Harvesting, Field Handling, and Packaging - 101 - 139
Harvesting, Field Handling, and Packaging - 101 - 139
ON
HARVESTING, FIELD HANDLING AND PACKAGING
PRESENTED TO :-
COURSE CODE : HORT 528
Dr. DEVI SINGH SIR
COURSE TITLE : POST
(HORTICULTURE DEPARTMENT)
HARVEST MANAGEMENT AND
VALUE ADDITION OF FRUITS
AND VEGETABLES
Introduction
Types of Harvesting
Objectives of harvesting
Planning of harvesting
Seasons of Harvesting
Health and safety precautions during harvesting
Key features
Introduction
• Hand harvesting
• Harvesting with hand tools
• Harvesting with machinery
Hand Harvesting
To gather the mature crops at the right time to ensure maximum yield and quality.
By harvesting at the appropriate stage of ripeness, farmers can minimize losses due to
over-ripening, pests, and diseases.
It's an essential step in the agricultural process .
To harvest a good quality crop in good condition;
To keep the harvested produce in good condition until it is consumed or sold;
To dispose of the crop to a buyer or through a market as soon as possible after harvest
Planning for Harvesting
1. Crop Maturity: Farmers need to determine the optimal stage of crop maturity
for harvesting. This involves monitoring factors such as color, size, texture, and
taste to ensure the crop is at its peak quality and flavor.
2. Weather Conditions: Weather plays a crucial role in harvesting. Farmers
need to consider factors like rainfall, temperature, and humidity.
3. Labor Availability: Planning for harvesting also involves considering the
availability of labor.
4. Equipment and Machinery: If mechanical or machine harvesting is involved,
farmers need to ensure that the necessary equipment is available and in good
working condition.
5. Storage and Transportation: Farmers also need to plan for the post-harvest
handling of the crops, including storage and transportation.
Seasons of Harvesting
Harvesting depends upon the season as sometimes. It is important for the farmers to keep up
with the season to get the product in perfect condition. Some of the seasons for crop harvesting
are,
1. Rabi
First harvest season in a calendar year - Rabi crops are harvested between the months of April and June.
Usually, the seeds for these crops are sown the previous year - between October and December.
Rabi Crops: Tomato, Fenugreek, Onion and Cumin etc.
2. Kharif
Kharif is where most of the essential crops are harvested. Being the second harvest season, the time
frame lies anywhere between September and October.
Kharif crops : Bitter gourd , Brinjal , French bean etc .
3. Zaid
Zaid comes in between these two seasons. Zaid crops are sown and harvested between March and July.
It is because of the fact that fruits and vegetables are grown the most during these times.
Zaid crops: Cucumber, Watermelon, Muskmelon, and Fodder crops etc .
Health and safety precautions during harvesting
During harvesting ensure that the operators should wear tight clothing and secure
their hair to avoid entanglement. Agree clear entanglement and emergency
procedures.
Never clean, maintain, adjust or clear jams when the machine is on.
Stay clear of discharges, outlets, and all moving parts of the machine.
Make sure all guards like belt guards, pully guards etc. are in place.
Always read the operators manual of your machine and make yourself familiar with
the safety risks.
Key Features
The gathering of parts of plants after they have achieved the stage of maturity is known
as harvesting.
Harvesting is done according to the season, as there are some plants which require
sunlight, and others, which require abundant rainfall.
Harvesting can be done by hand, by tools and also by some machines, or it can be done
by combining these three.
REFERENCES
https://www.vedantu.com/biology/harvesting
https://www.knowledgebank.irri.org/
https://fabriclore.com/
https://www.slideshare.net/
https://krishi.icar.gov.in/
https://ecoursesonline.iasri.res.in
Field handling
ID – 21BSCAGH113 TO 21BSCAGH124
TABLE OF CONTENTS
Introduction
Cooling
Cleaning
Grading and sorting
Packaging
Hygiene and sanitation
Minimal handling
Protection from environmental factors
Quality check
Post-harvest treatment
Timely transport
Introduction
What is field handling?
In post-harvest operations, field handling involves activities such as sorting, cleaning, packaging, and transportation of
harvested crops from the field to storage or market. This phase focuses on preserving the quality and freshness of the
harvested produce.
The importance of field handling in horticulture, particularly in post-harvest operations, can be highlighted through
several key points:
1. Quality Preservation: Proper field handling techniques ensure that harvested crops maintain their quality, freshness, and
nutritional value, which is crucial for consumer satisfaction and market competitiveness.
2. Shelf Life Extension: Effective field handling practices help to extend the shelf life of harvested produce by minimizing
physical damage, reducing exposure to pathogens, and controlling environmental factors such as temperature and
humidity.
3. Marketability: Well-handled crops are more attractive to consumers and command higher prices in the market.
Consistently high-quality produce enhances the reputation of growers and strengthens their market position.
4. Minimization of Losses: By implementing efficient field handling methods, losses due to spoilage, damage, or
deterioration during post-harvest handling and transportation can be minimized, thereby maximizing overall profitability.
5. Compliance with Standards: Adhering to established field handling standards and regulations ensures compliance with
food safety and quality requirements, reducing the risk of rejected shipments and legal implications.
6. Sustainable Practices: Implementing sustainable field handling practices, such as reducing waste, optimizing resource
utilization, and minimizing environmental impact, contributes to the long-term viability of horticultural operations.
Introduction
Objectives:
1. Quality Maintenance: Ensure the preservation of crop quality and nutritional value from harvest to consumption through proper
handling techniques.
2. Damage Reduction: Minimize physical damage, bruising, and other forms of mechanical injury during harvesting, sorting, packing,
and transportation to maximize product integrity.
3. Pathogen Control: Implement measures to prevent contamination by microorganisms, pests, and diseases, reducing the risk of
spoilage and foodborne illnesses.
4. Temperature and Humidity Management: Control environmental factors such as temperature and humidity to slow down the rate of
physiological deterioration and inhibit microbial growth, thus extending the shelf life of harvested produce.
5. Optimized Handling Practices: Develop efficient workflows and protocols for sorting, grading, cleaning, and packaging to streamline
post-harvest operations and minimize labor and resource requirements.
6. Packaging and Storage Optimization: Select appropriate packaging materials and storage conditions to protect crops from physical
damage, moisture loss, and temperature fluctuations, maximizing product longevity.
7. Market Readiness: Prepare crops for market distribution by ensuring they meet quality standards, labeling requirements, and
packaging regulations to enhance marketability and consumer acceptance.
8. Waste Reduction: Implement strategies to minimize post-harvest losses, such as proper handling procedures, inventory management,
and utilization of surplus or imperfect produce for value-added products or alternative markets.
9. Compliance and Traceability: Maintain documentation and records of field handling activities to comply with food safety
regulations, trace product origins, and facilitate recall procedures if necessary.
10. Continuous Improvement: Monitor and evaluate field handling practices regularly to identify areas for improvement, adopt new
technologies, and incorporate feedback from stakeholders to optimize efficiency and effectiveness.
Cooling
Methods of Pre-cooling:
1. Room cooling
2. Forced air cooling
3. Hydro cooling
4. Vacuum cooling
5. Package icing
Pre-cooling:
High temperatures are detrimental to maintaining the quality of fruits and
vegetables, especially when harvesting is done during hot days. Pre-cooling is a
means of removing the heat of the field. This slows the respiration of the
product, reduces the risk of micro-organism attack, reduces water loss, and
reduces the load on the cooling system of storage or transportation.
Cooling
Pre-cooling:
Room cooling: This is a relatively simple method that requires only
one refrigerated room with sufficient cooling capacity. Products are
packaged in containers, which are placed loosely in the cooling
room, leaving enough space between the containers to allow cool
air to circulate for each. The rate of cooling is slow as compared to
other methods of cooling.
Forced air cooling: This is a more rapid method of air cooling the
product. Cold air is forced to flow through the inside of each
container, causing it to carry heat away from the surface of the
product rather than directly onto the surface of the container. The
containers are placed inside a covered tunnel with an exhaust
fan at one end.
Cooling
Pre-cooling:
Water cooling (Hydro cooling): This is a faster and less expensive method. The
product is then exposed to cold water through a bath or dip. The required cooling
time is often minutes. However, not all types of products tolerate hydrocooling.
In hydro-cooled products, the surface becomes wet which can encourage decay in
some types of products.
Vaccum cooling: The product is placed inside a vacuum tube with low air
pressure. When the pressure is reduced to 4.6 mm Hg, the water boils over the
entire surface of the leaf at 0° C. The effect of boiling draws heat to vaporize
and therefore cools the product. The cooling time is usually 20-30 minutes. The
equipment required for vacuum cooling is very expensive, and may not be a good
choice for doing small scale.
Package-icing or top icing: Package-icing or top icing: This is the easiest way to
cool. The product may be cooled by adding crushed ice, flaky ice, or ice slurry to
the containers. However, this method is not suitable for products that are very
sensitive to ice-cold temperatures. Cooling by ice also inevitably moistens both
the produce and the container and generates water that needs to be removed.
Cleaning
Packaging Methods:
1. Vacuum Packaging: Removes air from the package to extend the shelf life of produce.
2. Modified Atmosphere Packaging (MAP): Adjusts the atmosphere within the package to slow
down the ripening process and inhibit microbial growth.
3. Cryogenic Packaging: Uses extremely low temperatures to freeze produce quickly,
preserving freshness. Barrier Packaging: Utilizes materials impermeable to gases and
moisture to maintain product quality.
4. Barrier Packaging: Utilizes materials impermeable to gases and moisture to maintain
product quality.
Materials Used in Packaging:
1. Plastic: Commonly used due to its versatility, affordability, and ability to provide a barrier
against contaminants.
2. Cardboard: Used for secondary packaging and transportation, providing structural support
and protection.
3. Biodegradable Materials: Increasingly popular for their eco-friendly properties, reducing
environmental impact.
Minimal handling
Protecting the harvested produce from direct sunlight, wind, and rain is important
to prevent physical damage and temperature fluctuations that can lead to spoilage.
Protecting harvested produce methods you can use:
1. Shade structures
2. Cover with cloth or towels
3. Use baskets or crates
4. Harvest during cooler times
5. Windbreak
6. Cover with tarps or blankets
7. Use crates or bins
8. Harvesting timing
Quality check
Visual Inspection:
1. Conduct a thorough visual inspection of the produce for signs of damage, bruising, mold, or discoloration.
2. Remove any damaged or spoiled items to prevent contamination of the remaining batch.
Size and Uniformity:
1. Evaluate the size, shape, and uniformity of the produce to ensure consistency in appearance.
2. Sort the produce based on size categories or visual quality standards.
Color and Ripeness:
1. Assess the color and ripeness of the produce to determine maturity and readiness for sale.
2. Ensure that produce meets specified ripeness criteria and is visually appealing to customers.
Quality check
Texture and Firmness:
1. Test the texture and firmness of the produce by gently squeezing or pressing on
it.
2. Ensure that produce has the appropriate texture for its type (e.g., firmness for
apples, softness for tomatoes) and is free from excessive soft spots or
mushiness.
Weight and Density:
1. Weigh a sample of the produce to ensure it meets weight specifications and is
consistent with expected density.
LAroma and Flavor:
1. Smell the produce to assess aroma and detect any off odors that may indicate
spoilage.
Quality check
Internal Quality:
1. Cut open a sample of the produce to inspect internal quality, such as seed development, flesh color, and
absence of internal defects.
2. Use tools like refractometers or brix meters to measure sugar content in fruits.
Packaging and Labeling:
1. Check packaging materials for cleanliness, integrity, and proper sealing to prevent contamination and
maintain freshness.
2. Verify that labeling includes accurate product information, including variety, grade, origin, and any
relevant handling instructions.
Temperature and Storage Conditions:
1. Monitor storage temperature and humidity levels to prevent premature ripening, decay, or loss of quality.
Post-Harvest Treatments
Some post-harvest treatments like applying fungicides or wax coatings may be
used to reduce microbial growth and enhance shelf life.
Waxing is a post-harvest treatment that creates a protective layer on the surface
of the produce, which helps reduce moisture loss, slows down ripening, and
minimizes microbial growth. By forming a barrier against physical damage,
dehydration, and microbial contamination, waxing helps extend the freshness
and quality of the produce, thereby prolonging its shelf life.
Fungicides are important post-harvest treatment because fungal diseases can
cause significant losses by spoiling the quality and appearance of the produce,
reducing market value, and posing health risks to consumers.
By applying fungicides, farmers and distributors can protect their crops from
fungal infections, extend their shelf life, maintain quality standards, and ensure
a safer and more reliable supply of food for consumers.
Timely transport
After field handling, the produce needs to be transported to processing or
distribution centers promptly. Careful handling during transportation is
crucial to prevent damage.
References
2 . Pallets bins :
5 . Corrugated Fiberboard
Corrugated fiberboard (often mistakenly called cardboard or pasteboard)
is manufactured in many different styles and weights.Because of its
relativity low cost and versatility, it is the dominant produce container
material and will probably probably remain so in the near future.
Types of Packaging Materials :
6 . Paper and Mesh Bags.
Consumer packs of potatoes and onions are about the only
produce items now packed in paper bags. The more
sturdy mesh bag has much wider use.
7.Plastic Bags.
8. Shrink Wrap.
One of the newest trends in produce packaging is the shrink wrapping of
individual produce items. Shrink wrapping has been used successfully to
package potatoes, sweetpotatoes, apples, onions, sweet corn, cucumbers
and a variety variety of tropical tropical fruit.
Types of Packaging Materials :
2.Vacuum Packaging:
This method removes air from the packaging to create a
vacuum, which helps prevent oxidation, microbial
growth, and moisture loss.
5. Moisture Control:
Packaging materials with moisture barrier properties,
such as plastic films and coatings, help regulate moisture
levels and prevent moisture loss or gain, which can
affect product quality
6. Ethylene Absorption:
Ethylene is a natural plant hormone that accelerates the ripening
process. Packaging materials containing ethylene-absorbing compounds
can help reduce ethylene levels inside the packaging and extend shelf
life.
These techniques can be used individually or in combination, depending
on the specific requirements of the product and market.