Fermentation Modified Corrected
Fermentation Modified Corrected
O IN FERMENTOR
Batch
fermentation
Bubble column bioreactors In the bubble column bioreactor, the air or gas is
introduced at the base of the column through perforated pipes or plates, or
metal microporous spargers (Fig. 19.1B). The flow rate of the air/gas
influences the performance factors-O2 transfer, mixing. The bubble column
bioreactors may be fitted with perforated plates to improve performance. The
vessel used for bubble column bioreactors is usually cylindrical with an aspect
ratio of 4-6 (i.e., height to diameter ratio)
Airlift bioreactors
In the airlift bioreactors the medium of the vessels divided into two
interconnected zones by means of a baffle or draft tube. In one of the two
zones referred to a riser, the air/gas is pumped. The other zone that receives no
gas is the downcomer.
The dispersion flows up the riser zone while the down flow occurs in the
downcomer. There are two types of airlift bioreactors internal-loop airlift
bioreactor (Fig. 19.1C) has a single container with a central draft tube that
creates interior liquid circulation channels. These bioreactors are simple in
design, with volume and circulation at a fixed rate for fermentation.
External loop airlift bioreactor (Fig. 19.1 D) possesses an external loop so that
the liquid circulates through separate independent channels. These reactors can
be suitably modified to suit the requirements of different fermentations.
In general, the airlift bioreactors are more efficient than bubble columns,
particularly for more denser suspensions of microorganisms. This is mainly
because in these bioreactors, the mixing of the contents is better compared to
bubble columns
Fluidized bed bioreactors
Fluidized bed bioreactor is comparable to bubble column bioreactor except the top Position
is expanded to reduce the velocity of the fluid. The design of the fluidized bioreactors
(expanded top and narrow reaction column) is such that the solids are retained in the reactor
while the liquid flows out (Fig. 19.3A)
For an efficient operation of fludized beds, gas is sparged to create a suitable gas-liquid-
solid fluid bed. lt is also necessary t o ensure that the suspended solid particles
are not too light or too dense( too light ones may float whereas to dense ones may settle at
the bottom)and they are in a good suspended state. Recycling of the liquid is important to
maintain continuous contact between the reaction contents and biocatalysts. This enable
good efficiency of bioprocessing.