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Chloromethane Flix Plant Technical Docpdf

The document describes a process for producing chloromethanes at a chloromethane plant. It involves reacting chlorine and methanol to produce methyl chloride, then reacting the methyl chloride with more chlorine to produce methylene chloride, chloroform, and carbon tetrachloride. The process is described in detail over multiple sections including the hydrochlorination section, methyl chloride purification system, chlorination reaction system, and HCl and CH3Cl recovery system.

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Srinivasan K
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0% found this document useful (0 votes)
67 views143 pages

Chloromethane Flix Plant Technical Docpdf

The document describes a process for producing chloromethanes at a chloromethane plant. It involves reacting chlorine and methanol to produce methyl chloride, then reacting the methyl chloride with more chlorine to produce methylene chloride, chloroform, and carbon tetrachloride. The process is described in detail over multiple sections including the hydrochlorination section, methyl chloride purification system, chlorination reaction system, and HCl and CH3Cl recovery system.

Uploaded by

Srinivasan K
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 143

O

FLIX
CHLOROMETHANE PLANT
FLIX

CONTENTS

1.-PURPOSE

2.- PROCESS DESCRIPTION

3.- MECHANICAL EQUIPMENT


INVENTORY

4.- INSTRUMENTATION INVENTORY


1.-
PURPOSE
The Flix CHLOROMETHANE plant is designed for the production of 80 tonnes/day of
methanol-derived halogenated solvents, specifically chloroform and methylene chloride. The
raw materials used in this process are chlorine (105 /day) and methanol (25 t/day). Carbon
tetrachloride (8-10 t/day) and 30% hydrochloric acid (80 t/day) are also produced as residual
products.

2.- PROCESS
DESCRIPTION
2.1 Hydrochlorination Section

Hydrochlorination is the section in which methyl chloride is produced by the chlorination of


methanol in gas phase.

To explain how this stage works, it has been divided into three

systems: 1.- Reaction system


2.- CH3Cl purification system.

3.- CH3Cl condensation system.

1. Reaction System

1. Methanol Hydrochlorination

In the methanol hydrochlorination system, the reaction of methanol with hydrogen chloride in
the presence of a catalyst to produce methyl chloride is represented by the following
equation:

CH3OH + HCl -------------> CH3Cl + H2O

The catalyst used in hydrochlorination is gamma alumina.

2. Methanol Supply System

The methanol supply system consists of a methanol vaporiser (I-1101) and a methanol re-
heater (I-1102).

The vaporised methanol is fed into the methanol re-heater, I-1102, where it is reheated to
180- 205º C by the recirculation of thermal oil.

3. Hydrogen Chloride Supply System

The hydrogen chloride supply system consists of a hydrogen chloride re-heater (I-1103) and
a hydrogen chloride absorption column (C-1106).

The hydrogen chloride generated in the chlorination reactor, R-1201, is sent to the
hydrochlorination stage, passing through the heat exchanger I-1109. One part of the
hydrogen chloride passes through I-1103, where it is heated to 180-205º C, the same as the
methanol, to prevent corrosion.

The remaining hydrogen chloride is sent to the HCl absorption column, C1106, to produce
hydrochloric acid at between 21% and 30%. The hydrochloric acid produced is sent to TK-
1101, the hydrochloric acid collector tank, which is then sent to the storage section 4400 by
pump B-1105.

4. Reactor and Thermal Oil System

This section consists of the hydrochlorination reactor (R-1101) and a thermal oil circulation
system.

The reactor tubes are full of the catalyst.

The reheated hydrogen chloride and methanol are mixed just before entering the
hydrochlorinator R-1101 and supply it.
The methanol reacts with the hydrogen chloride on the surface of the catalyst, producing
methyl chloride and generating water, in accordance with the abovementioned reaction.

The thermal oil passes through the thermal oil cooler, I-2501, through the casing of the
hydrochlorinator R-1101 to eliminate the heat from the reaction and to control the reaction
temperature (max. 300º C) and through the two reheaters I-1102 and I-1103, where it is used
as a source of heat. The start-up heater, H-2501, is only used in the stoppages to keep the oil
hot or to heat itself if it has cooled.

The reactor effluent, methyl chloride and water together with small amounts of methanol
and hydrogen chloride that have not reacted, are sent to the CH3Cl purification system.

2. CH3Cl Purification System

This system consists of a gas cooler (I-1104), a water washer (C-1101), a soda washer (C-
1102) and three drying columns (C-1103 / C-1104 / C-1105).

1. Gas Cooler and Water Washer

The gas effluent from the reactor is cooled to approximately 30º C in the gas cooler I-1104
with cooling water, mostly condensed by the water generated and the methanol and
hydrogen chloride that has not reacted. The gases are sent through the bottom of the water
washer C- 1101, where the uncondensed hydrogen chloride and methanol are eliminated.
The bottom, diluted waste hydrochloric acid, is sent to effluent treatment by means of
pump B-1101, together with the waste caustic soda from the washer C-1102.

2. Caustic Soda Washer

The gas from the head of the water washer is sent to the bottom of the caustic soda washer
C- 1102, where it is washed with diluted soda solution to eliminate the acid, cooling to
approx. 18º C, to save on sulphuric acid consumption. From there, it is sent to the
NaOH drop separator, which also serves to save on sulphuric acid consumption. The 40%
MEG circulates through the soda washer cooler I-1105, in the recirculation system. The
bottom of the column, waste caustic soda, is sent to the effluent treatment system by means
of pump B-1102.

3. Drying Column

The drying system consists of three columns (C-1103 / C-1104 / C-1105), three coolers (I-
1106 / I-1107 / I-1108) and four pumps (B-1103-1-2-3-s).

Each one of these columns has a cooling system for the sulphuric acid in circulation.

The NaOH drip separator, S-1101, is supplied by the bottom of the first drying column, C-
1103, then passes to the second, C-1104, and finally the third, C-1105 to eliminate water,
then being sent to the methyl chloride condensation system through the sulphuric drip
separator, S- 1102. The three towers require a graduation of the H2SO4 richness, maintaining
a minimum concentration of 92% in column C-1105, feeding  96% sulphuric acid into it to
eliminate the water completely. The sulphuric acid from C-1105 passes by overflow to C-
1104 and then
also by overflow to C-1103. The waste sulphuric acid is extracted from the bottom of C-
1103 and is sent to effluent treatment.

The methyl chloride gas from C-1105 is sent to the CH3Cl condensation system after passing
through the sulphuric acid drip separator.

3. CH3Cl Condensation System

The system consists of a CH3Cl pre-cooler (I-1109), a CH3Cl condenser (I-1110) and a CH3Cl
receptor tank (D-1101).

1. CH3Cl Pre-cooler

To save energy in cooling, the CH3Cl gas is cooled in the CH3Cl pre-
cooler, I-1109, before entering the CH3Cl condenser, I-1110.

The CH3Cl exchanges heat with the cold HCl gas in column C-1201, condensing some of
the CH3Cl.

2. CH3Cl Condenser, Receptor Tank and Pump

The CH3Cl is fed into the CH3Cl condenser, I-1110, where it is cooled, condensed and sub-
cooled to under -20º C to prevent losses of CH3Cl. Cooling liquid (R-22) circulates through
the casing of I-1110. The methyl chloride leaving the condenser passes on to the methyl
chloride receptor tank, D-1101.

2.1.4 Interrelation with the Rest of the Plant

The chlorination section provides hydrogen chloride, from D-1205 (column C-1201 reflow
ball), to the hydrochlorination section. Also, the excess hydrogen chloride goes to the acid
absorption column, C-1106.

Furthermore, the hydrochlorination provides methyl chloride to the chlorination section


before passing through I-1111 (methyl chloride heater) and storage in D-1201 (storage tank
for methyl chloride to the reactor).

This is indirectly related to the thermal oil circuit through the thermal oil cooler, I-2501. It is
also used in the cooling of the pumps in the thermal oil closed circuit B-2501-1/S.

There is a cooling group that cools the I-1110 (methyl chloride condenser) and I-1205
(condenser of column C-1201, HCl distiller), in the chlorination section.

The methanol (CH3OH) has two tanks (TK-3101-1/2) with pumps (B-3102-1/S) to supply
the process.

The plant has a tank (TK-5201) for 98% sulphuric acid connected to a line with a pump to
unload the tanker trucks. There are three supply pumps (B-5202-1/2/3) which supply the
drying column C-1105.
The sulphuric acid from the bottom of C-1103 is sent to TK-6201 for regeneration.

In column C-1106, 21-30% hydrochloric acid is produced which, by means of a pump, is sent
to the storage tank (TK-4401) to be sent next to the dicalcium phosphate plant.

2. Chlorination Section

The chlorination section produces chloromethanes (methylene chloride, chloroform and


carbon tetrachloride) by means of chlorination of liquid phase methyl chloride.

To explain how this section works, it has been divided into three

systems: 1.- Chlorination reaction section.

2.- HCl and CH3Cl recovery system.

3.- CH2Cl2 and CHCl3 rectification system.

1. Chlorination Reaction System

1. Methyl Chloride Chlorination

In the reaction system, the methyl chloride reacts with the chlorine in the presence of a
catalyst to produce methylene chloride, chloroform and carbon tetrachloride, in accordance
with the following reactions:

CH3Cl + Cl2 -----> CH2Cl2 +

HCl CH2Cl2 + Cl2 -----> CHCl3 +

HCl CHCl3 + Cl2 ------> CCl4 +

HCl

The reactions occur using azobisisobutyronitrile


(AIBN) as an initiator.

2. Process Description

The methyl chloride is supplied from D-1101 passing through the CH3Cl heater I-1111 to D-
1201. The recycled methyl chloride passes through D-1206 and is then supplied to D-1201.

The methyl chloride D-1201 is pressurised to approx. 35 kg/cm2 by means of pump B-1201
and is supplied to the methyl chloride filter, F-1201, where the iron impurities are eliminated.

The filter output liquid current enters the line mixer M-1201.

Also, the recycled liquid methylene chloride that passes through D-1203 is pressurised to
approximately 35 kg/cm2 by means of pump B-1204 and is supplied to the line mixer M-
1201.
The methyl chloride and methylene chloride mixture enters through the bottom of R-1201
through the distributor ring.

The chlorine is supplied from the LIQUID CHLORINE STORAGE plant or the chlorine
tank, to the D-1204, being pressurised to up to 35 kg/cm2 by means of pump B-1205 which
sends it to I-1202. Once vaporised, the chlorine gas is fed to the bottom of R-1201 through
the distributor ring.

The catalyst solution is pressurised to up to approximately 30 kg/cm2 and is sent to R-1201


by two routes: half the solution is fed to the methyl chloride line with a constant flow,
entering the bottom of R-1201 through the distributor ring and the rest is supplied directly
to R-1201, dissolving in the reactor chloromethanes. The total amount of catalyst
solution added is determined by the chlorine flow and controlled by B-1207-1/2/S with a
variable speed motor.

The liquid effluent from the reactors contains methyl chloride, methylene chloride,
chloroform and carbon tetrachloride and the sub-product hydrogen chloride and is sent to the
hydrogen chloride column C-1201.

The effluent gas from the reactor that contains hydrogen chloride, methyl chloride and
methylene chloride leaves from the heads of the reactor and is supplied to the chlorinator
partial condenser, I-1203, where it is cooled to approx. 40º C and partially condensed.

The effluent from I-1203 is separated into two parts: the liquid returns to the bottom of
reactor R-1201 by gravity; the gas is fed to the hydrogen chloride column.

2.2.1.3 Catalyst Preparation System

The TK-1201 is first filled with methylene chloride, later adding the solid catalyst to prepare
a 5% AIBN solution.

The catalyst is dissolved evenly by recirculation of the solution with B-1206. The TK-1201
solution is transferred to TK-1202 through the same pump. TK-1201 is refilled with
methylene chloride in the same amount to dissolve the remaining catalyst in the deposit. The
solution goes to TK-1202. The TK-1202 solution is homogenised by recirculation with B-
1206. The catalyst solution must always be below +5º C to prevent decomposition.

2. HCl and CH3Cl Recovery System

1. Hydrogen Chloride Column

In the hydrogen chloride column, C-1202, the chloromethanes produced from the hydrogen
chloride are separated.

The gas current leaving I-1203 enters the hydrogen chloride column in plate no. 45. The
liquid from the reactor enters plate no. 50. The column C-1202 operates at a pressure of 12
kg/cm2. The amount of heat supplied by the re-boiler I-1204 is determined by the flow of
steam.
One part of the steam from the heads condenses in I-1205, to then pass to the reflow ball,
D- 1205. The condenser of the HCl distillation column, I-1205, is cooled with R-22.
The condensed product is returned, by means of B-1208, to the top of C-1201.

The liquid at the bottom of column C-1201 that contains methylene chloride, chloroform,
carbon tetrachloride and methyl chloride that has not reacted is fed to the methyl chloride
column, C-1202, by pressure difference, through filter F-1203.

2.2.2.2 Methyl Chloride Column

In the methyl chloride column, C1202, the methyl chloride that has not reacted is separated
from the crude product that contains methylene chloride, chloroform and carbon
tetrachloride.

The C-1201 operates at a pressure between 5.5 kg/cm2g and 7.0 kg/cm2g.

The liquid current from the bottom of C-1201 enters the column through plate no. 19. The
heat load from re-boiler I-1206 is determined by the steam flow.

The steam of the column heads condenses in I-1207, the methyl chloride column condenser.
The condensed product is sent to the methyl chloride reflow ball, D-1206. The condenser I-
1207 is cooled with cooling water. One part of the condensed product returns as reflow to
the head of C-1202. The rest of the condensed product, recycled methyl chloride, is sent to
D- 1201. The amount of recycled methyl chloride is determined by the level of reflow ball
D- 1206.

The recycled methyl chloride is dried with calcium chloride in D-1207.

The bottom of column C-1202 that contains methylene chloride, chloroform and carbon
tetrachloride passes, by pressure difference, to the crude thermal recoverer, I-1208, to the
crude cooler, I-1209 and from here to the crude ball, D-1208, The flow of this current is
determined by the level of liquid at the bottom of C-1202.

3. CH2Cl2 and CH3Cl Rectification System

1. Methylene Chloride Column

The crude product is fed by means of B-1210 to the methylene chloride column, C-1203.

In the methylene chloride column, C-1203, the methylene chloride is separated from the crude
product that contains chloroform and carbon tetrachloride.

The supply from D-1208 enters plate no. 48 of C-1203. The heat load of the re-boiler I-
1211 is determined by the flow of steam.

The steam from the head of C-1203 is condensed in the methylene chloride column
condenser, I-1212, by means of cooling water and passes on to the methylene chloride reflow
ball, D-1210. Part of the liquid from D-1210 is sent as reflow to the top of C-1203. The
reflow ratio is determined by the level of liquid in D-1210. The rest of the condensed
product,
recycled methylene chloride, is sent to the methylene chloride recycling tank, D-1203, after
passing through the methylene chloride recycling cooler, I-1214.

The methylene chloride is extracted in liquid phase from the 5th plate of C-1203 and is
cooled in I-1215, the methylene chloride product cooler, where it goes to TK-1205-
1/2, daily methylene chloride tanks.

The bottom of C-1203, which contains chloroform and carbon tetrachloride, is sent to C-
1204.

2.2.3.2 Chloroform Column

In the chloroform column, C-1204, the chloroform is separated from the carbon tetrachloride.

The supply, from C-1203, may vary at the entry to the column depending on the chloroform
supplied to the reaction. If it is debrominated chlorine, the entry is through plate 80; whereas
if the chlorine is not distilled it is fed through plate no. 61 of C-1204. The head load
supplied by the re-boiler, I-1216, is determined by the flow of steam, which depends on the
amount of liquid fed to C-1204.

The steam at the head is condensed in I-1217 by means of cooling water, passing to the
reflow ball, D-1212. Part of the condensed product is returned to C-1204 as reflow. A small
part of the condensed product is sent to D-1208.

The chloroform product is extracted as liquid from plate no. 5 of C-1204; it is cooled with
cooling water in I-1219, the chloroform cooler, and is then sent to the daily chloroform
tanks, TK-1206-1/2.

The crude carbon tetrachloride that contains some chloroform and heavy products is
removed from the bottom of C-1204 and is sent by pump B-1205 to the carbon
tetrachloride storage section.
CHLOROMETHANE PRODUCTION PROCESS Organic gas effluent Thermal
treatment plant

Water NaOH H2SO4


Soda Sulphuric

HCl Methyl
Chlorine chloride Carbon tetrachloride
Hydrogen chloride Hydrochlorination
HCl
Chlorination Rectifi-
Methyl chloride cation Chloroform
Methane
CH2Cl2, CHCl3 ,CCl4
Methylene chloride
Methylene chloride

Recovery of methanol,
hydrochloric acid 30% hydrochloric
and sulphuric acid acid to
dicalcium
phosphate

Cooling water

Regenerated sulphuric
acid for marketing Outlet to
collector
Process waters treated in
stripping section
3. Services

1. MEG Cooling System to -20º C

2. R-22 Cooling System to -40º C

3. Demineralising Lines

The chloroform plant has a double installation of water demineralising lines. Their
operation is automatic and can treat a flow of 20 m3/h and a production of up to 160 m3
per cycle.

Each treatment line consists of a sand filter, a strong cation column and weak anion
column. The filtration speed is 10 m/sec.

For the regeneration of the lines per 160 m3 production cycle, the following reagents are
consumed:

- 28 % HCl

- 20 % NaOH

The water in the factory mains system is fed to a sand filter F-2101-1/2. From there, it
passes on to the first cation line D-2101-1/2 where the positive saline ions are retained by
the line resins through chemical exchange.

Next, and in series, this water is fed to a second anion line D-2101-1/2 where the
negative saline ions are exchanged and retained by the resins.

Finally, neutral water is obtained with a quality of:

- Max. 12.5 ppm chlorines (10 ppm normal).

- Total hardness of 10 ppm as CaCo3.

After a production cycle, the automatic regeneration feeds hydrochloric acid to the cation
column and sodium hydroxide to the anion column. The reagents are decanted by pump
from the storage tanks and are diluted with water in a mixing chamber before entering
the lines.

The sand filter is washed against the current with a flow of 40 m3 of factory mains water.
This water is sent to the rainwater drains.

The saline water from the line regeneration goes to the neutralisation pool, TK-2105, with
a capacity of 30 m3, where the hydrochloric acid or caustic soda is added to obtain a
neutral pH. From here, it is sent to the rainwater drains by pump B-2106.

4. Effluents

1. Organic Hydrochloric Plant


The bottom of columns C-1101 (aqueous wash) and C-1102 (caustic wash) of the
hydrochlorination section are sent to this section for recovery of the hydrochloric acid,
methyl chloride and methanol.

The bottom of this column is sent to the column C-6101, before reheating in I-6105. The
water vapour, methyl chloride and methanol are released from the head, condensed in I-
6104 and collected in ball D-6101. The uncondensed methyl chloride is sent to the head
of the aqueous wash column C-1101.

Also, the condensed products from D-6101 are sent partly as reflow to C-6101 and partly
to supply the methanol distillation column C-6102.

The bottom of C-6101, with a composition of approximately 6% weight of hydrochloric


acid, is cooled in I-6105 and sent to the hydrogen chloride absorption column C-1106
through pumps B-6101-1/S.

Under normal operation conditions, steam is injected in the bottom of C-6101 at approx.
3.5 kg/cm2g to obtain perfect separation.

The column C-6102 separates water at the bottom and methanol at the head which, once
condensed in I-6102 and collected in D-6102, is sent partly as reflow to the head of C-
6102 and partly returned again to the methanol vaporiser, I-1101, by means of pumps B-
6102-1/S.

The thermal load in this column is provided by the re-boiler I-6103 by means of steam at
approx 3.5 kg/cm2g.

The water at the bottom is released by means of a siphon and is sent to the slop tank, so
that the level of this column remains constant.

2.4.2 Sulphuric Acid Regeneration Plant

The purpose of the sulphuric acid regeneration plant is to eliminate organic material in the
sulphuric acid from the drying columns and concentrate it.

The plant is divided into two stages. In the first, which operates at 80 mBar, the organic
material is eliminated and the acid is concentrated to approximately 85%. In the second,
which operates at 20mBar, the acid is concentrated to approx. 92%.

The acid from the drying columns is stored in the TK-6301 from where it is pumped by
means of the B-6301-1/S to the regeneration plant.

The acid enters the D-6302. A current of N2 also reaches this tank, varying on the plant
load. A flash is produced at the tank entry (P = 80 mBar) which, together with the N2
current, eliminates most of the dimethyl ether and the methyl chloride (approximately
95%).

The pressure in this stage is controlled by the N2 flow. If the pressure in the stage
increases, the N2 input valve is closed. However, this valve is not completely closed
because, for safety reasons, it is important for N2 to circulate constantly, so a minimum
flow is ensured.

The acid from D-6302 enters the heads of the stripping column C-6301. The N2 together
with the dimethyl ether and methyl chloride are sent to the flare through the vacuum
pump K-6301-1/S.

The C-6301 is the stripping column. The acid diluted with water from D-6302 (max.
concentration 60%) enters it at the head and a current of dry N2 (approx. 3 kg/h) enters at
the bottom. The N2 produces the stripping of the rest of the dimethyl ether and the methyl
chloride that leaves the head with some water. The N2 flow is measured by rotameter and
is variable.

The N2 current with dimethyl ether, methyl chloride and water vapour goes to the I-6305
condenser. The current at the bottom, approximately 80% sulphuric acid, enters the I-6303
where it is heated with steam at approx. 11.5 bar to 150º C, separating the eliminated
water vapour and sulphuric acid with a concentration of approximately 85% in D-6307.

The water vapour passes to the condenser I-6306.

The sulphuric acid passes on to the 2nd concentration stage in D-6303. From D-6303 the
acid enters the column C-6302. The head of this column is connected to the ejector E-
6301 which produces the vacuum in the 2nd stage. The acid continues to concentrate in
C-6302. The current at the bottom is pumped by B-6303, and passes through the thermal
oil heater where it is heated to 180º C and enters D-6305. In D-6305 the water vapour,
which enters from the bottom of C-6302, and the sulphuric acid, concentrated to 96%, is
separated.

The concentrated acid enters the D-6306 where one part overflows to I-6302 and the rest
is recycled to the thermal oil heater.

The approx. 92% acid that overflows from D-6306 enters I-6302, where is it cooled with
water.

The acid released from I-6302 finishes cooling in I-6308 with water. It is released at
approx. 40º C and enters D-6301 where it drops to atmospheric pressure and is pumped
by B-6302-1/S to the storage tank.

The steam from the heads of C-6302, together with the steam from the ejector and the D-
6307 enter the condenser I-6306. The condensed water is sent to D-6304. The steams that
are not condensed join the current from the head of C-6301 and go to condenser I-6305.
The condensed liquid in I-6305 goes to D-6304 as well as the water used by the vacuum
pumps K-6301-1/2, where it is sent to the drains.

In order to prevent the build up of carbon in the system, a small amount of nitric acid is
continually dosed, which destroys the carbon as it forms.
3.- MECHANICAL EQUIPMENT INVENTORY

1.- COOLING UNITS


2.- PUMPS
3.- COLUMNS
4.- TANKS
5.- EXCHANGERS
6.- REACTORS
7.- TANKS
8.- SEPARATORS
9.- BOILERS
10.- COMPRESSORS
11.- VENTILATORS
12.- HEATERS
13.- FILTERS - TUBS
1.- COOLING
UNITS
A-2301 (-20º C)
SUPPLIER: SULZER
COOLANT LIQUID: R-22
COOLED PRODUCT: ETHYLENE GLYCOL
WORKING CONDITIONS: -25 / +40º C
COOLING POWER: 58 kW
INSTALLATION:

- 2 Motorcompressors K-2301-1/S
- 2 Viking oil motor-pump sets B-2303 -1/S
- 2 Oil coolers I-2303-1/S
- 2 Oil separators S-2301-1/S
- 1 Condenser I-2302
- 1 Monoethylene glycol cooler I-2301
- 1 Glycol accumulator recipient D-2301
- 2 Glycol secondary circuit motor-pump sets B-2301 -1/S
- 2 Primary circuit motor-pump sets B-2302 -1/S

Characteristics of the Equipment in this Cooling


Unit
NAME: MONOETHYLENE GLYCOL COOLING
ITEM: K-2301-1/S
K-2301-1/S Compressor -20º C Cooling
COMPRESSOR UNIT –20º C
Unit

SUPPLIER: SULZER
TYPE: GHH-MAN SCREW
MODEL: CR-90
VOLUMETRIC RATIO: VI
= 4.8
COOLING POWER: 58 kW
ABSORBED POWER: 31 kW
SPEED: 2,950 r.p.m.
SUCTION PRESSURE:
+2.016 bar abs.(-25º C)
DISCHARGE PRESSURE: 14.54 bar abs.(+38º C)
CAPACITY RATIO: FROM 10 % TO 100 %
MOTOR POWER: 37 kW
MOTOR SPEED: 2,950 r.p.m.
MOTOR-COMPRESSION TRANS.: COUPLING
VULKAN NORMEX H-14
No. UNITS: 2
B-2303 -1/S Oil Circulation Pump 2300 – Closed MEG Circuit (-
20ºC)
ITEM: B-2303 1/S NAME: OIL CIRCULATION PUMP

MAKE: VIKING
MODEL: HL-4195 (geared)
LIQUID: MEG –20ºC
Flow: 98 litres/min
Discharge pressure:
Suction pressure:
14.58 bars abs
Differential pressure: 20 bar
R.P.M.: 1.450
POWER: 2.2 KW
No. UNITS: 2

I-2303-1/S Oil Cooler 2300 – MEG Closed Circuit (-


20ºC)
ITEM: I-2303-1/S
NAME: OIL COOLER
MANUFACTURER: SULZER ESPAÑA
TYPE: Oil cooler
EXCHANGE SURFACE: 24.8 m2
BODY SIDE:
LIQUID: Oil
SERVICE PRESSURE: 17 kg/cm2
DESIGN PRESSURE: 27 kg/cm2
SERVICE TEMPERATURE: 45º C
DESIGN TEMPERATURE: 80º C
BODY MATERIAL: API-SL-B
TUBE SIDE:
LIQUID: water
SERVICE PRESSURE: 4 kg/cm2
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: 29º C
DESIGN TEMPERATURE: 50ºC
MATERIAL: API-SL-B / H-II
SIZE:
LENGTH: 2,544 mm
DIAMETER: 220 mm
INSULATION: NO
No. UNITS: 2
S-2301-1/S Oil Separator 2300 – MEG Closed Circuit (-
20ºC)
ITEM: S-2301 1/S NAME: OIL SEPARATOR

SUPPLIER: SULZER ESPAÑA


LIQUID: NH3 gas + oil
SERVICE TEMPERATURE: 80º C
DESIGN TEMPERATURE: 100º C
SERVICE PRESSURE: 13.5 bar
DESIGN PRESSURE: 21 bar
CAPACITY: 0.32 m3
MATERIAL: H-II
SIZE:
- Length: 1,750
mm
-Diameter: 500 mm
INSULATION: NO
No. UNITS: 2

I-2302 Freon Condenser 2300 – MEG Closed Circuit (-


20ºC)
ITEM: I-2302 NAME: FREON CONDENSER

MANUFACTURER: SULZER ESPAÑA


TYPE: Freon condenser
EXCHANGE SURFACE: 238 m2
BODY SIDE:
LIQUID: R-22
SERVICE PRESSURE: 14.8 bars abs
DESIGN PRESSURE: 21 kg/cm2
SERVICE TEMPERATURE: 38 → 38º C
DESIGN TEMPERATURE: 80º C
BODY MATERIAL: H-II
TUBE SIDE:
LIQUID: WATER
SERVICE PRESSURE: 3.5 bars abs
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: 29 → 34º C
DESIGN TEMPERATURE: 50ºC
MATERIAL: SF-Cu Trufin 19 fpi
SIZE:
LENGTH: 3,444 mm
DIAMETER: 324 mm
INSULATION: NO
No. UNITS: 1
I-2301 Monoethylene glycol Cooler 2200 – MEG Closed Circuit (-
20ºC)
ITEM: I-2301 NAME: MONOETHYLENE GLYCOL COOLER

MANUFACTURER: SULZER ESPAÑA


TYPE: Cooler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: Ethylene glycol
SERVICE PRESSURE: 3 kg/cm2
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE: -20º C
DESIGN TEMPERATURE: -30º C
BODY MATERIAL: API-SL-Gr.B
TUBE SIDE:
LIQUID: R-22
SERVICE PRESSURE: 2 kg/cm2
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: -25º C
DESIGN TEMPERATURE: -20º C
MATERIAL: API-SL-Gr.B
SIZE:
LENGTH: 3,500 mm
DIAMETER: 324 mm
INSULATION: NO
No. UNITS: 1

D-2301 EG Supply Tank 2300 –


Cold
ITEM: D-2301 NAME: EG LUNG TANK

SUPPLIER: SULZER ESPAÑA


LIQUID: ETHYLENE GLYCOL
MATERIALS:
- Ferrule and floors: H-II
TEMPERATURE:
- Service: -20º C
-Design:
PRESSURE:
- Service:
4
kg/cm2
g
-Design: 6 bar
SIZE:
- Height: 3,000
mm
- Diameter:
1,250 mm
CAPACITY: 3.5
m3
INSULATION: YES
No. UNITS: 1
B-2301 -1/S Cooling Unit Pump 2300 –
Cold NAME: SECONDARY CIRCUIT CIRCULATION
ITEM: B-2301 1/S PUMP

MAKE: ITUR
MODEL: INP-50/315
LIQUID: MEG –20ºC
Q (m3/h): 20
Discharge pressure:
Suction pressure:
Differential pressure:
3.6 kg/cm2
Available NPSH (m):
R.P.M.: 1,450
POWER: 7.5 KW
MATERIALS: GG-25
No. UNITS: 2

B-2302 -1/S EG Service Pump 2300 –


ColdNAME: MEG 20º C CLOSED PRIMARY CIRCUIT
ITEM: B-2302-1/S CIRCULATION PUMP

MAKE: ITUR
MODEL: INP-40/250
LIQUID: MEG –20ºC
Q (m3/h): 20
Discharge pressure:
1.5 kg/cm2
Suction pressure:
Differential pressure:
1.5 kg/cm2
Available NPSH (m):
R.P.M.: 1.450
POWER: 2.2 KW
MATERIALS: GG-25
No. UNITS: 2
A-2701 (-40º C)
SUPPLIER: SULZER
COOLANT LIQUID: R-22
COOLED PRODUCT: HYDROGEN CHLORIDE AND METHYL
CHLORIDE WORKING CONDITIONS: -40 / +40º C
COOLING POWER: 465 kW
INSTALLATION:

- Motor- compressor K-2701


- Condenser I-2702
- Freon accumulator D-2703
- Economiser D-2702
- HCl evaporator I-1205
- ClCH3 evaporator I-1110
- Suction drip separator: D-2701
- Oil separator S-2701
- Oil cooler I-2703
- 2 Oil motor-pump B-2701 -1/S
- 2 Oil discharge filters F-2701
- 3 Oil recoverers

Characteristics of the Equipment in this Cooling


Unit

K-2701 K-2701
ITEM: Freon Compressor 2700 - R-22 Cooling System (-40ºC)
NAME: FREON COMPRESSOR

SUPPLIER: SULZER
TYPE: GHH-MAN SCREW
MODEL: CR-200/1.60
VOLUMETRIC RATIO: VI = 4.8
COOLING POWER: 465 kW
ABSORBED POWER: 324 kW
SPEED: 2,950 r.p.m.
ASPIRATION PRESSURE: +1.155 bar abs.(-38 ºC)
INTERMEDIATE PRESSURE: 3,807 bar abs. (-8º C)
DISCHARGE PRESSURE: 14,54 bar abs.(+38º C)
CAPACITY RATIO: FROM 10 % TO 100 %
OIL INPUT TEMPERATURE +40º C
DISCHARGE TEMP. OIL: +70º C.
MOTOR POWER: 400 kW
MOTOR SPEED: 2,950 r.p.m.
MOTOR-COMPRESSION TRANS.: COUPLING
VULKAN H-240/180
No. UNITS: 1
I-2702 Freon Condenser 2700 - R-22 Cooling System (-
40ºC)
ITEM: I-2702 NAME: FREON CONDENSER

MANUFACTURER: SULZER ESPAÑA


TYPE: Freon condenser
EXCHANGE SURFACE: 238.5 m2
BODY SIDE:
LIQUID: R-22
SERVICE PRESSURE: 14.6 kg/cm2
DESIGN PRESSURE: 21 kg/cm2
SERVICE TEMPERATURE: 38º C
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL: H-II
TUBE SIDE:
LIQUID: water
SERVICE PRESSURE: 3.5 kg/cm2
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: 29º C
DESIGN TEMPERATURE: 50º C
MATERIAL: H-II
SIZE:
LENGTH: 4,614 mm
DIAMETER: 650 mm
INSULATION: NO
No. UNITS: 1

D-2703 Freon Accumulator 2700 - R-22 Cooling System (-


ITEM: D-2703 40ºC)
NAME: R-22 COOLING SYSTEM SERVICE FREON
ACCUMULATOR TANK (- 40º C)
LIQUID: R-22
MATERIALS:
- Ferrule
and
floors: H-
II
-Receptacle support: A 283
TEMPERATURE:
- Service: +38º C
-Calculation: 80º C.
PRESSURE:
- Service: 14.6
kg/cm2 g
-Calculation: 21 kg/cm2 g
SIZE:
- Height: 5,000 mm
- Diameter: 600 mm
CAPACITY: 1.3 m3
INSULATION: NO
No. UNITS: 1
D-2702 Freon Economiser 2700 - R-22 Cooling System (-40ºC)
NAME: R-22 COOLING SYSTEM SERVICE FREON
ITEM: D-2702 ECONOMISER TANK (–40º C)

CASING
LIQUID: R-22
MATERIALS:
- Ferrule
and
floors: H-
II
TEMPERATU
RE:
-Service: -10º C
PRESSURE:
- Service: 2.6
kg/cm2 g
-Calculation: 21 kg/cm2 g
SIZE:
- Height: 3,022 mm
- Diameter: 800 mm
CAPACITY: 0.89 m3
INSULATION: YES
No. UNITS: 1

COIL

LIQUID: R-22
MATERIALS:
- Tubes: A-
333 Gr.60
TEMPERATU
RE:
-Service: -10º C
PRESSURE:
- Service: 14.02
kg/cm2 g
- Calculation:
21 kg/cm2 g
I-1205 HCl Distillation Column Condenser 1200 –
Chlorination
ITEM: I-1205 NAME: HCL DISTILLATION COLUMN CONDENSER

MANUFACTURER: SULZER ESPAÑA


TYPE: R-22 Evaporator / HCl Condenser
EXCHANGE SURFACE: 60 m2
BODY SIDE:
LIQUID: R-22
SERVICE PRESSURE: 1.155 bar abs.
DESIGN PRESSURE: 10.5 kg/cm2 g
SERVICE TEMPERATURE: -38 → -38º C
DESIGN TEMPERATURE: -40º C
BODY MATERIAL: A-516-60
TUBE SIDE:
LIQUID: HCl
SERVICE PRESSURE: 12.75 bar
abs. DESIGN PRESSURE: 15 kg/cm2
SERVICE TEMPERATURE: -25
→ -25º C
DESIGN TEMPERATURE: -
30º C MATERIAL: A-213 TP 316
L
No. TUBES: 339
SIZE:
LENGTH:
3,200 / 4,192
mm
DIAMETER: 550 / 650 mm
INSULATION: YES
No. UNITS: 1

ITEM: I-1110 A NAME: OIL RECOVERER


I-1110-A Oil Recoverer 1100 –
Hydrochlorination MANUFACTURER: SULZER
TYPE: Oil recoverer
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: R-22
SERVICE PRESSURE: 14.6 kg/cm2
DESIGN PRESSURE: 21 kg/cm2
SERVICE TEMPERATURE: 38º C
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL: St.35
TUBE SIDE:
LIQUID: R-22 + oil
SERVICE PRESSURE: 0.12 kg/cm2
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: -38º C
DESIGN TEMPERATURE: -40º C
MATERIAL: H-II
No. TUBES:
SIZE:
LENG
TH: 3,254
mm
DIAMETER: DN 125
INSULATION: YES
No. UNITS: 1
D-2701 Drip Separator 2700 - R-22 Cooling System (-40ºC)
NAME: R-22 COOLING SYSTEM SERVICE DRIP
ITEM: D-2701 SEPARATOR TANK (-40º C)

LIQUID: R-22
MATERIALS:
- Ferrule
and
floors: H-
II
-Receptacle support: H-II
TEMPERATURE:
- Service: -38º C
-Calculation: -40º C
PRESSURE:
- Service: 0.12
kg/cm2 g
-Calculation: 10.5 kg/cm2 g
SIZE:
- Height: 2,830 mm
-Diameter: 1,200 mm
CAPACITY: 1.3 m3
INSULATION: YES
No. UNITS: 1

S-2701 Oil Separator 2700 - R-22 Cooling Circuit (-


40ºC)
ITEM: S-2701 NAME: OIL SEPARATOR

SUPPLIER: SULZER ESPAÑA


LIQUID: R-22 gas + oil
SERVICE TEMPERATURE: 80º C.
DESIGN TEMPERATURE: 100º C
SERVICE PRESSURE: 15 bar
DESIGN PRESSURE: 21 bar
CAPACITY: 1.03 m3
MATERIAL: H-II
SIZE:
- Length: 2,355
mm
- Diameter:
800 mm
INSULATION: NO
No. UNITS: 1
I-2703 Oil Cooler 2700 - R-22 Cooling System (-
40ºC)
ITEM: I-2703 NAME: OIL COOLER

MANUFACTURER: SULZER ESPAÑA


TYPE: Oil cooler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: Oil
SERVICE PRESSURE: 17 kg/cm2
DESIGN PRESSURE: 27 kg/cm2
SERVICE TEMPERATURE: 45º C
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL: API-SL-B
TUBE SIDE:
LIQUID: water
SERVICE PRESSURE: 4 kg/cm2
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: 29º C
DESIGN TEMPERATURE: 50º C
MATERIAL: API-SL-B / H-II
SIZE:
LENGTH: 3,699 mm
DIAMETER: 356 mm
INSULATION: NO
No. UNITS: 1

B-2701 -1/S Oil Pump 2600 - R-22 Cooling System (-


40ºC)
ITEM: B-2701 1/S NAME: OIL PUMP

MAKE: LEISTRITZ
MODEL: L3MG 52/85 – IHOKI - G
LIQUID: synthetic oil
Q (l/min): 280
Discharge pressure (bar):
Suction pressure (bar): 14 - 17
Differential pressure (bar): 3
–6
R.P.M.: 2.900
POWER: 5.5 kW
No. UNITS: 2
F-2701 -1/S Oil Filter 2600 - R-22 Cooling System (-
40ºC)
ITEM: F-2701 1/S NAME: OIL FILTER

MANUFACTURER: SULZER
LIQUID: OIL
2.- PUMPS

B-1101 -1/S Water Washer Pump 1100 –


Hydrochlorination
ITEM: B-1101 1/S
NAME: WATER WASHER PUMP
MAKE: VICARB
MODEL: P-20
LIQUID: H2O, HCl
Q (m3/h): 2.1
Discharge
pressure: (kg/cm2
r): 4
Suction pressure (kg/cm2 r): 1.2
Differential pressure (kg/cm2): 2.8
Available NPSH (m): 2 min
R.P.M.: 3,000
POWER: 6.3 CV
MATERIALS: C.S.+(ETFE) lining
No. UNITS: 2

B-1102 -1/S Soda Washer Pump 1100 –


ITEM: B-1102 Hydrochlorination
1/S NAME: SODA WASHER PUMP
MAKE: G.I.E. MARELLI, S.A.
MODEL: SMKDO-1 ½ x 2 x 7
LIQUID: H2O
Q (m3/h): 10.4
Discharge pressure: (kg/cm2 r): 4
Suction pressure (kg/cm2 r): 1.2
Differential pressure (kg/cm2): 2.8
Available NPSH (m): 2 min
R.P.M.: 3,000
POWER: 3.4 CV
MATERIALS: A 216WCB
No. UNITS: 2
B-1103-1/2/3/S Drying Column 1st Pump 1100 –
Hydrochlorination
ITEM: B-1103 1/2/3/S NAME: DRYING COLUMN PUMP

MAKE: MAZDA PUMP MFG CO, LTD


MODEL: SV-403MS
LIQUID: SO4H2 (69 – 91 %)
Q (m3/h): 8
Discharge pressure: (kg/cm2 r): 4.11
Suction pressure (kg/cm2 r): 1.31
Differential pressure (kg/cm2): 2.8
Available NPSH (m): 2.6 min
R.P.M.: 1,450
POWER:
MATERIALS: SWEISEN
No. UNITS: 4

B-1104 -1/S Methyl Chloride Pump 1100 –


Hydrochlorination
ITEM: B-1104-1/S NAME: METHYL CHLORIDE PUMP

MAKE: NIKKISO
MODEL: HQ23F-C3
LIQUID: methyl
chloride
Q
D (m3/h): 1.8
S ischarge pressure (kg/cm2 r): 11.7
Duction pressure (kg/cm2 r): 1
Aifferential pressure (kg/cm2):10.7
Rvailable NPSH (m): 4 min
P .P.M.: 3,000
MOWER: 18.5 kW
ATERIALS: A 351CF8M
No. UNITS: 2
B-1105 -1/S Hydrochloric Acid Pump 1100 –
Hydrochlorination
ITEM: B-1105-1/S NAME: HYDROCHLORIC ACID PUMP

MAKE: VICARB
MODEL: P-20
LIQUID: H2O, HCl
Q (m3/h): 2.3
Discharge pressure
(kg/cm2 r): 4
Suction pressure (kg/cm2 r): 0.1
Differential pressure (kg/cm2):3.9
Available NPSH (m): 5 min
R.P.M.: 3,000
POWER: 10 CV
MATERIALS: C.S.+(ETFE) lining
No. UNITS: 2

B-1106 Methanol Drainage Pumps 1100 –


Hydrochlorination
ITEM: B-1106
NAME: METHANOL DRAINAGE PUMP
MAKE: DOSAPRO MILTON
MODEL: A 112-FR-111 (MEMBRANE)
LIQUID: Methanol
Q (m3/h): 10 l/h(max.);1 l/h(min.)
Discharge pressure: (kg/cm2 r): 3.5
Suction pressure (kg/cm2 r): 0.6
Differential pressure (kg/cm2):2.9
Available NPSH (m): 0
PISTON: 1
R.P.M.: 1,500
POWER: 0.33 CV
MATERIALS:
- Body 18-8-Mo
-TEFLON diaphragm
No. UNITS: 1
B-1107 Water Accelerator Pump 1100 –
Hydrochlorination
ITEM: B-1107
NAME: WATER ACCELERATOR PUMP
MAKE: ITUR
MODEL: IN 32-250 bF
LIQUID: water
Q (m3/h): 2
Total height (m): 1
R.P.M.: 1.430
POWER: 1.8 CV
No. UNITS: 1

B-1201 -1/S Methyl Chloride Supply Pumps 1200 –


ITEM: B-1201 Chlorination
1/S NAME: METHYL CHLORIDE SUPPLY PUMP
MAKE: HERMETIC PUMPEN GMBH
MODEL: CAM 25/6+6
LIQUID: methyl chloride
Q (m3/h): 3
Discharge pressure
(kg/cm2 r): 31.4
Discharge pressure (kg/cm2 r): 4.4
Differential pressure (kg/cm2):27
Available NPSH (m): 3 min
R.P.M.: 3,000
POWER: 15 kW
MATERIALS: 1.4581
No. UNITS: 2
B-1202 Methyl Chloride Load Pump 1200 –
Chlorination
ITEM: B-1202 NAME: METHYL CHLORIDE LOAD PUMP
MAKE: NIKKISO
MODEL: CANNET
LIQUID: Methyl Q (m3/h): 5
Discharge
Chloride pressure: (kg/cm2 g): 10.1
Discharge pressure (kg/cm2 r): 4.4
Differential pressure (kg/cm2):5.7
Available NPSH (m): 3 min
R.P.M.: 3,000
POWER: 5.1 kW
MATERIALS: A351CF8M
No. UNITS: 1

B-1203 Methyl Chloride Decanting Pump 1200 –


Chlorination
ITEM: B-1203
NAME: METHYL CHLORIDE DECANTING PUMP
MAKE: NIKKISO
MODEL: CANNET
LIQUID: methyl chloride
Q (m3/h): 5
Discharge pressure
(kg/cm2 r): 8.3
Discharge pressure (kg/cm2 r): 7.30
Differential pressure (kg/cm2):0.9
Available NPSH (m): 3 min
R.P.M.: 3,000
POWER: 0.65 kW
MATERIALS: A351CF8M
No. UNITS: 1
B-1204 -1/S Methylene Chloride Supply Pump 1200 –
Chlorination
ITEM: B-1204 1/S NAME: METHYLENE CHLORIDE SUPPLY PUMP
MAKE: HERMETIC PUMPEN GMBH
MODEL: CAM 25/5+5
LIQUID: Methylene chloride
Q (m3/h): 1.9
Discharge pressure: (kg/cm2 g): 31.1
Discharge pressure (kg/cm2 r): 1
Differential pressure (kg/cm2):30.1
Available NPSH (m): 5 min
R.P.M.: 3,000
POWER: 17 kW
MATERIALS: 1.4581
No. UNITS: 2

B-1205 -1/S Chlorine Supply Pump 1200 –


Chlorination
ITEM: B-1205 1/S NAME: HERMETIC CHLORINE SUPPLY PUMP

MAKE: HERMETIC PUMPEN GMBH


MODEL: CAM 25/4+4
LIQUID: chlorine
Q (m3/h): 3.4
Discharge
pressure (kg/cm2
r): 32.6
Discharge pressure (kg/cm2 r): 4.5
Differential pressure (kg/cm2):28.1
Available NPSH (m): 3.9 min
R.P.M.: 3,000
POWER: 17 kW
MATERIALS: 1.4581
No. UNITS: 2
B-1206 Catalyst Preparation Pump 1200 –
Chlorination
ITEM: B-1206
NAME: CATALYST PREPARATION PUMP
MAKE: NIKKISO
MODEL: CANNED
LIQUID:
Methylene chloride
Q (m3/h): 11.2
Discharge pressure (kg/cm2 r): 0.75
Discharge pressure (kg/cm2 r): 0.1
Differential pressure (kg/cm2):0.65
Available NPSH (m): 3 min
R.P.M.: 3,000
POWER: 17 kW
MATERIALS: A351CF8M
No. UNITS: 1

B-1207-1/2/S Catalyst Supply Pump 1200 –


Chlorination
ITEM: B-1207 1/2/S NAME: CATALYST SUPPLY PUMP

MAKE: NIKKISO
MODEL: CANNED
LIQUID:
Methylene chloride
Q (m3/h): 18.5
Discharge pressure: (kg/cm2 g): 31.1
Discharge pressure (kg/cm2 r): 0.1
Differential pressure (kg/cm2):31
Available NPSH (m): 0.67 min
R.P.M.: Variable
POWER: 0.4 kW
MATERIALS: SUS316
No. UNITS: 3
B-1208 -1/S HCl Distillation Reflow 1200 –
Pump Chlorination

ITEM: B-1208 1/S NAME: HCL DISTILLATION REFLOW PUMP

MAKE: NIKKISO
MODEL: CANNED
LIQUID: HCL
Q (m3/h): 2.4
Discharge pressure (kg/cm2 r): 15.4
Discharge pressure (kg/cm2 r): 12.2
Differential pressure (kg/cm2):3.2
Available NPSH (m): 2 min
R.P.M.: 3,000
POWER: 1.6 kW
MATERIALS: A351CF8M
No. UNITS: 2

B-1209 -1/S Methyl Chloride Reflow Pumps 1200 –


Chlorination
ITEM: B-1209 1/S NAME: METHYL CHLORIDE REFLOW PUMP

MAKE: NIKKISO
MODEL: CANNED
LIQUID: methyl
chloride
Q (m3/h): 2.7
Discharge pressure (kg/cm2 r): 10.7
Discharge pressure (kg/cm2 r): 7.2
Differential pressure (kg/cm2):3.5
Available NPSH (m): 2.24 min
R.P.M.: 3,000
POWER: 2.3 kW
MATERIALS: A351CF8M
No. UNITS: 2
B-1210 -1/S Crude 1200 –
Pumps Chlorination
ITEM: B-1210 1/S NAME: CRUDE PUMP

MAKE: NIKKISO
MODEL: CANNED
LIQUID:
Methylene chloride
Q (m3/h): 4.7
Discharge pressure: (kg/cm2 g): 5.4
Discharge pressure (kg/cm2 r): 0.5
Differential pressure (kg/cm2):4.9
Available NPSH (m): 5 min
R.P.M.: 3,000
POWER: 3.1 kW
MATERIALS: A351CF8
No. UNITS: 2

B-1211 -1/S Methylene Chloride Reflow Pump 1200 –


Chlorination
ITEM: B-1211 1/S NAME: METHYLENE CHLORIDE REFLOW PUMP

MAKE: NIKKISO
MODEL: CANNED
LIQUID:
Methylene chloride
Q (m3/h): 9.7
Discharge pressure (kg/cm2 r): 5.6
Discharge pressure (kg/cm2 r): 1.4
Differential pressure (kg/cm2):4.2
Available NPSH (m): 5 min
R.P.M.: 3,000
POWER: 5.1 kW
MATERIALS: A351CF8
No. UNITS: 2
B-1212 -1/S Methylene Chloride Bottom Pump 1200 –
Chlorination
ITEM: B-1212 1/S NAME: METHYLENE CHLORIDE BOTTOM PUMP

MAKE: NIKKISO
MODEL: CANNED
LIQUID:
Methylene chloride
Q (m3/h): 2.5
Discharge pressure (kg/cm2 r): 3.9
Discharge pressure (kg/cm2 r): 2.1
Differential pressure (kg/cm2):1.8
Available NPSH (m): 5 min
R.P.M.: 3,000
POWER: 0.9 kW
MATERIALS: A351CF8
No. UNITS: 2

B-1214 -1/S Chloroform Reflow Pump 1200 –


Chlorination
ITEM: B-1214 1/S NAME: CHLOROFORM REFLOW PUMP
MAKE: NIKKISO
MODEL: CANNED
LIQUID:
chloroform
Q (m3/h): 12.3
Discharge pressure (kg/cm2 r): 5.9
Discharge pressure (kg/cm2 r): 0.5
Differential pressure (kg/cm2):5.4
Available NPSH (m): 5 min
R.P.M.: 3,000
POWER: 11 kW
MATERIALS: A351CF8
No. UNITS: 2
B-1215 -1/S Chloroform Bottom Pump 1200 –
ITEM: B-1215 Chlorination
1/S NAME: CHLOROFORM BOTTOM PUMP
MAKE: NIKKISO
MODEL: CANNED
LIQUID:
chloroform
Q (m3/h): 0.4
Discharge pressure (kg/cm2 r): 4.2
Discharge pressure (kg/cm2 r): 1.3
Differential pressure (kg/cm2):2.9
Available NPSH (m): 5 min
R.P.M.: 3.000
POWER: 1.12 kW
MATERIALS: A351CF8
No. UNITS: 2

B-1217 Daily Methylene Chloride Tank Pump 1200 –


ITEM: B-1217 Chlorination
NAME: DAILY METHYLENE CHLORIDE TANK PUMP
1/S
MAKE: NIKKISO
MODEL: CANNED
LIQUID:
Methylene chloride
Q (m3/h): 10.5
Discharge pressure (kg/cm2 r): 3.6
Discharge pressure (kg/cm2 r): 0.5
Differential pressure (kg/cm2):3.1
Available NPSH (m): 2 min
R.P.M.:
POWER: 3.1 kW
MATERIALS: A351CF8
No. UNITS: 2
B-1218 Daily Chloroform Tank Pump 1200 –
ITEM: B-1218 Chlorination
1/S NAME: DAILY CHLOROFORM TANK PUMP
MAKE: NIKKISO
MODEL: CANNED
LIQUID:
chloroform
Q (m3/h): 47.1
Discharge pressure (kg/cm2 r): 3.6
Discharge pressure (kg/cm2 r): 0.1
Differential pressure (kg/cm2):3.5
Available NPSH (m): 5 min
R.P.M.: 3,000
POWER: 10.5 kW
MATERIALS: A351CF8
No. UNITS: 2

B-2104 CIDA 28% Hydrochloride Regeneration Line Pump


NAME: CIDA 28% HYDROCHLORIDE REGENERATION
ITEM: B-2104 LINE PUMP

MAKE: SOINER
MODEL: PN/80-50-315
LIQUID: 28%
HYDROCHLORIC
ACID
Q (m3/h): 5
Manometric height: 26.70 m.c.l.
R.P.M.: 1,450
POWER: 7.5 CV
MATERIALS: Polypropylene
No. UNITS: 1
B-2105 CIDA 20 % Sodium Hydroxide Line Pump

ITEM: B-2105 NAME: CIDA 20% SODIUM HYDROXIDE LINE PUMP

MAKE: SOINER
MODEL: IN/80-50-315
LIQUID: 20%
SODIUM
HYDROXIDE
Q (m3/h): 3
Manometric height: 24.60 m.c.l.
R.P.M.: 1,450
POWER: 7.5 CV
MATERIALS: stainless steel
No. UNITS: 1

B-2106 CIDA Water Pool Emptying Pump

ITEM: B-2106 NAME: CIDA WATER POOL EMPTYING PUMP

MAKE: SOINER
MODEL: PN/65-40-250
LIQUID: EFFLUENTS
Q (m3/h): 8
Manometric height: 20 m.c.l.
R.P.M.: 1,415
POWER: 4 CV
MATERIALS: Polypropylene
No. UNITS: 1
B-2107-s Demineralised Water Pump Cooling
ITEM: B-2107 NAME: COOLING WATER SERVICE DEMINERALISED
1/S WATER PUMP

MAKE: SERRANO INDUSTRIAL


MODEL: 32-160/Q-31669/322
LIQUID: DEMINERALISED WATER
Q (m3/h): 20
Discharge pressure: 3 kg/cm2
Suction pressure: atmospheric
Differential pressure: 3 kg/cm2
Available NPSH (m): 7 min
R.P.M.: 2,900
POWER: 4 CV
MATERIALS: 14408
No. UNITS: 2

B-2401 -1/S Ethylene Glycol Pumps 2400 - MEG Cooling Circuit (+8ºC)
ITEM: B-2401 NAME: MEG +8º C ETHYLENE GLYCOL RECOVERY
1/S CIRCUIT

MAKE: NIKKISO
MODEL: CANNED
LIQUID: Ethylene
Glycol
Q (m3/h): 11.8
Discharge pressure (kg/cm2 r): 2.6
Discharge pressure (kg/cm2 r): 0.1
Differential pressure (kg/cm2):2.5
Available NPSH (m): 5 min
R.P.M.:
POWER: 2.6 kW
MATERIALS: A351CF8
No. UNITS: 2
B-2501 -1/S Thermal Oil Pumps 2500- Thermal Oil
ITEM: B-2501 Circuit
1/S NAME: THERMAL OIL CIRCUIT THERMAL OIL PUMP
MAKE: G.I.E. MARELLI
MODEL: SMK-4 x 6 x 13
LIQUID: Thermal Oil
Q (m3/h): 60.7
Discharge pressure
(kg/cm2 r): 2.6
Suction pressure (kg/cm2 g): 0.6
Differential pressure (kg/cm2):2
Available NPSH (m): 5 min
R.P.M.: 1,500
POWER: 17.5 kW
MATERIALS: C.S. casting
No. UNITS: 2

B-2901-1/2 Chlorinator Cooling Water Pump 2900 – Cooling


Circuit Chlorinator
ITEM: B-2901
1/S NAME: DEMINERALISED WATER CIRCUIT
CHLORINATOR COOLING WATER PUMP
MAKE: G.I.E. MARELLI
MODEL: SMKD-3 x 4 x 7
LIQUID: Demineralised
water
Q (m3/h): 48.1
Discharge pressure (kg/cm2 r): 2.9
Discharge pressure (kg/cm2 r): 0.4
Differential pressure (kg/cm2):2.5
Available NPSH (m): 5 min
R.P.M.:
POWER: 10 kW
MATERIALS: A216WCB
No. UNITS: 2
B-2902-1/2 Chlorinator Condenser Water Pump 2900 – Chlorinator Cooling
Circuit
ITEM: B-2902 NAME: DEMINERALISED WATER CIRCUIT
1/S CHLORINATOR CONDENSER WATER PUMP
MAKE: G.I.E. MARELLI
MODEL: SMKDO-3 x 5 x 7
LIQUID: Demineralised
water
Q (m3/h): 105.7
Discharge pressure (kg/cm2 r): 2.9
Discharge pressure (kg/cm2 r): 0.4
Differential pressure (kg/cm2):2.5
Available NPSH (m): 5 min
R.P.M.: 2,900
POWER: 25 CV
MATERIALS: A216WCB
No. UNITS: 2

B-3101 Methanol Tanker Unloading Pump 3100 –


Methanol
ITEM: B-3101
NAME: METHANOL TANKER UNLOADING PUMP
MAKE: NIKKISO
MODEL: CANNED
LIQUID: Methanol
Q (m3/h): 50
Discharge
pressure: (kg/cm2
g): 0.6
Suction pressure (kg/cm2 g): 0.12
Differential pressure (kg/cm2):0.48
Available NPSH (m): 13 min
R.P.M.: 3,000
POWER: 2.6 kW
MATERIALS: A351CF8
No. UNITS: 1
B-3102 -1/S Methanol Decanting Pump 3100 –
Methanol
ITEM: B-3102
NAME: METHANOL DECANTING PUMP
1/S
MAKE: NIKKISO
MODEL: CANNED
LIQUID: Methanol
Q (m3/h): 1.6
Discharge pressure: (kg/cm2 g): 4.04
Discharge pressure (kg/cm2 r): 0.05
Differential pressure (kg/cm2): 4
Available NPSH (m): 12.17 min
R.P.M.:
POWER: 2.3 kW
MATERIALS: A351CF8
No. UNITS: 2

B-4101 -1/S Methylene Chloride Truck Loading Pump 4100- Methylene chloride
ITEM: B-4101 NAME: METHYLENE CHLORIDE TRUCK LOADING
1/S PUMP

MAKE: NIKKISO
MODEL: CANNED
LIQUID:
Methylene chloride
Q (m3/h): 50
Discharge pressure (kg/cm2 r): 3.595
Discharge pressure (kg/cm2 r): 0.112
Differential pressure (kg/cm2): 3.483
Available NPSH (m): 2.9 min
R.P.M.: 3,000
POWER: 10.5 kW
MATERIALS: A351CF8
No. UNITS: 2
B-4201 -1/S Chloroform Truck Loading Pump 4200-
ITEM: B-4201 Chloroform
1/S NAME: CHLOROFORM TRUCK LOADING PUMP
MAKE: NIKKISO
MODEL: CANNED
LIQUID:
chloroform
Q (m3/h): 50
Discharge pressure: (kg/cm2 g): 4.1
Discharge pressure (kg/cm2 r): 0.1
Differential pressure (kg/cm2): 4
Available NPSH (m): 4.3 min
R.P.M.: 3,000
POWER: 11 kW
MATERIALS: A351CF8
No. UNITS: 2

B-4301 -1/S Tetrachloride Decanting Pump 4300 - Carbon


ITEM: B-4301 Tetrachloride
1/S NAME: CARBON TETRACHLORIDE DECANTING PUMP
MAKE: NIKKISO
MODEL: CANNED
LIQUID: carbon
tetrachloride
Q (m3/h): 5.5
Discharge pressure: (kg/cm2 g): 6.58
Suction pressure (kg/cm2 g): 0.11
Differential pressure (kg/cm2): 6.47
Available NPSH (m): 4.5 min
R.P.M.: 3,000
POWER: 5.7 kW
MATERIALS: A351CF8
No. UNITS: 2
B-4401 -1/S Hydrochloric Acid Decanting Pump 4400 – Hydrochloric
ITEM: B-4401 Acid
1/S NAME: HYDROCHLORIC ACID DECANTING PUMP
MAKE: VICARB
MODEL: 65 – 40 - 200
LIQUID: carbon
tetrachloride
Q (m3/h): 11
Discharge pressure (kg/cm2 r): 4.07
Discharge pressure (kg/cm2 r): 0.07
Differential pressure (kg/cm2): 4
Available NPSH (m): 6.2 min
R.P.M.: 3,000
POWER: 7.5 kW
MATERIALS: VGC
No. UNITS: 2

B-5101 20% Soda Decanting Pump 5100 – 20 % Soda


ITEM: B-5101 NAME: AUXILIARY CHEMICAL PRODUCT 20% CAUSTIC
1/S SODA DECANTING PUMP

MAKE: SUNFLO
MODEL: FMDP – 1DHA
LIQUID: 20% Caustic
Soda
Q (m3/h): 1
Discharge pressure (kg/cm2 r): 2.5
Discharge pressure (kg/cm2 r): 0.25
Differential pressure (kg/cm2): 2.25
Available NPSH (m): 9.71 min
R.P.M.: 1,500
POWER: 2.5 kW
MATERIALS: CARBON STEEL
No. UNITS: 2
B-5201 Sulphuric Tanker Unloading Pump 5200 - 98% Sulphuric
ITEM: B-5201 Acid
1/S NAME: AZOBIS SOLUTION 98% SULPHURIC
DISCHARGE PUMP
MAKE: WORTHINGTON
MODEL: ECP 6 65 - 200
LIQUID: 98% Sulphuric
Acid
Q (m3/h): 30
Discharge pressure (kg/cm2 r): 1.05
Discharge pressure (kg/cm2 r): 0.27
Differential pressure (kg/cm2): 0.78
Available NPSH (m): 6.96 min
R.P.M.: 1,000
POWER: 1.5 kW
MATERIALS: A-216WCB
No. UNITS: 2

B-5202 -1/S Sulphuric Decanting Pump 5200 - 98% Sulphuric


ITEM: B-5202 Acid
1/S NAME: DRYING TOWERS H2SO4 ACID SUPPLY PUMP
MAKE: SUNFLO
MODEL: FMDP-1DHA
LIQUID: 98% Sulphuric Acid
Q (m3/h): 1
Discharge pressure (kg/cm2
r): 4.11
Discharge pressure (kg/cm2 r): 0.09
Differential pressure (kg/cm2): 4.02
Available NPSH (m): 5.9 min
R.P.M.: 1,500
POWER: 4 kW
MATERIALS: DUCTILE IRON
No. UNITS: 3
B-6101 -1/S Methanol Recovery Column Reflow Pump 6100 – Organic Hydrochloric Acid
ITEM: B-6101 NAME: METHANOL RECOVERY COLUMN REFLOW
1/S PUMPS

MAKE: SUNFLO
MODEL: FMDP-1DFA
LIQUID: 80%
Methanol
Q (m3/h): 0.5
Discharge pressure (kg/cm2 r): 4
Discharge pressure (kg/cm2 r): 2.6
Differential pressure (kg/cm2): 1.4
Available NPSH (m): 38.6 min
R.P.M.: 1,500
POWER: 2.5 kW
MATERIALS: CARBON STEEL / STAINLESS
STEEL
No. UNITS: 2

B-6102 -1/S Methanol Distillation Column Reflow Pump 6100 – Organic Hydrochloric
Acid
ITEM: B-6102 NAME: METHANOL DISTILLING COLUMN REFLOW
1/S PUMP

MAKE: SUNFLO
MODEL: FMP-1LSB
LIQUID: Methanol
Q (m3/h): 0.16
Discharge pressure (kg/cm2 r): 4.1
Discharge pressure (kg/cm2 r): 0.5
Differential pressure (kg/cm2): 3.6
Available NPSH (m): 13 min
R.P.M.: 1,500
POWER: 1 kW
MATERIALS: AISI 410
No. UNITS: 2
B-6103 -1/S Methanol Bottom Recovery Column Pump 6100 – Organic Hydrochloric Acid
ITEM: B-6103 NAME: METHANOL RECOVERY COLUMN BOTTOM
1/S PUMP

MAKE: VICARB
MODEL: 50-32-160
LIQUID: HCl
solution
Q (m3/h): 2.85
Discharge pressure (kg/cm2 r): 3.6
Discharge pressure (kg/cm2 r): 2.6
Differential pressure (kg/cm2): 1
Available NPSH (m): 36 min
R.P.M.: 3,000
POWER: 1.1 kW
MATERIALS: VGC
No. UNITS: 2

B-6301 -1/S Schott Diluted Sulphuric Supply Pump 6300 – Sulphuric Acid
Regeneration
ITEM: B-6301 NAME: H2SO4 REGENERATION RESIDUAL EFFLUENT
1/S SULPHURIC ACID PUMPS

MAKE: SERRANO - BOMINSA


MODEL: 32-125 Q-31229/622
LIQUID: 76% residual sulphuric acid
Q (m3/h): 2.85
Discharge pressure: (kg/cm2 g): 1
Discharge pressure (kg/cm2 r): 3.5
Differential pressure (kg/cm2): 0.3
Available NPSH (m): 3.2 min
R.P.M.: 2,900
POWER: 2.52 CV
MATERIALS: 1.4501
No. UNITS: 2
B-6302 -1/S Regenerated Sulphuric to D-5201 Pump 6300 – Sulphuric Acid
Regeneration
ITEM: B-6302 1/S NAME: REGENERATED SULPHURIC ACID PUMP

MAKE: ATLAS COMERCIAL


MODEL: FMDP-1DBB SUNFLO
LIQUID: 96% regenerated sulphuric acid
Q (m3/h): 1
Discharge pressure (kg/cm2 r): 2
Discharge pressure (kg/cm2 r): 0.2
Differential pressure (kg/cm2): 1.8
Available NPSH (m): 5.8 min
R.P.M.: 1,450
POWER: 3.6 CV
MATERIALS: DUCTILE IRON
No. UNITS: 2

B-6303 Schott 2nd Stage Sulphuric Recirculation Pump 6300 – Sulphuric Acid
Regeneration NAME: SCHOTT PLANT 2ND STAGE SULPHURIC ACID
ITEM: B-6303 RECIRCULATION PUMP

MAKE: RHEINHUETTE
MODEL: RCE 40/200 D2
LIQUID: 96 % Sulphuric
Acid
Q (m3/h): 6.4
Discharge pressure: (bar): 5
Suction pressure (kg/cm2 r):
Differential pressure (kg/cm2):
Available NPSH (m):
R.P.M.: 1,450
POWER: 2.2 kW
MATERIALS: SILICON CAST IRON
No. UNITS: 1
B-6304 Nitric Acid Dosing Pump 6300 – Sulphuric Acid
Regeneration
ITEM: B-6304 NAME: H2SO4 REGENERATION EFFLUENT NITRIC ACID
DOSAGE PUMP
MAKE:
MODEL: DOPU 40/EX/Y
LIQUID: 65 % nitric acid
Q (m3/h): 0.04
Discharge pressure:
(bar): 3.5
Suction pressure (kg/cm2 g):
Differential pressure (kg/cm2):
Available NPSH (m):
R.P.M.: 2,900
POWER: 0.31 kW
MATERIALS: GLASS / PTFE
No. UNITS: 1

B-6305 Schott Thermal Oil Pump 6300 – Sulphuric Acid


Regeneration
ITEM: B-6305 NAME: SCHOTT PLANT THERMAL OIL RECIRCULATION
PUMP
MAKE:
MODEL: NTT 32-160
LIQUID: Thermal Oil
Q (m3/h): 12
Discharge pressure:
(bar): 25
Suction pressure (kg/cm2 g):
Differential pressure (kg/cm2):
Available NPSH (m):
R.P.M.: 2,900
POWER: 2.2 kW
MATERIALS: CAST IRON: GGG 40
No. UNITS: 1
B-6503 -1/S Chemical Drainage Discharge Pump 6500 – Chemical Drainage Treatment

ITEM: B-6503-1/S NAME: CHEMICAL DRAINAGE EVACUATION PUMP

MAKE: CASALS S CARDONA


MODEL: BTSLL 416
LIQUID: contaminated water
Q (m3/h): 14
Discharge pressure (kg/cm2 r): 0.96
Discharge pressure (kg/cm2 r): 0.2
Differential pressure (kg/cm2): 0.76
Available NPSH (m): 10.2 min
R.P.M.: 1,450
POWER: 2.2 kW
MATERIALS: PVDF
No. UNITS: 2
3.- COLUMNS

C-1101 Water Washer 1100 – Hydrochlorination

ITEM: C-1101 NAME: WATER WASHER COLUMN

MANUFACTURER: LE CARBONE
LORRAINE
MATERIALS:
- Ferrule and floors:
-Receptacle support:
LIQUID:
SERVICE
TEMPERATURE: 80º
C.
SERVICE PRESSURE: 3 bar
INSULATION: NO
CAPACITY:
TOTAL HEIGHT: 7,330 mm
No. UNITS: 1

C-1102 Soda Washer 1100 – Hydrochlorination

ITEM: C-1102 NAME: CAUSTIC SODA WASHER COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-516 Gr.60
- Receptacle
support: ASTM
A-283 Gr.C
LIQUID: DILUTED CAUSTIC SODA
CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 3 Kg/cm2 g
TOP PART:
- Service temperature: 15º C
-Service pressure: 1.10 kg/cm2g
BOTTOM PART:
- Service temperature: 40 / 15º
C
-Service pressure: 1.12 kg/cm2
INSULATION: YES
CAPACITY: 3 m3
TOTAL HEIGHT: 11,410 mm
No. UNITS: 1
C-1103 1st Drying 1100 – Hydrochlorination
Column
EM : C-1103 NAME: 1st DRYING COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-516 Gr.60
-Receptacle support: ASTM A-283 Gr.C
LIQUID: VARIOUS
CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 3 Kg/cm2 g
TOP PART:
- Service temperature: 37º C
-Service pressure: 1.08 kg/cm2
BOTTOM PART:
- Service temperature: 40º C.
-Service pressure: 1.09 kg/cm2
INSULATION: NO
CAPACITY: 3 m3
TOTAL HEIGHT: 11,410 mm
No. UNITS: 1

C-1104 2nd Drying 1100 – Hydrochlorination


Column
ITEM: C-1104 NAME: 2nd DRYING COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-516 Gr.60
-Receptacle support: ASTM A-283 Gr.C
LIQUID: VARIOUS
CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 3 Kg/cm2 g
TOP PART:
- Service temperature: 37º C
-Service pressure: 1.07 kg/cm2
BOTTOM PART:
- Service temperature: 40º C.
-Service pressure: 1.08 kg/cm2
INSULATION: NO
CAPACITY: 3 m3
TOTAL HEIGHT: 11,410 mm
No. UNITS: 1
C-1105 3rd Drying 1100 – Hydrochlorination
Column
ITEM: C-1105 NAME: 3rd DRYING COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-240 Tp.340L
- Receptacle
support:
LIQUID: VARIOUS
CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 3 Kg/cm2 g
TOP PART:
- Service temperature: 37º C
-Service pressure: 1.06 kg/cm2
BOTTOM PART:
- Service temperature: 40º C.
-Service pressure: 1.97 kg/cm2
INSULATION: NO
CAPACITY: 3 m3
TOTAL HEIGHT: 11,410 mm
No. UNITS: 1

C-1106 HCl Absorption Column 1100 – Hydrochlorination

ITEM: C-1106 NAME: HCl ABSORPTION COLUMN

MANUFACTURER: LE CARBONE LORRAINE


MATERIALS:
- Ferrule and floors:
-Receptacle support:
LIQUID:
TEMPERATURE: 130º C
PRESSURE: 5 bar
INSULATION: NO
CAPACITY: 0.39 m3
TOTAL HEIGHT: 4,658 mm
No. UNITS: 1
C-1201 HCl Distillation Column 1200 –
Chlorination
ITEM: C-1201 NAME: HCl DISTILLATION COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and floors: ASTM A-240 Tp.340L
- Receptacle support:
LIQUID: HCl and CHLOROMETHANES
CALCULATION TEMPERATURE: - 30º C / + 130º C
CALCULATION PRESSURE: 15 kg/cm2 g
TOP PART:
- Service temperature: - 25º C
-Service pressure: 12 kg/cm2
BOTTOM PART:
- Service temperature: + 107º
C
-Service pressure: 12.4 kg/cm2
INSULATION: YES
CAPACITY: 9 m3
TOTAL HEIGHT: 26,640 mm
No. UNITS: 1

C-1202 Methyl Chloride Column 1200 –


Chlorination
ITEM: C-1202 NAME: METHYL CHLORIDE COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-240 Tp340L
AST
M
A-
516
Gr.6
0
-Receptacle support: - LIQUID:
CHLOROMETHANES
CALCULATION TEMPERATURE: 150º C
CALCULATION PRESSURE: 9 Kg/cm2 g
TOP PART:
- Service temperature: 37º C
-Service pressure: 7 kg/cm2
BOTTOM PART:
- Service temperature: 125º
C
-Service pressure: 7.4 kg/cm2
INSULATION: YES
CAPACITY: 9 m3
TOTAL HEIGHT: 26,000 mm
No. UNITS: 1
C-1203 Methylene Chloride Column 1200 –
Chlorination
ITEM: C-1203 NAME: METHYLENE CHLORIDE COLUMN
MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-240 Tp.340L
AST
M
A-
516
Gr.6
0
-Receptacle support: ASTM A-285 Gr.C
LIQUID: CHLOROMETHANES
CALCULATION TEMPERATURE: 120º C
CALCULATION PRESSURE: 3 kg/cm2 g
TOP PART:
- Service temperature: 60º C
-Service pressure: 1 kg/cm2
BOTTOM PART:
- Service temperature: 92º C
-Service pressure: 1.5 kg/cm2
INSULATION: YES
CAPACITY: 19 m3
TOTAL HEIGHT: 32,300 mm
No. UNITS: 1
C-1204 Chloroform Column 1200 –
Chlorination
ITEM: C-1204 NAME: CHLOROFORM COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-240 Tp.340L
AST
M
A-
516
Gr.6
0
-Receptacle support: ASTM A-285 Gr.C
LIQUID: CHLOROMETHANES
CALCULATION TEMPERATURE: 120º C
CALCULATION PRESSURE: 3 kg/cm2 g
TOP PART:
- Service temperature: 61º C
-Service pressure: 0 kg/cm2
BOTTOM PART:
- Service temperature: 95º C
-Service pressure: 0.7 kg/cm2
INSULATION: YES
CAPACITY: 32 m3
TOTAL HEIGHT: 38,460 mm
No. UNITS: 1

C-6101Methanol Recovery Column 6100 – Organic Hydrochloric Acid

ITEM: C-6101 NAME: METHANOL RECOVERY COLUMN

MANUFACTURER:
MATERIALS:
- Ferrule and
floors: ASTM
A-106 Gr.60
-Receptacle support: ASTM A-283 Gr.C
LIQUID: VARIOUS
CALCULATION TEMPERATURE: 150º C
CALCULATION PRESSURE: 2 Kg/cm2 g
SERVICE PRESSURE: 1.5 kg/cm2
SERVICE TEMPERATURE: 130º C
INSULATION: YES
CAPACITY: 2.070 m3
TOTAL HEIGHT: 18,182 mm
No. UNITS: 1
C-6102Methanol Distillation Column 6100 – Organic Hydrochloric Acid

ITEM: C-6102 NAME: METHANOL RECOVERY COLUMN

MANUFACTURER: SCHWARTZ - HAUTMONT


MATERIALS:
- Ferrule and floors: ASTM A-106 Gr.60
-Receptacle support: ASTM A-283 Gr.C
LIQUID: VARIOUS
CALCULATION TEMPERATURE: 120º C
CALCULATION PRESSURE: 1 kg/cm2 g
SERVICE PRESSURE: atmospheric
SERVICE TEMPERATURE: 107º C
INSULATION: YES
CAPACITY: 0.7 m3
TOTAL HEIGHT: 14,734 mm
No. UNITS: 1

C-63011st Stage Sulphuric Desorption Column 6300 – Sulphuric Regeneration and Recovery
MEOH
ITEM: C-6301 NAME: EFFLUENT DESORPTION COLUMN

MANUFACTURER: SCHOTT ENGINEERING


TYPE: PACKED COLUMN
MATERIALS:
- Ferrule and floors: GLASS
- Seals PTFE
LIQUID: WSA liquid (bottom)
Vapour gas (top)
DESIGN
- Temperature: 150º C
-Pressure: -1 bar
BOTTOM:
- Temperatu
re: 80º C.
-Pressure: 0.08 bar
TOP:
- Temperature: 75º
C.
-Pressure: 0.08 bar
INTERNAL: Raschig Rings 15 x 15
COLUMN HEIGHT: 2,300 mm
Diameter: 200 mm
Volume: 0.08 m3
No. UNITS: 1
C-6302Desorption Column R-1 6300 – Sulphuric Acid
Regeneration
ITEM: C-6302 NAME: EFFLUENT DESORPTION COLUMN

MANUFACTURER: SCHOTT ENGINEERING


TYPE: PACKED COLUMN
MATERIALS:
- Ferrule and floors: GLASS
- Seals PTFE
LIQUID: H2SO4 liquid (bottom)
Vapour gas (top)
DESIGN
- Temperature: 200º C
-Pressure: -1 bar
BOTTOM:
- Temperatu
re: 150º C
-Pressure: 0.02 bar
TOP:
- Temperature:
190º C
-Pressure: 0.02 bar
INTERNAL: Raschig Rings 15 x 15
COLUMN HEIGHT: 3,300 mm
Diameter: 200 mm
Volume: 0.09 m3
No. UNITS: 1

C-6601 Desorption Stripping Column6600 – Moist


Solvents
ITEM: C-6601 NAME: DESORPTION STRIPPING COLUMN

MANUFACTURER: LE CARBONE LORRAINE


MATERIALS:
- Ferrule and floors:
-Receptacle support:
LIQUID:
TEMPERATURE: 180º C
PRESSURE: 6 bar
INSULATION: YES
CAPACITY: 0.9 m3
TOTAL HEIGHT: 7,194 mm
No. UNITS: 1
4.- TANKS

D-1101 Methyl Chloride Receiver 1100 – Hydrochlorination

ITEM: D-1101 NAME: METHYL CHLORIDE RECEIVER TANK

LIQUID: METHYL CHLORIDE


MATERIALS:
- Ferrule and floors: A-240
Tp.304L
-Receptacle support: A7
TEMPERATURE:
- Service: -25º C
-Calculation: -30º C
PRESSURE:
- Service: 0.6
kg/cm2 g
-Calculation: 3 kg/cm2 g
SIZE:
- Height: 1,300 mm
-Diameter: 850 mm3
CAPACITY: 0.9 m
INSULATION: YES
No. UNITS: 1
D-1102 Methanol Drainage Tank 1100 – Hydrochlorination

ITEM: D-1102 NAME: METHANOL DRAINAGE TANK

LIQUID: METHANOL
MATERIALS:
- Ferrule and floors:
AISI 304L
- Receptacle support: Carbon steel
TEMPERATURE:
- Service: 95º C
- Calculation: 120º C
PRESSURE:
- Service: 0.6 kg/cm2
g
- Calculation: 3 kg/cm2 g
SIZE:
- Height: 1,130 mm
- Diameter: 18 inches
CAPACITY: 0.13 m3
INSULATION: NO
No. UNITS: 1

D-1201 Methyl Chloride Supply Tank 1200 – Chlorination

ITEM: D-1201 NAME: METHYL CHLORIDE SUPPLY TANK

LIQUID: METHYL CHLORIDE


MATERIALS:
- Ferrule and floors: A-240 Tp.
304L
-Receptacle support: A7
TEMPERATURE:
- Service: 20º C
-Calculation: 45º C
PRESSURE:
- Service: 4 kg/cm2
g
-Calculation: 9 kg/cm2 g
SIZE:
- Height: 3,620 mm
-Diameter: 1,600 mm
CAPACITY: 6 m3
INSULATION: YES
No. UNITS: 1
D-1202 Methyl Chloride Decanting Tank 1200 –
Chlorination
ITEM: D-1202 NAME: METHYL CHLORIDE DECANTING TANK

LIQUID: METHYL CHLORIDE


MATERIALS:
- Ferrule and floors: A-240 Tp.
304L
-Receptacle support: A7
TEMPERATURE:
- Service: 37º C
-Calculation: 45º C
PRESSURE:
- Service: 7 kg/cm2
g
-Calculation: 9 kg/cm2 g
SIZE:
- Height: 3,620 mm
-Diameter: 1,600 3mm
CAPACITY: 6 m
INSULATION: YES
No. UNITS: 1

D-1203 Methylene Chloride Recycling Tank 1200 –


Chlorination
ITEM: D-1203 NAME: METHYL CHLORIDE RECYCLING TANK
LIQUID: METHYL CHLORIDE
MATERIALS:
- Ferrule and floors: A-240 Tp.
304L
- Receptacle support: A7
TEMPERATURE:
- Service: 40º C.
- Calculation: 60º C
PRESSURE:
- Service: 0.5
kg/cm2 g
- Calculation: 3 kg/cm2 g
SIZE:
- Height: 2,840 mm
- Diameter: 1,400 mm
CAPACITY: 3.8 m3
INSULATION: NO
No. UNITS: 1
D-1204 Chlorine Supply Tank 1200 –
Chlorination
ITEM: D-1204 NAME: CHLORINE SUPPLY TANK

LIQUID: CHLORINE
MATERIALS:
- Ferrule and
floors: A-240 Tp.
304L
- Receptacle
support: A-240
Tp. 304L /
/ A-283 Gr.C
TEMPERATURE:
- Service: 32º C
- Calculation: -50º C
PRESSURE:
- Service: 8 kg/cm2
g
- Calculation: 15.3 kg/cm2 g
SIZE:
- Height: 4,176 mm
- Diameter: 1,700 mm
CAPACITY: 8.5 m3
INSULATION: YES
No. UNITS: 1

D-1205 HCl Distillation Reflow Ball 1200 –


Chlorination
ITEM: D-1205 NAME: HCL DISTILLATION REFLOW BALL TANK

LIQUID: HYDROGEN CHLORIDE


MATERIALS:
- Ferrule and floors: A-240 Tp.
304L
-Receptacle support: A-283 Gr.C
TEMPERATURE:
- Service: -25º C
-Calculation: -38º C
PRESSURE:
- Service: 12 kg/cm2
g
-Calculation: 15 kg/cm2 g
SIZE:
- Height: 2,336 mm
- Diameter: 900 mm
CAPACITY: 1.2 m3
INSULATION: YES
No. UNITS: 1
D-1206 Methyl Chloride Reflow Ball
1200 –
Chlorination
ITEM: D-1206 NAME: METHYL CHLORIDE REFLOW BALL

LIQUID: METHYL CHLORIDE


MATERIALS:
- Ferrule and floors: A-240 Tp.
304L
- Receptacle support: A-283 Gr.C
TEMPERATURE:
- Service: 37º C
- Calculation: 45º C
PRESSURE:
- Service: 7 kg/cm2
g
- Calculation: 9 kg/cm2 g
SIZE:
- Height: 1,562 mm
- Diameter:
CAPACITY: 650mmm
0.45 3

INSULATION: YES
No. UNITS: 1

D-1207-1/S Methyl Chloride Drying Drum 1200 –


Chlorination
ITEM: D-1207 1/S NAME: METHYL CHLORIDE DRYING DRUM TANK
LIQUID: METHYL CHLORIDE
MATERIALS:
- Ferrule and floors: A-240 Tp.
304L
- Receptacle support: A-240
Tp. 304L /
/ A-283 Gr.C
TEMPERATURE:
- Service: 37º C
-Calculation: 60º C
PRESSURE:
- Service: 10.7
kg/cm2 g
-Calculation: 15 kg/cm2 g
SIZE:
- Height: 2,730 mm
- Diameter: 1,050 mm
CAPACITY: 2 m3
INSULATION: NO
No. UNITS: 2
D-1208 Crude Ball 1200 –
Chlorination
ITEM: D-1208 NAME: CRUDE BALL TANK

LIQUID: CRUDE
MATERIALS:
- Ferrule and
floors: A-515
Gr.60
-Receptacle support: A7
TEMPERATURE:
- Service: 40º C.
-Calculation: 60º C
PRESSURE:
- Service:
atmospheric
-Calculation: 3 kg/cm2 g
SIZE:
- Height: 4,330 mm
-Diameter: 2,100 mm3
CAPACITY: 13.6 m
INSULATION: NO
No. UNITS: 1

D-1209-1/S Crude Neutralisation Drum1200 -


Chlorination
ITEM: D-1209-1/s NAME: CRUDE NEUTRALISATION DRUM TANK

LIQUID: CRUDES
MATERIALS:
- Ferrule and
floors: A-240
Tp.304L
-Receptacle support: A7
TEMPERATURE:
- Service: 40º C.
-Calculation: 60º C
PRESSURE:
- Service: 4.5
kg/cm2 g
-Calculation: 6 kg/cm2 g
SIZE:
- Height: 3,320 mm
-Diameter: 1,550 mm
CAPACITY: 5.7 m3
INSULATION: NO
No. UNITS: 2
D-1210 Methylene Chloride Reflow Ball1200 –
Chlorination
NAME: METHYLENE CHLORIDE REFLOW BALL
ITEM: D-1210
TANK

LIQUID: METHYLENE CHLORIDE


MATERIALS:
- Ferrule and floors: A-240
Tp.304L
- Receptacle support: A-283 Gr.C
TEMPERATURE:
- Service: 60º C
- Calculation: 80º C.
PRESSURE:
- Service: 1 kg/cm2
g
- Calculation: 3 kg/cm2 g
SIZE:
- Height: 2,094 mm
- Diameter: 1,000 mm
CAPACITY: 1.6 m3
INSULATION: NO
No. UNITS: 1

D-1211-1/S Methylene Chloride Neutralisation Drum 1200 –


Chlorination
ITEM: D-1211 1/S NAME: METHYLENE CHLORIDE NEUTRALISATION
DRUM TANK
LIQUID: METHYL CHLORIDE
MATERIALS:
- Ferrule and floors: A-240
Tp.304L
- Receptacle support: A-240
Tp. 304L /
/ A-283 Gr.C
TEMPERATURE:
- Service: 32º C
-Calculation: 60º C
PRESSURE:
- Service: 3.5
kg/cm2 g
-Calculation: 5 kg/cm2 g
SIZE:
- Height: 1,940 mm
- Diameter: 700 mm
CAPACITY: 0.27 m3
INSULATION: NO
No. UNITS: 2
D-1212 Chloroform Reflow Ball 1200 –
Chlorination
ITEM: D-1212 NAME: CHLOROFORM REFLOW BALL TANK

LIQUID: CHLOROFORM
MATERIALS:
- Ferrule and floors: A-
240 Tp.304L
-Receptacle support: A-283 Gr.C
TEMPERATURE:
- Service: 61º C
-Calculation: 80º C.
PRESSURE:
- Service:
atmospheric
-Calculation: 3 kg/cm2 g
SIZE:
- Height: 2,282 mm
-Diameter: 1,100 mm
CAPACITY: 2.1 m3
INSULATION: NO
No. UNITS: 1

D-1213-1/S Chloroform Neutralisation Drum 1200 – Chlorination

ITEM: D-1213 1/S NAME: CHLOROFORM NEUTRALISATION DRUM


TANK

LIQUID: METHYL CHLORIDE


MATERIALS:
- Ferrule and floors: A-240
Tp.304L
- Receptacle support: A-240
Tp. 304L /
/ A-283 Gr.C
TEMPERATURE:
- Service: 40º C.
- Calculation: 60º C
PRESSURE:
- Service: 3.6
kg/cm2 g
- Calculation: 5 kg/cm2 g
SIZE:
- Height: 1,940 mm
- Diameter: 700 mm
CAPACITY: 0.63 m3

INSULATION: NO
No. UNITS: 2
D-1214 Solvent Recovery Tank 1200 –
Chlorination
ITEM: D-1214 NAME: SOLVENT RECOVERY TANK

LIQUID: SOLVENT MIXTURE


MATERIALS:
- Ferrule and floors: AISI 316
L
-Receptacle support: AISI 316 / A-42.b
TEMPERATURE:
- Service: 50º C
-Design: 100º C
PRESSURE:
- Service: 4 bar
-Design: 6 bar
SIZE:
- Height: 1,084
mm
-Diameter: 510 mm3
CAPACITY: 0.2 m
INSULATION: NO
No. UNITS: 1

D-2101-S Demineralised Water Tank 2100 – Cooling Water

ITEM: D-2101 1/S NAME: DEMINERALISED WATER TANK

SUPPLIER: CIDA
LIQUID: DEMINERALISED WATER
MATERIALS:
- Ferrule and floors: A-42.b
-Receptacle support: A-42.b
TEMPERATURE:
- Design: 30º C
PRESSURE:
-Design: 4 kg/cm2 g
SIZE:
- Height: 3,500 mm
-Diameter: 1,100 mm
INSULATION: NO
No. UNITS: 2
D-2102-S Demineralised Water Tank 2100 – Cooling Water

ITEM: D-2102 1/S NAME: DEMINERALISED WATER TANK

SUPPLIER: CIDA
LIQUID: DEMINERALISED WATER
MATERIALS:
- Ferrule and floors: A-42.b
-Receptacle support: A-42.b
TEMPERATURE:
- Design: 30º C
PRESSURE:
-Design: 4 kg/cm2 g
SIZE:
- Height: 3,500 mm
-Diameter: 1,200 mm
INSULATION: NO
No. UNITS: 2

D-2401Ethylene Glycol Tank (+8º C) 2400 - MEG Cold Cooling Circuit


(+8ºC) NAME: MEG +18 ºC COLD RECOVERY CIRCUIT
ITEM: D-2401 SERVICES ETHYLENE GLYCOL TANK

LIQUID: MIXED ETHYLENE GLYCOL


MATERIALS:
- Ferrule and floors: A-283 Gr.C
-Receptacle support: A 7
TEMPERATURE:
- Service: 10º C
-Calculation: 60º C
PRESSURE:
- Service:
atmospheric
-Calculation: 0.05 kg/cm2 g
SIZE:
- Height: 1,500 mm
- Diameter: 650 mm
CAPACITY: 0.4 m3
INSULATION: YES
No. UNITS: 1
D-2501 Thermal Oil Tank 2500- Thermal Oil
Circuit
ITEM: D-2501 NAME: THERMAL OIL TANK

LIQUID: THERMAL LIQUID


MATERIALS:
- Ferrule and floors: A-515
Gr.60
-Receptacle support: A-283-Gr.C
TEMPERATURE:
- Service: 20º C
-Calculation: 280º C
PRESSURE:
- Service:
atmospheric
-Calculation: 3 kg/cm2 g
SIZE:
- Height: 2,380 mm
- Diameter: 1,200 mm
CAPACITY: 2 m3
INSULATION: YES
No. UNITS: 1

D-2901 Demineralised Water Tank 2900 – Chlorinator Cooling Circuit

ITEM: D-2901 NAME: CHLORINATOR COOLING WATER TANK

LIQUID: Demineralised water


MATERIALS:
- Ferrule and floors: A283
Gr.C
-Receptacle support: A7
TEMPERATURE:
- Service: 51º C
-Calculation: 120º C
PRESSURE:
- Service:
atmospheric
-Calculation: 0.05 kg/cm2 g
SIZE:
- Height: 2,430 mm
- Diameter: 1,000 mm
CAPACITY: 1.6 m3
INSULATION: NO
No. UNITS: 1
D-2902 Cooling Water Tank 2900 – Chlorinator Cooling Circuit

ITEM: D-2902 NAME: CHLORINATOR COOLING WATER TANK

LIQUID: Demineralised water


MATERIALS:
- Ferrule and floors: A283
Gr.C
-Receptacle support: A7
TEMPERATURE:
- Service: 35º C.
-Calculation: 60º C
PRESSURE:
- Service:
atmospheric
-Calculation: 0.05 kg/cm2 g
SIZE:
- Height: 3,070 mm
- Diameter: 1,300 mm
CAPACITY: 3.5 m3
INSULATION: NO
No. UNITS: 1

D-3220-1/2 DCL

ITEM: D-3220-1/2 NAME: CICLON DEHYDRATOR TANK

LIQUID: Demineralised water


MATERIALS:
- Ferrule and floors: PVDF
+ Fr
-Receptacle support: A7
TEMPERATURE:
- Service:
-Calculation:
PRESSURE:
- Service:
-Calculation:
SIZE:
- Height:
3,568 mm
-Diameter: 400 mm
CAPACITY:
INSULATION: YES
No. UNITS: 2
D-3223 DCL

ITEM: D-3223 NAME: LIQUID / GAS CHLORINE VERTICAL TANK

BODY
LIQUID: Liquid chlorine / gas
MATERIALS:
- Ferrule and floors: A-333
Gr.6 / A-516 Gr.60
TEMPERATURE:
- Service:
- Design: 80 / -50º C
PRESSURE:
- Service:
- Calculation: 15.3 kg/cm2 g
SIZE:
- Height: 1,525 mm
- Diameter: 324 mm
CAPACITY: 0.08 m3
INSULATION: NO
No. UNITS: 1

COIL

LIQUID: steam
MATERIALS:
- Tubes: A-
106 Gr.B
TEMPERATUR
E:
-Design: 250º C
PRESSURE:
- Design: 15
kg/cm2 g

D-5201 Regenerated Sulphuric Tank 5200 - Sulphuric Acid

ITEM: D-5201 NAME: REGENERATED SULPHURIC TANK

LIQUID: sulphuric acid


MATERIALS:
- Ferrule and floors:
stainless steel
-Receptacle support: St 37.2
TEMPERATURE:
- Service:
-Calculation:
PRESSURE:
- Service:
-Calculation:
SIZE:
- Height:
4,950 mm
- Diameter:
2,450 mm
CAPACITY:
INSULATION: YES
No. UNITS: 1
D-6101 Methanol Recovery Column Reflow Ball 6100 – Organic Hydrochloric Acid

ITEM: D-6101 NAME: REFLOW BALL TANK

LIQUID: Various
MATERIALS:
- Ferrule and
floors: A285
Gr.C
-Receptacle support: A7
TEMPERATURE:
- Service: 50º C
-Calculation:
PRESSURE:
- Service: 1.5
kg/cm2 g
-Calculation: 2 kg/cm2 g
SIZE:
- Height: 2,004 mm
-Diameter: 16” 3
CAPACITY: 0.2 m
INSULATION: YES
No. UNITS: 1

D-6102 Methanol Distillation Column Reflow Ball 6100 – Organic Hydrochloric Acid

ITEM: D-6102 NAME: REFLOW BALL TANK


LIQUID: Methyl chloride + methanol
MATERIALS:
- Ferrule and floors: A285 Gr.C
-Receptacle support: A7
TEMPERATURE:
- Service: 46º C
-Calculation: 60º C
PRESSURE:
- Service:
atmospheric
-Calculation: 3 kg/cm2 g
SIZE:
- Height: 1,960 mm
- Diameter: 12”
CAPACITY: 0.1 m3
INSULATION: NO
No. UNITS: 1
D-6201 Vent Receiver Lung 6200 – Gas Effluent
Treatment
ITEM: D-6201 NAME: DG-1 VENT BALL TANK

LIQUID: Various gases


MATERIALS:
- Ferrule and floors:
A285 Gr.C
-Receptacle support: A 36
TEMPERATURE:
- Service: 21º C
-Calculation: 50º C
PRESSURE:
- Service: Partial
vacuum
-Calculation: Complete vacuum
SIZE:
- Height: 3,740 mm
-Diameter: 1,000 mm
CAPACITY: 2.3 m3
INSULATION: NO
No. UNITS: 1

D-6301 Sulphuric Acid Tank 6300 – Sulphuric Acid Regeneration

ITEM: D-6301 NAME: SHOTT PROCESS COLLECTION TANK


SUPPLIER: SCHOTT ENGINEERING
LIQUID: 96 % Sulphuric Acid
MATERIALS:
- Ferrule and floors: Glass
- Seals PTFE
-Receptacle support: Stc
TEMPERATURE:
- Service: 48º C
-Design: 150º C
PRESSURE:
- Service (abs):
1 bar
-Design:
SIZE:
- Height:
1,000
mm
- Diamet
er: DN
600
CAPACITY
: 0.1 m3
INSULATION: NO
No. UNITS: 1
D-6303 Distilled Receiver Tank 6300 – Sulphuric Acid
Regeneration

ITEM: D-6303 NAME: DISTILLED RECEIVER TANK

SUPPLIER: SCHOTT ENGINEERING


LIQUID: 85 % Sulphuric Acid
MATERIALS:
- Ferrule and floors: Glass
- Seals PTFE
-Receptacle support: Stc
TEMPERATURE:
- Service: 152º C
-Design: 200º C
PRESSURE:
- Service (abs):
0.02 bar
-Design:
SIZE:
- Height:
1,050
mm
- Diamet
er: DN
100
CAPACITY
:
INSULATION: NO
No. UNITS: 1

D-6304 Distilled Tank 6300 – Sulphuric Acid


Regeneration
ITEM: D-6304 NAME: NITRIC ACID TANK

SUPPLIER: SCHOTT ENGINEERING


LIQUID: Nitric acid
MATERIALS:
- Ferrule and
floors: Glass
- Seals PTFE
-Receptacle support: Stc
TEMPERATURE:
- Service: 40º C.
-Design: 150º C
PRESSURE:
- Service (bar):
1 bar
SIZE:
- Height: 900
mm
- Diameter: DN
500
CAPACITY: 0.05 m3
INSULATION: NO
No. UNITS: 1
D-6305 Flash Tank 6300 – Sulphuric Acid
Regeneration
ITEM: D-6305 NAME: H2S04 REGENERATION TANK

SUPPLIER: SCHOTT ENGINEERING


LIQUID: 96 % Sulphuric Acid
MATERIALS:
- Ferrule and floors: Glass
lined steel
- Seals PTFE
-Receptacle support: Stc
TEMPERATURE:
- Service: 199º C
-Design: 200º C
PRESSURE:
- Service (bar):
0.02 bar
-Admissible service: -113 bar
SIZE:
- Height: 1,500 mm
-Diameter: DN 300 3
CAPACITY: 0.1 m
INSULATION: YES
No. UNITS: 1

D-6306 Vacuum Pump Supply Tank 6300 – Sulphuric Acid Regeneration

ITEM: D-6306 NAME: H2SO4 REGENERATION TANK

SUPPLIER: SCHOTT ENGINEERING


LIQUID: 96 % Sulphuric Acid
MATERIALS:
- Ferrule and floors: Glass
lined steel
- Seals PTFE
-Receptacle support: Stc
TEMPERATURE:
- Service: 200º C
-Design: 200º C
PRESSURE:
- Service (bar):
0.02 bar
-Admissible service: -1 / 3 bar
SIZE:
- Height: 2,000 mm
-Diameter: DN 300 3
CAPACITY: 0.12 m
INSULATION: YES
No. UNITS: 1
D-6307 Separator 6300 – Sulphuric Acid
Regeneration
ITEM: D-6307 NAME: H2SO4 REGENERATION TANK

SUPPLIER: SCHOTT ENGINEERING


LIQUID: 85 % Sulphuric Acid
MATERIALS:
- Ferrule and floors: Glass
- Seals: PTFE
-Receptacle support: Stc
TEMPERATURE:
- Service: 152º C
-Design: 200º C
PRESSURE:
- Service (bar):
0.08 bar
-Admissible service: -1 bar
SIZE:
- Height: 1,100 mm
-Diameter: DN 300 3
CAPACITY: 0.08 m
INSULATION: NO
No. UNITS: 1

D-6308 Nitric Acid 6300 – Sulphuric Acid Regeneration


Storage
ITEM: D-6308 NAME: H2SO4 REGENERATION TANK

SUPPLIER: SCHOTT ENGINEERING


LIQUID: 50 % nitric acid
MATERIALS:
- Ferrule and floors:
Glass
- Seals PTFE
-Receptacle support: Stc
TEMPERATURE:
- Service: 40º C.
-Design: 150º C
PRESSURE:
- Service (bar):
1 bar
-Design:
SIZE:
- Height:
1,000
mm
- Diamet
er: DN
600
CAPACITY: 0.1 m3
INSULATION: NO
No. UNITS: 1
D-7103 Foam Tank Fire-fighting System

ITEM: D-7103 NAME: FIRE-EXTINGUISHING FOAM TANK

TYPE: Diaphragm tank with supplier


LIQUID: Foam
MATERIALS:
- Ferrule and floors: Stc
-Receptacle support: Stc
TEMPERATURE:
- Service:
-Calculation:
PRESSURE:
- Service: 10
kg/cm2 g
SIZE:
- Height:
2,740 mm
- Diameter:
700 mm
CAPACITY: 600 litres
INSULATION: NO
No. UNITS: 1

5.-
EXCHANGERS

I-1101 Methanol Vaporiser 1100 – Hydrochlorination

ITEM: I-1101 NAME: METHANOL VAPORISER

MANUFACTURER: AGUILAR Y SALAS


TYPE: Methanol vaporiser
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: Steam
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 160º C
BODY MATERIAL: A-285 Gr.C
TUBE SIDE:
LIQUID: Methanol
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 120º C
MATERIAL: A-213 Tp 304L
SIZE:
LENGTH: 4,125 mm
DIAMETER: 992 mm / 1.200 mm
INSULATION: YES
No. UNITS: 1
I-1102 Methanol Reheater 1100 – Hydrochlorination

ITEM: I-1102 NAME: METHANOL REHEATER

MANUFACTURER:
TYPE: Methanol reheater
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 320º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 250º C
MATERIAL:
SIZE:
LENGTH: 2,825 mm
DIAMETER: 12” / 324 mm
INSULATION: YES
No. UNITS: 1

I-1103 Hydrogen Chloride Reheater 1100 – Hydrochlorination

ITEM: I-1103 NAME: HYDROGEN CHLORIDE REHEATER

MANUFACTURER:
TYPE: Hydrogen chloride reheater
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 320º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 250º C
MATERIAL:
SIZE:
LENGTH: 3,645 mm

DIAMETER: 323 mm / 436 mm


INSULATION: YES
No. UNITS: 1
I-1104 Hydrochlorination Gas Cooler 1100 – Hydrochlorination

ITEM: I-1104 NAME: GAS COOLER

MANUFACTURER: SIGRI GmbH


TYPE: Gas cooler
EXCHANGE SURFACE: 56.4 m2
BODY SIDE:
LIQUID:
DESIGN PRESSURE: 5 kg/cm2
DESIGN TEMPERATURE: 60º C
BODY MATERIAL: H-II
TUBE SIDE:
LIQUID:
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 200º C
No. TUBES: 109
TUBE LENGTH: 6,100 mm

MATERIAL: Diabon graphite NS2


SEALS: PTFE
SIZE:
LENGTH: 7,243 mm
DIAMETER: 518 mm
INSULATION: YES
No. UNITS: 1

I-1105 Soda Washer Cooler 1100 – Hydrochlorination

ITEM: I-1105 NAME: SODA WASHER COOLER

MANUFACTURER: VICARB
TYPE: PLATES (soda washer cooler)
EXCHANGE SURFACE: 3.51 m2
PLATE MATERIAL AISI304
SEALS: Nitrile
PROCESS SIDE:
LIQUID:
NaOH
(waste)
SERVICE PRESSURE: 3.2 bar
SERVICE TEMPERATURE: 15 → 13º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
TUBE SIDE:
LIQUID: Glycol 40 %
SERVICE PRESSURE: 1.5 bar
SERVICE TEMPERATURE: 8 → 10º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
SIZE: 840 x 280 x 116 mm
INSULATION: YES
No. UNITS: 1
I-1106 1st Drying Column 1100 – Hydrochlorination
Cooler
ITEM: I-1106 NAME: FIRST DRYING COLUMN COOLER

MANUFACTURER: VICARB
TYPE: PLATES (first drying column cooler) 1.76 m2
PLATE MATERIAL: HASTELLOY B
SEALS: Viton E
PROCESS SIDE:
LIQUID: H2SO4 (waste)
SERVICE PRESSURE: 4 bar
SERVICE TEMPERATURE:
40 → 37.5º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
TUBE SIDE:
LIQUID: Water
SERVICE PRESSURE: 3.5 bar
SERVICE TEMPERATURE: 28 → 30º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
SIZE: 585 x 150 x 168 mm
INSULATION: NO
No. UNITS: 1

I-1107 2nd Drying Column 1100 – Hydrochlorination


Cooler
ITEM: I-1107 NAME: SECOND DRYING COLUMN COOLER

MANUFACTURER: VICARB
TYPE: PLATES (second drying column cooler) EXCHANGE
SURFACE: 1.85 m2
PLATE MATERIAL: AISI 316 Ti
SEALS: Viton E
PROCESS SIDE:
LIQUID:
H2SO4
(waste)
SERVICE
PRESSURE:
4 bar
SERVICE TEMPERATURE: 40 → 37.5º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
TUBE SIDE:
LIQUID: Water
SERVICE PRESSURE: 3.5 bar
SERVICE TEMPERATURE: 28 → 30º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
SIZE: 585 x 150 x 168 mm
INSULATION: NO
No. UNITS: 1
I-1108 3rd Drying Column 1100 – Hydrochlorination
Cooler
ITEM: I-1108 NAME: THIRD DRYING COLUMN COOLER

MANUFACTURER: VICARB
TYPE: PLATES (third drying column cooler)
EXCHANGE SURFACE: 2.02 m2
PLATE MATERIAL: AISI 316 Ti
SEALS: Viton E
PROCESS SIDE:
LIQUID:
H2SO4
(waste)
SERVICE
PRESSURE:
4 bar
SERVICE TEMPERATURE: 40 → 37.5º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
TUBE SIDE:
LIQUID: Water
SERVICE PRESSURE: 3.5 bar
SERVICE TEMPERATURE: 29 → 31º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 60º C
SIZE: 585 x 150 x 171 mm
INSULATION:
NO No. UNITS: 1

I-1109 Methyl Chloride Pre-cooler 1100 – Hydrochlorination

ITEM: I-1109 NAME: METHYL CHLORIDE PRE-COOLER

MANUFACTURER:
TYPE: Methyl chloride pre-cooler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: -20º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: -50º C
MATERIAL:
SIZE:
LENGTH: 7,496 mm
DIAMETER: 508 mm / 620 mm
INSULATION: YES
No. UNITS: 1
I-1110 Methyl Chloride Condenser 1100 – Hydrochlorination

ITEM: I-1110 NAME: METHYL CHLORIDE CONDENSER

MANUFACTURER: SULZER
TYPE: R-22 evaporator / Methyl chloride condenser
EXCHANGE SURFACE: 35 m2
BODY SIDE:
LIQUID: R-22
DESIGN PRESSURE: 10.5 kg/cm2 abs
DESIGN TEMPERATURE: -40º C
SERVICE TEMPERATURE: -38 → -38º C
BODY MATERIAL: A-516-60
TUBE SIDE:
LIQUID: Methyl chloride
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE:
120º C
SERVICE TEMPERATURE: -12 → -25º C
MATERIAL: A-240 Tp.304L / A-213
Tp.316L
No. TUBES: 199
SIZE:
LENGTH:
3,048 mm
DIAMETER: 550 mm
INSULATION: YES
No. UNITS: 1

I-1111 Methyl Chloride Heater 1100 – Hydrochlorination

ITEM: I-1111 NAME: METHYL CHLORIDE HEATER

MANUFACTURER: BROWN FINTUBE FRANCE

TYPE: Methyl chloride heater


EXCHANGE SURFACE: 13.6 m2
BODY SIDE:
LIQUID:
DESIGN PRESSURE: 3 bar
DESIGN TEMPERATURE: 60º C
BODY MATERIAL: A-312 to 304 L
TUBE SIDE:
LIQUID:
DESIGN PRESSURE: 15 bar
DESIGN TEMPERATURE: -30º C
MATERIAL: A-312 Tp. 304 L
No. TUBES:
SIZE:
LENG
TH: 3,586
mm
DIAMETER: 486 mm
INSULATION: NO
No. UNITS: 1
I-1112 Methanol Drainage Cooler 1100 – Hydrochlorination

ITEM: I-1112 NAME: METHANOL DRAINAGE COOLER

MANUFACTURER:
TYPE: Methanol drainage cooler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: Water
SERVICE PRESSURE: atmospheric
DESIGN PRESSURE: atmospheric
SERVICE TEMPERATURE: 26 → 31º C
DESIGN TEMPERATURE: 50º C
BODY MATERIAL: A-53 Gr.B
TUBE SIDE:
LIQUID: Methanol
SERVICE PRESSURE: 2
kg/cm2 DESIGN PRESSURE: 3
kg/cm2
SERVICE
TEMPERATURE: 95 → 50º C
DESIGN TEMPERATURE:
100º C MATERIAL: A-312
Tp.304L
No. TUBES: 1
SIZE:
LENGTH: 610 mm
DIAMETER: 340 mm
INSULATION: NO
No. UNITS: 1

I-1201 Methylene Chloride Gas Condenser 1200 –


Chlorination
ITEM: I-1201 NAME: METHYLENE CHLORIDE GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE

TYPE: Condenser
EXCHANGE SURFACE: 4.2 m2
BODY SIDE:
LIQUID: Methylene chloride
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40%
MEG SERVICE
PRESSURE:
DESIGN PRESSURE: 3
kg/cm2 SERVICE
TEMPERATURE:
DESIGN TEMPERATURE: -
20º C MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 428 x
197 INSULATION:
YES No. UNITS: 1
I-1202 Chlorine Vaporiser 1200 –
Chlorination
ITEM: I-1202 NAME: CHLORINE VAPORISER

MANUFACTURER: CHEMTEC, B.V.


TYPE: Chlorine vaporiser
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE
PRESSURE:
DESIGN PRESSURE: 32 kg/cm2 g
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 140º C
BODY MATERIAL: SA-240 Type 316L
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE:
160º C MATERIAL: SB-163
ALLOY 400 No. TUBES:
SIZE:
LENGTH: 3,475 mm
DIAMETER: 508 mm
INSULATION: NO

No. UNITS: 1

I-1203 Partial Chlorinator Condenser 1200 –


Chlorination
ITEM: I-1203 NAME: PARTIAL CHLORINATOR CONDENSER

MANUFACTURER:
TYPE: Condenser
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE
PRESSURE:
DESIGN PRESSURE: 32 kg/cm2 g
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 140º C
BODY MATERIAL:
TUBE
SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 6 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 110º C
MATERIAL:
No. TUBES:
SIZE:
LENGTH: 6,060 mm
DIAMETER: 800 / 932 mm
INSULATION: NO
No. UNITS: 1
I-1204 HCl Distillation 1200 –
Column Chlorination
ITEM: I-1204 NAME: HCL DISTILLATION RE-BOILER

MANUFACTURER:
TYPE: HCl Distillation re-boiler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2 g
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 160º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 15 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 150º C
MATERIAL:
No. TUBES:
SIZE:
LENGTH: 4,213 mm
DIAMETER: 508 / 620 mm
INSULATION: YES
No. UNITS: 1

I-1205-A Oil 1200 –


Recoverer Chlorination
ITEM: I-1205 A NAME: OIL RECOVERER EXCHANGER
MANUFACTURER: SULZER ESPAÑA
TYPE: Oil recoverer
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: R-22
SERVICE PRESSURE: 14.6 kg/cm2
DESIGN PRESSURE: 21 kg/cm2
SERVICE TEMPERATURE: +38º C
DESIGN TEMPERATURE: +80º C
BODY MATERIAL: St.35
TUBE SIDE:
LIQUID: R-22 + OIL
SERVICE PRESSURE: 0.12 kg/cm2
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: -38º C
DESIGN TEMPERATURE: -40º C
MATERIAL: St.35
No. TUBES:
SIZE:
LENGTH: 1,784
mm
DIAMETER: DN 125
INSULATION: YES
No. UNITS: 1
I-1206 Methyl Chloride Column Re- 1200 –
boiler Chlorination
ITEM: I-1206 NAME: METHYL CHLORIDE COLUMN RE-BOILER

MANUFACTURER:
TYPE: Re-boiler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 160º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 9 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 150º C
MATERIAL:
No. TUBES:
SIZE:
LENGTH: 3,985 mm
DIAMETER: 750 / 878 mm
INSULATION: YES
No. UNITS: 1

I-1207-A/B Methyl Chloride Column Condenser 1200 –


ITEM: I-1207 Chlorination
NAME: METHYL CHLORIDE COLUMN CONDENSER
A/B
MANUFACTURER:
TYPE: Condenser
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 9 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 60º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 50º C
MATERIAL: AISI 304 L
No. TUBES: 148
SIZE:
LENGTH:
5,562 mm
DIAMETER: 457 / 569 mm
INSULATION: NO
No. UNITS: 2
I-1208 Crude Thermal Recoverer 1200 –
Chlorination
ITEM: I-1208 NAME: CRUDE THERMAL RECOVERER

MANUFACTURER:
TYPE: Thermal recoverer
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 100º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 9 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 150º C
MATERIAL:
No. TUBES:
SIZE:
LENGTH: 3,237 mm
DIAMETER: 406 / 518 mm
INSULATION: NO
No. UNITS: 1

I-1209 Crude Cooler 1200 –


Chlorination
ITEM: I-1209 NAME: CRUDE COOLER

MANUFACTURER:
TYPE: Thermal recoverer
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 100º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 50 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 60º C
MATERIAL:
No. TUBES:
SIZE:
LENGT
H: 3,215
mm
DIAMETER: 508 / 620 mm
INSULATION: NO
No. UNITS: 1
I-1210 Crude Gas 1200 –
Condenser Chlorination
ITEM: I-1210 NAME: CRUDE GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE

TYPE: Condenser
EXCHANGE SURFACE: 4.2 m2
BODY SIDE:
LIQUID: N2+CH2Cl2+CHCl3+CCl4
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40%
MEG SERVICE
PRESSURE:
DESIGN PRESSURE: 3
kg/cm2 SERVICE
TEMPERATURE:
DESIGN TEMPERATURE: -
20º C MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 428 x
197 INSULATION:
YES No. UNITS: 1

I-1211 Methylene Chloride Column Re-boiler 1200 –


Chlorination
NAME: METHYLENE CHLORIDE COLUMN RE-
ITEM: I-1211
BOILER
MANUFACTURER:
TYPE: Re-boiler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 160º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 120º C
MATERIAL:
No. TUBES:
SIZE:
LENGT
H: 4,700
mm
DIAMETER: 1,130 / 1,254 mm
INSULATION: YES
No. UNITS: 1
I-1212 1200 –
Methylene Chloride Column Condenser
Chlorination
NAME: METHYLENE CHLORIDE COLUMN
ITEM: I-1212
CONDENSER

MANUFACTURER:
TYPE: Condenser
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 70º C
MATERIAL:
No. TUBES:
SIZE:
LENGTH: 5,350 mm
DIAMETER: 650 / 762 mm
INSULATION: NO
No. UNITS: 1

I-1213 1200 –
Methylene Chloride Column Gas Condenser
Chlorination
NAME: METHYLENE CHLORIDE COLUMN GAS
ITEM: I-1213
CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE

TYPE: Condenser
EXCHANGE SURFACE: 4.2 m2
BODY SIDE:
LIQUID: Methylene chloride
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40% MEG
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 428 x 197
INSULATION: YES
No. UNITS: 1
I-1214 Methylene Chloride Recycling Cooler 1200 –
Chlorination
ITEM: I-1214 NAME: METHYLENE CHLORIDE RECYCLING COOLER

MANUFACTURER: BROWN FINTUBE FRANCE

TYPE: Cooler
EXCHANGE SURFACE: 9.6 m2
BODY SIDE:
LIQUID: Water
SERVICE PRESSURE:
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: Methylene chloride
SERVICE PRESSURE:
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 60º C
MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 1,288 mm
INSULATION: NO
No. UNITS: 1

I-1215 Methylene Chloride Production Cooler 1200 –


Chlorination
NAME: METHYLENE CHLORIDE PRODUCTION
ITEM: I-1215 COOLER

MANUFACTURER: BROWN FINTUBE FRANCE


TYPE: Cooler
EXCHANGE SURFACE: 8.4 m2
BODY SIDE:
LIQUID: Methylene chloride
SERVICE PRESSURE:
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: Water
SERVICE PRESSURE:
DESIGN PRESSURE:
5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 60º C
MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 1,718 mm
INSULATION: NO
No. UNITS: 1
I-1216 Chloroform Column Re-boiler 1200 –
Chlorination
ITEM: I-1216 NAME: CHLOROFORM COLUMN RE-BOILER

MANUFACTURER:
TYPE: Re-boiler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 160º C
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 120º C
MATERIAL:
No. TUBES:
SIZE:
LENGTH: 4,950 mm
DIAMETER: 1,254 / 1,378 mm
INSULATION: YES
No. UNITS: 1

I-1217 Chloroform Column Condenser 1200 –


Chlorination
ITEM: I-1217 NAME: CHLOROFORM COLUMN CONDENSER

MANUFACTURER:
TYPE: Condenser
EXCHANGE SURFACE:
BODY SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL:
TUBE SIDE:
LIQUID:
SERVICE PRESSURE:
DESIGN PRESSURE: 5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 70º C
MATERIAL:
No. TUBES:
SIZE:
LENGTH: 5,350 mm
DIAMETER: 650 / 762 mm
INSULATION: NO
No. UNITS: 1
I-1218 Chloroform Column Gas Condenser 1200 –
Chlorination
ITEM: I-1218 NAME: CHLOROFORM COLUMN GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE

TYPE: Condenser
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: CHCl3 + N2
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40% MEG
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 428 x 197 mm
INSULATION: YES
No. UNITS: 1

I-1219 Chloroform Cooler 1200 –


Chlorination
ITEM: I-1219 NAME: CHLOROFORM COOLER

MANUFACTURER: BROWN FINTUBE FRANCE


TYPE: Cooler
EXCHANGE SURFACE: 12.8 m2
BODY SIDE:
LIQUID: Chloroform
SERVICE PRESSURE:
DESIGN PRESSURE:
5 kg/cm2
SERVICE
TEMPERATURE:
DESIGN TEMPERATURE: 90º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: Water
SERVICE PRESSURE:
DESIGN PRESSURE:
5 kg/cm2
SERVICE TEMPERATURE: DESIGN
TEMPERATURE: 60º C
MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 1,718
mm INSULATION:
NO No. UNITS: 1
I-1220 Methylene Chloride Tank Gas Condenser 1200 –
Chlorination
ITEM: I-1220 NAME: METHYLENE CHLORIDE GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE


TYPE: Condenser
EXCHANGE SURFACE: 4.2 m2
BODY SIDE:
LIQUID: N2 + CH2Cl2
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -
20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40%
MEG SERVICE
PRESSURE:
DESIGN
PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE: DESIGN
TEMPERATURE: -20º C
MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 858 mm
INSULATION: YES
No. UNITS: 1

I-1221 Chloroform Tank Gas Condenser 1200 –


Chlorination
ITEM: I-1221 NAME: CHLOROFORM TANK GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE


TYPE: Condenser
EXCHANGE SURFACE: 4.2 m2
BODY SIDE:
LIQUID: CHCl3
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40% MEG
SERVICE PRESSURE:
DESIGN PRESSURE:
3 kg/cm2
SERVICE TEMPERATURE: DESIGN
TEMPERATURE: -20º C
MATERIAL: A-312 Tp.304L
No. TUBES:
SIZE: 3,588 x 858 mm
INSULATION: YES
No. UNITS: 1
I-1222 Tetrachloride Cooler 1200 –
Chlorination
ITEM: I-1222 NAME: TETRACHLORIDE COOLER

MANUFACTURER: AGUILAR Y SALAS


TYPE: Carbon tetrachloride cooler
EXCHANGE SURFACE: 2.7 m2
BODY SIDE:
LIQUID: Carbon tetrachloride
DESIGN PRESSURE: 6 kg/cm2
DESIGN TEMPERATURE: 120º C
BODY MATERIAL: A-106 Gr.B
TUBE SIDE:
LIQUID: Cooling water
DESIGN PRESSURE: 5 kg/cm2
DESIGN TEMPERATURE:
60º C
MATERIAL: A-285 Gr.C
No. TUBES: 24
SIZE:
LENGTH: 3,176 mm
DIAMETER: 220 mm
INSULATION: NO
No. UNITS: 1

I-1223 1200 –
Chlorinator Demineralised Water Heater
Chlorination
NAME: CHLORINATOR DEMINERALISED WATER
ITEM: I-1223
HEATER
INPUT WATER:
- Flow: 48.1 m3/h.
- Temperature: 51º C
-Pressure: 2.9 kg/cm2 g
INPUT STEAM:
- Normal flow: 470 kg/h
- Maximum flow: 590
kg/h
- Temperature: 143º C
-Pressure: 2.9 kg/cm2 g
DESIGN CONDITIONS:
- Design pressure: 4
kg/cm2
- Design temperature:
160º C
-Insulation: 80 mm fibreglass
MATERIALS:
- Body: A-106 Gr. B / A-285
Gr. C
- Deflectors: A-285 Gr. C / A-
240 Tp. 304
- Seals: Compressed asbestos
I-1224 Methyl Chloride Cooler 1200 –
Chlorination
ITEM: I-1224 NAME: METHYL CHLORIDE COOLER

MANUFACTURER: AGUILAR Y SALAS


TYPE: Carbon tetrachloride cooler
EXCHANGE SURFACE: 5.2 m2
BODY SIDE:
LIQUID: Cooling water
DESIGN PRESSURE: 5 kg/cm2
DESIGN TEMPERATURE: 60º
C
BODY MATERIAL: A-106 Gr.B
TUBE SIDE:
LIQUID: Methyl chloride
DESIGN PRESSURE: 9
kg/cm2 DESIGN
TEMPERATURE: 80º C.
MATERIAL: A-213 Tp. 304 L
No. TUBES: 46
SIZE:
LENGTH:
3,178 mm
DIAMETER: 273 mm
INSULATION: NO
No. UNITS: 1

I-2201 Condensed Flash Condenser


2200 – Steam – Condensed
Products
ITEM: I-2201 NAME: CONDENSED FLASH CONDENSER

MANUFACTURER: AGUILAR Y SALAS


TYPE: Condensador
EXCHANGE SURFACE: 3.6 m2
BODY SIDE:
LIQUID: Water vapour
DESIGN PRESSURE: 15 kg/cm2
DESIGN TEMPERATURE: 150º
C
BODY MATERIAL: A-106 Gr.B
TUBE SIDE:
LIQUID: Cooling water
DESIGN PRESSURE: 6
kg/cm2 DESIGN
TEMPERATURE: 60º C
MATERIAL: A -179
No. TUBES: 33
SIZE:
LENGTH:
2,610 mm
DIAMETER: 220 mm
INSULATION: YES
No. UNITS: 1
I-2501 Thermal Oil Pumps 2500- Thermal Oil
Circuit
ITEM: I-2501
NAME: THERMAL OIL COOLER
MANUFACTURER: BROWN FINTUBE FRANCE
TYPE: Cooler
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: Water
SERVICE PRESSURE:
DESIGN PRESSURE:
5 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: 60º C
BODY MATERIAL: A-106 Gr.B
TUBE SIDE:
LIQUID: Marlotherm
SERVICE PRESSURE:
DESIGN
SERVICEPRESSURE: 5 kg/cm2
TEMPERATURE: DESIGN
TEMPERATURE: 320º C
MATERIAL: A-106
Gr.B No. TUBES:
SIZE: 2,149 x 486
mm INSULATION:
NO
No. UNITS: 1

I-2704 Oil 2700 - R-22 Cooling System (-40ºC)


Recoverer
ITEM: I-2704 NAME: R-22 COOLING SYSTEM OIL RECOVERER

MANUFACTURER: SULZER ESPAÑA


TYPE: Oil recoverer
EXCHANGE SURFACE:
BODY SIDE:
LIQUID: R-22
SERVICE PRESSURE: 14.6 kg/cm2
DESIGN PRESSURE: 21 kg/cm2
SERVICE TEMPERATURE: 38º C
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL: St -25
TUBE SIDE:
LIQUID: R-22 + oil
SERVICE PRESSURE: 1.12 kg/cm2
DESIGN PRESSURE: 10.5 kg/cm2
SERVICE TEMPERATURE: -38º C
DESIGN TEMPERATURE: -40º C
MATERIAL: H-II
SIZE:
LENGTH: 1,784 mm
DIAMETER: 125 mm
INSULATION: YES
No. UNITS: 1
I-2901 Chlorinator Cooling Water Cooler 2900 – Cooling
Circuit NAME: COOLING WATER COOLER DEMINERALISED
ITEM: I-2901 WATER CIRCULATION SYSTEM

MANUFACTURER: GEA IBERICA


TYPE: PLATES
EXCHANGE SURFACE:
PLATE MATERIAL: 14401
SEALS: NBR
DESIGN PRESSURE: 6 bar
DESIGN TEMPERATURE: 90º C
PROCESS SIDE:
LIQUID: water
SERVICE TEMPERATURE: 70 → 48º C SERVICE
SIDE:
LIQUID: Water
SERVICE TEMPERATURE: 29 → 51º C
SIZE: 1,814 x 1,395 x 530 mm
INSULATION:
NO No. UNITS: 1

I-2902 Chlorinator Condenser Water Cooler 2900 – Cooling


Circuit NAME: COOLING WATER COOLER DEMINERALISED
ITEM: I-2902 WATER CIRCULATION SERVICE

MANUFACTURER: GEA IBERICA


TYPE: PLATES
EXCHANGE SURFACE:
PLATE MATERIAL: 14401
SEALS: NBR
DESIGN PRESSURE: 6 bar
DESIGN TEMPERATURE: 60º C
PROCESS SIDE:
LIQUID: water
SERVICE TEMPERATURE: 40 → 34º C SERVICE
SIDE:
LIQUID: Water
SERVICE TEMPERATURE: 29 → 35º C
SIZE: 1,607 x 510 x 530 mm
INSULATION:
NO No. UNITS: 1
I-4101 Methylene Chloride Gas Condenser 4100- Methylene
chloride
ITEM: I-4101 NAME: METHYLENE CHLORIDE GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE


TYPE: Condenser
EXCHANGE SURFACE: 36.3 m2
BODY SIDE:
LIQUID: CH2Cl2
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40%
MEG SERVICE
PRESSURE:
DESIGN
SERVICE TEMPERATURE: DESIGN
PRESSURE: 3 -20º
TEMPERATURE: kg/cm2
C
MATERIAL: A-312
Tp.304L
No. TUBES:
SIZE: 3,586 x 1,660 x 254
mm INSULATION: YES
No. UNITS: 1

I-4201 Chloroform Gas Condenser 4200-


Chloroform
ITEM: I-4201
NAME: CHLOROFORM GAS CONDENSER
MANUFACTURER: BROWN FINTUBE FRANCE
TYPE: Condenser
EXCHANGE SURFACE: 36.3 m2
BODY SIDE:
LIQUID: Chloroform
SERVICE PRESSURE:
DESIGN PRESSURE: 3 kg/cm2
SERVICE TEMPERATURE:
DESIGN TEMPERATURE: -20º C
BODY MATERIAL: A-312 Tp.304L
TUBE SIDE:
LIQUID: 40% MEG
SERVICE PRESSURE:
DESIGN PRESSURE:
3 kg/cm2 TEMPERATURE:
SERVICE DESIGN
TEMPERATURE: -20º C
MATERIAL: A-312
Tp.304L
No. TUBES:
SIZE: 3,586 x 1,660 x 254
mm INSULATION: YES
No. UNITS: 1
I-6101 Methanol Rectification Column Condenser
6100 – Organic Hydrochloride Acid Effluent
NAME: METHANOL
ITEM: I-6101 CONDENSER
RECTIFICATION
COLUMN
MANUFACTURER: VICARB
TYPE: GRAPHITE BLOCKS
EXCHANGE SURFACE: 14.5 m2
BLOCK MATERIAL: VGC
SEALS: EPDM
PROCESS SIDE:
LIQUID: CH3Cl + H2O
SERVICE PRESSURE: 1.4 bar
SERVICE TEMPERATURE:
101.5 → 48.8º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 120º C
TUBE SIDE:
LIQUID: Water
SERVICE PRESSURE:
SERVICE
TEMPERATURE: 29
→ 36.5º C
DESIGN PRESSURE: 5 bar
DESIGN TEMPERATURE: 120º C
SIZE: 4,161 x 455 x 395 mm
INSULATION: NO
No. UNITS: 1
I-6102 Methanol Distillation Column Condenser
6100 – Organic Hydrochloride Acid Effluent
NAME: METHANOL DISTILLATION COLUMN
ITEM: I-6102 CONDENSER

MANUFACTURER: AGUILAR Y SALAS


TYPE: Condenser
EXCHANGE SURFACE: 3.6 m2
BODY SIDE:
LIQUID: CH3Cl +CH3OH
DESIGN PRESSURE: 2.75 kg/cm2
DESIGN TEMPERATURE: 80º C.
BODY MATERIAL: A-106 Gr.B
TUBE SIDE:
LIQUID: Cooling water
DESIGN PRESSURE: 5 kg/cm2
DESIGN TEMPERATURE: 60º C
MATERIAL: A -179
No. TUBES: 40
SIZE:
LENGTH:
2,224 mm
DIAMETER: 220 mm
INSULATION: NO
No. UNITS: 1

I-6103 Methanol Distillation Column Re-


boiler 6100 – Organic Hydrochloride Acid Effluent
NAME: METHANOL DISTILLATION COLUMN RE-
ITEM: I-6103 BOILER

MANUFACTURER: AGUILAR Y SALAS


TYPE: Re-boiler
EXCHANGE SURFACE: 1.765 m2
BODY SIDE:
LIQUID: Water vapour
DESIGN PRESSURE: 5 kg/cm2
DESIGN TEMPERATURE: 160º C
BODY MATERIAL: A-106 Gr.B
TUBE SIDE:
LIQUID: Water
DESIGN PRESSURE: 2 kg/cm2
DESIGN TEMPERATURE: 160º C
MATERIAL: A -179
No. TUBES: 21
SIZE:
LENGTH:
2,291 mm
DIAMETER: 219 mm
INSULATION: YES
No. UNITS: 1
I-6104 CH3OH Rectification Column Gas
Condenser 6100 – Organic Hydrochloride Acid
Effluent
ITEM: I-6104 NAME:CONDENSER
METHANOL
RECTIFICATION COLUMN
GAS MANUFACTURER: AGUILAR Y SALAS
TYPE: Condenser
EXCHANGE SURFACE: 2.9 m2
BODY SIDE:
LIQUID: Chloroform + methanol + water
DESIGN PRESSURE: 5 kg/cm2
DESIGN TEMPERATURE: 100º C
BODY MATERIAL: A-106 Gr.B
TUBE SIDE:
LIQUID: Water
DESIGN PRESSURE: 5 kg/cm2
DESIGN TEMPERATURE: 100º C
MATERIAL: A -179
No. TUBES: 26
SIZE:
LENGTH:
3,675 mm
DIAMETER: 219 mm
INSULATION: YES
No. UNITS: 1

I-6105 Residual HCl Pre-heater 6100 – Organic Hydrochloride Acid


Effluent
ITEM: I-6105 NAME: RESIDUAL HCL PRE-HEATER

MANUFACTURER: VICARB
TYPE: GRAPHITE BLOCKS
EXCHANGE SURFACE: 6.77 m2
BLOCK MATERIAL: VGC
SEALS: PTFE
PROCESS SIDE:
LIQUID: 6% HCL
SERVICE
PRESSURE: 5 bar
SERVICE TEMPERATURE: 130 → 45º C
DESIGN PRESSURE: 6 bar
DESIGN TEMPERATURE: 140º C
SERVICE SIDE 1:
LIQUID:
HCl+CH3OH+CH3Cl+H2O
SERVICE PRESSURE: 5 bar
SERVICE TEMPERATURE: 45 →
90º C DESIGN PRESSURE: 6 bar
DESIGN TEMPERATURE: 100º C
SERVICE SIDE 2:
LIQUID: H2O
SERVICE PRESSURE: 5 bar
SERVICE TEMPERATURE: 29 →
36º C DESIGN PRESSURE: 6 bar
DESIGN TEMPERATURE: 100º C
SIZE: 3,371 x 480 x 345 mm
INSULATION: NO
No. UNITS: 1
I-6301 Methanol Desorption Column Condenser
6300 – MEOH Recovery and Sulphuric Regeneration
Effluents
ITEM: I-6301 NAME: C-6301 CONDENSER

MANUFACTURER: SCHOTT ENGINEERING


TYPE: Condenser
EXCHANGE SURFACE: 8.6 m2
BODY SIDE:
LIQUID: 96% H2SO4
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 150º C
BODY MATERIAL: Glass
SEALS: PTFE
TUBE SIDE:
LIQUID:
WSA
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 150º C
MATERIAL: Glass
No. TUBES:
SIZE:
LENG
TH:
DIAMETER: DN 150
INSULATION: NO
No. UNITS: 1

I-6302 Residual Sulphuric Acid Pre-heater


6300 – Sulphuric Regeneration and Recovery Effluents MEOH

ITEM: I-6302 NAME: RESIDUAL SULPHURIC ACID PRE-HEATER

MANUFACTURER: SCHOTT ENGINEERING


TYPE: Pre-heater
EXCHANGE SURFACE: 0.5 m2
BODY SIDE:
LIQUID: 96% H2SO4
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 200º C
BODY MATERIAL: Glass
SEALS: PTFE
TUBE SIDE:
LIQUID:
H2O
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 200º C
MATERIAL: Tantalum
No. TUBES: 11
SIZE:
LENGTH:
1,200 mm
DIAMETER: DN 100
INSULATION: NO
No. UNITS: 1
I-6303 C-6302 Re-boiler 6300 – Sulphuric Acid Regeneration
Effluents
ITEM: I-6303
NAME: C-6302 RE-BOILER
MANUFACTURER: SCHOTT ENGINEERING
TYPE: Re-boiler
EXCHANGE SURFACE: 0.5 m2
BODY SIDE:
LIQUID: WSA
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 190º C
BODY MATERIAL: Glass
SEALS: PTFE
TUBE SIDE:
LIQUID:
Steam
DESIGN PRESSURE: 10
kg/cm2 DESIGN TEMPERATURE:
190º C
MATERIAL:
Tantalum No. TUBES:
SIZE:
LENGTH: 825 mm
DIAMETER: DN 200
INSULATION: NO
No. UNITS: 1

I-6305 Barometric Condenser 6300 – Sulphuric Acid Regeneration


Effluents
ITEM: I-6305 NAME: BAROMETRIC CONDENSER

MANUFACTURER: SCHOTT ENGINEERING


TYPE: Condenser
EXCHANGE SURFACE: 8 m2
BODY SIDE:
LIQUID: steam
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 150º C
BODY MATERIAL: Glass
SEALS: PTFE
TUBE SIDE:
LIQUID:
WC
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 150º C
MATERIAL: Glass
No. TUBES:
SIZE:
LENG
TH: 2,980
mm
DIAMETER: DN 200
INSULATION: NO
No. UNITS: 1
I-6306 Post-condenser 6300 – Sulphuric Acid Regeneration
Effluents
ITEM: I-6306
NAME: POST-CONDENSER
MANUFACTURER: SCHOTT ENGINEERING
TYPE: Condenser
EXCHANGE SURFACE: 8 m2
BODY SIDE:
LIQUID: steam
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 150º C
BODY MATERIAL: Glass
SEALS: PTFE
TUBE SIDE:
LIQUID:
WC
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 150º C
MATERIAL: Glass
No. TUBES:
SIZE:
LENG
TH: 2,980
mm
DIAMETER: DN 200
INSULATION: NO
No. UNITS: 1

I-6307 Sulphuric Acid Heater 6300 – Sulphuric Acid Regeneration


Effluents
ITEM: I-6307 NAME: 2nd STAGE HEATER

MANUFACTURER: SCHOTT ENGINEERING


TYPE: Heater
EXCHANGE SURFACE: 1.6 m2
BODY SIDE:
LIQUID: Thermal oil
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 250º C
BODY MATERIAL: Carbon
steel
SEALS: PTFE / IT
TUBE SIDE:
LIQUID:
96% H2SO4
DESIGN PRESSURE: 10 kg/cm2
DESIGN TEMPERATURE: 250º C
MATERIAL: GLASS LINED STEEL
No. TUBES:
SIZE:
LENGTH: 3,000 mm
DIAMETER: DN 100
INSULATION: NO
No. UNITS: 1
I-6308 Regenerated Sulphuric Acid Cooler 6300 – Sulphuric Acid
Regeneration
ITEM: I-6308 NAME: H2SO4 REGENERATION EXCHANGER

MANUFACTURER: SCHOTT ENGINEERING


TYPE: Cooler
EXCHANGE SURFACE: 1.2 m2
BODY SIDE:
LIQUID: 96% H2SO4
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 150º C
BODY MATERIAL: Glass
SEALS: PTFE
TUBE SIDE:
LIQUID:
WC
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 150º C
MATERIAL: Glass
No. TUBES:
SIZE:
LENG
TH:
DIAMETER: DN 150
INSULATION: NO
No. UNITS: 1

I-6309 Pre-heater 6300 – Sulphuric Acid


Regeneration
ITEM: I-6309
NAME: H2S04 REGENERATION PRE-HEATER
MANUFACTURER: SCHOTT ENGINEERING
TYPE: Pre-heater
EXCHANGE SURFACE: 0.6 m2
BODY SIDE:
LIQUID: WH
DESIGN PRESSURE: -1 kg/cm2
DESIGN TEMPERATURE: 150º C
BODY MATERIAL: Glass
SEALS: PTFE
TUBE SIDE:
LIQUID:
WSA
DESIGN PRESSURE: 3 kg/cm2
DESIGN TEMPERATURE: 150º C
MATERIAL: Glass
No. TUBES:
SIZE:
LENGTH:
DIAMETER: DN 150
INSULATION:
NO No. UNITS: 1
I-6601 Stripping Column Head Condenser 6600 – Stripping
Column
ITEM: I-6601 NAME: STRIPPING COLUMN HEAD CONDENSER

MANUFACTURER: VICARB
TYPE: PLATES
EXCHANGE SURFACE: 10.2 M2
PLATE MATERIAL: TITANIUM T35
SEALS: VITON
PROCESS SIDE:
LIQUID:
Alkaline
water
SERVICE TEMPERATURE: 100 → 31º C
DESIGN PRESSURE: 6 bar
DESIGN TEMPERATURE: 120º C
No. STEPS: 2
TUBE SIDE:
LIQUID: Water + solvent
SERVICE TEMPERATURE: 20 → 89º C
DESIGN PRESSURE: 6 bar
DESIGN TEMPERATURE: 120º C
No. STEPS: 2
SIZE: 1,607 x 510 x 530 mm
INSULATION: NO
No. UNITS: 1

I-6602 Stripping Column Head Condenser 6600 – Stripping


Column
ITEM: I-6602 NAME: STRIPPING COLUMN HEAD CONDENSER

MANUFACTURER: ALFA LAVAL


TYPE: PLATES
MODEL: M10BW-FG
EXCHANGE SURFACE: 1.9 M2
PLATE MATERIAL: TITANIUM
SEALS:
No. PLATES: 10
PROCESS SIDE:
LIQUID:
STEAM
SERVICE TEMPERATURE: 101.6º C → 101.1º C
DESIGN PRESSURE: 2 atg
DESIGN TEMPERATURE: 110º C
TUBE SIDE:
LIQUID: WATER
SERVICE TEMPERATURE: 29º C →
37.5º C DESIGN PRESSURE: 2 atg
DESIGN TEMPERATURE: 110º C
SIZE: 710 x 470 x 981 mm
INSULATION: NO
No. UNITS: 1
I-6603 Stripping Column Cooler 6600 – Stripping
Column
ITEM: I-6603 NAME: COOLER TO STRIPPING COLUMN

MANUFACTURER: ALFA LAVAL


TYPE: PLATES
MODEL: M10BW-FD
EXCHANGE SURFACE: 0.5 M2
PLATE MATERIAL: TITANIUM
SEALS:
No. PLATES: 4
PROCESS SIDE:
LIQUID: STEAM
SERVICE
TEMPERATURE
: 101º C → 40º C
DESIGN PRESSURE: 2 atg DESIGN
TEMPERATURE: 110º C
TUBE SIDE:
LIQUID: WATER
SERVICE TEMPERATURE: 29º C → 37.5º C
DESIGN PRESSURE: 2 atg
DESIGN TEMPERATURE: 110º C
SIZE: 800 x 470 x 981 mm
INSULATION: NO
No. UNITS: 1
6.- REACTORS

R-1101 Hydrochlorinator 1100 – Hydrochlorination

ITEM: R-1101 NAME: HYDROCHLORINATOR REACTOR

MANUFACTURER
TYPE: BEM VERTICAL reactor
SURFACE: 216 M2
No. STEPS: Casing: 1; Tubes: 1
BODY SIDE:
LIQUID: HEAT MED.
OPERATING TEMPERATURE: 256 / 260º C
DESIGN TEMPERATURE: 320º C
OPERATING PRESSURE: 2 / 0.8 kg/cm2 g
DESIGN PRESSURE: 3 kg/cm2 g
CAPACITY: 4.2 m3
BODY AND HEAD MATERIAL: A-515 Gr.60
TUBE SIDE:
LIQUID: REACTAN GAS
OPERATING TEMPERATURE: 300º C
DESIGN TEMPERATURE: 320º C
OPERATING PRESSURE: 1.24 / 1.17 kg/cm2 g
DESIGN PRESSURE: 3
kg/cm2 g CAPACITY: 3.1 m3
TUBE MATERIAL: A-240 Tp.347
SEAL MATERIAL:
CASING: Spiral wound type
(ASBESTOS)
+ CS Inner & Outer ring
CHANNEL: Asbestos covered by 2 sheets
of SS type 347
SIZE:
LENGTH: 5,158 mm
DIAMETER: 1,600 mm
INSULATION: YES
No. UNITS: 1
R-1201 Chlorinator 1200 –
Chlorination
ITEM: R-1201 NAME: CHLORINATOR REACTOR

MANUFACTURER:
CAPACITY: 9.81 m3
BODY SIDE:
LIQUID: REACTOR LIQUID AND GAS
OPERATING TEMPERATURE: 105º C
DESIGN TEMPERATURE: 140º C
OPERATING PRESSURE: 27 kg/cm2 g
DESIGN PRESSURE: 32 kg/cm2 g
BODY AND HEAD MATERIAL: A-515 Gr.70
TUBE SIDE:
LIQUID: CLOS. COOL. WATER
OPERATING TEMPERATURE: 51 / 70º
C DESIGN TEMPERATURE: 140º C
OPERATING PRESSURE: 2.4 / 1.7 kg/cm2 g
DESIGN PRESSURE: 6 kg/cm2 g
TUBE MATERIAL: B-161-200
SEAL MATERIAL:
CASING:
INTERNAL: Solid PTFE
SIZE:
LENGTH: 13,075
mm
DIAMETER: 1,050 mm
INSULATION: YES
No. UNITS: 1
7.- TANKS

TK-1101 Hydrochloric Collector Tank 1100 – Hydrochlorination

ITEM: TK-1101 NAME: HYDROCHLORIC COLLECTOR TANK

LIQUID: HYDROCHLORIC ACID


CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: DOMED
CAPACITY IN SERVICE: 1.98 m3
MATERIAL: FRP
SIZE:
- Height: 1,492 mm
-Diameter: 1,300 mm
INSULATION: NO
No. UNITS: 1
TK-1201 Catalyst Preparation Tank 1200 – Chlorination

ITEM: TK-1201 NAME: CATALYST PREPARATION TANK

LIQUID: METHYLENE CHLORIDE


CALCULATION TEMPERATURE: 40º C.
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 4 m3
MATERIAL: A-240 Tp.304L
SIZE:
- Height: 2,260 mm
-Diameter: 1,500 mm
INSULATION: NO
No. UNITS: 1

TK-1202 Catalyst Supply Tank 1200 –


Chlorination
ITEM: TK-1202 NAME: CATALYST SUPPLY TANK

LIQUID: METHYLENE CHLORIDE


CALCULATION TEMPERATURE: 40º C.
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: YES
- CALCULATION TEMPERATURE: -
20º C
- CALCULATION PRESSURE: 0
kg/cm2
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 7 m3
MATERIAL: A-240 Tp.304L
SIZE:
- Height: 2,780 mm
-Diameter: 1,900 mm
INSULATION: YES
No. UNITS: 1
TK-1205-1/2 Daily Methylene Chloride Tank 1200 –
Chlorination
ITEM: TK-1205 1/2 NAME: DAILY METHYLENE CHLORIDE TANK

LIQUID: METHYLENE CHLORIDE


CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 11.7 m3
MATERIAL: A-240 Tp.304L
SIZE:
- Height: 3,470 mm
-Diameter: 2,200 mm
INSULATION: NO
No. UNITS: 2

TK-1206-1/2 Daily Chloroform Tank 1200 – Chlorination

ITEM: TK-1206 1/2 NAME: DAILY CHLOROFORM TANK

LIQUID: CHLOROFORM
CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 30 m3
MATERIAL: A-240 Tp.304L
SIZE:
- Height: 4,140 mm
-Diameter: 3,300 mm
INSULATION: NO
No. UNITS: 2
TK-2103 Hydrochloric Acid Tank 2300 – Cooling Water Service

ITEM: TK-2103 NAME: HCL TANK

LIQUID: 30 % HCL
CALCULATION TEMPERATURE:
CALCULATION PRESSURE:
COIL: NO
TYPE OF CEILING: DOMED
CAPACITY IN SERVICE:
MATERIAL: POLYESTER FIBREGLASS
SIZE:
- Height: 2,248 mm
-Diameter: 1,400 mm
INSULATION: NO
No. UNITS: 1

TK-2104 Hydrochloric Acid Tank 2300 – Cooling Water Service

ITEM: TK-2104 NAME: SODA TANK

LIQUID: 20-50% NaOH


CALCULATION TEMPERATURE:
CALCULATION PRESSURE: atmospheric
COIL: NO
TYPE OF CEILING: KLOPPER
CAPACITY IN SERVICE: 2.4 m3
MATERIAL: A-42 b
SIZE:
- Height: 1,898
mm
- Diameter: 1,400
mm
INSULATION: YES
ACCESSORIES: Electrical resistance
No. UNITS: 1
TK-2106 Water Tank 2300 – Cooling Water Service
ITEM: TK- NAME: DEMINERALISED WATER TANK
2106
LIQUID: WATER
CALCULATION TEMPERATURE: Ambient
CALCULATION PRESSURE: atmospheric
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 200 m3
MATERIAL: A-283 Gr.C
SIZE:
- Height: 7,580 mm
-Diameter: 6,000 mm
INSULATION: NO
No. UNITS: 1

TK-3101-1/2 Methanol Storage Tank 3100 –


Methanol
ITEM: TK-3101-1/2 NAME: METHANOL STORAGE TANK

LIQUID: METHANOL
CALCULATION TEMPERATURE: 12º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 200 m3
MATERIAL: A-283 Gr.C
SIZE:
- Height: 7,500 mm
-Diameter: 6,500 mm
INSULATION: YES
No. UNITS: 2
TK-4101-1/2 Methylene Chloride Storage Tank 4100- Methylene chloride

ITEM: TK-4101-1/2 NAME: METHYLENE CHLORIDE STORAGE TANK

LIQUID: METHYLENE CHLORIDE


CALCULATION TEMPERATURE: 32º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 125 m3
MATERIAL: A-283 Gr.C
SIZE:
- Height: 7,300 mm
-Diameter: 5,000 mm
INSULATION: YES
No. UNITS: 2

TK-4201-1/2 Chloroform Storage Tank 4200- Chloroform

ITEM: TK-4201-1/2 NAME: CHLOROFORM STORAGE TANK

LIQUID: CHLOROFORM
CALCULATION TEMPERATURE: 40º C.
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 500 m3
MATERIAL: A-283 Gr.C
SIZE:
- Height: 10,900 mm
-Diameter: 8,000 mm
INSULATION: YES
No. UNITS: 2
TK-4301 Tetrachloride Storage Tank 4300 - Carbon Tetrachloride Transfer
NAME: CARBON TETRACHLORIDE STORAGE
ITEM: TK-4301
TANK

LIQUID: CARBON TETRACHLORIDE


CALCULATION TEMPERATURE: 50º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 50 m3
MATERIAL: A-283 Gr.C
SIZE:
- Height: 5,000 mm
-Diameter: 4,000 mm
INSULATION: NO
No. UNITS: 1

TK-4402 Hydrochloric Storage Tank 4400 – Hydrochloric Acid Transfer

ITEM: TK-4402 NAME: HYDROCHLORIC ACID STORAGE TANK

LIQUID: 30% HCL


CALCULATION TEMPERATURE: 60º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: DOMED
CAPACITY IN SERVICE: 50 m3
MATERIAL:
SIZE:
- Height: 5,670 mm
-Diameter: 3,500 mm
INSULATION: NO
No. UNITS: 1
TK-5101 Soda Storage Tank

ITEM: TK-5101 NAME: SODA STORAGE TANK

LIQUID: 20% CAUSTIC SODA


CALCULATION TEMPERATURE: 40º C.
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 8 m3
MATERIAL: A-283 Gr.C
SIZE:
- Height: 3,000 mm
-Diameter: 2,100 mm
INSULATION: YES
No. UNITS: 1

TK-5201 Concentrated Sulphuric Acid Tank

ITEM: TK-5201 NAME: CONCENTRATED SULPHURIC ACID TANK

LIQUID: 98% SULPHURIC ACID


CALCULATION TEMPERATURE: 25º C
CALCULATION PRESSURE: 0.05 kg/cm2
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 30 m3
MATERIAL: A-283 Gr.C
SIZE:
- Height: 4,600 mm
-Diameter: 3,200 mm
INSULATION: NO
Nº UNITS: 1
TK-6301 Residual Storage Tank 6300 – Sulphuric Acid
Regeneration
ITEM: TK-6301 NAME: RESIDUAL SULPHURIC STORAGE TANK

LIQUID: 75-85% SULPHURIC ACID


CALCULATION TEMPERATURE: 55º C
CALCULATION PRESSURE: atmospheric
COIL: NO
TYPE OF CEILING: CONICAL
CAPACITY IN SERVICE: 10 m3
MATERIAL: PVDF + FRP (Derakane 411/45)
SIZE:
- Height: 3,200 mm
-Diameter: 2,000 mm
INSULATION: NO
Nº UNITS: 1

TK-6601 Moist Solvent Collector Tank 6600 – Stripping


Column COLLECTOR
NAME: STRIPPING MOIST SOLVENT
ITEM: TK-6601
TANK
LIQUID: MOIST SOLVENTS
CALCULATION TEMPERATURE:
CALCULATION PRESSURE:
COIL: NO
TYPE OF CEILING:
CAPACITY IN SERVICE:
MATERIAL:
SIZE:
- Height: 1,150 mm
- Diameter:
INSULATION: NO
Nº UNITS: 1
TK-6602 Water Pump Priming Tank 6600 – Stripping Column
NAME: CHLORINATED SOLVENTS TO STRIPPING
ITEM: TK-6602
WATER DISCHARGE PUMP PRIMING TANK

LIQUID: CHLORINATED SOLVENTS


CALCULATION TEMPERATURE:
CALCULATION PRESSURE:
COIL: NO
TYPE OF CEILING: FLAT
CAPACITY IN SERVICE:
MATERIAL:
SIZE:
- Height: 700 mm
- Diameter: 400 mm
INSULATION: NO
Nº UNITS: 1

8.- SEPARATORS

S-1101 Soda Drip 1100 – Hydrochlorination


Separator
ITEM: S-1101 NAME: SODA DRIP SEPARATOR

LIQUID: CH3Cl gas + NaOH


SERVICE TEMPERATURE: 15º C
DESIGN TEMPERATURE: 60º C
SERVICE PRESSURE: 1.1 kg/cm2 g
DESIGN PRESSURE: 3 kg/cm2 g
CAPACITY: 0.6 m3
MATERIAL: A-240 Tp.304 L
SIZE:
- Length: 2,540 mm
- Diameter: 600 mm
INSULATION: YES
Nº UNITS: 1
S-1102 Sulphuric Drip Separator 1100 – Hydrochlorination

ITEM: S-1102 NAME: SULPHURIC DRIP SEPARATOR

LIQUID: CH3Cl gas + liquid H2SO4


SERVICE TEMPERATURE: 40º C.
DESIGN TEMPERATURE: 60º C
SERVICE PRESSURE: 1.1 kg/cm2 g
DESIGN PRESSURE: 3 kg/cm2 g
CAPACITY: 0.6 m3
MATERIAL: A-240 Tp.304 L
SIZE:
- Length: 2,540 mm
- Diameter: 600 mm
INSULATION: YES
Nº UNITS: 1

S-1201 to S-1206 Gas Condenser Separator


1200 –
Chlorination
ITEM: S-1201 NAME: GAS CONDENSER SEPARATOR

LIQUID:
SERVICE TEMPERATURE:
DESIGN TEMPERATURE:
SERVICE PRESSURE:
DESIGN PRESSURE:
CAPACITY:
MATERIAL:
SIZE:
- Length:
960 mm
- Diamete
r: 219
mm
INSULATION: YES
Nº UNITS: 6
S-4101 Gas Condenser Separator 4100- Methylene Chloride

ITEM: S-4101 NAME: METHYLENE CHLORIDE FINISHED PRODUCT


GAS CONDENSER SEPARATOR
LIQUID: Methylene chloride
SERVICE TEMPERATURE:
DESIGN TEMPERATURE:
SERVICE PRESSURE:
DESIGN PRESSURE:
CAPACITY:
MATERIAL:
SIZE:
- Length:
1,020
mm
- Diamete
r: 273
mm
INSULATION: YES
Nº UNITS: 1
S-4201 Gas Condenser Separator 4200- Chloroform

ITEM: S-4201 NAME: CHLOROFORM FINISHED PRODUCT GAS


CONDENSER SEPARATOR
LIQUID: chloroform
SERVICE TEMPERATURE:
DESIGN TEMPERATURE:
SERVICE PRESSURE:
DESIGN PRESSURE:
CAPACITY:
MATERIAL:
SIZE:
- Length:
1,020
mm
- Diamete
r: 273
mm
INSULATION: YES
Nº UNITS: 1
S-6201 Drip Separator 6200 - DG-1 Gas
Effluents
ITEM: S-6201 NAME: EFFLUENT DRIP SEPARATOR

LIQUID:
SERVICE TEMPERATURE:
DESIGN TEMPERATURE:
SERVICE PRESSURE:
DESIGN PRESSURE:
CAPACITY:
MATERIAL:
SIZE:
- Length:
650 mm
- Diamete
r: 365
mm
INSULATION: YES
Nº UNITS: 1
S-6301 Vacuum Pump Separator
6300 – Sulphuric Acid
Regeneration
ITEM: S-6301 NAME: H2SO4 REGENERATION SEPARATOR

SUPPLIER: SCHOTT ENGINEERING


LIQUID: water vapour
SERVICE TEMPERATURE: 25º C
DESIGN TEMPERATURE: 50º C
SERVICE PRESSURE (abs): 1 bar
DESIGN PRESSURE: atmospheric
CAPACITY: 0.02 m3
MATERIAL: stainless steel
SIZE:
INSULATION: NO
Nº UNITS: 1

S-6601 Phase Separator

ITEM: S-6601 NAME: PHASE SEPARATOR

SUPPLIER: CASALS CARDONA


LIQUID:
SERVICE TEMPERATURE: 40º C
DESIGN TEMPERATURE: 85º C
SERVICE PRESSURE: atmospheric
DESIGN PRESSURE: 1.1 kg/cm2 g
CAPACITY: 304 litres
MATERIAL:
- Chemical barrier:
PVDF 3 mm
-Mechanical reinforcement: Derakane resin 411/45
SIZE:
- Length: 1,580 mm
-Diameter: 500 mm
INSULATION: NO
Nº UNITS: 1
9.-BOILERS

E-1201, E-1202, E-1203, E-4101, E-4201, E- Boiler


3101
ITEM: E-1201, E-1202, E-1203, NAME: BOILER
E-4101, E-4201, E-3101
OPERATION DATA:
- Temperature: Ambient
- Pressure: atmospheric
-Flow: 1 m3/h.
MATERIAL:
-Ferrule: A-240
TP -304 L
-Tubes: A-312 TP
-304 L
-Seals: Klinger 300
SIZE:
-Height: 1,253 mm
-Diameter: DN 300
-Lock: 100 mm
Nº UNITS: 6

E-2401, E-2502, E-4301, E- Boiler


6101
ITEM: E-2401, E-2502, E-4301, NAME: BOILER
E-6101, E-6303
OPERATION DATA:
- Temperature: Ambient
- Pressure: atmospheric
-Flow: 1 m3/h.
MATERIAL:
-Ferrule: A-283-
Gr.C
-Tubes: A-106-
Gr.B
-Seals: Klinger 300
SIZE:
-Height: 1,253 mm
-Diameter: DN 300
-Lock: 100 mm
Nº UNITS: 5
E-6302 TK-6301 Boiler

ITEM: E-6302 NAME: TK-6301 BOILER

OPERATION DATA:
- Temperature:
- Pressure:
-Flow:
MATERIAL:
-Ferrule: A-
283-Gr.C
-Tubes: St -
35
-Seals: Klinger 300
SIZE:
-Height:
-Diameter: DN 300
-Lock:
Nº UNITS: 1
10.-
COMPRESSORS
K-2702 Compressor R.V. -40º C Refrigeration Unit
NAME: -40º C GROUP SUB-COOLING R.V.
ITEM: K-2702
REFRIGERATION COMPRESSOR
SUPPLIER: RAMÓN VIZCAINO
WORKING CONDITIONS: -25º C/ +35º C
COOLING POWER: 87.290 F/h
COMPRESSOR: FRICK – YORK
COMPRESSOR MODEL: 1216.22 M 6 V
SPEED: 2,950 r.p.m.
ABSORBED POWER: 68.7 CV
R-22 CONDENSER: CBF-12-
300ª-2P
HEAT TO DISSIPATE: 130,600 Kcal/h
WATER FLOW: 30 m3/h.
MAXIMUM WATER INPUT TEMPERATURE: 26º C
R-22 RECIPIENT: NRU-4-3000
VOLUME 223 litres
R-22 COOLER: HORIZONTAL MULTITUBULAR
MODEL: DXRF-08-240-4P
MOTOR POWER: 100 CV
SPEED: 2,950 r.p.m.
Nº UNITS: 1

K-6201-1/2/S Gas Effluent Compressors 6200 - DG1 Gas


Effluents
ITEM: K-6201-1/2/S NAME: DG-1 GAS EFFLUENTS BUSCH
COMPRESSOR
MANUFACTURER: BUSCH
SUCTION PRESSURE: 0.96 kg/cm2 g
DISCHARGE PRESSURE: 1.8 kg/cm2 g
FLOW: 43.8 kg/h
Nº UNITS: 3
K-6301-1/S Vacuum Pump 6300 – Sulphuric Acid
Regeneration
ITEM: K-6301 1/S NAME: LIQUID RING VACUUM PUMP

SUPPLIER: SCHOTT ENGINEERING


TYPE: LIQUID RING VACUUM PUMP
MODEL: 2BE1102-OH Y 92
RING LIQUID: WATER
WATER FLOW: 11 m3/h.
SUCTION PRESSURE: 33 m bar
DISCHARGE PRESSURE: 1,100 m bar
MAXIMUM CASING DIAMETER: 255.5 mm
MAXIMUM CASING DIAMETER: 249 mm
AXIAL PLAY: 0.21 mm
MOTOR POWER: 10 CV
SPEED: 1,450 r.p.m.
Nº UNITS: 2

K-6601 Compressor 6600 – Gas Refrigeration Unit

ITEM: K-6601 NAME: GAS REFRIGERATION UNIT COMPRESSOR

SUPPLIER: COSMOTEC Srl


COOLING POWER: 4,400 W
SIZE: 735 x 860 x 1,500 mm
ABSORBED POWER: 2,500 W
COOLING LOAD: 2.4 Kg of R314
HIGH/LOW PRESSURE SWITCH REG.: 2.4/0.04 mPa
MAXIMUM WORKING PRESSURE: 1 mPa
PUMP FLOW: 25 litres/min
WEIGHT: 140 Kg
11.- VENTILATORS

V-6201 Ventilator 6200 – Effluent Degassing

ITEM: V-6201 NAME: DEGASSING VENTILATOR

SUPPLIER: TURBOVENT, S.A.


MODEL: VR 35S17U315K
MATERIAL: CARBON STEEL
FLOW: 100 m3/h
TOTAL PRESSURE: 140 mmWC
TEMPERATURE: 20º C
ABSORBED POWER: 0.1 CV
RECOMMENDED POWER: 2 CV
MOTOR POWER: 2 CV
SPEED: 3,000 r.p.m.
ROTATION: R-3
12.- HEATERS

H-2501 Thermal Oil p.m. 2500- Thermal Oil


Heater Circuit
ITEM: H-2501 NAME: THERMAL OIL P.M. HEATER

SURFACE: 7.8 M2
OPERATING TEMPERATURE: 20 – 250º C
POWER: 1.11 E5 KCAL/H
TYPE OF INSULATION: 150 R
MOTOR: 1 OF 129 kW
OPERATING PRESSURE: 2.6 kg/cm2 g
SIZE:
- Length: 2,787 mm
- Diameter: 0.49 m

H-6301 Thermal Oil Heater 6300 – Sulphuric Acid


Regeneration
ITEM: H-6301 NAME: EFFLUENT DME BURNER

SUPPLIER: ELMESS
TYPE: DHFB3-30-T5
SIZE: B3
SIZE:
- Resistance
length: 1,200 mm
- Total length:
1,460 mm
- Resistance packet
diameter: 120
mm
- Flange: DN 150
13.- FILTERS / TUBS

F-1201 -1/S Methyl Chloride Filter 1200 - Chlorination

ITEM: F-1201-1/S NAME: METHYL CHLORIDE FILTER

LIQUID: METHYL CHLORIDE


SERVICE TEMPERATURE: 20º C
CALCULATION TEMPERATURE: 45º C
SERVICE PRESSURE: 30.2 kg/cm2 g
CALCULATION PRESSURE: 32 kg/cm2 g
MATERIALS:
- FERRULE AND FLOORS: A-240
Tp.304L
- TUBES: A-312 Tp.304L
- SEALS: SPIROMETALLIC S.S. Tp
304 AND TEFLON
-FILTER: CERAMIC
SIZE:
- Length: 1,407 mm
-Diameter: 10” Nº
UNITS: 2

F-1202 -1/S Chlorine Filter 1200 - Chlorination

ITEM: F-1202-1/S NAME: CHLORINE FILTER

LIQUID: CHLORINE
SERVICE TEMPERATURE: 112º C
CALCULATION TEMPERATURE: 140º C
SERVICE PRESSURE: 29 kg/cm2 g
CALCULATION PRESSURE: 32 kg/cm2 g
MATERIALS:
- FERRULE AND FLOORS: A-240
Tp.304L
- TUBES: A-312 Tp.304L
- SEALS: SPIROMETALLIC S.S. Tp
304 AND TEFLON
-FILTER: CERAMIC
SIZE:
- Length: 2,112 mm
-Diameter: 12” Nº
UNITS: 2
F-1203 -1/S Crude Filter 1200 - Chlorination

ITEM: F-1203-1/S NAME: CRUDE FILTER

LIQUID: CRUDE
SERVICE TEMPERATURE: 95º C
CALCULATION TEMPERATURE: 120º C
SERVICE PRESSURE: 9.2 kg/cm2 g
CALCULATION PRESSURE: 15 kg/cm2 g
MATERIALS:
- FERRULE AND FLOORS: A-240
Tp.304L
- TUBES: A-312 Tp.304L
- SEALS: SPIROMETALLIC S.S. Tp
304 AND TEFLON
-FILTER: CERAMIC
SIZE:
- Length: 1,740 mm
-Diameter: 12” Nº
UNITS: 2

F-2101 -1/S Demineralised Water Filter 2100 – Demineralised Water

ITEM: F-2101-1/S NAME: DEMINERALISED WATER FILTER

SUPPLIER: CIDA HIDROQUIMICA, S.A.


LIQUID: WATER
SERVICE TEMPERATURE:
CALCULATION TEMPERATURE: AMBIENT
SERVICE PRESSURE:
CALCULATION PRESSURE: 4 kg/cm2 g
MATERIALS:
- FERRULE AND FLOORS: A-42b
- TUBES: St.35
- SEALS: SYNTHETIC RUBBER
-FILTER: FLINT
SIZE:
- Total height:
3,030 mm
-Diameter: 1,600 mm Nº
UNITS: 2
F-6501 -1/S Chloromethane Filter 6500 – Chemical Drainage Treatment
ITEM: F-6501-1/S NAME: CHLOROMETHANE DRYING CARTRIDGE
FILTER
LIQUID: CHLOROMETHANES
SERVICE TEMPERATURE: 25º C
CALCULATION TEMPERATURE: 50º C
SERVICE PRESSURE: 1.54 kg/cm2 g
CALCULATION PRESSURE: 3 kg/cm2 g
MATERIALS:
- FERRULE AND FLOORS: A-285
Gr.C
- TUBES: A-106 Gr.B
- SEALS: SPIROMETALLIC S.S. Tp
304 AND TEFLON
-INTERNAL FILLING: GRANULATED Cl2Ca
SIZE:
- Length: 2,670 mm
-Diameter: 1,050 mm Nº
UNITS: 2

F-6502 Chloromethane Filter 6500 – Chemical Drainage Treatment


NAME: CHLOROMETHANE DRYING CARTRIDGE
ITEM: F-6502
FILTER
LIQUID: CHLOROMETHANES
SERVICE TEMPERATURE: 25º C
CALCULATION TEMPERATURE: 50º C
SERVICE PRESSURE: 4 kg/cm2 g
CALCULATION PRESSURE: 7 kg/cm2 g
MATERIALS:
- FERRULE AND FLOORS: A-240
Tp.304 L
- TUBES: A-312 Tp.304 L
- SEALS: SPIROMETALLIC S.S. Tp
304 AND TEFLON
-INTERNAL FILLING: GRANULATED Cl2Ca
SIZE:
- Length: 2,670 mm
-Diameter: 1,050 mm Nº
UNITS: 1
E-5202 Drying Tub 5200 – Regenerated Sulphuric
NAME: REGENERATED SULPHURIC TANK DRYING
ITEM: E-5202
TUB
SUPPLIER: CASALS CARDONA
TYPE: MOISTURE DRYER
LIQUID: SULPHURIC ACID
MATERIALS:
- Chemical barrier: PVDF
- Mechanical reinforcement: orthophthalic resin with glass
mats and fabrics
SIZE:
- Total height: 675 mm
-Diameter: 610 mm Nº
UNITS: 1
4.- INSTRUMENTATION INVENTORY

CHLORINE GAS VORTEX FLOWMETERS


Two Vortex flowmeters with the following specifications:

FT-1205
TAG FT-1205
Manufacturer YOKOGAWA
PROCESS DATA
Liquid Chlorine gas
Measurement range 0 – 1800 Nm3
Operating temperature 112º C
Operating pressure 29 kg/cm2
Density 3.17 kg/Nm3
Viscosity 0.018 Cp
MEASURER
Model YF104-AGSE5D-S3S3*C/CES
Type Vortex
Connection to process DN-40 PN64 V13 shape
Body material A-351 CF 8M
Sensor material Stainless steel
Output signal 4 – 20 mA
Power supply 24 Vcc (two-thread system)
Electrical protection Class I zone 2 group IIB T4
Amplifier assembly Integrated
Local indicator Yes
FT-1206
TAG FT-1206
Manufacturer YOKOGAWA
PROCESS DATA
Liquid Chlorine gas
Measurement range 0 – 650 Nm3
Operating temperature 112º C
Operating pressure 29 kg/cm2
Density 3.17 kg/Nm3
Viscosity 0.018 Cp
MEASURER
Model YF102-AGSE5D-S3S3*C/CES
Type Vortex
Connection to process DN-25 PN64 V13 shape
Body material A-351 CF 8M
Sensor material Stainless steel
Output signal 4 – 20 mA
Power supply 24 Vcc (two-thread system)
Electrical protection Class I zone 2 group IIB T4
Amplifier assembly Integrated
Local indicator Yes
CHLORINE GAS MASS FLOWMETERS
Nine Rosemunt (Micromotion) mass flowmeters with the following technical
specifications:

FT-1101
TAG FT-1101
Manufacturer Rosemunt
PROCESS DATA
Liquid Methanol
Measurement range 0 – 1.8 m3/h
Operating temperature 12º C
Operating pressure 3.5 kg/cm2
MEASURER
Model Type D25/40 SS
Type Mass
Connection to process DN15 PN16 C-shaped flange
Wet part material AISI-316 L
Sensor housing material AISI-304
Electrical protection Class I zone 2 group IIB T4

TRANSMITTER
Model RFT-9712-2-P-N
Assembly In control room
Distance 150 m
Power supply 230 VAC
Output signal 4 – 20 mA
FT-1112
TAG FT-1112
Manufacturer Rosemunt
PROCESS DATA
Liquid Methyl chloride
Measurement range 0 – 3 m3/h
Operating temperature 40º C
Operating pressure 10.3 kg/cm2
MEASURER
Model Type D25/40
Type Mass
Connection to process DN15 PN40 E-shaped flange
Wet part material AISI-316 L
Sensor housing material AISI-304
Electrical protection Class I zone 2 group IIB T4

TRANSMITTER
Model RFT-9712-2-P-N
Assembly In control room
Distance 150 m
Power supply 230 VAC
Output signal 4 – 20 mA
FT-1202
TAG FT-1202
Manufacturer Rosemunt
PROCESS DATA
Liquid Liquid chloride
Measurement range 0 – 4 m3/h
Operating temperature 15º C
Operating pressure 6 kg/cm2
MEASURER
Model Type D-100SS
Type Mass
Connection to process DN15 PN40 R13-shaped flange
Wet part material AISI-316 L
Sensor housing material AISI-304
Electrical protection Class I zone 2 group IIB T4

TRANSMITTER
Model RFT-9712-2-P-N
Assembly In control room
Distance 150 m
Power supply 230 VAC
Output signal 4 – 20 mA
FT-1226
TAG FT-1226
Manufacturer Rosemunt
PROCESS DATA
Liquid Methylene chloride
Measurement range 0 – 0.6 m3/h
Operating temperature 32º C
Operating pressure 2.4 kg/cm2
MEASURER
Model Type D25/40 SS
Type Mass
Connection to process DN15 PN16 C-shaped flange
Wet part material AISI-316 L
Sensor housing material AISI-304
Electrical protection Class I zone 2 group IIB T4

TRANSMITTER
Model RFT-9712-2-P-N
Assembly In control room
Distance 150 m
Power supply 230 VAC
Output signal 4 – 20 mA
FT-1231
TAG FT-1231
Manufacturer Rosemunt
PROCESS DATA
Liquid Chloroform
Measurement range 0 – 2.5 m3/h
Operating temperature 40º C
Operating pressure 3 kg/cm2
MEASURER
Model Type D-100SS
Type Mass
Connection to process DN25 PN16 C-shaped flange
Wet part material AISI-316 L
Sensor housing material AISI-304
Electrical protection Class I zone 2 group IIB T4

TRANSMITTER
Model RFT-9712-2-P-N
Assembly In control room
Distance 150 m
Power supply 230 VAC
Output signal 4 – 20 mA
FT-8100
TAG FT-8100
Manufacturer Rosemunt
PROCESS DATA
Liquid Methylene chloride
Measurement range 0 – 65 m3/h
Operating temperature 32º C
Operating pressure 1 kg/cm2
MEASURER
Model Type D300-SS
Type Mass
Connection to process DN80 PN16 C-shaped flange
Wet part material AISI-316 L
Sensor housing material AISI-304
Electrical protection Class I zone 2 group IIB T4

TRANSMITTER
Model RFT-9712-2-P-N
Assembly In control room
Distance 100 m
Power supply 230 VAC
Output signal 4 – 20 mA
FT-8101
TAG FT-8101
Manufacturer Rosemunt
PROCESS DATA
Liquid chloroform
Measurement range 0 – 65 m3/h
Operating temperature 40º C
Operating pressure 1 kg/cm2
MEASURER
Model Type D300-SS
Type Mass
Connection to process DN80 PN16 C-shaped flange
Wet part material AISI-316 L
Sensor housing material AISI-304
Electrical protection Class I zone 2 group IIB T4

TRANSMITTER
Model RFT-9712-2-P-N
Assembly In control room
Distance 100 m
Power supply 230 VAC
Output signal 4 – 20 mA

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