The document provides an overview of power steering systems, detailing the mechanics of both hydraulic and electronic power steering. It explains the operation of integral and linkage power steering systems, as well as the components involved, such as the power piston and control valves. Additionally, it highlights the advantages of electronic power steering over hydraulic systems, including reduced manual effort and elimination of fluid leakage.
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CHAPTER 2 Introduction To Power Steering Done
The document provides an overview of power steering systems, detailing the mechanics of both hydraulic and electronic power steering. It explains the operation of integral and linkage power steering systems, as well as the components involved, such as the power piston and control valves. Additionally, it highlights the advantages of electronic power steering over hydraulic systems, including reduced manual effort and elimination of fluid leakage.
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Introduction to power steering
Fundamentals of power steering
• When a car is steered manually the driver supplies all the steering force. Then through the mechanical advantage of the steering gear and linkages. The front wheel are turned left or right as desired. Large amount of torque is required to be applied for steering medium and heavy vehicle. The power steering system provide automatic hydraulic assistance to the turning effort applied to the manual steering. The system is designed in the event of failure of power system the vehicle will be steered manually with increased effort. • A continuous operating pump provides hydraulic pressure when needed. As the steering wheel is turned, valves are operated to admit hydraulic pressure to a cylinder that contains the power piston. Then the pressure causes the piston to move, and it provides most of the steering forces. • TYPES OF POWER STEERING SYSTEM
Integral power steering
Linkage power steering INTEGRAL POWER STEERING The power piston is build into the steering gear. It consists of spool valve, rotary valve, and a torsion bar. The torsion bar is attached to the end of the worm shaft. When the steering wheel is turned, the torsion bar twists. This moves the spool valves slightly, opening passage which move fluid to the side of the piston where hydraulic assist is required. When there is no power action, the spool valve is in the neutral or straight ahead position. INTEGRAL POWER STEERING The power piston is build into the steering gear. It consists of spool valve, rotary valve, and a torsion bar. The torsion bar is attached to the end of the worm shaft. When the steering wheel is turned, the torsion bar twists. This moves the spool valves slightly, opening passage which move fluid to the side of the piston where hydraulic assist is required. When there is no power action, the spool valve is in the neutral or straight ahead position. LINKAGE POWER STEERING The power piston is attached between the frame of vehicle and the steering linkage. . The integral part is most widely used. When the vehicle is running straight ahead a spool valve in the control valve assembly is held in the centre position by means of centering spring. Oil flows to both side of the piston in the power cylinder and around the valve bands and returns to the pump reservoir. While vehicle is taking left turn, the force on the wheel exceed about 20N the pitman arm move the spool control valve with sufficient force to overcome the pressure of the centering spring so that the valve slide to the right hand side of the valve body. In this position it connects the left hand side of power cylinder to return line leading to the pump reservoir and directs oil pressure to the right hand side of the power cylinder. This causes the cylinder housing to move to the right., which moves the relay rod to the right in order to turn the wheel to the left. In case of wheel taking right turn the conditions are reversed. ELECTRONIC POWER STEERING Steering sensors consists of two sensors Torque sensor and Rotation sensor. • Torque sensor convert the steering torque input and its direction into voltage signal • Rotational sensor converts the rotation speed and direction into voltage signal, and is located in the input shaft of the steering gear box. • The inputs from the steering sensor and the vehicle speed sensors are send to a microprocessor control unit where these are compared with a programmed force assists map. The control unit then sends out the appropriate command signal to the current controller which supplies the appropriate current to the electric motor which pushes the rack to the right or left depending on in which direction the current flows. The amount of power assist increases with the increase in current. There is a provision to protect the electric motor from being overloaded and also from the voltage surges from a faulty alternator or charging problem. The electronic steering control is capable of self-diagnosing faults by monitoring the system inputs and outputs and the driving current of the electric motor. In case of the problem, the control unit turns off the entire system by actuating a fail safe relay in the power unit, the system reverts back to manual steering and warning light on the dash board alerts the driver. Advantages of electric power steering over hydraulic power steering Manual steering requires less force comparatively since there is no fluid to be forced through the valves Energy is consumed only while steering Availability of steering assistance even when the engine is not running The problem of fluid leakage is eliminated