DESIGN AND FABRICATION OF IOT

BASED SPY CAR

BATCH – 01

NAME REG NO
AMJATH IRFAN 810422114001
ANANTHAKRISHNAN K.S 810422114002
S.HARIHARAN 810422114015
VINOTH KUMAR.M 810422114324

Project Supervisor
GUIDE NAME : Mr.M.PARAMESHWARAN
1
Assistant Professor - Mechanical Engineering
INDEX
SI.NO CONTENTS PAGE NO

1 INTRODUCTION 3
2 LITERATURE REVIEW 4

3 ABSTRACT 5
4 OBJECTIVE 6
5 DESIGN 7
CALCULATIONS
6 WORKING PRINCIPLE 8

7 COMPONENT 10
8 ADVANTAGES 12
9 DISADVANTAGES 13
10 PHOTOGRAPHY 14
11 APPLICATION 15
12 RESULT 16
13 CONCLUSION 17
2
14 REFERENCES 18
INTRODUCTION

The concept of an IoT-enabled car revolves around the integration of sensors,

actuators, and wireless communication to enable remote monitoring and control.
By leveraging WiFi sensors, the car can receive commands from a smartphone or
web-based interface, making it highly flexible and interactive. The relay module
plays a crucial role in controlling the motor operations, ensuring smooth
acceleration and directional control. Additionally, the DC gear motor provides the
necessary torque and speed, allowing the car to move efficiently.

This IoT-based vehicle has applications in automation, smart transportation,

robotics, and even industrial monitoring. It demonstrates the power of wireless
control,
. automation, and intelligent communication between devices

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LITERATURE REVIEW
SL. Title Outcomes
NO

IoT-Based Surveillance Robotic Car Using This study explores a Raspberry Pi-based spy robot with remote
1 Raspberry Pi monitoring and control through the Internet of Things (IoT). The
system includes a night
vision camera and sensors, allowing real-time surveillance and
movement
in restricted areas.

Surveillance Car Bot This paper discusses a wirelessly operated espionage robot
2 equipped with an AI-Thinker ESP32-CAM module, which
enables live video streaming and remote control via a smartphone.
The system integrates motor drivers and wireless communication
for efficient surveillance.

Design and Fabrication of a Long-Range This research presents the development of a long-range spy robot
3 Spy Robot with Night Vision designed for military surveillance, industrial monitoring, and
disaster response. It incorporates a night vision camera, wireless
control, and multiple sensors for obstacle detection.

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 ABSTRACT
The rapid evolution of IoT (Internet of Things) technology has paved the way
for smart and autonomous vehicle systems. This project presents an IoT-based
running car integrated with a battery-powered setup, WiFi sensor, relay module,
and DC gear motor to achieve efficient, remote-controlled mobility.

The WiFi sensor enables wireless communication between the vehicle and a
user interface, allowing seamless control and monitoring. The relay module
facilitates switching operations, ensuring smooth transitions for acceleration,
braking, and directional changes. The DC gear motor provides high torque and
reliable movement, making the car adaptable for various terrains and speeds

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 OBJECTIVE

The IoT-based running car is designed to integrate smart automation with mechanical
mobility, enabling efficient wireless control and real-time monitoring. The key objectives
of this project are:

Remote Operation & Control: Utilize WiFi sensors to establish wireless

communication for seamless car movement control via a smartphone or web interface.
Efficient Power Management: Implement a battery-powered system optimized for
extended operation and minimal energy consumption.
Automated Switching Mechanism: Employ relay modules to regulate motor
functioning, ensuring smooth acceleration, braking, and direction changes.
Reliable Motion & Stability: Use DC gear motors to provide high torque and
controlled movement, making the car stable across various terrains.
IoT-Based Data Monitoring: Enable real-time tracking and diagnostics, allowing users
to analyze performance parameters and optimize efficiency.
Scalability & Future Enhancements: Design a modular system that supports additional
sensors, automation features, or AI-based decision-making for improved autonomous
functionality.
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DESIGN CALCULATIONS

1. Power Requirements
 Battery Selection: Choose a battery with sufficient voltage
and capacity to power the motors and electronics.
 Voltage & Current Calculation: Ensure the battery can supply
enough current for the DC gear motor and WiFi module.
2. Motor Torque Calculation
 Torque (T) = Force (F) × Radius (r)
 Determine the required torque based on the car’s weight and
wheel size.
3. Relay Control
 Relay Rating: Select a relay that can handle the motor’s
voltage and current.
 Switching Logic: Ensure proper control using an IoT-based
microcontroller.
4. WiFi Sensor & Communication
 WiFi Module: Use ESP8266 or ESP32 for wireless control.
 Signal Strength: Ensure stable communication for remote
operation.
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Testing WORKING PRINCIPLE

An IoT-enabled running car with a battery, WiFi sensor, and relay

operates using a combination of wireless communication, power
management, and automated control.

Working Principle - Battery Power Supply – The battery provides energy to the
car's motors, sensors, and microcontroller. - WiFi Sensor Communication – The
WiFi sensor enables remote control and data transmission, allowing the car to
receive commands from a smartphone or IoT platform. - Microcontroller
Processing – The microcontroller processes input from the WiFi sensor and
decides when to activate the relay. - Relay Activation – The relay acts as an
electronic switch, controlling the motor or other components based on the
microcontroller’s instructions. - Motor Control & Movement – The relay switches
the motor on or off, enabling the car to move forward, backward, or stop.

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 COMPONENTS
PHOTO GALLERY

BATTERY NODEMCU LUA CH340

RELAY DC GEAR MOTOR

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 COMPONENTS

WHEEL

PIPE JUMPER WIRE

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 ADVANTAGES
 Remote Control & Automation – Users can control the car via a smartphone or IoT
platform, enabling wireless operation.
 Real-Time Monitoring – Sensors provide live data on battery status, speed, and
environmental conditions.
 Predictive Maintenance – IoT systems detect potential issues early, reducing
breakdowns and repair costs.
 Energy Efficiency – Optimized power management ensures better battery usage
and longer operational time.
 Enhanced Safety – IoT-based obstacle detection and automated braking improve
driving safety.
 Data Analytics & AI Integration – Smart algorithms analyze driving patterns and
optimize performance.
 Scalability & Customization – IoT cars can be upgraded with additional sensors
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and features for specific applications.
 DISADVANTAGES
 Cybersecurity Risks – Since IoT cars rely on wireless communication, they are
vulnerable to hacking and unauthorized access.
 Data Privacy Concerns – IoT systems collect and transmit data, raising concerns
about user privacy and potential misuse.
 High Initial Cost – Developing and implementing IoT-based vehicle systems can be
expensive due to hardware, software, and connectivity requirements.
 Internet Dependency – IoT cars require a stable internet connection for
remote control and data transmission, which may not always be available.
 Infrastructure Limitations – IoT cars rely on smart infrastructure, which may
not be fully developed in all regions.

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PHOTOGRAPY

FISH GILL REMOVER

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 APPLICATION
 Smart Transportation – IoT cars can be used in autonomous driving and
connected vehicle networks to improve traffic management.
 Fleet Management – Businesses use IoT cars for real-time tracking, fuel
optimization, and predictive maintenance.
 Remote-Controlled Vehicles – IoT technology enables wireless control for
robotics, delivery systems, and smart logistics.
 Security & Surveillance – IoT cars equipped with cameras and sensors can be
used for patrolling and monitoring restricted areas.
 Agriculture & Industrial Automation – IoT vehicles assist in automated farming,
warehouse logistics, and material handling.
 Smart Parking & Navigation – IoT cars can integrate with smart parking systems
to find available spots and optimize routes.
 - Emergency & Disaster Response – IoT-enabled vehicles help in search
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 and-rescue missions, fire-fighting, and medical transport.
 RESULT

 IoT-Based Monitoring and Speed Control of Automotive Motors: This project

explores how IoT can be used to monitor and control the speed of automotive
motors. It includes components like WiFi modules, microcontrollers, temperature
sensors, and voltage transformers to regulate motor performance.
 Phone-Controlled Robot Car Using Wi-Fi Module: This is an IoT-based project
where a car is remotely controlled using a Wi-Fi module and MIT App Inventor.
It uses an Arduino UNO, DC motors, and motor drivers to function.
 AI and IoT-Based Electrical E-Vehicle Monitoring System: This system
monitors battery health, temperature, and current levels in electric vehicles using
IoT and AI. It ensures efficient battery management and vehicle performance

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CONCLUSION

In conclusion, the first objective of the remote vehicle monitoring system starting and
tracking using IoT system is to study IoT (Internet of Things) safety systems in
automotive applications. The literature analysis in the article highlights the different
components, software, and sensors that are available for IoT systems. It also presents
several articles on how IoT systems have been implemented in vehicles such as buses
and cars. The article goes on to describe the processes, methods, and outcomes of
projects that make use of IoT systems. The IoT systems bring many benefits
to the automotive industry, as they can help to develop and advance it. The circuit for
the engine stop-start system described in the article was developed based on the study
of IoT systems. As a result, the first objective is achieved.

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REFERENCES

 Abidin, S.F.Z., Khalid, A., Zanalli, S., Zahari, I., Jalal, R.I.A., Abas,
M.A., Koten, H. (2021). The effect of 48V mild hybrid technology on fuel
consumption of a passenger car by using simulation cycle. Case Studies in Thermal
Engineering, 28, art. no. 101492.

 Baharol Maji, D. S., & Mustaffa, N. (2021). CFD Analysis of Rear

Spoilers Effectiveness on Sedan Vehicle in Compliance with Malaysia National
Speed Limit. Fuel, Mixture Formation and Combustion Process, 3(1).

 Ahmad, M. K.., Mahmudin, R.., Mohamed, N.., Darlis, N.., Zainal

Abidin, S. F.., & Mohamed Nazar, M. I. S. (2023). Analysis of Auto Release Seatbelt
System for Multipurpose Vehicle.

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