AN OVERVIEW OF ADDITIVE
MANUFACTURING(3D PRINTING)
PRESENTED BY-
PRANJIT BARMAN(AITI0016)
Introduction to 3D Printing
3D printing, also known as additive
manufacturing, is a process of creating three-
dimensional objects by layering materials
based on a digital model. It offers the ability to
produce complex shapes and detailed objects
with precision, which would be challenging or
impossible with traditional manufacturing
methods. 3D printing is widely used in
industries such as aerospace, automotive,
healthcare, and consumer products, where
customization and rapid prototyping are
essential.
Working Principle of 3D Printing
3D printing works by transforming a digital design
into a physical object through an additive process.
The design is created using CAD software and is
then sliced into thin layers. The 3D printer builds
the object layer by layer, starting from the bottom
and working upward, until the full model is
completed.
Different materials, such as plastic, resin, or metal,
are used depending on the type of printer. The key
advantage of 3D printing is its ability to create
complex and precise shapes with minimal waste,
making it ideal for rapid prototyping and
customized production.
Types of 3D Printing
Fused Deposition Modeling (FDM): In FDM, a plastic filament is melted and
extruded layer by layer to create an object. It’s one of the most common and accessible
types of 3D printing.
Stereo lithography (SLA): SLA uses a UV laser to cure liquid resin into solid layers,
offering high precision and detailed prints.
Selective Laser Sintering (SLS): SLS uses a laser to fuse powdered materials like
nylon or metal, allowing for the creation of complex and durable objects.
Electron Beam Melting(EBM):The machine puts down a layer of metal powder, then
the beam does the tracing and melting to produce the desired shape.
Working of SLA 3D Printing
Design and Slicing: A digital 3D model is created using
CAD software and is sliced into thin layers.
Resin and Platform Setup: The SLA printer has a tank
filled with liquid photopolymer resin. The build platform is
positioned just below the resin surface.
Curing with UV Laser: A UV laser traces the shape of
each layer on the resin surface, causing the liquid to harden
into a solid.
Working of SLA 3D Printing
Layer-by-Layer Construction: After each layer is cured, the build platform lowers
slightly to make room for the next layer. This process continues until the object is fully
formed.
Post-Processing: Once printing is complete, the object is removed from the platform.
Support structures are detached, and additional UV curing may be needed to fully solidify
the object..
Layer-by-Layer Construction: After each layer is cured, the build platform lowers
slightly to make room for the next layer. This process continues until the object is fully
formed.
Post-Processing: Once printing is complete, the object is removed from the platform.
Support structures are detached, and additional UV curing may be needed to fully solidify
the object..
Advantages of SLA 3D Printing
High Precision: Produces accurate parts with intricate details.
Complex Geometries: Capable of creating intricate shapes.
Rapid Prototyping: Fast turnaround for prototypes.
Material Variety: Offers diverse photopolymer resins.
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