Decision Making
Decision Making
Making
Example :a discount department store
Departments ($ ’000)
Total Groceries General Drugs
merchandise
Sales 1900 1000 800 100
Variable costs 1420 800 560 60
Fixed costs 445 210 200 35
Total costs 1865 1010 760 95
Operating income 35 (10) 40 5
Now the
Store depreciation, store isand
heating, considering dropping
general management expenses
theall
that are shared by groceries department.
departments and are unavoidable.
Store as a whole
Total Effect of Total
Totalafter
after
before dropping dropping
change
change (a) groceries
(b) 900
Sales 1900 -1000 ?
620
Variable costs 1420 -800 ?
280
Contribution margin 480 --200 ?
115
Avoidable Fixed expenses 265 -150 ?
165
Profit contribution to 215 -50 ?
unavoidable costs 180
Unavoidable costs 180 - ?
(15)
Operating income 35 -50 ?
Relevant Cost Analysis:
A Two-Step Process
Example
Due to the declining popularity of digital watches,
Lovell Company’s digital watch line has not
reported a profit for several years. Lovell is
considering dropping this product line.
A Contribution Margin Approach
Operating income=CM-fixed costs
DECISION
DECISION RULES
RULES
Increased
Increased CM
CM exceed
exceed the
the increased
increased fixed
fixed cost:
cost: add
add
Decreased
Decreased fixed
fixed cost
cost exceed
exceed the
the Decreased
Decreased CM:
CM: drop
drop
The
The equipment
equipment used
used to
to manufacture
manufacture
Relevant
Relevant or digital
digital watches
or irrelevant?
irrelevant? watches has has
no
no resale
resale value
value or alternative
alternative use.
orUnavoidable
Unavoidable use. The
The depreciation
depreciation
irrelevant
irrelevant
would
would flow
flow through
through the
the income
income statement
statement asas aa loss.
loss.
Comparative Income Approach
Solution
Keep Drop
Digital Digital
Watches Watches Difference
Sales $ 500,000 $ - $ (500,000)
Less variable expenses: -
Manufacturing expenses 120,000 - 120,000
Shipping 5,000 - 5,000
Commissions 75,000 - 75,000
Total variable expenses 200,000 - 200,000
Contribution margin 300,000 - (300,000)
Less fixed expenses:
General factory overhead 60,000 60,000 -
Salary of line manager 90,000 - 90,000
Depreciation 50,000 50,000 -
Advertising - direct 100,000 - 100,000
Rent - factory space 70,000 - 70,000
General admin. expenses 30,000 30,000 -
Total fixed expenses 400,000 140,000 260,000
Net operating loss $ (100,000) $ (140,000) $ (40,000)
A Contribution Margin Approach
Contribution Margin
Solution
Contribution margin lost if digital
watches are dropped $ (300,000)
Less fixed costs that can be avoided
Salary of the line manager $ 90,000
Advertising - direct 100,000
Rent - factory space 70,000 260,000
Net disadvantage $ (40,000)
Retain
Retain
Keep-or-Drop
Keep-or-Drop Decisions
Depreciation
Depreciation isis irrelevant
Decisions irrelevant in
in this
this case
case
Norton Materials, Inc. produces concrete blocks, bricks, and
roofing tile. The controller prepared the following income
statements:
Blocks Bricks Tile Total
Sales revenue $500 $800 $150 $1,450
Less: Variable expenses 250 480 140 870
Contribution margin $250 $320 $ 10 $ 1300 580
Less direct fixed expenses: 730
Advertising $ 10 $ 10 $ 10 $ 57030
Salaries 37 40 35 112
20
Depreciation 53 40 10 103
77
Total $100 $ 90 $ 55 $ 103 245
200
Segment margin $150 $230 $- 45 $ 370 335
Less: Common fixed exp. 125
125
Operating income $ 245
210
Keep-or-Drop
Keep-or-Drop Decisions
Decisions
Keep Drop
Sales $1450 1300
Variable expenses 870 730
Contribution margin 580 570
Direct fixed expenses
advertising 30 20
salaries 112 77
depreciation 103 103
Total 245 200
Segment margin 335 370
Common fixed exp. 125 125 Drop
Operating income $210 $245
Data
Data Blocks
Blocks Bricks
Bricks Tiles
Tiles Total
Total
after
after Sales
Sales 500-50 800-64 0 1186
Drops
Drops
$‘000 Variable
Variable 250-250*10% 480-480*8% 0 666.6
$‘000
costs
costs
Tom Blackburn determines that dropping the tile section will
reduce sales in all sections as follows: $50,000 for blocks,
$64,000 for bricks, and $150,000 for roofing tile. His summary
in thousands is shown below: Differential
Sales Keep
$1,450 Drop Amount to Keep
$1186 $264
Less: Variable expenses 870
666.6 203.4
Contribution margin $ 580
519.4 $60.6
Less: Advertising -30 -20 -10
Salaries -112 -77 -35
Total $ 438 $422.4 $15.6
Keep
Beware of Allocated Fixed Costs
Direct materials $ 9
Direct labor 5
Variable overhead 1
Depreciation of special equip. 3
Supervisor's salary 2
General factory overhead 10
Unit product cost $ 30
The special equipment used to manufacture part 4A has
no resale value.
The total amount of general factory overhead, which is
allocated on the basis of direct labor hours, would be
unaffected by this decision.
The $30 unit product cost is based on 20,000 parts
produced each year.
An outside supplier has offered to provide the 20,000
parts at a cost of $25 per part.
The
The special
special equipment
equipment hashas no
no resale
resale value
value
and
and is
is aa sunk
sunk cost.
cost.
Cost
Per Unit Cost of 20,000 Units
Make Buy
Outside purchase price $ 25 $17 $ 500,000
Not
Not avoidable;
avoidable; irrelevant.
irrelevant. If
If the
the product
product is
is dropped,
dropped, itit
will
will be
be reallocated
reallocated to
to other
other products.
products.
Make
Make
Make or
or Buy
Buy
Swasey Manufacturing currently produces an electronic
component used in one of its printers. Swasey must
produce 10,000 of these parts. Enough material is on
hand to make 5,000 parts. But the company can buy the
needed materials at a higher price, which may increase
direct materials to $1.5/unit.
The firm has been approached by a supplier who offers
to build the component to Swasey’s specifications for
$2.75 per unit. In this situation, the Receiving Dept.
labor will be $85 000.
Usually, the cost for the 10,000 parts is computed as
follows:
Total Cost Unit Cost
Make
Make
Make-or-Buy Example
GE Company Cost of Making Part N900:
Remachine keep
Difference
Expected future revenue
Expected future costs
Relevant excess of
revenue over costs
Accumulated historical
inventory cost*
Net loss on project
Example of Obsolete Inventory
Remachine keep Difference
Expected future revenue $ 50,000 $ 0 $50,000
Expected future costs 30,000 0 30,000
Relevant excess of
revenue over costs $ 20,000 $ 0 $20,000
Accumulated historical
inventory cost* 100,000 100,000 0
Net loss on project $(80,000) $ (100,000) $20,000
Why?
Disposal value
Disposal value – (2,500) 2,500
New machine
New machine
acquisition cost
acquisition cost – 8,000 (8,000)
Total costs
Total costs $20,000 $17,500 $ 2,500
Sell or Process
Joint Products
Oil
Common
Crude
Production Gasoline
Oil
Process
Chemicals
Split-Off
Point
Joint Products
Joint
Costs Oil
Separate Final
Processing Sale
Common
Crude Final
Production Gasoline
Oil
Process Sale
Separate Final
Chemicals
Processing
Sale
Split-Off
Point
Sell or Process Further: An
Example
• Sawmill, Inc. cuts logs from which unfinished
lumber and sawdust are the immediate joint
products.
• Unfinished lumber is sold “as is” or processed
further into finished lumber.
• Sawdust can also be sold “as is” to gardening
wholesalers or processed further into “presto-logs.”
Sell or Process Further
Data about Sawmill’s joint products includes:
Per Log
Lumber Sawdust
Sales value at the split-off point $ 140 $ 40
11million
millionliters
litersof
ofXXat
ataa
sellingprice
selling priceofof$.09
$.09==$90,000
$90,000
Joint-processing
cost is $100,000
500,000liters
500,000 litersof
ofYYat
ataa
sellingprice
selling priceof
of$.06
$.06==$30,000
$30,000
Totalsales
Total salesvalue
valueat
atsplit-off
split-off Split-off point
isis$120,000
$120,000
Illustration of
Sell or Process Further
• Suppose the 500,000 liters of Y can be
processed further and sold to the plastics
industry as product YA.
• The additional processing cost would be $.08
per liter for manufacturing and distribution,
a total of $40,000.
• The net sales price of YA would be $.16 per
liter, a total of $80,000.
Illustration of
Sell or Process Further
Sell at Split-off Process Difference
as Y Further and
Sell as YA
Revenue ? ? ?
Separable costs? ? ?
beyond split-off
@ $.08
Income effects ? ? ?
Illustration of
Sell or Process Further
Sell at Split- Process Difference
off as Y Further and
Sell as YA
Revenue $30,000 $80,000 $50,000
Separable costs - 40,000 40,000
beyond split-off
@ $.08
Income effects $30,000 $40,000 $10,000
profitable use of a constrained resource
Key Terms and Concepts
When a limited resource of some type
restricts the company’s ability to
satisfy demand, the company is said to
have a constraint.
Machine
Machine A1A1 is
is the
the constrained
constrained resource
resource and
and is
is
being
being used
used at
at 100%
100% of
of its
its capacity.
capacity.
There
There is
is excess
excess capacity
capacity on
on all
all other
other machines.
machines.
Machine
Machine A1A1 has
has aa capacity
capacity ofof 2,400
2,400 minutes
minutes per
per
week.
week.
Should Ensign focus its efforts on Product No.1
or Product No.2?
Quick Check
How many units of each product can be processed
through Machine A1 in one minute?
Product 1 Product 2
a. 1 unit 0.5 unit
b. 1 unit 2.0 units
c. 2 units 1.0 unit
d. 2 units 0.5 unit
Quick Check
What generates more profit for the company,
using one minute of machine A1 to process
Product 1 or using one minute of machine A1 to
process Product 2?
a. Product 1
b. Product 2
c. They both would generate the same profit.
d. Cannot be determined.
With 1 minute,
Product 1: $24 contribution margin,
Product 2: $15*2=$30 contribution
margin.
Utilization of a Constrained Resource
The key is the contribution margin per unit of the
constrained resource.
If
If there
there are
are no
no other
other considerations,
considerations, the
the best
best plan
plan would
would be
be to
to
produce
produce to
to meet
meet current
current demand
demand for
for Product
Product 22 and
and then
then use
use
remaining
remaining capacity
capacity to
to make
make Product
Product 1.
1.
Utilization of a Constrained Resource
Let’s see how this plan would work.
Alloting
Alloting Our
Our Constrained
Constrained Resource
Resource (Machine
(Machine A1)
A1)
Weekly
Weeklydemand
demand for
for Product
Product22 2,200
2,200 units
units
Time
Time required
required per
per unit
unit ×× 0.50
0.50 min.
min.
Total
Total time
time required
required to
to make
make
Product
Product22 1,100
1,100 min.
min.
Utilization of a Constrained Resource
Let’s see how this plan would work.
Alloting
Alloting Our
Our Constrained
Constrained Resource
Resource (Machine
(Machine A1)
A1)
Weekly
Weeklydemand
demand for
for Product
Product22 2,200
2,200 units
units
Time
Time required
required per
perunit
unit ×× 0.50
0.50 min.
min.
Total
Total time
time required
required to
to make
make
Product
Product22 1,100
1,100 min.
min.
Total
Total time
time available
available 2,400
2,400 min.
min.
Time
Time used
used to
to make
make Product
Product22 1,100
1,100 min.
min.
Time
Time available
available for
for Product
Product11 1,300
1,300 min.
min.
Utilization of a Constrained Resource
Let’s see how this plan would work.
Alloting
Alloting Our
Our Constrained
Constrained Resource
Resource (Machine
(Machine A1)
A1)
Weekly
Weeklydemand
demand for
for Product
Product22 2,200
2,200 units
units
Time
Time required
required per
perunit
unit ×× 0.50
0.50 min.
min.
Total
Total time
time required
required to
to make
make
Product
Product22 1,100
1,100 min.
min.
Total
Total time
time available
available 2,400
2,400 min.
min.
Time
Time used
used to
to make
make Product
Product22 1,100
1,100 min.
min.
Time
Time available
available for
for Product
Product11 1,300
1,300 min.
min.
Time
Time required
required per
perunit
unit ÷÷ 1.00
1.00 min.
min.
Production
Production of ofProduct
Product11 1,300
1,300 units
units
Utilization of a Constrained Resource
According to the plan, we will produce 2,200
units of Product 2 and 1,300 of Product 1.
Our contribution margin looks like this.
Product 1 Product 2
Production and sales (units) 1,300 2,200
Contribution margin per unit $ 24 $ 15
Total contribution margin $ 31,200 $ 33,000
The monthlyThe
school parking
monthly fee isparking
school not relevant
fee because it
must be paid if Cynthia drives or takes the train.