Sensors are essential for robots, providing them with the ability to perceive their environment through various types of measurements, such as light and sound. They are classified into exteroceptors (external sensors) and proprioceptors (internal sensors), with exteroceptors further divided into contact and non-contact sensors. Machine vision technology, which integrates imaging systems and computer analysis, is increasingly used in manufacturing for quality control and decision-making processes.
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Lecture 4 Robotic Sensors
Sensors are essential for robots, providing them with the ability to perceive their environment through various types of measurements, such as light and sound. They are classified into exteroceptors (external sensors) and proprioceptors (internal sensors), with exteroceptors further divided into contact and non-contact sensors. Machine vision technology, which integrates imaging systems and computer analysis, is increasingly used in manufacturing for quality control and decision-making processes.
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ROBOTIC
SENSORS Introduction to Sensors
Sensors serve as a robot’s sight, hearing, touch, taste, and
smell. Without sensors, a robotic device would not be able to discern anything about current surroundings. A signal is returned from the sensor to the robot CPU and is applied to the current situation or saved for later analysis. Without sensors, a robot is just a machine. Sensors provide feedback to the control systems and give the robots more flexibility. Introduction to Sensors The basic function of a sensor is to measure some feature of the world, such as light, sound, or pressure and convert that measurement into an electrical signal, usually a voltage or current. Typicalsensors respond to stimuli by changing their resistance (photocells), changing their current flow (phototransistors), or changing their voltage output (the sharp IR sensor). The electrical output of a given sensor can easily be converted into other electrical representations. Classification of sensors
Exteroceptorsor External Sensors (for the
measurement of robot’s environmental parameters). Proprioceptorsor Internal Sensors (for the measurement of robots internal parameters) Exteroceptors or External Sensors Exteroceptors are sensors that measure the positional or force-type interaction of the robot with its environment. These sensors are added to robots to perceive the world in which they operate and interact with the environment outside the robot. External sensors can be categorized as: Contact sensors Non contact sensors Contact sensors
Most important types of robotic sensors of
contact type are: Tactile sensors Force sensors Noncontact sensors These sensors are used to give the robot information about the process or the environment without the use of physical contact. Noncontact sensors include: Pneumatic sensors, which detect part presence by air, flow disturbance. Ultrasonic sensors that analyze sound waves reflected from a part. Proximity sensors that register the approach, arrival, or removal of parts. Optical sensors utilizing interrupted light beams across the path of an incoming part. Machine vision systems that use visual sensors, usually video cameras, to provide data that allows the robot to make intelligent decisions regarding parts Proprioceptors or Internal Sensors From a mechanical point of view, a robot appears as an articulated structure consisting of a series of links interconnected by joints. Each joint is driven by an actuator, which can change the relative position of the two links connected by that joint. Proprioceptors are sensors measuring both kinematic and dynamic parameters of the robot. Based on these measurements, the control system activates the actuators to exert torques so that the articulated mechanical structure performs the desired motion. Example is Encoders MACHINE VISION The use of machine vision technology is growing very rapidly, spurred by the need of manufacturers for increasingly fine control over the quality of manufactured parts. Machine vision (MV) is the application of computer vision to industry and manufacturing. Whereas computer vision is mainly focused on machine- based image processing, machine vision most often requires also digital input/output devices and computer networks to control other manufacturing equipment such as robotic arms. Machine vision technology uses an imaging system and a computer to analyze an image and to make decisions based on that analysis Machine vision systems are programmed to perform narrowly defined tasks such as counting objects on a conveyor, reading serial numbers, and searching for surface defects Processing steps of Machine Vision Image acquisition: An optical system gathers an image, which is then converted to a digital format and stored into computer memory. Image processing: A computer processor uses various algorithms to enhance elements of the image that are of specific importance to the process. Feature extraction: The processor identifies and quantifies critical features in the image (e.g., the position of holes on a printed circuit board, the number of pins in a connector, the orientation of a component on a conveyor) and sends the data to a control program. Decision and control: The processor’s control program makes decisions based upon the data. Are the holes within specification? Is a pin missing? How must a robot move to pick up the component? Machine vision technology is used extensively in the automotive, agricultural, consumer product, semiconductor, pharmaceutical, and packaging industries, to name but a few. Some of the hundreds of applications include vision-guided circuit board assembly, and gauging of components, razor blades, bottles and cans, and pharmaceuticals. THANK YOU