Industrial Electronics
Industrial Electronics
Presented By
ANUJ BISWAS
Visiting-Faculty, Electrical Engineering
• By the conversion the power is change from one level to another like
( D.C to A.C vice-versa) or (low to high ; vice- versa) , (fixed to
variable ; vice-versa) etc.
Controller
• ADVANTAGE
• Basics
• Power diodes are three layer power semiconductor devices. To
increase the power handling capability these changes are made.
( p+,n-,n+ ).
• Power semiconductor diodes are used to perform different operations
like rectification, freewheeling, energy feedback etc in industrial
electronics applications.
• Power diodes have larger power handling capacity.
• Switching speeds of power diode is low compared to the low power
signal diode.
Types of Power Diode
Low current and low voltage handling High current and high voltage
capability. handling capability.
On state voltage drop is about 0.7 volt On state voltage drop is about 1volt.
Reverse recovery time is low. Reverse recovery time is high.
Reverse Recovery characteristics of Power diode
• Advantages
• Current amplification increases.
• Base drive power requirement is reduced.
• Disadvantages
• Both power BJTs are driven into hard saturations.
• Quasi- saturation occurs in low power applications.
• Hard Saturation occurs in High power applications.
Safe operating Area of Power BJT
Description of safe operating Zone
.
• The IGBT is used in unregulated power supply (UPS) system.
• The IGBT is used to combines the simple gate-drive
characteristics of MOSFET with the high-current and low-
saturation-voltage of bipolar transistors.
• The IGBT is used in switched-mode power supplies (SMPS).
• It is used in inverters.
• The IGBT is used to combines an isolated-gate FET for the
control input and a bipolar power transistor as a switch in a
single device.
Advantages & Disadvantages
• The Forward Conduction Mode is the only mode at which the SCR
will be in the ON state and will be conducting. We can make the
SCR conduct in two different ways, one we can increase the
applied forward bias voltage beyond the breakdown voltage or
else we can apply a positive voltage to the gate terminal.
• When we increase the Applied forward bias voltage between the
anode and cathode the junction J2 will be depleted due to the
avalanche breakdown and the SCR will start conducting. We are
not able to do this for all the applications and this method of
activating the SCR will eventually reduce the lifetime of the SCR.
• If you want to use the SCR for low voltage applications you can
apply a positive voltage to the gate of the SCR. The applied
positive voltage will help the SCR to move to the conduction
state. During this mode of operation, the SCR will be operating in
forward bias and current will be flowing through it.
Reverse Blocking Mode
• In the reverse blocking mode, the positive voltage is applied to
the Cathode (-) and the Negative voltage is given to the Anode
(+), There will not be any pulse given to the gate, it will be kept
as an open circuit. During this mode of operation the Junctions
J1 and J3 will be reverse biased and the junction J2 will be
forward biased. Since the junctions J1 and J3 are reverse biased
there will not be any current flowing through the SCR. Although
there will be a small leakage current flowing due to the drift
charge carriers in the forward-biased Junction J2, it is not
enough to turn on the SCR.
I-V characteristics of SCR
SCR RATINGS
• dv/dt: dv/dt rating of thyristor indicates maximum rate of rise of anode voltage
that will not trigger the device without any gate signal.
• di/dt: di/dt rating of thyristor indicates maximum rate of rise of anode to
cathode current.
• Surge Current: It specifies the maximum allowable non repetitive current
the device can withstand. The device is assumed to be operating under rated
blocking voltage, forward current and junction temperature before the surge
current occurs. Following the surge the device should be disconnected from the
circuit and allowed to cool down. Surge currents are assumed to be sine waves
of power frequency with a minimum duration of ½ cycles. Manufacturers
provide at least three different surge current ratings for different durations.
• Gate current to trigger (IGT): Minimum value of the gate current
below which reliable turn on of the thyristor cannot be guaranteed.
Usually specified at a given forward break over voltage.
• Gate voltage to trigger (VGT): Minimum value of the gate cathode
forward voltage below which reliable turn on of the thyristor cannot be
guaranteed. It is specified at the same break over voltage as IGT .
Rating
DESCRIPTION
Triggering of SCR
• Snubber circuits are used for limiting the rate of change in voltage or
current (di/dt or dv/dt) and overvoltage during turning ON and OFF
the circuit. A Snubber circuit is the combination of resistors and
capacitors connected in series across the switch like transistor or
Thyristor for the protection as well as for improving performance.
CIRCUIT
Working of Snubber
• When switch S is closed, a sudden voltage appears across the circuit.
• Initially capacitor behaves like a short –circuit path and hence
voltage across SCR is zero.
• But as time passes, voltage starts building-up across capacitor C
with a slow rate.
• Thus the rate of voltage dv\dt across SCR terminals will be slow
and less than the specified dv\dt rating of SCR.
• Role of Resistance
• Before SCR is triggered by gate pulse, the capacitor is fully charged
to supply voltage V.
• When the SCR is turned-on by gate-pulse, this charged capacitor
discharges through SCR.
• This may lead to high value of di/dt rating of SCR.
• In order to limit the magnitude of discharge current , resistance
should be connected in series with the capacitor.
Heat-sink , Thermal – Resistance , MOV
• Heat-sink-
• Heat sink is an electronic component or a device of an
electronic circuit which disperses heat from other components (mainly
from the power transistors) of a circuit into the surrounding medium
and cools them for improving their performance, reliability and also
avoids the premature failure of the components. For the cooling
purpose, it incorporates a fan or cooling device.
• The heat generated by the SCR must be dissipated, thus, all
controllers have some means to cool the SCR's. Typically an aluminum
heat-sink, with fins to increase the surface area, is used to dissipate this
energy to air.
SCR Protection- (MOV)
• When the operating voltage is more than the rating of one SCR the
multiple SCRs of same ratings are used in series.
• As we know SCR’s having same rating, may have different I-V
characteristic, so unequal voltage division is bound to take place. For
example if two SCRs in series that is capable of blocking 5 KV
individually, then the string should block 10 KV.
• But practically this does not happen. This can be verified with the help
of an example.
• Let the characteristics of two SCRs are as shown in fig.
• Voltage across SCR1 is V1 but that across SCR2 is V2. V2 is much less
than V1. So, SCR2 is not fully utilized. Hence the string can block V 1 +
V2 = 8 KV, rather than 10 KV and the string efficiency is given by =
80%.
STATIC EQUALIZING CIRCUIT
• These are capable not only to turn ON the main current with a gate
drive circuit, but also to turn it OFF. A small positive gate current
triggers the GTO into conduction mode and also by a negative pulse
on the gate, it is capable of being turned-off.
GTO
• The gate current required to turn off the GTO is relatively high. For
example, a GTO rated with 4000V and 3000A may need -750A gate
current to switch it off.
• So the typical turn off gain of GTO is low and is in the range of 4 to 5.
Due to this large negative current, GTOs are used in low power
applications.
On the other hand, during the conduction state GTO behaves just like a
thyristor with a small ON state voltage drop.
• The GTO has faster switching speed than the thyristor and has higher
voltage and current ratings than the power transistors.
Concepts of Rectifiers
• When diodes are used in ac-dc converter circuits, then they are called
uncontrolled diode.
• When either positive or negative cycle voltage is applied to the load ,is
known as half-wave converter.
• When both positive or negative voltage is applied to the load, then it is
called full-wave rectifier.
Phase Controlled Rectifier
• The term PCR or Phase controlled rectifier is a one type of rectifier
circuit in which the diodes are switched by Thyristors
or SCRs (Silicon Controlled Rectifiers).
• Whereas the diodes offer no control over the o/p voltage, the
Thyristors can be used to differ the output voltage by adjusting the
firing angle or delay.
• A phase control Thyristor is activated by applying a short pulse to its
gate terminal and it is deactivated due to line communication or
natural.
• In case of heavy inductive load, it is deactivated by firing another
Thyristor of the rectifier during the negative half cycle of i/p voltage.
Controlled Rectifier
Types of PCR
• Single-phase Controlled Rectifier
• This type of rectifier which works from single phase AC i/p power
supply.
• Single Phase Controlled Rectifiers are classified into different types
• Half wave Controlled Rectifier: This type of rectifier uses a single
Thyristor device to provide o/p control only in one half cycle of input
AC supply, and it offers low DC output.
• Full wave Controlled Rectifier: This type of rectifier provides higher
DC output
• Full wave PCR with a center tapped transformer requires two Thyristors.
• Full wave bridge controlled rectifiers do not need a center tapped
transformer
Single-phase full wave and half-wave PCR
Three phase PCR
• This type of rectifier which works from three phase AC i/p power supply.
• A semi converter is a one quadrant converter that has one polarity of o/p
voltage and current.
• A full converter is a a two quadrants converter that has polarity of o/p
voltage can be either +ve or –ve but, the current can have only one polarity
that is either +ve or -ve.
• Dual converter works in four quadrants – both o/p voltage and o/p current
can have both the polari
Three phase controlled Rectifier
Applications of PCR
• V0 (Avg)= = = [1+cos]
• Three phase half controlled bridge converters & fully controlled bridge
converters are used extensively in industrial applications up to about
15kW of output power.
• The Three phase controlled rectifiers provide a maximum dc output of
vdc(max)=2vm / ∏
The output ripple frequency is equal to the twice the ac supply
frequency.
The single phase full wave controlled rectifiers provide two output
pulses during every input supply cycle.
Three phase converters are 3-phase controlled rectifiers which are used to
convert ac input power supply into dc output power across the load.
Features of 3-phase controlled rectifiers are
Operate from 3 phase ac supply voltage.
• They provide higher dc output voltage and higher dc output power.
• Higher output voltage ripple frequency.
• Filtering requirements are simplified for smoothing out load voltage and
load current
3- Controlled Rectifier
SMPS (Switch Mode power supply )
• • Input rectifier stage: we make use of this stage to convert AC into DC, and
the circuit which has DC input does not require this stage. In this, the
rectifier produces unregulated DC. We pass this unregulated DC through the
filter.
• • Inverter stage: This stage converts DC into AC by running it through a
power oscillator. The DC supply can come either directly from the input or
from the rectifier stage which is explained above. The output transformer of
power oscillator is tiny with few winding at a frequency of 10 or 100 KHz.
• • Output transformer: if we want to isolate the output from the input, the
inverted AC is used to draw the primary winding of a high-frequency
transformer. It converts the voltage up or down to the required output level
on its secondary winding.
• • Output rectifier: if we want the DC output, then the AC output from the
transformer is rectified.
• • Regulation: in this, the output voltage is monitored by the feedback circuit
and then compares it with the reference voltage.
SMPS types
• • Fly-back converter
• • Forward converter
• • Push-pull converter
• • Half-bridge converter
• • Full-bridge converter
SMPS types
• • Buck topology
• • Boost topology
• • Buck-Boost topology
• • Split-pi topology
• • SEPIC topology
• • Cuk topology
SMPS applicatios