The Construction and Application of a Digital Coal Seam for Shearer Autonomous Navigation Cutting
Abstract
:1. Introduction
2. Construction of Refined Coal Seam Digital Model
2.1. Geostatistical Inversion to Predict Coal Thickness
2.2. Example of Creating Refined Coal Seam Digital Model
2.2.1. Mining Area Geological Overview
2.2.2. Initial Seam Model Construction
2.2.3. Roof and Floor Fine Interpretation of Coal Seam Thickness Prediction
2.2.4. Initial Seam Refinement
2.2.5. Accuracy Comparison
3. Seam Model Update
3.1. Model Update Based on Numerical Calculation Results of Surrounding Rock
3.2. Simultaneous Positioning and Model Update in Underground Mining
4. Method for Autonomous Height Adjustment of Coal Mining Machines Based on Coal Seam Digital Models
4.1. Autonomous Height Adjustment of the Coal Mining Machine in the Direction of the Working Face
4.2. Adjusting the Height of the Coal Mining Machine in the Direction of Advancing the Working Face
5. Conclusions
- (1)
- The geostatistical inversion of lithological, seismic inversion and borehole data can result in a refined coal seam model. The identification resolution of a thin coal seam is about 1 m, which lays a reliable basis for cutting path design of a shearer.
- (2)
- Using the numerical DEM calculation results of surrounding rock and the geological information in front of the working coal wall obtained by real-time detection by C-SLAM, the coal seam model can be corrected and updated in real time, resulting in a more precise coal seam profile limit. The detection depth can reach up to 10 m with an identification accuracy of approximately 5 cm. This refined model provides accurate navigation coordinates for three to five cuts of a shearer.
- (3)
- Based on the navigation model, the boundary and dip angle information of the coal seam roof and floor is obtained, and the real-time positioning information of the coal mining machine is matched. Moreover, real-time data are provided through the coal seam navigation model to provide adjustment strategies for the intelligent height adjustment of the drum of the coal mining machine in the current position state, achieving precise control of the automatic height adjustment of the coal mining machine.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Number | The Direction of X/m | The Direction of Y/m | Range of Coal Seam Thickness/m |
---|---|---|---|
1 | 110–340 m | 235–345 m | 1.9 m to 2.7 m |
2 | 230–500 m | 0–230 m | 2.5 m to 4.5 m |
3 | 430–780 m | 0–190 m | 1.9–2.2 m |
4 | 780–1300 m | 0–238.56 m | 2.4 m to 2.8 m |
5 | 1300–1900 m | 0–265.24 m | 5.7 m to 6.1 m |
6 | 1900–2400 m | 0–265.24 m | 5.3–5.7 m |
7 | 2400–2780 m | 0–265 m | 4.9–5.5 m |
8 | 2780–3160 m | 0–265 m | 4.9–5.5 m |
9 | 3160–3450 m | 0–265.24 m | 5.3 m to 5.7 m |
The Serial Number | The Direction of Working Face/m | Roof Height/m | Floor Height/m | The Thickness of Coal Seam/m |
---|---|---|---|---|
1 | −0.003 | 13.2752 | 7.56567 | 5.71375 |
2 | 0.797 | 13.2774 | 7.56274 | 5.71466 |
3 | 1.597 | 13.27545 | 7.55988 | 5.71557 |
4 | 2.397 | 13.2735 | 7.55701 | 5.71649 |
5 | 3.197 | 13.27148 | 7.55414 | 5.71734 |
6 | 3.997 | 13.26953 | 7.55121 | 5.71832 |
… | … | … | … | … |
314 | 250.397 | 16.53276 | 10.66943 | 5.86333 |
The Serial Number | The Direction of Working Face/m | Roof Height/m | Floor Height/m | The Thickness of Coal Seam/m |
---|---|---|---|---|
1 | 0.797 | 18.33044 | 12.76058 | 5.56986 |
2 | 1.597 | 18.34418 | 12.77584 | 5.56834 |
3 | 2.397 | 18.35797 | 12.79116 | 5.56681 |
4 | 3.197 | 18.37268 | 12.80746 | 5.56522 |
5 | 3.997 | 18.38739 | 12.82375 | 5.56364 |
6 | 4.797 | 18.40211 | 12.84005 | 5.56205 |
… | … | … | … | … |
410 | 250.397 | 22.3974 | 16.94543 | 5.45197 |
Number | Working Face Advance Distance/m | Coal Seam Dip Angle/° |
---|---|---|
1 | 1008.8–1016.2 | 0.57294 |
2 | 1016.2–1042.4 | 1.14576 |
3 | 1042.4–1059.2 | 0.57294 |
4 | 1059.2–1163.2 | −1.14576 |
5 | 1172.0–1190.4 | −0.57294 |
6 | 1190.4–1208.0 | 0.57294 |
7 | 1208.0–1245.6 | 1.71836 |
8 | 1245.6–1248.8 | 1.14576 |
9 | 1248.8–1270.4 | 2.29061 |
10 | 1270.4–1283.2 | 1.14576 |
11 | 1283.2–1284.0 | 0.57294 |
12 | 1284.0–1302.4 | −1.14576 |
13 | 1302.4–1326.4 | −2.29061 |
14 | 1326.4–1338.4 | −2.86241 |
15 | 1338.4–1345.6 | −1.71836 |
16 | 1345.6–1356.8 | −2.86241 |
17 | 1356.8–1356.8 | −1.14576 |
18 | 1356.8–1369.6 | −2.86241 |
... | ... | ... |
35 | 1498.4–1500 | 2.86241 |
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Hao, X.; Zhang, J.; Wen, R.; Gao, C.; Xu, X.; Ge, S.; Zhang, Y.; Wang, S. The Construction and Application of a Digital Coal Seam for Shearer Autonomous Navigation Cutting. Sensors 2024, 24, 5766. https://doi.org/10.3390/s24175766
Hao X, Zhang J, Wen R, Gao C, Xu X, Ge S, Zhang Y, Wang S. The Construction and Application of a Digital Coal Seam for Shearer Autonomous Navigation Cutting. Sensors. 2024; 24(17):5766. https://doi.org/10.3390/s24175766
Chicago/Turabian StyleHao, Xuedi, Jiajin Zhang, Rusen Wen, Chuan Gao, Xianlei Xu, Shirong Ge, Yiming Zhang, and Shuyang Wang. 2024. "The Construction and Application of a Digital Coal Seam for Shearer Autonomous Navigation Cutting" Sensors 24, no. 17: 5766. https://doi.org/10.3390/s24175766
APA StyleHao, X., Zhang, J., Wen, R., Gao, C., Xu, X., Ge, S., Zhang, Y., & Wang, S. (2024). The Construction and Application of a Digital Coal Seam for Shearer Autonomous Navigation Cutting. Sensors, 24(17), 5766. https://doi.org/10.3390/s24175766