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360º Flexible Drilling Machine

Group members: Mr. Saurabh Dubey (Leader), Mr. Ankit Vishwakarma, Mr. Uday Dwivedi, Mr. Shubham Sharma, Mr. Ashray Shukla. Project guide: Mr. Vijay Kumar. The document describes the design of a 360 degree flexible drilling machine that can drill holes horizontally, vertically, or upside down for easy drilling in complicated surfaces. It uses a DC motor, hinges, frames, drill bit, chuck, and rectifier. The machine provides advantages like efficient drilling, flexibility, ease of use, low cost, and increased productivity. Future applications include using it in industries and with automation for automatic drilling.
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67% found this document useful (3 votes)
854 views13 pages

360º Flexible Drilling Machine

Group members: Mr. Saurabh Dubey (Leader), Mr. Ankit Vishwakarma, Mr. Uday Dwivedi, Mr. Shubham Sharma, Mr. Ashray Shukla. Project guide: Mr. Vijay Kumar. The document describes the design of a 360 degree flexible drilling machine that can drill holes horizontally, vertically, or upside down for easy drilling in complicated surfaces. It uses a DC motor, hinges, frames, drill bit, chuck, and rectifier. The machine provides advantages like efficient drilling, flexibility, ease of use, low cost, and increased productivity. Future applications include using it in industries and with automation for automatic drilling.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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GROUP MEMBERS :- PROJECT GUIDE:-

 Mr. SAURABH DUBEY (LEADER) Mr. VIJAY


 Mr. ANKIT VISHWAKARMA KUMAR
 Mr. UDAY DWIVEDI
 Mr. SHUBHAM SHARMA
 Mr. ASHRAY SHUKLA
360º FLEXIBLE DRILLING MACHINE
INTRODUCTION
Perfect and well aligned drilling needs fixed and strong drills.. We
need to use hand drills in such cases but hand drills have alignment
problems while drilling. So here I propose a 360º flexible drill that can
be mounted on a table or wall and can be used to drill holes
horizontally , vertically or even upside down. So this makes it possible
for easy drilling in even complicated parts and surfaces.
Thus i use rotating hinges and connectors with motor mount and
supporting structure to design and fabricate a 360 degree drilling
machine for easy drilling operations.
SPECIFICATIONS
 MOTOR
It is an electrical device which converts electrical energy to mechanical energy. It
rotates shaft which support by bush in it when power is supply through rectifier.
This shaft connect with drill bit through chuck to rotate drill bit and make hole on
work piece when it is required.

 Type of Motor – D.C. Motor


 Speed – Max 4000 rpm
 Voltage – 12 Volt
 Current – 0.2 – 1.2 AMP
 Power – 2.4 – 15 watt
 Shaft dia. – 3.17 mm, Diameter – 36mm
 Length (Body) – 50mm, Length (Shaft) – 16mm

 CONNECTING ROD
It connects the two Frames to each other for supports between them to help to move when
we required. It consist of metal strips of two sizes one of 12” (inch) and another is of 15”
(inch). Both are of four pieces of equal length.
HINGES
 It support frames and connecting rods to each other by joints together.

FRAMES
 It is of metal sheets of material G.I. (galvanized iron).
 It supports the arm by help of hinges.
 Its thickness is of about 0.5mm (approx). This are of two different sizes one
is support by vertical hinge and other is support by horizontal hinge.

DRILL BIT
Diameter – 2mm
Material – Carbon Steel
Type of Bit – Twist Drill Bit
 This is used to make drill on wood, plastic and light metals.
 CHUCK
Length = 15mm
Diameter = 7mm
Type of Chuck – Fibre
 It is used to make contact between motor shaft and drill bit.
 It helps to transmit Torque from motor shaft to Drill bit.

 RECTIFIER
 It converts A.C. (Alternate Current) to D.C. (Direct Current). This is
of full wave Rectifier.
 It consist of one Transformer of 12 V, 1 AMP Output, one Capacitor
of 2200 MFD And four Diode of Model IN4007.
MACHINING & DESIGN
PARAMETERS
 CUTTING SPEED (V)
V = πDN
Where, D = diameter of drill in mm = 2mm
N = speed of rotation in mm = 1750 rpm
V = 183.259 mm/sec

 FEED RATE (f)


40 mm/min

 DEPTH OF CUT(d)
d = D/2
d = 1 mm
 MATERIAL REMOVAL RATE (MMR)
MRR = (πD2/4)f N
MRR = 219911.485 mm3/min

 MACHINING TIME (t)


t = L/f
Where, L = length of the hole to be drilled = 10mm
f = feed of the drill = 40 mm/min
t = 0.25 min

 TORQUE (T)
P = 15 watts , N = 1750 rpm
P = 2πNT/60
T = P x 60/2πN
T = 15 x 60/2π x 1750
T = 81.8511 N-mm
 APPLICATION
 To put holes with high precision on engine heads, blocks and cylindrical
shell.
 Used in furniture making.

 ADVANTAGES
 Efficient drilling
 360 degree rotation
 Flexible
 Easy to use
 Low cost
 Reduce handling cost
 Reduce time
 Reduce overall manufacturing cost
 Increase productivity
CONCLUSION
This project is an efficient operation and competitive
cost. Since a number of operation and hole can be
performed in a simple unit.
It is efficient and economical. Considering its uses and
cost of project, it becomes relatively cheap when
compared to other units.
FUTURE SCOPE
 It is used in industries.
 It is used with automation for automatic drilling.
 In future it is used in every field where drilling is
required.
 Also use this method of rotation of arm in other
machining operation.
REFERENCES
 Mr. Jay M. Patel , Mr. Akhil P. Nair , Prof. Hiral U.Chauhan , 3-
Directional Flexible Drilling Machine, International Journal for
Scientific Research & Development , Vol. 3, January 2015 , Pages 1262 –
1264
 Praveenkumar, B. S., Niranjan Hugar, Ajithkumar, A. , DESIGN OF
ROD GROOVING MULTISPINDLE DRILLING UNIT, Asian Journal of
Science and Technology , Vol.07, March,2016 , Pages 2600-2605
 Prof. Gadhia Utsav D, Shah Harsh A, Patel Viral A, Patel Kushang P,
Amin Harsh J , DESIGN & DEVELOPMENT OF UNIVERSAL
PNEUMATIC DRILLING MACHINE: A REVIEW STUDY, International
Journal For Technological Research In Engineering Volume 3, April-
2016 , Pages 1614 – 1616
 N.VENKATESH, G.THULASIMANI, S.NAVEENKUMAR,
S.K.MALATHI, S.PALANISAMY, M.KARTHIKEYAN, Combined
Drilling and Tapping Machine by using Cone Mechanism,
International Journal of Scientific & Engineering Research, Volume 7,
May-2016 , Pages 11 – 15
THANK YOU

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