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On Bearings

The document describes a practical training and industrial visit to National Engineering Industries limited (NEI), which produces over 100 million bearings per year. It discusses the types of bearings produced, including taper roller bearings, and describes the manufacturing process which involves material receipt, heat treatment, grinding, assembly, and quality testing. Taper roller bearings can withstand large axial and radial forces and are commonly used in heavy duty applications such as construction equipment.

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Sourabh
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100% found this document useful (1 vote)
327 views18 pages

On Bearings

The document describes a practical training and industrial visit to National Engineering Industries limited (NEI), which produces over 100 million bearings per year. It discusses the types of bearings produced, including taper roller bearings, and describes the manufacturing process which involves material receipt, heat treatment, grinding, assembly, and quality testing. Taper roller bearings can withstand large axial and radial forces and are commonly used in heavy duty applications such as construction equipment.

Uploaded by

Sourabh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 18

A

Presentation
of
Practical Training & Industrial Visit
at
“ National Engineering Industries limited ”
By –
Akhil Bhardwaj
14EAOME005
Department of Mechanical Engineering
Arya Institute of Engineering Technology & Management
Rajasthan Technical University, Kota
CONTENTS

1. INTRODUCTION
2. TYPES OF BEARING
3. TAPER ROLER BEARING
4. CONSTRUCTION OF BEARING
5. FLOW OF MATERIAL
6. HEAT TREATMENT
7. GRINDING PROCESS
8. ASSAMBLY
9. ADVANTAGE
10. APPLICATION
1.INTRODUCTION

• National Engineering Industries Limited (NEI) is the flagship


company of the CK Birla Group, a conglomerate with a turnover
of US$ 1.6 billion.

• NEI was founded in 1946 by the renowned industrialist, Shri B


M Birla, under the name of ‘National Bearing Company
Limited’.

• The name of the company was changed in 1958 to ‘National


Engineering Industries Ltd.’ retaining its original trade mark
NBC.

• Over the past 60 years, NBC, has grown to be the leading and
fastest growing bearings brand in India and currently produces
over 100 million bearings in more than a 1000 sizes every year.
“NBC” JAIPUR PLANT

• NEI’s Jaipur Plant is located at Khatipura Road.


• The Jaipur Plant also act as Headquarter of National Engineering Industries
Limited
• Spread over a total area of 4,78,900 sqrmtr and a covered area of 75,310 sqrmtr.
2.TYPES OF BEARING

 Ball Bearing

 Taper Roller Bearing

 Cylindrical Roller Bearing

 Railway Bearing

 Large Diameter Bearing


3.TAPPER ROLER BEARING

 Tapered roller bearings are bearings that can take


large axial forces as well as being able to sustain large
radial forces.

 It needs a good support to ensure stability and frictionless


rotation.

 The support for the shaft is known as“bearing”.

 Tapered Roller bearings are generally separable, which


means the cone assembly, consisting of the inner ring
with roller and cage
Diagram of taper roler bearing

Fig:- Taper Roler Bearing


4. CONSTRUCTION OF BEARING

The Taper Roller bearings are


composed of four elements.

i. Outer race

ii. Inner race

iii. Rolling element

iv. Cage of retaining ring


5. Flow of Material in “nbc”
1. Material From Outside Vendor

2. Store House

3. Laboratory

4. Material Send to Departments

5. Hardening

6. Rough Grinding

7. Finish Grinding

8. Inspection

9. Assembly

10. To Store House


6. Heat Treatment process
Material
Hardening in Tempering in
received after
furnace furnace
inspection

Material
Quenching Material is
loaded in
( hot oil bath) collected
loaded hopper

Material goes
Material goes
to post
to pre wash
washing

Material Material
stored in stored in
conveyer belt conveyer belt
6.1 HEAT TREATMENT FURNACE

Fig:- Chugai-ro Furnance


7. GRINDING PROCESS FOR CUP

O.D Face Track To


Grinding Grinding Honing Assembly

O.D

Face Track
7.2 Grinding process for cone
Track and
Face Flange Track Bore
flange
grinding grinding grinding grinding
honing

To
Track Assembly

Face

Flange
7.3 Grinding Process for roller

Roller Roller
To
End O.D
Assembly
Grinding Grinding

Roller end

Roller O.D
8. Assembly

Cone Is Post
receive Washing
Weight
Checking
Noise and
Washing Vibration
Testing
Press
( Application of
Load)
Dimension
Oiling
Testing
Rough
Assembly
Material
Laser Marking Forward
For Packing
9. ADVANTAGES OF TRB

• Dimensional Stability.

• Long Life Even In Contaminated Lubricant.

• Durable Steel Cage.

• Dimensionally Interchangeable With Other Bearing Manufacturers


10.APPLICATION

 Heavy duty applications.


 Agriculture.
 Construction.
 Mining equipment.
 Axle systems.
 Gear box.
 Engine motors.
 Reducers.

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