, the default parameters of the
manufacturer will be restored. The user and service passwords are not subject to saving and restoring.
The lock function allows the user to activate a lock that will activate in two cases:
www.mikroel.eu
tel.: +48 71 352 18 02 47 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
1. when the CWG warranty counter exceeds the maximum value specified in the service parameter 244
2. when the current date exceeds the date set in the service parameter 245
Removing the lock is possible in service parameter 243 or by the code provided to the user.
The code is generated for a particular sequence of numbers. Only authorized personnel has the access to
the code generator. This method allows the user to unlock the machine without the presence of the service
crew. The controller lock function allows the compressor manufacturer to provide the client with a controller
demonstration, for a specific compressor operating time, or up to a specific date. When the lock function is
enabled, there is no possibility to modify the date or time.
The function allows the service to manually control Y valve. The control is done by pressing the button PROG,
while in parameter 050 of the service. Each time the button PROG is pressed, the Y valve changes to opposite
state (open/closed). When the person operating the controller exits the parameter settings, the state of the Y
valve in which it was before entering the menu is automatically restored.
This function is particularly useful when a need to lower the pressure in the network during the compressor
operation occurs. This prevents the compressor from stopping and the mechanical ’loosening’ of the valve.
To perform the safety valve test the user selects the desired target pressure in service parameter 500 and
presses the START button.
This will start the compressor, which will compress the air until the limit is reached. In order to open the safety
valve, the set pressure limit should be higher than the valve activation pressure.
After five minutes of inactivity, the screen saver showing the current pressure will be activate. The screen saver
can also be activated by holding down the ESC button while in one of the main menus of the controller. The
screen saver is disabled after any of the buttons has been pressed or after a critical error has occurred.
www.mikroel.eu
tel.: +48 71 352 18 02 48 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
12. Technical data
Parameter Value
Supply voltage 24VAC 50/60Hz, 24VDC
Power consumption 10W max
Relays max switching voltage 250VAC
Relays max switching current, resistive 5A
Current loop maximum current 28mA
Maximum current draw from internal reference voltage 250mA
Digital inputs min voltage -0,5V DC
Digital inputs max voltage 24,7V DC
Analog inputs min voltage -0,5V DC
Analog input max voltage 24,7V DC
Parameter Value
Enclosure dimensions 180x80x62 mm
Unit weight (without packaging) 1kg
Panel mounting style Mounting tabs
Parameter Value
Operating temperature -15 ÷ 50 °C
Storage temperature -20 ÷ 70°C
Relative humidity 10 ÷ 90 %, without condensation
www.mikroel.eu
tel.: +48 71 352 18 02 49 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245
13. Mechanical drawing
www.mikroel.eu
tel.: +48 71 352 18 02 50 MS-885 User manual
mail: mikroel@mikroel.pl Version 1.7.0.35245