BANGALORE SMART TERMINAL

WM Mandatory Requirement 1 –
Management Policy

Sustainable
Practices
Recycle and
Reuse

Environment
Friendly
Practices
Eliminating
Wastes

2
 WM Mandatory Requirement 1 –
Inventorization of waste

Solid Waste

Type of Waste Liquid Waste

Gaseous Waste
Waste

Hazardous
Waste
Category
Non –
Hazardous
Waste

3
 WM Mandatory Requirement 1
– Solid waste
Oily Cotton Waste

Oily Sludge

Hazardous Waste
Battery &
electronic waste

Filter
Waste(DDPL)

Solid Waste Plastic Waste

Metal Waste

Non – Hazardous
Waste Organic Waste

Food Waste

Paper Waste

4
 WM Mandatory Requirement 1 –
Liquid waste

Used Oil

VOC such as benzene,

Oil mix in Water ethylene toluene,
draining organic vapour
operation

Liquid Waste Calibration Water Gaseous

Waste

Sewage Water Green House Gases

emitted by Diesel
Generator and Fire
Engines
Fire Water

5
 WM Mandatory Requirement 1 –
Material Balance Sheet
Waste Management Process:-

Waste
Managem
ent
System

Solid Liquid Gaseous

Waste Waste Waste

Haz Non-Haz Haz Non-Haz VOC

Battery, Paint Effluent

Filter Organic Others Used Oil Sewage VRS
Cans, Water
Sludge
Electronic
Waste
Pipes, Disposal
Disposal thru Food & Metals, OWS STP
SPCB Apprvd horticultur thru KPCB
Plastic, apprvd
Buyback party e Waste Paper
and Scrap Party
Disposal
BioDigester
/Compost Reuse/ Scrap Disposal
Pit

6
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism

SOPs – Waste Management

• SOP has been developed for
Waste Management.

• Approved by LIC.

• Prominently displayed at
location.

7
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism

SOPs – Through Online Auction Portal : PARISHKARAN

8
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Cleaning and Maintenance Schedule
PM Activity Frequency Done by Certified by
Cleaning of OWS Fortnightly Haulage Contractor
Akhilesh Yadav
tanks/pits (2nd & 4th Monday) M(Ops-M&I)

Cleaning of 5000Kl Pond Quarterly Haulage Contractor

Yugesh Reddy
AM(Ops-M&I)

Testing of OWS Inlet & Quarterly

Outlet Waters Lab Control Room & Lab officer

Cleaning of STP Monthly Haulage Contractor

Yugesh Reddy
(1st Tuesday) AM(Ops-M&I)

Cleaning of Garbage Bins Daily Haulage Contractor

Akhilesh Yadav
M(Ops-M&I)

Cleaning of Sump & Monthly

Calibration Water Tanks (1st Sunday) Haulage Contractor Calibration officer

Haulage Contractor Akhilesh Yadav

Cleaning of Warehouse Fortnightly
(2nd and 4th Saturday) & M&R team M(Ops-M&I)

9
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Waste Collection

Organic Waste generated from Kitchen is Waste/Scrap is being shifted and collected at
segregated and collected in Biogas Digester scrap yard
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 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Waste Collection

Training on Biogas Digester

11
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Waste Segregation

Waste/ Scrap generated is segregated at designated place - “Scrap Yard”

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 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Dustbin Placement for Waste Segregation at source

13
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Waste Segregation

Warehouse 1 : Waste/ Scrap generated is segregated & shifted to Scrap

Yard area 14
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Waste Segregation

Warehouse 2 : Waste/ Scrap generated is segregated & shifted to Scrap

Yard area 15
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Waste Segregation

Warehouse 3 : Waste/ Scrap generated is segregated & shifted to Scrap

Yard area 16
 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism

SAP – DISPLAY OF STORAGE BINS

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 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism

Storage Bin Location : Warehouse No/Row No Compartment No/Tray No

SAP – DISPLAY OF STORAGE BINS

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 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Storage and Disposal Mechanism
 Various type of Scrap material is generated due to:
 Various construction works
 Replacement of older facilities with newer ones
 Material obsolete/damaged parts

 Hydrocarbon (Hazardous waste) is generated in tank cleaning, OWS outlet as well as used oil in DG/Fire
Engine servicing. It includes mainly Oily sludge and used oil.

 Hazardous waste is collected and stored and is disposed through Third party authorised under Hazardous
and Other wastes (Management and Transboundary movement) rules, 2016.

 Scrap segregated on the basis of its type and material – MS scrap , MS pipes, Barrels of various capacities,
plastic scrap, Electronic waste etc.

 Generated Scrap is segregated at designated place – “Scrap Yard” for better housekeeping of terminal.

Non-Hazardous waste Material is segregated and endeavour is it to reuse the material or stock transfer to
other needy locations of IOCL..

 Waste material is being sold to scrap traders through e-auction. In FY 2022-23 items were identified,
segregated and sold through e-auction (Parishkaran portal).

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 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
List of Materials Scrapped in FY 2022-23: Cleaning Frequency of Tanks, OWS & Bins
Sr. Particular of Scrap Materia No’s/Lot Sr. No Particular of Scrap Material
No l

1 1 Disposal Bins Daily

DISMANTLED ASSETS ­ Metal 2
MISC MS SCRAP
2 DISMANTLED BOX TYPE S
Metal 1 Fortnightly/ as
TRAINER 2 Oil Water separator per required
3 FIRE PUMP WITH DIESEL
ENGINE Metal 1
3 Storage Tanks-Hydrocarbon 05 years
4 PIPELINES (OLD) Metal 1

5 4 Scraps Monthly
TRANSFORMER (OLD) Metal 8

6 SCRAP EMPTY BARRELS (2 Plastic 100 5 Cleaning of Warehouse Fortnightly/ as

00 LITRE) per required

Total recovery from scrap sale: Rupees

1.52 Crore

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 WM Credit 1– Waste Management System
WM Credit 1.1 Waste collection, segregation, internal transport &
handling, storage and disposal mechanism
Hazardous waste storage & disposal

Hazardous waste (used Oil) has been sent to M/s Century Eco Solutions India Private Limited
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WM Credit 1– Waste Management System
WM Credit 1.2 Audit of authorized recyclers

 Oily Sludge and used Oil sent to

M/s. Bangalore Incinerators Pvt.
Ltd.

 Form No. 10 stating that the

recipient facility M/s. Bangalore
Incinerators Pvt. Ltd. authorized
under Hazardous and Other Waste
(Management & transboundary
Rules) 2016 has received oily sludge
and used oil from us.

 Location officer- Mrs. Renu

Choubey visited the site facility at
Bangalore and observed that there
is facility for Incinerating the
delivered wastes at Plant.

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WM Credit 1– Waste Management System
WM Credit 1.2 Audit of authorized recyclers

Certificate by M/s. Bangalore Incinerators Pvt. Ltd.

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 WM Credit 1– Waste Management System
WM Credit 1.2 Audit of authorized recyclers

Form 10 by M/s. Bangalore Incinerators Pvt. Ltd for Ash Generated disposal .
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 WM Credit 2 – Solid Waste Management System:
WM Credit 2.1- Hazardous Waste management
Oily Sludge

Used
Oil,Filters Hazardous Waste Oily cotton

Battery

S.No Type of Waste Generation Process Disposal Method

Hazardous
Waste
1. Oily Sludge Tank cleaning, Product changeover, Through authorized party under KPCB which uses
grade changeover, Oil with mix of incineration or offspec product Sent to nearest
water collected through OWS refinery for Product re-use through their ETP plant.
system outlet

2. Battery Used in UPS, Fire Engines & DG set Batteries are being procured on buy-back basis

3. Used Oil, Generated in periodic cleaning of Through authorized party under KPCB which uses
Filters Transformer, DG and Fire Engines, incineration.
DDPL SF & MF Filter
4. Oily Process cleaning and accidental Through authorized party under KPCB which uses
Cotton leakages incineration.
waste

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 WM Credit 2 – Solid Waste Management System:
WM Credit 2.1- Hazardous Waste management
S.No Type of Process Control to reduce Waste Benefits Obtained
Hazardous
Waste
1. Oily Sludge Low Level of Oily Sludge Generation Previously - Average Oily Sludge
due to conversion from BS IV to BS VI generation per year approx 11750 Kg
grade fuels having less than 10 PPM Current – Average Oily Sludge
of Sulphur, Oil water draining generation per year has gone to 6202Kg
operation is supervised strictly by for past 03 years. Oily emulsion
officers to ensure low oil escaping, generation has reduced YoY.
Fast flush system implementation for
ATF & JP5 tanks

2. Battery Batteries are being procured on buy- Battery scrap has been reduced almost
back basis zero.
3. Used Oil, Use of Better grade TOC owned Oil Reduction in approx 30% used oil
Filters for Transformers- SERVOELECTRA and generation against base year.
Gear Oil- IOC SERVOPREMIUM and
SERVO PRIDE CF15W40 oil. Fast Flush
system in ATF tanks reduce the filter
changing frequency
4. Oily Cotton Mechanism such as Hydrocarbon For past 03 years – NIL generation of
waste detectors, Automated control valves Oily Cotton Waste
and automated monitoring
mechanisms ensure NIL accidental
leakage.

26
 WM Credit 2 – Solid Waste Management System:
WM Credit 2.1- Hazardous Waste management
Reduction in Hazardous Waste Generation
Oily sludge Total Haz % Reduction
Used Oil Specific Haz- Waste Generation
Year Genrated waste Throughput % Reduction YoY against Base
generated (Ltr) (L/KL)
(Ltr) Genrated Year

2019-20 18000 1800 19800 2436601 0.008126074 Base year

2020-21 16000 1500 17500 2364423 0.007401383 8.92%
71.29%
2021-22 13000 1300 14300 2407037 0.005940914 19.73%
2022-23 6200 1260 7460 3197390 0.002333153 60.73%

20000
 Due to use of BSVI MS & HSD,
18000
16000
sludge generation has been
14000
reduced. Installation of Fast
12000
Flush system in ATF tanks
Oily sludge Genrated (Ltr)
10000
Used Oil generated (Ltr)
Total Haz waste Genrated
 Use of better grade Transformer
8000
6000
Oil (Servo Electra) & Gear Oil-
4000
IOC SERVOPREMIUM and SERVO
2000
PRIDE CF15W40 oil.
0
2019-20 2020-21 2021-22 2022-23

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 WM Credit 2 – Solid Waste Management System:
WM Credit 2.1.2- Best Practices in Tank Farm Slop & Muck Handling & Disposal
Online dosing of RON Booster & additive : Automation

Before After
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 WM Credit 2 – Solid Waste Management System:
WM Credit 2.1.2- Best Practices in Tank Farm Slop & Muck Handling & Disposal

Online dosing of XPMS, XG & RON Booster additive : Automation

XPMS additive is used for blending in MS for branded product (XPMS)
 200 PPM dosing in base product.
RON Booster is added into EBMS for branded product (XP95)
 1000PPM dosing in base product.
XG additive is used for blending in HSD for branded product (Xtragreen)
 800 PPM dosing in base product.

Earlier the dosing was done manually using 0.5/1 litre measuring jar which had many
concerns:
 Toxic in nature
 Spillages while handling.
 Inaccurate doping due to which product loss.

Benefits:-
 Avoids human interference
 Saving of around 6 ltrs per day.
 3.5% saving in material/wastage(No spillage)
 Accurate & homogeneous doping and additive report generation.

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 WM Credit 2 – Solid Waste Management System:
WM Credit 2.1.2- Best Practices in Tank Farm Slop & Muck Handling & Disposal
FAST FLUSH SYSTEM FOR DAILY CLEANING OF ATF TANKS
 ATF tanks required daily cleaning before delivery of
the product. For cleaning some product(ATF) has to
drain from bottom to check presence of water &
sediments in ATF.

 To save this drained product FAST flush system

implemented. This Fast Flush system eliminates
product wastage in cleaning of tank & reduces time
of cleaning
 Enhanced material conservation in downstream
delivery.

Description Value
No of ATF tanks 04
ATF drained for daily tank cleaning 45L*4 = 180L
ATF goes in drain/day (not 15L
recovered through OWS due to in
small Qty)
ATF recovered by using this 10L
system/day (Only in two tanks)
Annual Savings of ATF 3KL
Savings per annum due to FFS @ 270000
Rs 90/L
Investment in FFS (Rs) 220000
Return on Investment (years) 10 months
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 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

Reduction in Paper wastage through number of invoice

copies and size of invoice & Using Digital platform reduction
to A4

Re-using of metal waste to form other structures and railings

& transfer to other IOC location

Plastic cups and bottles replaced with copper and glass

bottles. Plastic drums converted to plastic bins.

Reduction of organic waste through Biogas Digester

Waste material identified as disposable scrap has been sold

through E-auction

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 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT
PAPER WASTE REDUCTION

Invoice copy Invoice copy

reduction from 6 reduction from 12
to 3 for Retail to 3 for
Outlets Consumers
50%
reduction for
Retails Outlet 75%
Invoices reduction for
Consumer
Invoices

4-5%
reduction
Removal of
Implementation of Manual Toll Bills –
100% Online PM/PDM Implementation of
reduction Fast Tag & CLTT

32
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

Paper reduction through A4 invoicing

Total No of papers Total Total
Type of No of Carbon
S. No. invoices for printed/ Number of Number of
customer papers
FY 19-20 invoice Pages used Carbon used
1 Retail outlet 89862 6 539172 4 359448
2 Consumer 7396 12 88752 8 59168
Total No of papers Total Total
A4 No of Carbon
Type of customer invoices for printed/ Number of Number of
paper papers
22-23 invoice Pages used Carbon used
1 Retail outlet 93146 3 279438 0 0
2 Consumer 11193 3 33579 0 0
Parameters Paper Calculation Carbon paper Calculation
2019-20 2022-23 2019-20 2022-23
Total paper utilised 627924 313017 418616 0
Approx Saving of Paper (314907) 50% (418616) 100%
Approx No. of Trees Saved
88 Fully Grown Trees Saved.
(8333.3paper/tree)

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 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

PAPER WASTE REDUCTION – Through PM/PDM

 Earlier we were using physical A4 paper for record keeping of maintenance activities and
PM/PDM schedule.

 As per prescribed maintenance schedule for facilities at Depot/terminal approximately 150 A4

paper/day were utilized for inspection and record keeping.

 System has been implemented to do PM activity and fed data directly in SAP. No physical
paper records required for PM activity. Which helps in eliminating use of physical A4 paper.

Daily Monthly
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 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT
PAPER WASTE REDUCTION – Through Paper less Initiative

 Earlier TTs, while carrying load from dispatching locations to

destinations, are paying Toll tax en route and getting it reimbursed
periodically from their dispatching locations. For that they have to
submit toll receipt.

By using FAST tags, now All transaction related to toll tax are
Paper Less

35
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT
Steps taken for reduction of paper waste Paper Usage 2019-20 2020-21 2021-22 2022-23
Automatic indenting system and no manual slips. A4 invoicing 627924 547684 445242 418616
E-payments to vendors and elimination of Stationary (Other
68300 64600 57800 54400
Manual DD’s. usage)
Online QC Test reports PM/PDM 40800 40800 0 0
Elimination of Manual PO’s and only SAP Carbon paper 418616 252000 0 0
PO(purchase order). Total usage 1155640 905084 503042 473016
Elimination of Manual documentation in
Weigtht of paper
PM/PDM checks with SAP Orders. Kg (0.005kg/ Each 5778.2 4525.42 2515.21 2365.08
Use of Electronic interfaces like Mail , WhatsApp paper)
for easy communications and eliminate sending
letters. Waste Specific
Introduction of following portals(Integrated Year Throughput
Paper Paper waste % YOY
total %
reductio
generated generation reduction
inspection portal ,E-doc, ESS claims, E-approval (Kg) (Kg/KL)
n

note).
Automatic VTS exception reports directly emailed 19-20 2436601 5778.2 0.0023714 BASE
to respective owner of TT copy to location(No 20-21 2364423 4525.42 0.001914 19.29%
manual letters) 21-22 2407037 2515.21 0.0010449 45.40% 68.81%
22-23
Specific Paper waste generation 3197390 2365.08 0.0007397 29.21%
(Kg/KL)
0.0024
0.0025 0.0019 Specific Paper waste
0.0020 generation (Kg/KL) PAPER WASTE REDUCTION – Complete Cycle
0.0015 0.0010
0.0007
0.0010
0.0005
0.0000
19-20 20-21 21-22 22-23 36
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT
Metal WASTE REDUCTION
Specific Metal
Waste metal
waste % YOY total %
Year Throughput generated Remark
generation reduction reduction
(MT)
(MT/KL)
Old NRV's, GV, HBV, MOVS,
19-20 2436601 354 0.00015 BASE Misc MS scrap
Old DG's, DU, Pipeline, GV
20-21 2364423 230 0.00010 33.04% etc
Old DG's, DU, Pipeline, GV
21-22 2407037 170 0.00007 27.40% 67.71% etc
Old Transformer, Pump &
22-23 3197390 150 0.00005 33.58% Motor, DG's,Pipeline, GV etc

 Useful Pipeline, Structure & Specific waste metal generation

valves re-used in plant or sent (MT/KL)
to other IOC Location. 0.00016 0.00015
 Disposable metal scrap sold 0.00014

through E-auction (Parishkaran 0.00012 0.00010 Specific waste metal

generation (MT/KL)
0.00010
portal). 0.00008
0.00007

0.00006 0.00005

0.00004
0.00002
0.00000
19-20 20-21 21-22 22-23
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 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

Plastic WASTE REDUCTION

Specific
Plastic Waste
Plastic waste % YOY total %
Year Throughput generated
generation reduction reduction
(Kg)
(Kg/KL)

19-20 2436601 1853 0.00076 BASE

20-21 2364423 1642 0.00069 8.68%
21-22 2407037 1345 0.00056 19.54% 48.62%
22-23 3197390 952 0.00030 46.72%

 Efficient use of FOAM during safety Specific Plastic waste genera-

drills reduces foam consumption & tion (Kg/KL)
generation of plastic barrels. 0.00080
0.00076
0.00069
 Store lubricants & Oil in metallic drums 0.00070
0.00056
in place of small plastic jerry cans. 0.00060 Specific Plastic waste
generation (Kg/KL)
0.00050
 Plastic Cups/Plates have been replaced 0.00040 0.00030
with glass/Crockery 0.00030
0.00020
0.00010
0.00000
19-20 20-21 21-22 22-23 38
WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT
Reusability

TT Checking Ramp, Paint Storage, Compost Bin & Dustbins

are made by cutting scrap Barrels & materials 39
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

Reusability-Stock transfer
• Stock Transfer of material which are idling at our stores but may be useful to other
locations are transferred to needy locations.
• Material stock transferred in year 2022-2023 are:-

40
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

FOOD WASTE REDUCTION – Through Composting in Composter Bin

 Total area of Bangalore Terminal is 90 acres
out of which 42 acres is green-belt area.
 Canteen facility is also provided at Bangalore
Terminal.
 Considerable horticulture and Food & Kitchen
waste is generated.
 Bio waste of canteen is being used in Biogas
Digester & Horticulture is being composted
through compost Bin. The same leading to
safe waste disposal and also can
subsequently be used as manure for garden
maintenance.
 100% reduction in Canteen and Horticulture
waste disposal.

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 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

DRY LEAVES WASTE REDUCTION – Through Vermi Composting & Compost Bin

42
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

Organic WASTE REDUCTION

Specific
Organic Waste
Organic waste % YOY total %
Year Throughput generated
generation reduction reduction
(Kg)
(Kg/KL)

19-20 2436601 915 0.00038 BASE

20-21 2364423 760 0.00032 14.40%
21-22 2407037 516 0.00021 33.31% 100.00%
22-23 3197390 0 0.00000 100.00%

Specific Organic waste gen-

 By using Bio Digester canteen eration (Kg/KL)
waste generation has been 0.00040
0.00038
0.00032
reduced to zero 0.00035 Specific Organic
0.00030
 By using Composter bin organic 0.00025
0.00021
waste generation
(Kg/KL)

waste generated has been 0.00020

0.00015
reduced to zero. 0.00010
0.00005 0.00000
0.00000
19-20 20-21 21-22 22-23

43
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.2 NON HAZARDOUS WASTE MANAGEMENT

Total Non-hazardous Waste REDUCTION

Specific
Stationary
Waste Plastic Organic Non-
waste (A4 Total Non- % YOY total %
metal Waste Waste hazardous
Year Throughput Paper) hazardous Waste reductio reductio
generat generate generat Waste
generated generated (Kg) n n
ed (Kg) d (Kg) ed (Kg) generated
(Kg)
(Kg/KL)
19-20 2436601 5778 354000 1853 915 362546 0.1488 BASE
20-21 2364423 4525 230000 1642 760 236927 0.1002 32.65%
21-22 2407037 2515 170000 1345 516 174376 0.0724 27.70% 67.77%
22-23 3197390 2365 150000 952 0 153317 0.0480 33.81%

400000
Specific Non-hazardous
350000
Waste generated (Kg/KL)
300000 Stationary waste (A4 Paper)
generated (Kg) 0.1600 0.1488
250000 Waste metal generated (Kg) 0.1400
Plastic Waste generated (Kg) 0.1200 Specific Non-haz-
200000 0.1002
Organic Waste generated ardous Waste
(Kg) 0.1000 generated (Kg/KL)
0.0724
150000 Total Non-hazardous Waste 0.0800
generated (Kg) 0.0480
Specific Non-hazardous 0.0600
100000
Waste generated (Kg/KL) 0.0400
50000 0.0200

0 0.0000
19-20 20-21 21-22 22-23 19-20 20-21 21-22 22-23

44
 WM CREDIT 2 – SOLID WASTE MANAGEMENT
WM Credit 2.3 ZERO WASTE TO LANDFILL

• 100% Hazardous Waste being disposed through Authorized recyclers.

• Non-Hazardous waste :
 Endeavour is to reduce Paper Consumption on YoY. However all Paper
Waste generated over the year (After retention period of Records is
over) shall be disposed by shredding and selling to Paper Recyclers,
ensuring ZERO WASTE TO LANDFILL.

 Metallic & plastic waste has been re-used/sent to other IOC location/
sold through E-auction. Zero metal & Plastic waste to LANDFILL.

 Endeavour is to reduce food waste YoY. However all Food waste

generated is being utilised for Bio Digester for generating biogas which
is used in canteen

45
 WM CREDIT 3 – LIQUID WASTE MANAGEMENT

Brief Overview:-
 Loading arm position sensors are provided to avoid accidental product discharge because
of Human error.
 Hydrocarbon detectors are provided in MS Tank Dyke, New Ethanol Tank farm and Product
Pump Houses which will give indication for any release of Product.
 Servicing of mechanical equipments to have leak free operation during filling.
 Water used for calibration of TT again unloaded in the calibration recirculation Tank and
reused for calibration other TT.
 Aerated taps are provided to reduce the wastage of water.
 Rain water is routed from all paved areas/ building roofs into Rainwater harvesting pits.
 Water from tank farm having contents of oil traces is collected Oil water separator and
treated water (free from oil content) is send to 5000KL pond and reused in gardening and
construction activities in closed loop.
 Domestic sewage is to be routed into 20 KLD, 5KLD & 5KLD Sewage treatment plant after
commissioning.
 Terminal is following a NIL DISCHARGE POLICY.

46
 WM CREDIT 3 – LIQUID WASTE MANAGEMENT
WM CREDIT 3.1 – OWS SYSTEM PERFORMANCE MONITORING

OWS System final discharge is monitored on monthly

basis or before every discharge whichever is earlier.

Testing is carried out by NABL accredited laboratory.

Final water is discharged only when outlet water is

meeting requirements of KPCB.

Treated water is being diverted to 5000KL pond which

further used in closed loop for gardening, park and for
construction activity.

Sample report is enclosed.

Oil & grease content is 77% less than the allowable

limit.
47
 WM CREDIT 3 – LIQUID WASTE MANAGEMENT
WM Credit 3.2.1 Percentage reduction in domestic / sewage waste generation
Calibration Water – Reused in closed loop
 Earlier
• Water used in calibration has been decanted in Drain.

 System Change
• Water used in Calibration has been decanted in Calibration water Re-circulation Tank which again used in
calibration of TT.
• Avg water requirement for one TT– 16KL
• Total no of TT- 353
•Water Saved – 5648 KL/year
Calibration
Tower

TT CALLIBRATION TOWER Sump for TT

decantation

TT

TT
POND USED FOR
RECIRCULATION

PUMP
48
 WM CREDIT 3 – LIQUID WASTE MANAGEMENT
WM Credit 3.2.2 - 100% recycling of sewage waste for process / domestic
application / Zero liquid discharge

03 Sewage Treatment plant of 1 No 20KLD capacity and 2 No’s 5KLD capacity each with
Phytoremediation are installed. One (5KLD) in Canteen area, 2nd (5KLD) in Lab Building and 3rd (20KLD)
at TT parking Area.

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 WM CREDIT 3 – LIQUID WASTE MANAGEMENT
WM Credit 3.2.2 - 100% recycling of sewage waste for process / domestic
application / Zero liquid discharge

Drinking Water (Canteen) Quality Test Report

50
WM CREDIT 4 – GASEOUS WASTE
MANAGEMENT

51
 WM CREDIT 4 – GASEOUS WASTE
MANAGEMENT
Brief Overview:-
 Floating roof Tanks are planned to be converted into internal floating roof tanks
to avoid oil Vapor generation.

 As a part of our management policy, we are regularly carrying out check up of

the quality of ambient air of the location.

 The quality of air at the location is being monitored by PCB authorised third
party laboratories.

 Reports of ambient air quality as submitted by the party in line with the PCB
norms are attached in the following slides.

 Hazardous Gaseous vapors are extracted using Vapor Recovery System, that
captures hazardous chemicals such as VOC, benzene, Ethylene, Toluene and extract
MS vapor.

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 WM CREDIT 4 – GASEOUS WASTE MANAGEMENT
WM CREDIT 4.1 – STACK MONITORING SYSTEM

All pollutant are

well within the
limit

Pollutant Unit Result Standard % Less

PM mg/Nm3 31.5 150 79.00%
SO2 PPM 5.3 100 94.70%
CO PPM 27.2 50 45.60%
Nox + HC % 0.006 - -

STACK MONITORING REPORT- DG

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 WM CREDIT 4 – GASEOUS WASTE MANAGEMENT
WM CREDIT 4.1 – STACK MONITORING SYSTEM

All pollutant are

well within the
limit

Pollutant Unit Result Standard % Less

PM mg/Nm3 19.7 150 86.86%
SO2 PPM BDL 100 -
CO % 0.002 -
Nox + HC PPM BDL 50

STACK MONITORING REPORT- Fire Engine

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 WM CREDIT 4 – GASEOUS WASTE MANAGEMENT
WM CREDIT 4.1 – STACK MONITORING SYSTEM

All parameters such as

PM10, PM2.5, Nox, Sox etc
averaged over 24 hour are
well within defined range as
laid by CPCB.

Standard
Parameter Unit Result % Less
Limit
Respirable
µg/M3 45.4 100 54.60%
PM10
Respirable
µg/M3 27.8 60 53.66%
PM2.5
SO2 µg/M3 15.8 80 80.25%
NO2 µg/M3 26.8 80 66.50%
CO mg/M3 1.5 4 62.50%

AMBIENT AIR QUALITY MONITORING 55

 WM CREDIT 4 – GASEOUS WASTE MANAGEMENT
WM CREDIT 4.2 – NOISE LEVEL QUALITY REPORT

As per Ambient
standard, Noise level
near Admin building
area is within range of
Commercial area.

NOISE LEVEL MONITORING

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 WM CREDIT 4 – GASEOUS WASTE MANAGEMENT
WM CREDIT 4.3 – Installation of Vapour Recovery System in loading gantries

During loading of Tank trucks, MS vapour used to generate and escape

into atmosphere, resulting in air pollution due to release of toxic
chemicals which make up gasoline, such as benzene, toluene and are
hazardous in nature.

The same was captured through provision of vapour recovery system.

This is a closed loop system which through a series of scrubber and
absorber column, captures the vapour and converts it into Liquid
Gasoline and push back the same into storage tanks.

 The above results in material conservation, waste reduction, GHG

reduction as well as contribute towards saving environment at large.
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 WM CREDIT 4 – GASEOUS WASTE MANAGEMENT
WM CREDIT 4.3 – STACK HEIGHT OF DG SETS
Maintaining Stack Height of DG sets is much
higher than the requirement as per CPCB

Stack height required as per

KPCB:
For 500 KVA DG Set- 4.97M
For 1010 KVA DG Set- 6.85M
Actual Stack Height 500 KVA is
12M
Actual Stack Height 1010 KVA
is 30M

Formula for Stack height

calculation is:
H= h+ 0.2*(KVA)^0.5
H= Height of Stack
h= height of building on which
Set is installed.
KVA= Capacity DG set in KVA

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 WM CREDIT 4 – GASEOUS WASTE MANAGEMENT
WM CREDIT 4.3 – TREE PLANTATION
PLANTATION OF TREES TO MAINTAIN GOOD AIR QUAILTY

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Thank You

60