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49 views5 pages

Smartppt

Uploaded by

Sutha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Digital Twins for Predictive Machinery Maintenance

Challenges inside the Manufacturing Industry

• Unplanned Downtime: Unforeseen breakdowns result in production delays


and lost revenue.

• High Maintenance Costs: Traditional reactive preservation effects in high-


priced upkeep and element replacements.

• Shortened Machine Lifespan: Poor protection making plans causes


excessive wear and tear.
Predictive maintenance using digital pairs

Proposed Solution :
• Digital Twin : A virtualized physical device, which receives
real-time data from IoT sensors.
• Predictive analytics: AI models analyze data to predict when
machine parts will fail.
• Proactive maintenance: Maintenance crews can respond
before things go wrong, reducing downtime and repair costs.
Solution Workflow :
Steps:
• Data Collection: IoT sensors acquire actual-time statistics (e.G., temperature,
vibration, speed).
• Data Aggregation: Edge gadgets combination and preprocess sensor information.
• Cloud Infrastructure: Data is sent to the cloud for storage and in addition analysis.
• AI Analysis: Machine gaining knowledge of models analyze statistics and expect
potential gadget failures.
• Real-Time Visualization: Dashboards display system fitness, predict failure factors,
and send alerts.
Tools and Technology Stack

• IoT sensors: Collect device data (e.g., vibration, temperature).

• Edge devices: Collect and process data before uploading it to the cloud.

• Cloud platforms: Microsoft Azure Digital Twins or AWS IoT TwinMaker for
storing and processing data.

• AI/ML models: predictive analytics and anomaly detection models.

• Dashboard tools: Visualization programs such as Power BI or Grafana.


Uniqueness of this proposed solution

• Reduced downtime: Anticipate failures by avoiding unplanned shutdowns.


• Cost savings: Reduce emergency maintenance and optimize maintenance
schedules.
• Longevity of equipment: Timely maintenance extends the life of machinery.
• Increased operational efficiency: Automation of monitoring reduces human error
and manual inspection.
• Sustainability: Refined energy and reduced environmental impact.

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