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Column and Jump Formwork by Mr. Salim

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32 views10 pages

Column and Jump Formwork by Mr. Salim

Uploaded by

crazysoos227
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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BUILDING

CONSTRUCTION-III
EGAR 4230
Introduction
• What is formwork in construction
- Formwork is a temporary or permanent mould used to shape and support concrete as it
is set into its final form. It holds the wet concrete in place, ensuring it hardens into the
desired shape and size for structural elements like columns, walls, beams, and slabs.
- There are different materials for formwork, including wood, steel, aluminium, and plastic,
each chosen based on factors such as project requirements, cost, durability, and the
complexity of the structure. Once the concrete gains enough strength, temporary
formwork is removed, while permanent formwork remains part of the structure.
Formwork is vital in construction because it determines the quality, surface finish, and
accuracy of the concrete structure, and it is designed to withstand the weight and
pressure of the concrete while being easy to assemble, adjust, and dismantle.

• In today’s session
1. Column Formwork
2. Jump Formwork
Column Formwork
Construction
Definition and Purpose
- Column formwork is a type of temporary mold used specifically
for shaping and supporting concrete columns as they cure. This
formwork provides the necessary shape and support until the
concrete achieves sufficient strength to stand independently.
Because columns are vertical and often slender, formwork for
these structures must be particularly strong, stable, and
capable of handling the high pressure exerted by the fresh
concrete.
- Box-shaped or round, adaptable to different
project requirements.
Components
- Panels: Main component providing structural
shape, typically steel for strength and
reusability. Panels, along with corner angles,
create columns of various shapes.
- Ties and Wedges: Securing modular panels
and keeping formwork in place.
- Props or Double-Headed Jacks: These
provide load-bearing support when parts of the
formwork are removed, supporting the
remaining structure.
- Clamps or Yokes: Adjustable clamps keep
panels secure and aligned.
• Construction Process

- Prepare the Site and Materials: Clear the area and ensure a solid
base to support the formwork. Gather formwork panels, ties, clamps,
braces, and any required tools.
- Assemble Formwork Panels: Arrange the formwork panels in the
column shape required (rectangular, square, or circular). Connect the
panels using clamps or bolts to secure the shape.
- Install Supports and Alignment Tools: Place vertical braces or
props around the formwork to ensure stability. Use alignment tools to
keep the formwork straight and plumb (perfectly vertical).
- Add Ties and Reinforcement: Insert ties at regular intervals
around the formwork to keep the panels from bulging due to
concrete pressure. Place reinforcement bars inside the formwork
according to the structural design.
- Seal Gaps: Apply formwork release agents and check for gaps or
leaks to ensure that concrete will not seep out.
- Pour Concrete: Gradually pour concrete into the formwork, using
vibration tools if necessary to remove air bubbles and ensure even
filling.
- Monitor Setting and Adjust if Needed: Check the formwork
regularly as the concrete sets to ensure it remains aligned and
intact.
- Dismantle Formwork: Once the concrete has set sufficiently,
carefully remove the formwork panels, ties, and braces without
disturbing the hardened column.
Jump Formwork
Construction
1. Definition
 Jump Formwork, also known as climbing formwork, is used
to construct large vertical concrete structures, such as the
cores of high-rise buildings, without relying on support from
other parts of the building or permanent works. This self-
supporting, high-performance platform system enables fast,
efficient, and safe construction progress.

 Primary Characteristics: Jump form systems combine


formwork with working platforms, allowing for activities like
cleaning, fixing, steel fixing, and concreting. The formwork
attaches to previously cast concrete, making it ideal for
structures with repetitive vertical elements or seamless wall
requirements.

 Key Applications: Common uses include constructing shear


walls, core walls, lift shafts, stair shafts, and bridge pylons.
2.Components of Jump Formwork

Jump formwork systems consist of several main


components that work together to enable the
system to “climb” with the structure:
Hydraulic Jacks: These power the self-climbing
aspect, allowing the formwork to rise
independently from cranes.
Working Platforms: Integrated platforms enable
workers to move safely at height, with multiple
levels often included in high-rise systems.(1,2)
Guiding Rails or Tracks: These keep the
formwork aligned as it moves up, ensuring that
walls or shafts remain straight and level.
Protection Screens: Many jump formwork
systems include screens or enclosed areas, which
safeguard workers and equipment from
environmental elements.
3. Setup and Jump Process
 Initial Setup: The jump formwork system is
anchored to the initial structure, with all
necessary reinforcement bars, brackets, and
working platforms in place.

 Concrete Pouring: Concrete is poured in


segments, with formwork adjustments made as
the structure rises.

 Hydraulic Lifting: Hydraulic jacks lift the entire


formwork structure to the next level after each
pour and curing.

 Repetition: The setup, pour, and lift process


continues repetitively, allowing for rapid vertical
construction without external crane support.
4. Advantages and Disadvantages of jump formwork
 Advantages:
o Efficiency and Speed: Accelerates construction by allowing vertical and horizontal building elements to progress
concurrently.
o Crane Independence: The system’s self-climbing nature reduces crane requirements, lowering overall project
costs.
o High Surface Quality: Produces smooth concrete finishes suitable for high-visibility structures.

o Adaptable to Wind Conditions: The system can be engineered safely in high-wind environments.

o Safety and Cost-Effectiveness: Jump forms minimise the need for scaffolding and temporary work platforms,
increasing safety.
o Reusability and Low Waste: Durable design allows repeated use with minimal formwork waste, supporting
sustainable construction practices.
o Flexibility: Combining sections can be customised for various project needs, including inclined angles or long
spans.
o Other Systems Integration: Safety screens or protection systems can be attached, enhancing worker safety.

 Disadvantages:
o High Initial Cost: The system setup can be costly, making it better suited for large, repetitive high-rise projects.

o Limited Flexibility: Most effective for structures with consistent floor plans and limited variation.

o Skilled Labor Requirement: Operating hydraulic jacks and maintaining precise adjustments require trained
personnel.

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