Stevenson - 13e - Chapter - 3 Revised
Stevenson - 13e - Chapter - 3 Revised
Forecasting
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Two Important Aspects of Forecasts
Expected level of demand
The level of demand may be a function of
some structural variation such as trend or
seasonal variation
Accuracy
Related to the potential size of forecast
error
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Forecast Uses
Plan the system
Generally involves long-range plans related to:
Types of products and services to offer
Facility and equipment levels
Facility location
Plan the use of the system
Generally involves short- and medium-range plans
related to:
Inventory management
Workforce levels
Purchasing
Production
Budgeting
Scheduling
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Features Common to All Forecasts
1. Techniques assume some underlying
causal system that existed in the past
will persist into the future
2. Forecasts are not perfect
3. Forecasts for groups of items are more
accurate than those for individual
items
4. Forecast accuracy decreases as the
forecasting horizon increases
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Forecasts are not perfect:
Because random variation is
always present, there will
always be some residual error,
even if all other factors have
been accounted for.
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Elements of a Good Forecast
The forecast
Should be timely
Should be accurate
Should be reliable
Should be expressed in meaningful units
Should be in writing
Technique should be simple to understand
and use
Should be cost-effective
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Steps in the Forecasting Process
1. Determine the purpose of the forecast
2. Establish a time horizon
3. Obtain, clean, and analyze appropriate data
4. Select a forecasting technique
5. Make the forecast
6. Monitor the forecast errors
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Forecast Accuracy and Control
Allowances should be made for
forecast errors
It is important to provide an indication of the
extent to which the forecast might deviate from
the value of the variable that actually occurs
Forecast errors should be monitored
Error = Actual – Forecast
If errors fall beyond acceptable bounds,
corrective action may be necessary
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Forecast Error Calculation
Actual Forecast (A-F)
Period
(A) (F) Error |Error| Error2 [|Error|/Actual]x100
1 107 110 -3 3 9 2.80%
Sum 13 39 11.23%
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Forecasting Approaches
Qualitative forecasting
Qualitative techniques permit the inclusion of soft
information such as:
Human factors
Personal opinions
Hunches
These factors are difficult, or impossible, to quantify
Quantitative forecasting
These techniques rely on hard data
Quantitative techniques involve either the projection of
historical data or the development of associative methods
that attempt to use causal variables to make a forecast
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Qualitative Forecasts
Forecasts that use subjective inputs such as opinions from
consumer surveys, sales staff, managers, executives, and
experts
Executive opinions
A small group of upper-level managers may meet
and collectively develop a forecast
Sales force opinions
Members of the sales or customer service staff can
be good sources of information due to their direct
contact with customers and may be aware of plans
customers may be considering for the future
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Qualitative Forecasts
Forecasts that use subjective inputs such as opinions
from consumer surveys, sales staff, managers,
executives, and experts
Consumer surveys
Since consumers ultimately determine demand, it makes
sense to solicit input from them
Consumer surveys typically represent a sample of consumer
opinions
Other approaches
Managers may solicit 0pinions from other managers or staff
people or outside experts to help with developing a forecast.
The Delphi method is an iterative process intended to achieve
a consensus
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Time-Series Forecasts
Forecasts that project patterns identified in
recent time-series observations
Time-series – a time-ordered sequence
of observations taken at regular time
intervals
Assume that future values of the time-series
can be estimated from past values of the
time-series
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Time-Series Behaviors
Trend
Seasonality
Cycles
Irregular variations
Random variation
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Trends and Seasonality
Trend
A long-term upward or downward movement in
data
Population shifts
Changing income
Seasonality
Short-term, fairly regular variations related to
the calendar or time of day
Restaurants, service call centers, and theaters all
experience seasonal demand
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Cycles and Variations
Cycle
Wavelike variations lasting more than one year
These are often related to a variety of economic, political,
or even agricultural conditions
Irregular variation
Due to unusual circumstances that do not reflect
typical behavior
Labor strike
Weather event
Random Variation
Residual variation that remains after all other
behaviors have been accounted for
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Time-Series Forecasting - Naïve Forecast
Naïve forecast
Uses a single previous value of a time
series as the basis for a forecast
The forecast for a time period is equal
to the previous time period’s value
Can be used with
A stable time series
Seasonal variations
Trend
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Quantitative Forecast
3-21
Time-Series Forecasting - Averaging
These techniques work best when a series tends to
vary about an average
Averaging techniques smooth variations in the
data
They can handle step changes or gradual
changes in the level of a series
Techniques
1. Moving average
2. Weighted moving average
3. Exponential smoothing
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Choosing a Forecasting Technique
Factors to consider
Cost
Accuracy
Availability of historical data
Availability of forecasting software
Time needed to gather and analyze data
and prepare a forecast
Forecast horizon
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Operations Strategy
The better forecasts are, the more able
organizations will be to take advantage of future
opportunities and reduce potential risks
A worthwhile strategy is to work to improve short-term
forecasts
Accurate up-to-date information can have a
significant effect on forecast accuracy:
Prices
Demand
Other important variables
Reduce the time horizon forecasts have to cover
Sharing forecasts or demand data through the supply
chain can improve forecast quality
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Moving Average
Technique that averages a number of the most recent
actual values in generating a forecast
n
A t i
At n ... At 2 At 1
Ft MA n i 1
n n
where
Ft Forecast for time period t
MA n n period moving average
At i Actual value in period t i
n Number of periods in the moving average
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Moving Average (cont.)
As new data become available, the forecast is
updated by adding the newest value and
dropping the oldest and then re-computing
the average
The number of data points included in the
average determines the model’s sensitivity
Fewer data points used—more responsive
More data points used—less responsive
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Weighted Moving Average
The most recent values in a time series are given
more weight in computing a forecast
The choice of weights, w, is somewhat arbitrary
and involves some trial and error
Ft wt ( At ) wt 1 ( At 1 ) ... wt n ( At n )
where
wt weight for period t , wt 1 weight for period t 1, etc.
At the actual value for period t , At 1 the actual value for period t 1, etc.
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Exponential Smoothing
A weighted averaging method that is based
on the previous forecast plus a percentage
of the forecast error
Ft Ft 1 ( At 1 Ft 1 )
where
Ft Forecast for period t
Ft 1 Forecast for the previous period
= Smoothing constant
At 1 Actual demand or sales from the previous period
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Linear Trend
A simple data plot can reveal the existence and
nature of a trend
Linear trend equation
Ft a bt
where
Ft Forecast for period t
a Value of Ft at t 0
b Slope of the line
t Specified number of time periods from t 0
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Estimating Slope and Intercept
Slope and intercept can be estimated from historical
data
n ty t y
b
n t t
2
2
a
y b t
or y bt
n
where
n Number of periods
y Value of the time series
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Trend-Adjusted Exponential Smoothing
The trend adjusted forecast consists of two
components
Smoothed error
Trend factor
TAFt +1 St Tt
where
St Previous forecast plus smoothed error
Tt Current trend estimate
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Trend-Adjusted Exponential Smoothing (cont.)
Alpha and beta are smoothing constants
Trend-adjusted exponential smoothing has the ability
to respond to changes in trend
TAFt +1 St Tt
St TAFt + At TAFt
Tt Tt1 TAFt TAFt1 Tt1
3-32
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Techniques for Seasonality
Seasonality – regularly repeating movements in
series values that can be tied to recurring events
Expressed in terms of the amount that actual
values deviate from the average value of a series
Models of seasonality
Additive
Seasonality is expressed as a quantity that gets added
to or subtracted from the time-series average in order
to incorporate seasonality
Multiplicative
Seasonality is expressed as a percentage of the average
(or trend) amount which is then used to multiply the
value of a series in order to incorporate seasonality
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Seasonal Relatives
Seasonal relatives
The seasonal percentage used in the multiplicative
seasonally adjusted forecasting model
Using seasonal relatives
To deseasonalize data
Done in order to get a clearer picture of the nonseasonal
(e.g., trend) components of the data series
Divide each data point by its seasonal relative
To incorporate seasonality in a forecast
1. Obtain trend estimates for desired periods using a
trend equation
2. Add seasonality by multiplying these trend estimates
by the corresponding seasonal relative
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Associative Forecasting Techniques
Associative techniques are based on the
development of an equation that summarizes
the effects of predictor variables
Predictor variables - variables that can be used
to predict values of the variable of interest
Home values may be related to such factors as home
and property size, location, number of bedrooms,
and number of bathrooms
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Simple Linear Regression
Regression - a technique for fitting a line to a
set of data points
Simple linear regression - the simplest
form of regression that involves a linear
relationship between two variables
The object of simple linear regression is to
obtain an equation of a straight line that
minimizes the sum of squared vertical
deviations from the line (i.e., the least squares
criterion)
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Least Squares Line
yc a bx
where
yc Predicted (dependent) variable
x Predictor (independent) variable
b Slope of the line
a Value of yc when x 0 (i.e., the height of the line at the y intercept)
and
n xy x y
b
n x x
2
2
a
y b x
or y b x
n
where
n Number of paired observations
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Correlation Coefficient
Correlation, r
A measure of the strength and direction of relationship between
two variables
Ranges between -1.00 and +1.00
n xy x y
r
n x 2 x
2
n y 2 y
2
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Simple Linear Regression Assumptions
1. Variations around the line are random
2. Deviations around the average value (the
line) should be normally distributed
3. Predictions are made only within the range
of observed values
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Issues to Consider:
Always plot the line to verify that a linear
relationship is appropriate
The data may be time-dependent
If they are
use analysis of time series
use time as an independent variable in a
multiple regression analysis
A small correlation may indicate that other
variables are important
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Monitoring the Forecast
Tracking forecast errors and analyzing them can provide
useful insight into whether forecasts are performing
satisfactorily
Sources of forecast errors:
The model may be inadequate due to
a. omission of an important variable
b. a change or shift in the variable the model cannot handle
c. the appearance of a new variable
Irregular variations may have occurred
Random variation
Control charts are useful for identifying the presence of non-
random error in forecasts
Tracking signals can be used to detect forecast bias
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Control Chart Construction