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03 3500B Engine Components

The CAT 3500C engine is a diesel engine with a 60 degree V configuration. It has a bore of 170mm and standard stroke of 190mm. Key components include the cylinder block with air plenum, replaceable cylinder heads, piston assemblies with cooling jets, liners, connecting rods, forged crankshaft, camshaft with lobes for valves and fuel injection, and camshaft bearings. The document provides detailed information on specifications and components of the 3500C engine.

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Hải Lưu Minh
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219 views53 pages

03 3500B Engine Components

The CAT 3500C engine is a diesel engine with a 60 degree V configuration. It has a bore of 170mm and standard stroke of 190mm. Key components include the cylinder block with air plenum, replaceable cylinder heads, piston assemblies with cooling jets, liners, connecting rods, forged crankshaft, camshaft with lobes for valves and fuel injection, and camshaft bearings. The document provides detailed information on specifications and components of the 3500C engine.

Uploaded by

Hải Lưu Minh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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CAT 3500C ENGINES COMPONENTS

3500 C Engines

• The 3500B Series Engine is a


diesel engine with a 4-stroke cycle
• 60 degree “Vee” between the
cylinders of the block.
• Bore – 170 mm (6.7 inch )
• Stroke – 190 mm ( 7.5 inch ) STANDARD
• Stroke – 215 mm (8.5”) High Displacement
• Standard engine rotation – CCW .
• All engines Turbocharged & Aftercooled.
• JWAC & SCAC.
• Direct injection – Electronic Unit Injector.
 The models available in Standard Displacement
3508 & 3508B, 3512 & 3512B, 3516 & 3516B
 The models available in High Displacement
3512B, 3516B, 3524B (2 X 3512B)
3524 B Engines

2 X 3512 B
3500 C Component Identification

RIGHT SIDE

A – Oil Filters
B – Fuel Filters
C – Priming pump
D – Air Filter
E – Air shutoff
F – Oil Pump
G – Oil cooler
H – Fuel Tr. Pump
I – Water pump
3500 C Component Identification

LEFT SIDE

A – Turbochargers
B – Breather
C – Water temp.
regulator housing
D – Oil pan
E – Oil filters
F – Oil level gauge
G – Oil filler pipe
3500 C Component Identification

FRONT SIDE

A – Water temperature
regulator housing
D – Water pump
E – Crankshaft
extension
shaft
F – Bypass line
3500 C Component Identification

REAR SIDE

B – Accessory drive
housing
C – Fuel filter
D – Flywheel housing
3500 C Serial Number plate

Location : Left side rear

 Model
 Serial number
 Arrangement number
3500 C Engine Information plate

Location : Left side front


(top of block)
Information available
 High idle rpm
 Full load rpm
 Full load fuel setting
 Full torque fuel setting
 Fuel Timing
CYLINDER BLOCK

This is the inlet air plenum in the Vee of the block.


This plenum has
1.A large rectangular opening for the location of the aftercooler.
2.A small opening for each cylinder which sends air through
elbows to the cylinder heads.
• Each cylinder has
one Head
• Serviceable individually

Material
Casting – Stress relieved
grey iron
Valve guide

• Knurled for
Lubrication
Valve seat Inserts
- Replaceable
VALVE COMPONENTS
 Valve
 Springs(Big & Small)
 Rotator
 lock

Valve seat angle


- 30 degree
3500C INLET ELBOW
3500C Piston

ONE PIECE TWO PIECE


3500C Piston
3500C Piston

PISTON

This piston is made of two pieces that are fastened


together with an electron beam weld.
The skirt, pin bores, oil ring groove area and inner part of
the crown are an aluminum alloy forging.
3500C Piston
3500C Piston
3500C Piston
3500C COOLING JETS

A. Cast for single piece


B. Fabricated for 2piece
C. Retainer

• One jet
- piston oil gallery
• Other jet
- piston under crown
3500C LINERS

• Cross hatch pattern


- Lubrication
• Honing
• Induction hardened
( inner surface)
3500C Connecting rod

• Forged steel rod


• Taper pin bore
3500C Connecting rod
3500C CRANK SHAFT

• Forged
• Total hardened
• Counter weight
(not
interchangeable)
3500C Crankshaft Main bearing

Two Half bearing

 Grooved upper half


 Plane bottom half
3500C CAM SHAFT

A – Journals
B – Cam lobe (Ex.valve)
C – Cam lobe (In. valve)
D – Cam lobe (Fuel Inj.)
3500C CAM SHAFT GEAR
3500C CAM SHAFT BEARING

• Here we can see two camshaft bearings.


• Each bearing has a groove around the outside circumference and two oil
holes 180 degrees apart.
• In the bearing on the right, you can see the bearing joint where the ends
of the bearing come together and locks.
CAT 3500C ENGINES COMPONENTS

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