Scribd
Upload
337 views4 pages

Rework in Production Planning: Scenario

The document describes how to set up rework orders in a production planning system. 1) Create a status profile for rework orders with initial and create statuses. 2) Create a separate order type for rework and assign the status profile. 3) Create a rate routing and trigger point to generate new rework orders when an operation is confirmed with rework. 4) Assign the trigger point to the relevant routing to trigger rework order creation.

Uploaded by

Minal Tripathi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
337 views4 pages

Rework in Production Planning: Scenario

The document describes how to set up rework orders in a production planning system. 1) Create a status profile for rework orders with initial and create statuses. 2) Create a separate order type for rework and assign the status profile. 3) Create a rate routing and trigger point to generate new rework orders when an operation is confirmed with rework. 4) Assign the trigger point to the relevant routing to trigger rework order creation.

Uploaded by

Minal Tripathi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 4

Rework in Production Planning

Rework - In most of the manufacturing environment there would be some or other form of rework. This topic explains how to handle the rework by creating a new production order. Scenario: 1.When a rework is to be done a new production order is to be created. 2.This production order will not have any material. 3.This will have only one operation. Assumption 1. A header material HM1 is already setup in the system with all required master data like BOM,Routing,etc. before we go in detail the below T-codes are the one the person is to be familiar with Transaction codes: 1. BS02- status profile management 2. CA21- Rate routing 3. C032- Reference rate routing 4. Ca02- Routing change Configuration: 1.New order type 2.Order type dependent parameters 3.Default operation for the order type / Plant combination. I.Creation of status profile: a.Create one status profile Zrework with 2 status in the profile ex: Initial,Creat. b.The Status profile should be assigned to object types. II.Create a separate order type a.Create a separate order type b.Set up the order type dependent parameters c.Now assign the status profile in the header and in the operation in the created order type III.Create Rate routing

a.Create a simple rate routing IV.Create a Trigger Point. 1.Create a trigger point with co31. 2.In the Trigger point assign the status(create ) for the function - create a new order 3.Double click the assigned status this will pop an additional window to fill in the group,group counter and order type. 4.Fill in with the rate routing no and also the created order type V.Routing - Trigger point. a.Now the trigger point has to be assigned to the routing of the header material HM1. b.To assign this double click on the operation and in the Menu - find the trigger point and assign the trigger point a pop up window requests you if to copy from std trigger point - confirm yes. c.After the trigger point is assigned save it . VI.Test Rework Scenario. Step1.Create a production order for the header material HM1-release and save it. * Check in the status management if the status ZREWORK. Step2.Now confirm the production order with Co11. * When you confirm make the yield as zero and also delete if any goods movement was there Step3.Now save the confirmation,When you save the confirmation you will get a trigger point message - confirm the message it will take you to the next screen where the triggerpoint with the function to create the production order would be displayed. step4.Now execute the trigger point.This would generate a production order. Now the production order without material is created,

1)Goto Tcode Co07-production order w/o reference to a material 2)You can enter the same order type and plant as entered for the original order 3)Enter all the information in production order create header screen 4)Enter the operation and work center and enter the timings in the operation over view of the production order (it does not matter whether you have a separate work center for rework or not) 5)After entering all the above information , it will take you to the Maintain Settlement Rule overview screen- Here you enter the CAT as ORD, Settlement receiver as production order no.(original production order no.) and finally settlement % as 100%

6) You can add any components in the production order 7) Release the order and save 8) Carry out confirmation 9) go to Tcode Ko88 for settling this rework order- Whatever expenses incurred for thios rework order are captured to the original production order 10) Go to Co02 of the rework order , under menu GOTO ,select costs and analysis you will see the rework order costs settled against the original production order.

AFS-Rework Order.
There is no specific settings for creating re-work order for AFS. I have currently implemented in one my client.

First you need to create a rework order type. Follow below steps: First check in Tcode OPJF for the selection id a Priority is defined for the Task list type S with usage 1 and status 4 and then Proceed as follows. 1. Create a Reference op set in tcode Ca11.Enter the plant,Description , usage and status for the ref op set Enter lotsize and unit of measure. Enter the op as 0010 / workcenter/op control key/Description for the opEnter the standard values and save. 2. Create a Standard trigger point in CO31.(Ex Production) Enter the Trigger Point usage /Group as FERT. 3.Tick the Trigger Point Functions. 4. Enable the indicator create order with Reference . 5.Enter the system status as PCNF. 6. Enter change as +. 7. Enable the indicator once. 8 . Now place the cursor on the create order with reference. 9. Goto Parameters. 10. In the Parameter enter in the group the created Reference op set group no. 11. Order type as PP01 and group counter as 1 and save the Trigger Point.

12. Now goto the Routing for your Material. 13. Choose the last op to assign the Trigger point. 14 .Select the OP > Goto ---> Trigger Point overview. 15. Enter the Trigger Point usage as FERT. 16.Now choose that line ,select the Details---> Trigger Point 17. The system will says standard trigger point exists from which you can select the created Trigger Point (EXx Production)and save. 18. MD02/MD04. 19. Convert the Planned Order into Production Order and Release the order. 20 .Now confirm the operations. 21. For the last op enter the yield and rework qty and set the status as PCNF. 22. If the status of last op is PCNF then in the system a POP UP will appear as Activited by Trigger Point /Create order with reference/order number/sequence and op number which trigger point works and enter.

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy