ENGINE COMPONENT IN REPOR

CUSTOMER : PT. KARUNIA ARMADA INDONESIA ENGINE MODEL : CUMMINS QSB 6.7
DATE IN : 07 SEPTEMBER 2024 ENGINE S/N : QSB 82050815
RECEIVING DATE :- SRO NUMBER : -

NO COMPONENT UNCOMPLETE COMPLETE REMARK

1 Alternator / generator √
2 Breather √
3 Crankshaft flange √
4 Cylinder head √ INJECTOR MISSING
5 Cylinder Block √
6 Engine front support √ SENSOR UNCOMPLETED
7 Engine rear support √
8 Injector / Nozzle √
9 Fan & Pully √
10 Fan Bracket √
11 Fan Drive √
12 Fly wheel & ring gear √
13 Fly wheel housing √
14 Fuel filter Ass'y √
15 Fuel pipe / hose √ UNCOMPLETED
16 Fuel pump √
17 Optinal Adapter √
18 Exhaust manifold √
19 Intake manifold √
20 Lube pipe √
21 Oil cooler √
22 Oil dipstick & tube √
23 Oil filter √
24 Oil Filter Head Assy √
25 Oil pan √
26 Oil pump √
27 Rocker arm & cover √
28 Sensor √ UNCOMPLETED
29 Starter motor √
30 Thermostat √
31 Thermostat housing √
32 Turbocharger √
33 Vibration Damper √
34 Water Manifold √
35 Water pump √
36 Pipe & Hose Water √
37 TGC Cover assy √
38 Cover Coupling Main Pump √
39 Pipe Air Intake & Bracket √
40 Pipe Exhaust & Cover T/C √
41 Lever Engine Control √
42 Braket Motor Engine Contr √
43 Wiring Harnest √
44 Engine Control Modul √

MISSING COMPONENT PHOTOGRAP

No. PHOTOGRAPH PART NAME
HEXAGON FLANGE HEAD CAP SCREW
CLAMPING PLATE
FAN PULLEY
HEXAGON FLANGE HEAD CAP SCREW
FAN SUPPORT
HEXAGON FLANGE HEAD CAP SCREW
1
FILTER SUPPORT
FUEL BLOCK CONNECTION
ALTERNATOR

HEXAGON FLANGE HEAD CAP SCREW

CAPTIVE WASHER CAP SCREW
STUDDED FLANGE CAP SCREW
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE BRACKET
2 ECM WIRING HARNESS
NENT IN REPORT

MODEL : CUMMINS QSB 6.7

S/N : QSB 82050815
MBER : -

REMARK ATTACHMENT

INJECTOR MISSING

SENSOR UNCOMPLETED

UNCOMPLETED

UNCOMPLETED
NENT PHOTOGRAPH
QTY REMARK
4 MISSING
1 MISSING
1 MISSING
2 MISSING
1 MISSING
3 MISSING `
1 MISSING
1 MISSING
1 MISSING

7 MISSING
1 MISSING
4 MISSING
1 MISSING
1 MISSING
1 MISSING
 REBUILD INSPECTIO

Date : 07 SEPTEMBER 2024

Customer : PT. KARUNIA ARMADA INDONESIA
Machine Model : CUMMINS QSB 6.7
Component : ENGINE
Incident No. : N/A
Service Order No. : N/A
Suplay Pump Number :-
Serial Number : QSB 82050815

REBUILD COMPONENT COST

Part Replacement Cost Total

Service Fee Cost Total
Rebuild Component Cost Total
Price of New Component
Percentage of Rebuild Component

Submitted by

ENGINE SECTION

REBUILD INSPECTIO

STANDARD PART OVERHAUL ITEM

PART NO
NO FIG INDEX
NO FIG INDEX
OLD NEW
1 5 5313844
2 1 3071051
3 2 3926702
4 1 3867646
5 3 4938989
6 2 3415547
7 3 3883284
8 3 3920691
9 11 3964817
10 13 3971297
11 14 3976339
12 25 4932801
13 16 5297641
14 17 5317174
15 12 4932375
16 23 4892795
17 24 4931041
18 26 4934860
19 28 4891178
20 29 4891179
21 34 5283840
22 1 3792214
23 42 3818823
24 43 3818824
25 44 3919369
26 4 4931365
27 2 3920706
28 7 3902343
29 11 4938933
30 12 4938937
31 13 4938949
32 23 3927948
33 25 4983253
34 3 3949326
35 4 3958414
36 5 4890832
37 1 3927063
38 2 4946619
39 4 3940734
40 5 3940735
41 7 3955393
42 8 4936080
43 11 3943449
44 12 3943450
45 6 3287727
46 8 4890404
47 10 4899231
48 3 5255450
49 4 5309255
50 7 4899239
51 1 4937363
52 1 3008469
53 1 5256423
54 1 3943670
55 2 3906697
56 1 3289448
57 2 3906698
58 3 4891252
59 8 4896897
60 5 3968563
61 2 3976831
62 1 2872277
63 3 2897331
64 4 2897333
65 11 3955219
66 12 3955220
67 15 4921517
68 17 4932211
69 18 4954905
70 1 3926846
71 1 3944593
72 4 5447591
73 1 5335858
74 7 4891385
75 7 4988595
76 16 5257595
77 5 3903035
78 8 3957290
79 9 3963988
80 10 3963990
81 12 4929619
82 2 145530
83 6 3917995
84 7 3966164
85 1 3971371
86 12 4063843
87 1 2830559
88 6 3936365
89 8 3947287
90 11 3974127
91 12 3975818
92 1 3937736
93 1 3900955
94 2 5291050
95 2 3906696
96 2 3287561
97 3 5528109
98 7 4898301
99 8 4934344
100 P550881
101 R010042
102 4955229
103 4955230

PART PABRICATION PROCESS

ADDITIONAL PART OF (MISSING COMPONENT )

PART NO
NO FIG INDEX
OLD NEW
1 3 3919995
2 4 3918685
3 1 3900630
4 3 3976464
5 1 4940183
6 1 5268335
7 1 3903112
8 2 5586359
9 2 3914462
10 3 3928873
11 1 5261322
12 1 3968470
13 7 3901445
14 9 3920854
15 10 3944816
16 20 4988821
17 21 5367700
18 1 5443655
19 2 4944045
20 1 3900632
21 8 5349977
22 7 3955080
23 1 5303837
24 2 4933777
25 1 3919624
 ADDITIONAL PART OF (DAMAGE COMPONENT )
PART NO
NO FIG INDEX
OLD NEW
1 1 5298010
2 1 5445062
3 10 3947759
4 3 3941253
5 5 3287699
6 15 4928699
7 2 4995603
8 2 4995604
9 6 3964337
10 14 4994932
11 9 3977572

SURCHARGE ITEM
PART NO
NO FIG INDEX
OLD NEW
1 1 5302096

SERVICE FEE
NO Description Unit
A Man Hours Of Work Rebuild Cost Total

B Consumable Goods, Painting & Packaging

a. Cat 1 kg 1
b. Solar ( Running, Dynotest, Washing) 200
c. Amplas 5
d. Majun 5
e. Spotcheck (crack detector) 1
f. Plastik identification / plastic gauge 1
g. Grinding paste 1
h. Tissue komponen 10
i. Oli SAE15W-40 40
j. Plastik packing 5
 k. Thinner 1
l. Gasket Cooper 1
m. Bensin Untuk cuci komponen finishing 10
n. threebond & red silicon 2
C Repair Order :
1. Replace & reamer bushing connecting rod 6
2. Undersize All pin crankshaft (0,25) 13
3. Polish pin journal camshaft 7
4. Resurface Cylinder Head <0,03 mm 1

D Dynotest 300HP per HP

Service Fee Cost Total
 REBUILD INSPECTION EVALUATION

ONESIA

Approved by

SERVICE DEPARTMENT HEAD

REBUILD INSPECTION EVALUATION

DESCRIPTION QTY
 DESCRIPTION QTY

COVER RETAINER 1
HUMP HOSE 2
SPRING HOSE CLAMP 4
O RING SEAL 1
V BAND CLAMP 1
V BAND CLAMP 1
O RING SEAL 1
RETAINING RING 12
BANJO CONNECTOR SCREW 6
COMPRESSION PISTON RING 6
COMPRESSION PISTON RING 6
OIL PISTON RING 6
PRESSURE SENSOR 1
PRESSURE RELIEF VALVE 1
CONNECTING ROD BEARING ( 0,25 ) 6
CONNECTING ROD BEARING ( 0,25 ) 6
PIN PISTON 6
ENGINE PISTON 6
BUSHING 6
CONNECTING ROD CAP SCREW 12
INJECTOR 6
TURBOCHARGER 1
DOUBLE END PLAIN STUD 4
HEXAGON FLANGE NUT 4
TURBOCHARGER GASKET 1
OIL DRAIN GASKET 1
EXPANSION PLUG 1
RING DOWEL 2
MAIN BEARING ( 0,25 ) 6
MAIN BEARING ( 0,25 ) 7
THRUST BEARING ( 0,25 ) 1
FRACTURE RESISTANT SCREW 14
BUSHING 2
RING DOWEL 2
O RING SEAL 1
OIL SEAL 1
FRACTURE RESISTANT SCREW 26
CYLINDER HEAD GASKET 1
EXHAUST VALVE 12
INTAKE VALVE 12
VALVE STEM SEAL 24
VALVE SPRING 24
VALVE INSERT 12
VALVE INSERT 12
 WIRE RETAINING CLIP 6
WIRE RETAINING CLIP 3
ROCKER LEVER HOUSING GASKET 1
FILLER CAP GASKET 1
VALVE COVER GASKET 1
NOISE ISOLATOR 6
SPEED SENSOR 1
PIPE PLUG 2
THERMOSTAT 1
ORIFICE FITTING 1
RECTANGULAR RING SEAL 2
V RIBBED BELT 1
RECTANGULAR RING SEAL 1
WATER PUMP 1
ACCESSORY DRIVE COVER GASKET 1
OIL SEAL 1
BELT TENSIONER 1
POSITION SENSOR 2
PRESSURE SENSOR 1
PRESSURE TEMPERATURE SENSOR 1
VIBRATION ISOLATOR 3
VIBRATION ISOLATOR 3
PRESSURE SENSOR 1
CLIP 1
TEMPERATURE SENSOR 1
HEXAGON FLANGE HEAD CAP SCREW 3
HEXAGON FLANGE HEAD CAP SCREW 12
EXHAUST MANIFOLD GASKET 6
FUEL FILTER 1
SEALING WASHER 6
FUEL PUMP 1
ELECTRONIC FUEL CONTROL ACTUATOR 1
BANJO CONNECTOR SCREW 2
CHECK VALVE 1
SEALING WASHER 4
SEALING WASHER 10
THREADED PLUG 1
O RING SEAL 1
SPRING HOSE CLAMP 1
CRANKCASE BREATHER 1
BREATHER TUBE 1
PLAIN HOSE 1
OIL COOLER CORE GASKET 1
PRESSURE RELIEF VALVE 1
PRESSURE REGULATOR PLUNGER 1
 FILTER HEAD GASKET 1
COOLER CORE 1
OIL FILTER 1
EXPANSION PLUG 4
LUBRICATING OIL PUMP 1
RECTANGULAR RING SEAL 1
SEALING WASHER 1
THREADED PLUG 1
OIL SUCTION CONNETION GASKET 1
OIL PAN GASKET 1
FUEL FILTER 1
FUEL WATER SEPARATOR 1
KIT UPPER ENGINE GASKET 1
KIT LOWER ENGINE GASKET 1

ENT )

DESCRIPTION QTY
HEXAGON FLANGE HEAD CAP SCREW 2
AIR TRANSFER PIPE 1
HEXAGON FLANGE HEAD CAP SCREW 2
FLEXIBLE HOSE 1
MALE UNION 2
ECM WIRING HARNESS 1
HEXAGON FLANGE HEAD CAP SCREW 4
CLAMPING PLATE 1
FAN PULLEY 1
HEXAGON FLANGE HEAD CAP SCREW 2
FAN SUPPORT 1
TWELVE POINT CAP SCREW 1
HEXAGON FLANGE HEAD CAP SCREW 7
CAPTIVE WASHER CAP SCREW 1
STUDDED FLANGE CAP SCREW 4
ENGINE CONTROL MODULE 1
ENGINE CONTROL MODULE BRACKET 1
STARTING MOTOR 1
HEAT SHIELD 1
HEXAGON FLANGE HEAD CAP SCREW 3
FILTER SUPPORT 1
FUEL BLOCK CONNECTION 1
ALTERNATOR 1
AIR TRANSFER PIPE 1
ACCESSORY DRIVE PULLEY 1
ENT )

DESCRIPTION QTY
INJECTOR FUEL SUPPLY CONNECTOR 4
TURBOCHARGER OIL DRAIN CONNECTION 1
VALVE TAPPET 7
PUSH ROD 5
WIRING HARNESS 1
ROCKER LEVER SHAFT 12
ROCKER LEVER 4
ROCKER LEVER 3
QUICK DISCONNECT CONNECTOR 2
FUEL DRAIN TUBE 1
ROUND HEAD CAP SCREW 2

DESCRIPTION QTY
CYLINDER BLOCK 1

Rate
ATION

Approved by

( )
CUSTOMER

UATION

GROUP PRICE AMOUNT

 GROUP PRICE AMOUNT

AIR HEATER STARTING AID

AIR INTAKE HOSE
AIR INTAKE HOSE
AIR INTAKE CONNECTION
AIR INTAKE CONNECTION
AIR TRANSFER CONNECTION
AIR TRANSFER CONNECTION
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
PERFORMANCE PARTS
TURBOCHARGER
TURBOCHARGER
TURBOCHARGER
TURBOCHARGER
TURBOCHARGER PLUMBING
TURBOCHARGER PLUMBING
CYLINDER BLOCK
CYLINDER BLOCK
CYLINDER BLOCK
CYLINDER BLOCK
CYLINDER BLOCK
CYLINDER BLOCK
FRONT GEAR COVER
FRONT GEAR COVER
FRONT GEAR COVER
CYLINDER HEAD
CYLINDER HEAD
CYLINDER HEAD
CYLINDER HEAD
CYLINDER HEAD
CYLINDER HEAD
CYLINDER HEAD
CYLINDER HEAD
 ROCKER LEVER
ROCKER LEVER
ROCKER LEVER
VALVE COVER ARRNGEMENT
VALVE COVER ARRNGEMENT
VALVE COVER ARRNGEMENT
SIGNAL GENERATING DEVICE
COOLANT HEATER STARTING AID
THERMOSTAT
ENGINE COOLANT VENT
WATER INLET CONNECTION
WATER PUMP DRIVE
WATER PUMP
WATER PUMP
REAR GEAR TRAIN ACCESSORY MOUNTING
FLYWHEEL HOUSING
BELT TENSIONER
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
HEAT SHIELD
TURBOCHARGER ARRANGEMENT
TURBOCHARGER ARRANGEMENT
FUEL FILTER LOCATION
FUEL FILTER PLUMBING
FUEL PUMP
FUEL PUMP
FUEL PLUMBING
FUEL PLUMBING
FUEL PLUMBING
FUEL PLUMBING
FUEL PLUMBING
CRANKCASE BREATHER
CRANKCASE BREATHER
CRANKCASE BREATHER
CRANKCASE BREATHER
CRANKCASE BREATHER
ENGINE OIL COOLER
ENGINE OIL COOLER
ENGINE OIL COOLER
 ENGINE OIL COOLER
ENGINE OIL COOLER
FULL FLOW OIL FILTER
OIL LEVEL GAUGE
LUBRICATING OIL PUMP
OIL FILL ARRANGEMENT
OIL PAN
OIL PAN
OIL PAN
OIL PAN
FUEL
FUEL

GROUP PRICE AMOUNT

AIR INTAKE MANIFOLD
AIR TRANSFER CONNECTION
TURBOCHARGER PLUMBING
TURBOCHARGER PLUMBING
TURBOCHARGER PLUMBING
ECM WIRING HARNESS
FAN DRIVE MOUNTING
FAN DRIVE MOUNTING
FAN DRIVE
FAN DRIVE
FAN DRIVE
STARTING MOTOR MOUNTING
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
ENGINE CONTROL MODULE
STARTING MOTOR
HEAT SHIELD
FUEL FILTER LOCATION
FUEL FILTER LOCATION
FUEL PLUMBING
ALTERNATOR
AIR TRANSFER CONNECTION
ACCESSORY DRIVE PULLEY
 GROUP PRICE AMOUNT
PERFORMANCE PARTS
TURBOCHARGER PLUMBING
CYLINDER BLOCK
ROCKER LEVER
ROCKER LEVER
ROCKER LEVER
ROCKER LEVER
ROCKER LEVER
FUEL FILTER PLUMBING
FUEL PLUMBING
CRANKCASE BREATHER

GROUP PRICE AMOUNT

CYLINDER BLOCK

#REF!

Satuan Total Cost

Kg
Liter
pcs
Kg
Set
pcs
pcs
pcs
Litre
Meter
Galon
pcs
liter
pcs

pcs
pcs
pcs
Pcs

IDR

USD
65
 PHOTOGRAPH IN REPORT

DAMAGE & FAILURE PHOTOGRAPH

Comments
Part Name : VALVE TAPPET
Part Number : 3947759
Quantity : 7 Pcs
Failure : WORN OUT & PITTING
Sugesstion : REPLACE WITH NEW ONE

Comments
Part Name : Crankshaft Ass'y
Part Number : 4934861
Quantity : 1 PCS
Failure : SCRATCH & WATER MARK
Sugesstion : REPAIR ( Undersize all pin 0,25 )

Comments
Part Name : ROCKER LEVER SHAFT
Part Number : 4928699
Quantity : 12 Pcs
Failure : SCRATCH & WORN OUT
Sugesstion : REPLACE WITH NEW ONE

Comments
Part Name : ROCKER LEVER
Part Number : 4995603
Quantity : 4 Pcs
Failure : SCRATCH & WORN OUT
Sugesstion : REPLACE WITH NEW ONE

Comments
Part Name : ROCKER LEVER
Part Number : 4995604
Quantity : 3 PCS
Failure : SCRATCH & WORN OUT
Sugesstion : REPLACE WITH NEW ONE
Comments
Part Name : PUSH ROD
Part Number : 3941253
Quantity : 5 Pcs
Failure : DAMAGE
Sugesstion : REPLACE WITH NEW ONE

Comments
Part Name : MAIN BEARING SET
Part Number : 4955352
Quantity : 1Set
Failure : PITTING & WORN OUT ABNORMAL
Sugesstion : REPLACE WITH NEW ONE
Comments
Part Name : BEARING CON ROD SET
Part Number : 5473331
Quantity : 1 Set
Failure : BURNING & WORN OUT ABNORMAL
Sugesstion : REPLACE WITH NEW ONE

Comments
Part Name : CYLINDER BLOCK
Part Number : 5302096
Quantity : 1 Pcs
Failure : PITTING,SCRATCH & WORN OUT ABNORMAL
Sugesstion : REPLACE WITH NEW ONE
 P
EPENGUKURAN GAP RING PISTON TO CYL.BLOCK
FIRST SECOND OIL RING
1. 0,50 1,40 1,15
2. 0,50 1,50 1,20
3. 0,46 1,52 1,20
4. 0,55 1,50 1,30
5. 0,55 1,46 1,25
6. 0,50 1,55 1,25

Comments
Part Name : INJECTOR FUEL SUPPLY CONNECTOR
Part Number : 5298010
Quantity : 4 Pcs
Failure : Damage
Sugesstion : REPLACE WITH NEW ONE

Comments
Part Name : TURBOCHARGER OIL DRAIN CONNECTION
Part Number : 5445062
Quantity : 1 Pcs
Failure : Denting
Sugesstion : REPLACE WITH NEW ONE
Comments
Part Name : FUEL DRAIN TUBE
Part Number : 4994932
Quantity : 1 Pcs
Failure : Damage
Sugesstion : REPLACE WITH NEW ONE
H IN REPORT
CV.ATH SEJAHTERA
WORKSHOP SECTION PRODUCT MODEL

JOB SCHEDULE SHEET CUMMINS QSB 6.7

LEAD TIME MONITORING GRAPH CUSTOMER
PT.KAI
NAME
PLAN ACTUAL AGE 1 3 5 7
NO JOB DESCRIPTION
DAYS % DAY % % 2 4 6 8

PACKING
9 1 4.76% 0.00% 100.00%
FINAL INSPECTION
8 PAINTING 1 4.76% 0.00% 95.24%
7 COMPLETED 1 4.76% 0.00% 90.48%
TESTING & RUNNING
6 4 19.05% 0.00% 85.71%
PREPARING OF RUNNING
READJUSTMENT
5 3 14.29% 0.00% 66.67%
ASSEMBLY COMPONENT
REPAIR COMPONENT
4 5 23.81% 0.00% 52.38%
RECOMMENDED PARTS
3 MEASUREMENT 2 9.52% 0.00% 28.57%
CLEANING COMPONENT 6
2 2 9.52% 0.00% 19.05%
DISASSEMBLY
1 CHECK & WASHING ENGINE 2 9.52% 0.00% 9.52%
MONTH
TOTAL 21 100.00% 6 0.00%
DATE 7 8 9 10 11 12 13 14
SECTION REVIEW MAN POWER 2 2 1 1
MAN POWER POINT OVERTIME
1 YUSUF FAIZAL CODE B0 B0 B0 B0
DELAYED
2 ARDHI HOURS
ITEM
SPARE PART ORDER
PCS
ITEM
REPAIR ORDER
PCS

OTHERS
Working Day
Delay code : B0 : Breakdown Dikerjakan
B1 : Pending Parts
B2 : Pending Man power
B3 : Pending Tools
B4 : Pending other

: Lead Time Standart Overhaul

: Lead Time Actual Overhaul

: Pending
 MODEL SERIAL NO ENGINE NO ATTACHMENT JOB DESCRIPTION

QSB 6.7 82050815 GRADER

S NO
ENGINE OVERHAUL
PT.KAI
R DATE 7-Sep-24
9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42

15 16 17
 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77
44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76
 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111
78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112
113 115 117 119 121 123 125 127 129 131 133 135 137 139 141 143 145 147
114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146
 149 151
148 150 152