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Castro Table

The document contains a detailed design sheet for the armature of a 500kW DC generator, specifying various parameters such as number of poles, armature diameter, and winding type. It includes both preliminary and final values for key specifications like armature current, output factor, and resistance. Additionally, it outlines the design considerations for the commutator, including dimensions and losses associated with brush contact.

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4 views2 pages

Castro Table

The document contains a detailed design sheet for the armature of a 500kW DC generator, specifying various parameters such as number of poles, armature diameter, and winding type. It includes both preliminary and final values for key specifications like armature current, output factor, and resistance. Additionally, it outlines the design considerations for the commutator, including dimensions and losses associated with brush contact.

Uploaded by

loeldelarosa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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JOHN NICOLE A.

CASTRO ELECTIVE 3
BSEE 4 – 2
DESIGN SHEET FOR ARMATURE OF DC GENERATOR – PART 1
Item No. Specifications: 500kW ; 230/250V ; 60Hz Preliminary or Assumed Value Final Values
1 Number of poles (P) 8 8
Frequency, Hz (𝑓) 60 60
2 Ratio of pole arc to pole pitch (r) 0.64 0.64
3 Specific loading (q) 900 900
4 Apparent air-gap flux density(open circuit) 59 000 59 000
(Bg )
”

5 Line current(full-load) (I) 2000


6 Type of winding Lap
7 Armature current per circuit (Ic) 251.25 251.25
8 Output factor (laD2) 9906.6227 9900
9 Armature diameter, in (D) 30.36 30
10 Peripheral velocity, fpm (V) 7068.58 7 070
11 Total number of face conductors (Z) 339.29 340
12 Number of slots (S) 85
13 Number of conductors per slot 4
14 Axial length of armature core; gross, in (la) 10.25 10.75
15 Flux per pole(open circuit) (Φ) 4 509 803.92 4500000
16 Pole-pitch, in (τ) 11.78 11.8
17 Pole arc, in (rτ) 7.552 7.5
18 Area covered by pole face, in (rτla)
2 75 75
19 Dimensions of armature conductors, in. units 2(0.07 x 0.7)
20 Slot pitch, in (λ) 1.02
21 Slot width, in (s) 0.4
22 Slot depth, in (d) 1.64
23 Total width, in
At top (t) 0.62
At root 0.51
Average 0.565
24 Number of radial ventilating ducts (n) 3
25 Width of radial ducts, in 0.375
26 Net length of armature core, in (ln) 8.395 9
27 Net tooth section under pole at center, in2 37.42 37.5
28 Apparent density in teeth under pole, at 120 000 120 000
center, in2
29 Length per turn of armature coil, in 36.85 37
30 Resistance of one turn, Ω at 60°C 0.04568
31 Resistance of armature, Ω 0.9707
32 IR drop in armature, V 2.43
33 I2R loss in armature winding, W
34 Estimated full-load flux per pole 5,000,000
35 Flux density in armature core below teeth 72 590.01 72 590
36 Internal diameter of core stamping, in 18.3
37 Weight of iron in core(without teeth), lb 953
38 Weight of iron in teeth, lb 200
39 Total weight of armature stampings, lb 1153
JOHN NICOLE A. CASTRO ELECTIVE 3
BSEE 4 – 2

DESIGN SHEET FOR ARMATURE OF DC GENERATOR – PART 2

Item Specifications: 500kW ; 230/250V ; 60Hz Preliminary or Final Values


No. Assumed Value
40 Diameter of commutator, in (Dc) 19
41 Average volts per turn of armature winding 10.25
42 Number of turns between bars 2
43 Total number of commutator bars 184
44 Bar pitch, in 0.32
45 Width of copper bar(on surface), in 0.29
46 Radial depth of bar, in 2.24
47 Current density at brush-contact surface, A/in2 51.25
48 Contact area per brush set, in2 10
49 Brush arc(circumferential width), in 1.18
50 Axial brush length (total) per set, in 10
51 Number of brushes per set 9
52 Axial length of commutator, in (Lc) 14.5
53 Brush-contact drop, V 2.4
54 Brush-contact loss, W 4800
55 Brush-friction loss, W 4050
56 Total brush loss, W 8850
57 Diameter of the shaft 6.90 7

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