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Schematic Diagram: Total Supplied 400.6 T/HR Total Supplied Total Consumed 308.5 T/HR Total Consumed HP Header

The schematic diagram shows steam and condensate flows within a plant. There are three main steam headers: high pressure (HP) header supplies 400.6 t/hr and consumes 308.5 t/hr, medium pressure (MP) header supplies 158.8 t/hr and consumes 79.4 t/hr, and low pressure (LP) header supplies 208.2 t/hr and consumes 208.2 t/hr. Steam is produced by boilers, turbines drive pumps and compressors, and condensate is treated before being returned to the headers. Operating flow ranges are provided for various equipment.

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Azila Shafie
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69 views12 pages

Schematic Diagram: Total Supplied 400.6 T/HR Total Supplied Total Consumed 308.5 T/HR Total Consumed HP Header

The schematic diagram shows steam and condensate flows within a plant. There are three main steam headers: high pressure (HP) header supplies 400.6 t/hr and consumes 308.5 t/hr, medium pressure (MP) header supplies 158.8 t/hr and consumes 79.4 t/hr, and low pressure (LP) header supplies 208.2 t/hr and consumes 208.2 t/hr. Steam is produced by boilers, turbines drive pumps and compressors, and condensate is treated before being returned to the headers. Operating flow ranges are provided for various equipment.

Uploaded by

Azila Shafie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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SCHEMATIC DIAGRAM

HP header

MP header

Total supplied
Total consumed

400.6 t/hr
308.5 t/hr

Total supplied
Total consumed

HP HEADER

158.8

Boiler A steam production


Boiler B steam production

B-53-01A/B

Aux.
Boiler

164.0

t/hr

5.2

79.4
79.4

t/hr

t/hr

MP HEADER
0.5

t/hr
ST

4.2

t/hr

Blowdown Flash drum


V-53-01

LP HEADER
0.6

t/hr

CW

E-53-01
1.0

t/hr

137.6

t/hr

t/hr

E-61-02
NH3 Vaporizer

Urea Storage
Ejector for S/T

Urea process condensate


66.0
t/hr
Ammonia process condensate
34.3
t/hr
Urea steam condensate
37.3
t/hr

Total flow
137.6 t/hr

CONDENSATE
TREATMENT

PCO2 steam condensate


0
t/hr

166.6

t/hr

T-51-02

Make-up demin water


29.0
t/hr

Demin Water Tank

This stream

Based on the design from September 1998

LP header

208.2 t/hr
208.2 t/hr

0.5

Total supplied
Total consumed

101.2 t/hr
77.1 t/hr

t/hr

68

t/hr

KT-31-01

CO2 Compressor turbine


t/hr
t/hr

UREA Header

55.3

t/hr
E-31-05
CW

P-31-01A/B
12.700

34.3
t/hr
Utility compressor turbines

90

t/hr

Flow (t/hr)

PT-51-05A
PT-52-01 A/B
KT-53-01A/B

LO PUMPS

Total

2.0
20.6
4.7
7
34.3

R-37-01
Process Steam

Condensate from this unit doesn't goto


LP steam header (since 2002)

E-33-02B

0
26.7

t/hr

0.0

t/hr

CW Circulation Pump Turbine


PT-54-01A/B

E-61-02
NH3 Vaporizer

CW

E-54-01 A/B

P-54-02A/D
0.0

146.0

t/hr

26.700

t/hr

This flow goes straight to the drain.


Leakage + contamination problem since
2002

t/hr

E-15-03

E-15-04

P-51-04 A/B

Polisher

t/hr

T-51-02

Demin Water Tank

T-51-03

312.6

DFW tank

This stream already included in E-2204, E-26-03

SUMMARY OF RESULTS
Imbalance:

LP header
MP header
SH header

24.10000 t/hr
0.00000 t/hr
92.1 t/hr

73.6

t/hr

KT-19-01

ressor turbine

NH3 refrigeration
133.6

compressor turbine

73.6000

t/hr

t/hr

0.0
m3/hr
t/hr
1.0

t/hr
133.6

2.9

1.6

t/hr

1.6

t/hr

t/hr
A-20-01, E-25-04

R-37-01

V-52-02
0.3

t/hr

10.2

t/hr

t/hr

V-25-01

5.8

322.2

1.0
vent O2

t/hr
Dearator
V-52-01

332.7

t/hr

From V-52-02
1.3
t/hr
t/hr

CW

0
MNFSB

333.7
P-52-02A/C

CW

To E-13-05, E-14-03
0
t/hr
To E-13-01, V-25-01 etc.
231.4
168.7 t/hr
0.0
t/hr
Seal water

P-51-05 A/B

Boiler A
82
82
Boiler B

t/hr

t/hr

To balan
incoming s
52-01, 49.
go to th

E-13-03A/B

2.5
BFW

241.8

166.4

t/hr

KT-16-01
ST

Syn gas compressor turbine

CW
E-16-06
t/hr

P-16-01 A/B

t/hr

32.8 t/hr

38.4
KT-12-01
ST

t/hr

Air compressor turbine

40.5
t/hr
NG turbine
ST

KT-11-01
KT-13-01
PT-15-01A

43.7

5.3

t/hr

t/hr

PT-15-02A

KT-22-01

CW

E-12-04

t/hr
P-12-01 A/B

2.0

t/hr

7.2

Steam trace

t/hr

24.1
E-22-04
E-26-03

E-11-02
J-15-01A/D
Ejector for S/T

t/hr

24.1000
7.20000 t/hr

Sum of all streams

To balance with all


incoming streams to V52-01, 49.5 m3/hr must
go to this stream

From V-52-01
0.0

CW

t/hr

E-13-07

t/hr

186

t/hr

53.3

t/hr

HP HEADER

V-18-03
HP Steam drum
No 2

E-13-06
E-14-01

E-13-06
E-14-01

V-13-01
HP Steam drum

To V-13-01

18.8

t/hr

Note on operating flow range


V-13-01 to V-13-02 (5-10 Nm3/hr)

8.0

t/hr

V-18-03 to V-13-01 (2.6-3.5 Nm3/hr)

KT-11-01 turbine (6.8-10.0 kg/hr)


KT-11-01-PT/A (700-900 kg/hr)
K-31-01-PT/A (1700-2500 kg/hr)
K-16-01-PT/A (1700-2000 kg/hr)
K-19-01-PT/A (1200-1500 kg/hr)

MP HEADER

K-12-01-PT/A (700-900 kg/hr)

KT-22-01 (8.5-9.5 tonne/h


PT-15-01A (5-15 tonne)

Flow (t/hr)

13
5.8
9.1
3.9
8.7

16.1

PT-15-02A (4100-4600 m3/hr)


KT-13-01 (6000-9000 kg/hr)

V-13-02
Blowdown flash drum
16.1
t/hr
t/hr

LP HEADER

8.1

t/hr

t/hr

CW
E-13-08
0

t/hr
To V-13-01

t/hr
E-13-06

CW

E-18-02A/C

CW

CW

E-14-03

E-14-02A/D

t/hr

61.4

t/hr

To V-18-03

ote on operating flow range

13-01 to V-13-02 (5-10 Nm3/hr)

18-03 to V-13-01 (2.6-3.5 Nm3/hr)

T-11-01 turbine (6.8-10.0 kg/hr)

T-11-01-PT/A (700-900 kg/hr)

-31-01-PT/A (1700-2500 kg/hr)

-16-01-PT/A (1700-2000 kg/hr)

-19-01-PT/A (1200-1500 kg/hr)

-12-01-PT/A (700-900 kg/hr)

T-22-01 (8.5-9.5 tonne/hr)

T-15-01A (5-15 tonne)

T-15-02A (4100-4600 m3/hr)

T-13-01 (6000-9000 kg/hr)

t/hr
To V-18-03

t/hr

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