EATON TRAINING ON GPMIII

HYDRAULIC COMPONENTS
Bernd Bender
Sales & Application Engineer
Arthur Hauschild
Product & Application
Engineer

LUCA TIBILETTI
Sales Technical Support

Geesink Training Center France, 19/20 April 2005; BB

Training Program on Geesink GPMIII
• Eaton Products for GPMIII
– Functional Principle of variable Axial Piston Pump
– Adjustment of Pump LS- and max. Pressure Compensator
– Pump Trouble Shooting Guide
– STC Hoses & Adaptors
– Direct PTO Pump
• Walvoil Products for GPMIII
– DPC 130 Control Valve
– Diverter Valve
– Over Center Valve / Motion Controls
– Troubleshooting Guide
• Spare Parts
– Pump & DPC130 Control Valve
• Practice Training on Pump and Valve
– DPC130 (provided by Eaton)
– Pump (provided by Geesink)
 WALVOIL DPC130 WALVOIL DIVERTER WALVOIL MOTION
PROPORTIONAL VALVE VALVE CONTROL VALVES

Eaton
STC Hoses

GPMIII HYDRAULIC COMPONENTS

EATON VICKERS L.S. PISTON

PUMP

Contents
 GPMIII HYDRAULIC COMPONENTS

DPC130 on GPMIII:
 Base Block Schematic (Open Back)
 Details (schematic, assembly components):
Inlet cover
Ejector section
Packer Sweep section
Packer Slide section
Tailgate section
End cover

 Split Lift with Hydraulic Flap

 GEC with Hydraulic Flap

DIVERTER VALVE: MOTION CONTROL VALVE:

Details (schematic, assembly components) Details (schematic, assembly components)

SPARE PARTS
BASE BLOCK
(GPM-OPEN BACK)
 INLET COVER

Pressure
Reducing S.T.C. adapters
Valve

Pilot pressure
relief valve

Shut off spool

valve

L.S.main
relief valve

3 way shut off

unloader valve

L.S. connection
Inlet Cover
 EJECTOR

Anti-shock/anti-cavitation
valve (280 bar)

Anticavitation
valve

Ejector spool

Shuttle valve Ejector Relief position

 PACKER
SWEEP

Anti-cavitation
Anti shock- anticav.
valve
valve (280 bar) 2 way
pressure
compensator

L.S.
pressure Restrictor
relief
valve

Shuttle valve Packer Sweep Packer sweep spool

 PACKER SLIDE

Anti-cavitation
valve
2 way
Plug
pressure
compensator

L.S.
pressure Restrictor
relief
valve

Shuttle valve Packer Slide Packer slide spool

 TAILGATE

Restrictor
Blanking Load drop
Plug check valve

Shuttle valve Tailgate Tailgate spool

 END COVER

Pilot drain connection

for the electro-hydraulic
control valve

End Cover
 G.C.B-SPLIT LIFT
WITH HYDRAULIC FLAP
OVERCENTER DIVERTER
VALVE VALVE

FLAP LIFTING CYLIND. LIFTING

BASE BLOCK
CYLIND. RIGTH CYLIND. LEFT
 G.C.B.- LIFTING CYL
LEFT AND RIGHT
DIVERTER
VALVE

Anti-shock/anti-cavitation
valve (40 bar)

Anticavitation
valve
2 way
pressure
compensator

L.S.B.
pressure
relief valve
(250 bar) Restrictor

L.S.A.
pressure
relief valve
(25 bar)

Lifting Cyl
BASE BLOCK
Shuttle valve
Splitlift spool
 G.C.B.- FLAP
CYLINDER
OVERCENTER
VALVE

Anti-shock/
anti-cav.
valve (80 bar)
Plug

Shuttle valve
BASE BLOCK
Flap Cylinder Split lift spool
 G.E.C
WITH HYDRAULIC FLAP
OVERCENTER OVERCENTER
VALVE VALVE

FLAP LIFTING CYLIND. LIFTING

BASE BLOCK
CYLIND. GCB CYLIND. ETB
 ETB
LIFTING CYLINER
OVERCENTER
VALVE

2 way
pressure
Plugs
compensator

L.S.B.
pressure
relief valve
(250 bar)
Restrictor

L.S.A.
pressure
relief valve
(40 bar)

Lifting Cyl
BASE BLOCK
Shuttle valve ETB spool
 CGB
LIFTING CYLINER

2 way
pressure
Plugs compensator

L.S.B.
pressure
relief valve
(25 bar)
Restrictor

L.S.A.
pressure
relief valve
(150 bar)

Lifting Cyl
BASE BLOCK
Shuttle valve GCB spool
 DPC 130
STC - Connectors
Diverter Valve
Motion Control Valves
Motion Control Valves
Spare Parts
Function of Double LS-Relief Valve
Functional Scheme of Press
Mechanism
DPC130 - Trouble Shooting
Eaton PTO Pump Training
Eaton PTO Pump Service Instruction
 WORKING SECTION

Anti-shock/anti-cavitation
LS (A,B) top port
valve
Spool control kit

Spool

2 way pressure
compensator
Lever box

Shuttle valve Restrictor

 INLET COVER
STC adapters

Pressure
reducing valve

L.S. main relief

valve

L.S. connection

3 way shut off

unloader valve
 END COVER

Electro-hydraulic control pilot

drain connection

Tie bolts and

nuts kit
STC adapters

Pressure
reducing valve

Shut off spool valve

L.S. main relief
valve

L.S. connection

Pilot pressure relief

valve
INLET COVER
Picture
3 way shut off
unloader valve
 STC adapters

Anti-shock/anti-cavitation
valve (280 bar)

Anti-cavitation
valve

Spool control kit

Ejector spool

Shuttle valve

Lever box

EJECTOR
 STC adapters

Anti-cavitation
valve

Anti-shock/anti-cavitation
valve (280 bar)

Spool control kit

2 way pressure LS (A,B) top port

compensator
Packer Sweep spool

Restrictor

Shuttle valve
Lever box
Working
Section
PACKER SWEEP
 STC adapters

Anti-cavitation
valve

Plug

Spool control kit

2 way pressure LS (A,B) top port

compensator
Packer Slide spool

Restrictor

Shuttle valve
Lever box

PACKER SLIDE
 STC adapters

Spool control kit

LS (A,B) top port

Load drop check
valve
Tailgate spool

Restrictor
Blunking
Shuttle valve
Plug

Lever box

TAILGATE
 Pilot drain connection
for the electro-hydraulic
control valve

Tie bolts and

nuts kit

END COVER
Picture
 STC adapters

L.S.B. L.S.A.
Anti-shock/anti-cavitation
pressure pressure
valve (280 bar)
relief valve relief valve

Anti-cavitation
valve
Spool control kit

2 way pressure
compensator Spool

Restrictor
BASE BLOCK
Shuttle valve
LIFTING DEVICES Lever box

(GCB left & right)

 STC adapters

L.S.A.
pressure
Plug relief valve

Plug

Spool control kit

2 way pressure
compensator Spool

Restrictor
BASE BLOCK
Shuttle valve
LIFTING DEVICES Lever box

(ETB)
 STC adapters

L.S.A.
pressure
Plug relief valve

Plug

Spool control kit

2 way pressure
compensator Spool

Restrictor
BASE BLOCK
Shuttle valve
LIFTING DEVICES Lever box

(GCB)
 STC adapters

Plug

Anti-shock/anti-cavitation
valve (80 bar)

Spool control kit

Flap spool

Shuttle valve

FLAP Lever box

BASE BLOCK

CYLINDER
(e.g. SPLITLIFT)
8EZ3 ELECTRO-HYDRAULIC
CONTROL KIT

TWIN
MAGNET

PRESSURE
REDUCING
VALVES

ALUMINUM
BODY
 RESTRICTOR
BLANKING
PLUG

SPRING 2 WAY PRESSURE

PLUG
COMPENSATOR
POPPET
RESTRICTOR

LOAD DROP
CHECK VALVE

SPRING
SEAT
PLUG

SPOOL
 MAIN SPOOL
(METER-IN&METER-OUT)
SPOOL NOTCHES

BUSHINGS

MAIN
SPOOL

METER-IN
NOTCHES

SPOOL CODE
(STAMP MARKING)

SPRING

METER-OUT
NOTCHES
 LEVER BOX
(MANUAL OVERRIDE)

SEAL

LEVER BOX
BODY

FLOW
REGISTERS

HOLDER

PLASTIC PROTECTION
COVER:
-BLACK=WALVOIL SETTING
-RED=SERVICE
 PLASTIC PROTECTION
COVER:
-BLACK=WALVOIL SETTING
-RED=SERVICE
L.S. RELIEF
OPTIONS

REGISTER

SPRING

POPPET

SEAT
(WITH HOLE)

LOAD SENSING RELIEF VALVE

RELIEF VALVE BLANKING KIT

PLUG

SEAT
(NO HOLE)
 ANTI-SHOCK
ANTI-CAVITATION VALVE PORT RELIEF
OPTION
PLUG

SPRING

ANTISHOCK
VALVE

ANTI-CAVITATION VALVE PORT RELIEF

BLANKING PLUG

PLUG PLUG

SPRING

POPPET
 PLUGS
DIVERTER VALVE
(SPLIT LIFT)

DRAIN
COLUMN

SPOOL

BODY
CORE

COIL

PLASTIC
PLUG
 VOSLP
(TAILGATE, FLAP MOTION CONTROL
CYLINDER)
VALVES

VODL DOUBLE
OVERCENTER VALVE
(ACB LIFT.DEVICE)
 CC10 OVERVENTER VALVE
(GZB, ACB TIP., BIN OPENER) MOTION CONTROL
VALVES

CC12 OVERCENTER VALVE

(ETB LIFT. DEVICE)
SPARE PARTS

INLET COVER

SPARE PARTS
AVAILABLE

SPARE PARTS
NOT AVAILABLE
 SPARE PARTS

WORKING SECTION
(e.g. LIFTING DEVICE)

SPARE PARTS
AVAILABLE

SPARE PARTS
NOT AVAILABLE
 SPARE PARTS

WORKING SECTION
(e.g. TAILGATE)

SPARE PARTS
AVAILABLE

SPARE PARTS
NOT AVAILABLE
SPARE PARTS

END COVER

SPARE PARTS
AVAILABLE

SPARE PARTS
NOT AVAILABLE
Eaton / Geesink Spare Parts
DOUBLE L.S. RELIEF
VALVE
Geesink Global Rear Loader
Functional Principle
1. Ausschwenken 2. Hinterstechen
1. EXTENSION 2. INSERTION
- Packer Sweep Cylinder (white) - Packer Slide, Yoke Cylinder (red)
x Q = 57l/min
x
Q = 45l/min

3. Einziehen 4. Pressen
3. SCOOPING 4. COMPACTING
- Packer Sweep Cylinder (white) - Packer Slide, Yoke Cylinder (red)

x
Q = 57l/min

x
Q = 57l/min
End of Presentation