The document details the steps taken during a 'B' check servicing and maintenance of a DG engine in SV-10. It lists the materials used and maintenance activities performed, which include changing fuel and oil filters, draining and refilling engine oil, cleaning air filters, and topping up coolant. The process is described in detail through multiple steps to ensure the engine's efficiency and performance.
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DG Set B Check
The document details the steps taken during a 'B' check servicing and maintenance of a DG engine in SV-10. It lists the materials used and maintenance activities performed, which include changing fuel and oil filters, draining and refilling engine oil, cleaning air filters, and topping up coolant. The process is described in detail through multiple steps to ensure the engine's efficiency and performance.
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Presentation of
DG ‘B’ Check Servicing and
Maintenance in SV-10 List of Materials used for ‘B’ check 1.Fuel filter 02 nos 2.Lube Oil filter 01 nos 3.Engine oil 10 liters 4.Coolant 02 liters(for top up) Purpose: Improve or maintain the Engine efficiency, in running operation with out any hampering and better average diesel consumption. These are the Materials The following steps are taken 1.Change the fuel filters 2.Change the lube oil filter 3.Change the Engine oil 4.Clean the air filter 5.Cleaning the crank case breather 6.Cleaning the float tank breather 7.Fuel drain of sediment from tank 8.Top up the coolant 1.Ensured and done the DG OFF Mode. 2.Informed to COT Control room for with out field permission do not operate the DG in remote mode. 3.Done the DG fuel inlet valve in OFF. Removal of fuel filter from the Engine. Both fuel filters are removed from engine and drain the fuel. New fuel filters are placed in fuel cover. And fill the fuel in fuel filters Removal of damaged fuel filters ‘O’ rings. Then Properly placed the fuel filters with and replaced the ‘o’ rings. And ensure the tightness. Removal of oil filter New oil filter Filled the oil in filter After proper filling the oil in filter, placed the oil filter And ensured the tightness by using proper tools. Then drain the engine oil in can and tray. After complete drain the engine oil, change the oil with sufficient quantity (10 liters). And removed air filter for cleaning. Cleaned the air filter After cleaning the air filter placed in proper manner. After placed the air filter tightened the nut bolts. Removed the crankcase breather and cleaned the jally for avoid the choking of oil. Fixed properly. And also removed, cleaned the float tank breather and placed. Drain the fuel 02 liters from fuel tank. Top up the Coolant up maximum level Level indication on coolant tank. 1.After completion of ‘B’ check maintenance (above steps),removed the waste particles, cleaned oil and tightened the AMF panel connections and nut bolts. 2.Later only DG running operation checked from COT for 01 hour. 3.DG running operation is smoothly. 4.Done accordingly DG half yearly check list. THANKS