Hazards of Chemicals
Hazards of Chemicals
HAZARDS OF CHEMICALS
Hazardous Material
“Hazardous Material” means a substance
or material, which is capable of posing an
unreasonable risk to health, environment
and property.
COMBUSTIBLE LIQUID
A liquid having a closed-cup flash point at or
above 100F (37.8 Deg C) (eg. Diesel, Fuel oil)
EXPLOSIVES
An explosive is any chemical compound,
mixture, or device whose primary purpose is to
function by explosion with substantial releases
of heat and gas (eg. Dynamite).
COMPRESSED GASES
A compressed gas is any material having an
absolute pressure in the container exceeding
40psi(2.72 Kg/cm2) at 70 deg F(21.1 Deg C), or
having an absolute pressure exceeding
104psi(7.07Kg./cm2) at 130 deg F(54 deg C).
CORROSIVE MATERIAL
Corrosive materials are liquids, gases or solids that
can destroy human skin tissue, severely corrodes steel
or other materials. (e.g. HCl, H2So4, Caustic)
TOXIC SUBSTANCES
– Poison - A is a gas or vapour of a liquid of such a
nature that a very small amount mixed in air is
dangerous to life. (e.g. hydrogen cyanide,
phosgene, nitrogen tetroxide).
– Poison - B is any substance (liquid, solid, paste or
semi solid) known to be so toxic that a severe
health hazard exists. (E.g. TEL/TML, parathion.
Aniline).
Irritating Material is a liquid or solid, which upon
contact with fire or exposure to air, gives off
dangerous or intensely irritating fumes.
OXIDIZERS
Oxidizers are materials that contain large amounts
of chemically bound oxygen that is easily released,
especially when heated, and that will stimulate the
burning of combustible material (e.g. Nitrate,
Chlorate, Permanganate, and Peroxide).
RADIOACTIVE MATERIALS
Any material, or combinations of materials, that
spontaneously emit ionizing radiation, and have
a specific activity greater than 0.002 microcuries
per gram. (e.g. Iridium192, Cobalt60, Radium,
Cesium, Uranium)
LABELING AND MARKING OF
HAZARDOUS MATERIALS
The containers or systems that hold
hazardous materials shall display name of
the material and the hazards of its
contents by labeling and marking. This
includes fixed storage, portable tanks,
modules, drums, cans and tankers.
Labeling and marking shall be according to
international standards such as UN, ISO,
OSHA, DOT etc.
GENERAL PRECAUTIONS
Safety Shower/eyewash shall be available near
the chemical handling area. It shall be painted in
green & white and provided with green & white
identification symbol visible from distance.
Plant chemical shelters should be away from
hazardous area. Overstocking of chemicals shall
be avoided in unit chemical shelters.
Hazardous materials shall be stored only in
approved areas, which are equipped with proper
fire protection and safety features as per MSDS
requirements.
Separate storage areas shall be provided for
“incompatible chemicals” as these chemicals
may react together and create a hazardous
condition because of this reaction
GENERAL SAFETY MEASURES
Ignition Sources
Smoking and carrying of matches, lighters and
other spark or flame producing devices shall not be
permitted in a building or area where flammable
liquids are stored, handled, or used. The extent of
the restricted area will depend on the type of
products handled, the design of the building, and
local conditions. Suitable ‘NO SMOKING’ and other
signs shall be posted in buildings, and areas where
smoking is prohibited.
Static Electricity
Static electricity is generated by the contact and
separation of dis-similar materials. For example,
static electricity is generated when a fluid flows
through a pipe or from an orifice into a tank.
Electrical Equipment
• Electricity is a common source of ignition where
flammable vapors exist. Hence, the proper type of
electrical equipment for these atmospheres (e.g.
Explosion proof, Intrinsically safe) shall be installed
and they shall be properly maintained