This document summarizes the load analysis and design of a crane girder. It calculates wheel loads, bending moments, shear forces, and deflections on the girder. It then selects appropriate steel beam and channel sections based on required strength values calculated from the load analysis. The selected ISMB 600 beam and ISMC 350 channel sections meet the design requirements for bending capacity, shear strength, and lateral load resistance.
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Output of Program
This document summarizes the load analysis and design of a crane girder. It calculates wheel loads, bending moments, shear forces, and deflections on the girder. It then selects appropriate steel beam and channel sections based on required strength values calculated from the load analysis. The selected ISMB 600 beam and ISMC 350 channel sections meet the design requirements for bending capacity, shear strength, and lateral load resistance.
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Output of Program:Enter Capacity of Crane (Wk) in kN: 100
Enter Longitudinal spacing of Columns (L) in m:8
Enter Gantry girder spacing (B) in m:15 Enter Wheel spacing of Crane (a) in m:3.2 Enter Edge distance (g) in m:1.0 Enter Weight of trolley(crab) car (Wr) in kN:16 Enter Weight of Crane girder (Wc) in kN:100 FOR HAND OPERATED CRANE TYPE 1 FOR ELECTRICALLY OPERATED CRANE TYPE 2 2 (A) Load Analysis: Wheel loads due to each effect are: (1)From Crane:25 kN (2)From Crab and lifting weight:54.13 kN (3)Impact load at 25% of the lifting load:11.67 kN (4)Total lateral load transmitted to two wheels:2.9 kN (5)Total wheel load:90.8 kN (6)Drag force on the Girder is 5% of Wheel load: 9.08 kN (B) Design for Bending: The Critical Section is at x=3.2m Maximum Bending moment on beam due to two wheel load 232.45 kNm ASSUMING DEPTH OF RAIL AS 150 MM Enter assumed value of depth of gantry girder in m: 0 .8 Reaction due to drag force alone is 0.624 kN Bending Moment due to drag force alone is 1.99 kNm Enter assumed weight of gantry girder in kN/m: 1.5 Bending Moment at Critical Section is 11.52 kNm Net Design bending moment is 245.96 kNm As the top flange is laterally supported, the allowable stresses including the effect of fatigue.
Enter the value of fy in N/mm2: 250
Value of Z required is: 1639770.67 mm3 Try ISMB Section from steel table with value of z more than that of zreq Enter the depth of section in mm:600 Trial Section is ISMB 600 Enter Zx of section from steel table in cm3:3060400 Enter Value of Ix section from steel table in cm4:91813.0 (C) Check for Shear: Maximum Shear force when one of load is at distance D from support. Maximum Shear Force is: 134 kN Shear Stress is 26.3 N/mm2 It is less than (.36xfy).Hence OK... (D) Check for Deflection: Allowable value of deflection is 8.353 mm It is less than maximum deflection. Hence OK... (E) Design of Lateral load: Enter value of bf from steel table for selected gantry beam section in mm:210 Bending Moment about x-axis is 7.4 kNm. Bending Moment about y-axis is 6.2 kNm. Enter suitable depth of ISMC section from steel table:350 Trial channel section is ISMC 350 Enter value of Zx in cm3: 571.8 Enter value of Zy in cm3: 57 Enter value of ry in mm: 2.83 Enter value of T in mm: 13.5 For value of lamda and other sectional parameters (T/t and D/T)find fbcx from IS 8001984. =89 Value is less than 1,Hence It is OK...";