STRENGTH CALCULATION SHEET

RECTANGULAR TANK
H2SO4 NEUTRALIZATION TANK
34-A-103-Z-101

PT. KOKOH SEMESTA

Doc. No :

039/C-ENG/0409

Revision :

Design

Manufacture
Standard

DESIGN CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK

ITEM NO

NAME OF EQUIPMENT

H2SO4 NEUTRALIZATION TANK

34-A-103-Z-101

PROJECT TITLE

RCC OFF GAS TO PROPYLENE

CLIENT

PT.REKAYASA INDUSTRI

LOCATION

PT PERTAMINA ( PERSERO )
UP - VI BALONGAN, WEST JAVA

Rev.

Description of Revision

3
2
1
0

Actual pipe nozzle

Add Lifting Calculation
Revision Of Inertia
For Approval

Prepared
By
Date
Ft
28/7/2009
Ft
9/7/2009
Ft
11/6/2009
Ft
11/5/2009

Checked
By
Sg
Sg
Sg
Sg

Prepared by :

Fitroh

Sign :

Date : 28/7/2009

Checked by :

Sugeng

Sign :

Date : 28/7/2009

Verified and Approved by :

Ir. Esra Tambunan

Sign :

Date : 28/7/2009

039/C-ENG/0409
Manufacture

Checked
Date
28/7/2009
9/7/2009
11/6/2009
11/5/2009

28/7/2009

28/7/2009

28/7/2009

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 23

NOZZLE M1, M2 ( DIA 20" ) -

** 2.6.A CALCULATION OF NOZZLE NECK THICKNESS PER UG-45 ASME SEC VIII 20007 EDITION**

Nozzle Summary
M1, M2
= Nozzle Identification
NPS
= Nominal Pipe Size

= = DIA 20"

Pd
Pi
HL

=
=
=

Ph
Do
tact
t std
t min
Ln

= Internal Design Pressure

= Internal Design Pressure + static head
= Height of Liquid Level
= Static head = 9.81*HL*E*0.010197162/1000
=
=
=
=
=

Outside Diameter of Nozzle

Actual thickness of Nozzle
Nozzle Nominal Thickness standard
Min. Req. Thickness
Length of Nozzle from OD of Vessel
h
= ins. projection of noz. to inner surface of vessel
Mat'l
= Material of Nozzle
Sn
= Maximum allowable stress value at Td
Nozzle attatch to (shell/head)
Conclusion :

=
=
=
=

0.00 psi
0.00 psi
0.00 in
0.00
20.669
0.500
0.500
0.438
8

(
(
(

0.0000 kg/cm2 )
0.0 kg/cm2 )
0.0 mm
)

psi
in
in
in

(
(
(
(

0.000
525.0
12.7
12.7

kg/cm2
mm
mm
mm

in

203.2 mm

)
)
)
)
)

0
= SA.240 304
=
20000.00 psi
=
Cover plan
Satisfactory !!

Data of Shell / Head

L
= Length of tank
W
= width of tank
Mat'l
= Material of Vessel
Sv
= Maximum allowable stress value at Td
E
= Joint Efficiency
CA
= Corrosion Allowance

=
=
=
=
=
=

Internal Radius of nozzle

Ri
= Internal Radius of Nozzle, New
= Internal Radius of Nozzle, Corroded

=
=

1406.5 kg/cm2 )

in
in

(
(

3500.0 mm
2000.0 mm

psi

1406.5 kg/cm2 )

in

0.0 mm

9.835 in
9.835 in

(
(

249.8 mm
249.8 mm

)
)

137.795
78.740
SA.240 304
20000
0.85
0.0000

)
)

Min. Wall Thickness of Nozzle

UG-45
The minimum wall thickness of nozzles necks shall be the larger of (a) and (b) below.
UG-45 (a)
The minimum wall thickness of a nozzle neck or other connection (including access openings
and openings for inspection) shall not be less than the thickness computed from the applicable
loading in UG-22 plus the thickness added for corrosion allowance
t(a1)

= (Pi*Ri)/[(Sn*E)+(0.4*Pi)] + Ca
= ((0*9.835)/((20000*0.85)+(0.4*0)))+0

0.000 in

Above design thickness is compared with the minimum thickness provided which for pipe material would include
12.5 % undertolerance, t(a2) 0.875*0.5
=
0.438
(
t(a) = larger of t(a1) or t(a2)
=
0.438
(

(UG-27(1))
0.0 mm
)

11.1 mm
11.1 mm

)
)

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Nominal thickness of nozzle used

tn
0.500

P MAWP

Revisio : 3.0
Page : 24

NOZZLE M1, M2 ( DIA 20" ) -

Min req wall thickness of nozzles necks

t min
= the larger of (t(a) or t(b)

Maximum Allowable Working Pressure (MAWP)

= tn - Ca
t MAWP
= 0.5 - 0

Doc. N : 039/C-ENG/0409

=
t min
0.438

= (Sn*E*t MAWP)/ (Ri + (0.6 tMAWP)) - Static Head

= ( 9.83464566929134 * 8 * 0.5 ) / ( 9.83464566929134 + 0.6 * 0. =

0.438 in

11.1 mm

0.5 in

12.7 mm

Satisfactory !!

0.500 in

12.7 mm

838.71 psi

59.0 kg/cm2. )

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 25

NOZZLE M1, M2 ( DIA 20" ) -

** 2.6.B CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL PER UG-36 **

UG-36 (c) (3) (a)

Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.43
19.67
opening requires reinforcement

> 3/ 8
> 2 3/8

Reinforcement
Mat'l

= Reinforcement Material

Sp
Dp
te
E1

= Max. allow. Stress

= OD of reinforcing element
= Thickness of reinforcing element
= Joint efficiency of nozzle

Leg o
Leg p
Leg i
tw1
tw2

=
=
=
=
=

=
=
=
=
=

0.139
0.139
0.000
0.139
0.139

Conclusion :

Leg of outward nozzle weld

Leg of outer element weld
Leg of inward nozzle weld
Groove weld of vessel wall
Groove weld of reinforcing element

SA.240 304
20000.000
41.535 in
0.197 in
1.000
in
in
in
in
in

(
(
(

1406.5 kg/cm2 )
1055.0 mm
)
5.0 mm
)
1.0

(
(
(
(
(

3.5
3.5
0.0
3.5
3.5

mm
mm
mm
mm
mm

)
)
)
)
)

satisfactory !!

Vessel
Pd

= Internal design pressure

0.000 psi

0.0 kg/cm2 )

Ph

= Static head

0.000 psi

0.0 kg/cm2 )

= Internal design pressure + static head

0.000 psi

Sv
Rv
t dsn
t
CA

=
=
=
=
=

Max. allow. stress of vessel

Inside radius of shell, new
Thickness requirement of vessel wall, new
specified vessel wall thickness = tdsn -CA
Corrosion allowance

=
=
=
=
=

20000.430
25.591
0.550
0.487
0.063

psi
in
in
in
in

(
(
(
(
(

1406.5
650.0
14.0
12.4
1.6

kg/cm2
mm
mm
mm
mm

)
)
)
)
)

Sn
Dact
tact
Rn
tn
d
ti
h

=
=
=
=
=
=
=
=

Max. allow. stress of nozzle

actual outside diameter of nozzle
actual thickness of nozzle
inside radius of nozzle, Dact/2 - tact
Nozzle wall thickness, corr, 0.875 tact - CA
finished dia. of circ. opening, Dact - 2tact + 2CA
Thickness of nozzle inward, 0.875tact - 2CA
ins. projection of noz. to inner surface of vessel

=
=
=
=
=
=
=
=

20000.000
20.669
0.500
9.835
0.375
19.795
0.312
41.535

psi
in
in
in
in
in
in
in

(
(
(
(
(
(
(
(

1406.5
525.0
12.7
249.8
9.5
502.8
7.9
1055.0

kg/cm2
mm
mm
mm
mm
mm
mm
mm

)
)
)
)
)
)
)
)

fr1
fr2
fr3
fr4
F

=
=
=
=
=

strength reduction factor (Sn/Sv)

strength reduction factor (Sn/Sv)
(Smaller of Sn/Sv or Sp/Sv)
strength reduction factor (Sp/Sv)
Correction Factor

=
=
=
=
=

1.000
1.000
1.000
1.000
1.000

0.0 kg/cm2 )

Nozzle

1.000
1.000
1.000
1.000
1.000

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE M1, M2 ( DIA 20" ) -

PT. KOKOH SEMESTA

Min req thickness of shell, E = 1

tr
= P Rv / ( Sv E - 0.6 P )

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 26

0.000 in

0.0 mm

= P Rn / ( Sn E - 0.6 P )

0.000 in

0.0 mm

= d tr F + 2 tn tr F (1 - fr1)

0.000 in2

0.0 mm2

Min req thickness of nozzle, E = 1

trn
Area Required
A

Area Availabel
Area Available in Shell
A1-1

= d (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1)

9.640 in2

6219.6 mm2

A1-2

= 2 (t + tn) (E1 t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

0.839 in

541.4 mm2

9.640 in2

6219.6 mm2

A1 = The Larger value of A1-1 or A1-2

Area Available in Nozzle projecting outward
A2-1

= 5 (tn - trn) fr2 t

0.912 in2

588.3 mm2

A2-2

= 5 (tn - trn) fr2 tn

0.701 in

452.4 mm2

0.701 in2

452.4 mm2

A2 = The smallest value of A2-1 or A2-2

Area Available in Nozzle projecting inward
A3-1

= 5 t ti fr2

0.000 in2

0.0 mm2

A3-2

= 5 ti ti fr2

0.000 in

0.0 mm

A3-3

= 2 h ti fr2

0.000 in2

0.0 mm2

0.000 in

0.0 mm

0.019 in2

0.5 mm2

0.000 in2

0.0 mm2

0.000 in2

0.0 mm2

10.342 in2

6672.6 mm2

A3 = The smallest value of A3-1 or A3-2 or A3-3

Area available in outward weld
A41

= (Leg o)2 fr3

Area available in outer element weld

A42

= (Leg p)2 fr4

Area available in reinforcing element

A5

= (Dp - d - 2 tn) te fr4

Total area available

= A1 + A2 + A3 + A41 + A42 + A43 + A5

Conclusion:
Opening is adequately reinforced if total area available > area required
Total area available
10.342

> Area Required

> 0.000

in2

Satisfactory !!

PT. KOKOH SEMESTA

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE M1, M2 ( DIA 20" ) -

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 27

** 2.6.C. STRENGTH CALCULATION OF NOZZLE

Strength of weld and nozzles neck
Outer fillet weld shear
S1
= 0.49 x (the smallest of Sv or Sn or Sp)
W1
= 3.14/2 x Dact x Leg o x S1
Inner fillet weld shear
S2
= 0.49 x (the smallest of Sv or Sn )
W2
= 3.14/2 x Dact x Leg i x S2
Nozzle wall shear
S3
= 0.70 x Sn
W3
= 3.14/2 x mean nozzle diameter x tact x S3
Outer element fillet weld shear
S4
= 0.49 x (the smallest of Sv or Sp )
W4
= 3.14/2 x Dp x Leg p x S4
Vessel groove-weld tension
S5
= 0.74 x (the smallest of Sv or Sn )
W5
= 3.14/2 x Dact x tw1 x S5
Reinforcing element groove-weld tension
S6
= 0.74 x (the smallest of Sp or Sn )
W6
= 3.14/2 x Dact x tw2 x S6
Load to be carried by welds
Total weld load with reinforcement
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Weld load for strength path 1-1
W1-1
= [ A2 + A5 + A41 + A42 ] Sv
Weld load for strength path 2-2
W2-2
= [ A2 + A3 + A41 + A43 + 2 tn t fr1 ] Sv
Weld load for strength path 3-3
W3-3
= [ A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ] Sv

=
=

9800.00 psi
44259.55 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14000.00 psi
217550.08 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14800.00 psi
66840.96 lbs

=
=

14800.00 psi
0.00 lbs

-185517.56

14413.00 lbs

21708.53 lbs

40.16 lbs

Requirement for strength path in connection element with reinforcement pad

1-1
W3 + W4 + W6
> W1-1
217550.08
> 14413.00
2-2

3-3

lbs

Satisfactory !!

W1 + W2 + W5 + W6
111100.51

> W2-2
> 21708.53

lbs

Satisfactory !!

W2 + W4 + W5 + W6
66840.96

> W3-3
> 40.16

lbs

Satisfactory !!

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
PT. KOKOH SEMESTA

NOZZLE M1, M2 ( DIA 20" ) -

Doc. N : 039/C-ENG/0409
Revisio : 3
Page : 25

** 11A-b. CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL & FORMED HEAD

PER UG-36 & UG-37 **
UG-36 (c) (3) (a)
Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.79
19.67
opening requires reinforcement

> 3/ 8
> 2 3/8

** 11A-c. STRENGTH CALCULATION OF NOZZLE

Base on UW-15 ( b ) (1) ( c ) Weld Strength Calculation is not Required
UW-15 ( b ) (1) ( c )
( b ) Strength calculations for nozzle attachment welds for pressure loading are not required
for the following:
(1) Figure UW-16.1 sketches ( a ), ( b ), ( c ), ( d ), ( f-1 ), ( f-2 ), ( f-3 ), ( f 4 ), ( g ), ( x-1 ),
(y-1) and (z-1)
and all the sketches if Figs. UHT-18.1 and UHT-18.2; see L-7.1 and L-7.7
(2) openings that are exempt from the reinforcement requirements by UG-36 ( c ) ( 3 ).

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 18

NOZZLE N11 ( DIA 6" SCH 40 ) -

** 2.5.A CALCULATION OF NOZZLE NECK THICKNESS PER UG-45 ASME SEC VIII 20007 EDITION**

Nozzle Summary
N11
= Nozzle Identification
NPS
= Nominal Pipe Size

= = DIA 6" SCH 40

Pd
Pi
HL

=
=
=

Ph
Do
tact
t std
t min
Ln

= Internal Design Pressure

= Internal Design Pressure + static head
= Height of Liquid Level
= Static head = 9.81*HL*E*0.010197162/1000
=
=
=
=
=

Outside Diameter of Nozzle

Actual thickness of Nozzle
Nozzle Nominal Thickness standard
Min. Req. Thickness
Length of Nozzle from OD of Vessel
h
= ins. projection of noz. to inner surface of vessel
Mat'l
= Material of Nozzle
Sn
= Maximum allowable stress value at Td
Nozzle attatch to (shell/head)
Conclusion :

=
=
=
=

0.00 psi
0.00 psi
0.00 in
0.00
6.614
0.276
0.276
0.241
8

(
(
(

0.0000 kg/cm2 )
0.0 kg/cm2 )
0.0 mm
)

psi
in
in
in

(
(
(
(

0.000
168.0
7.0
7.0

kg/cm2
mm
mm
mm

in

203.2 mm

)
)
)
)
)

0
= SA 312 304
=
20000.00 psi
=
Shell
Satisfactory !!

Data of Shell / Head

L
= Length of tank
W
= width of tank
Mat'l
= Material of Vessel
Sv
= Maximum allowable stress value at Td
E
= Joint Efficiency
CA
= Corrosion Allowance

=
=
=
=
=
=

Internal Radius of nozzle

Ri
= Internal Radius of Nozzle, New
= Internal Radius of Nozzle, Corroded

=
=

1406.5 kg/cm2 )

in
in

(
(

3500.0 mm
2000.0 mm

psi

1406.5 kg/cm2 )

in

0.0 mm

3.031 in
3.031 in

(
(

77.0 mm
77.0 mm

)
)

137.795
78.740
SA.240 304
20000
0.85
0.0000

)
)

Min. Wall Thickness of Nozzle

UG-45
The minimum wall thickness of nozzles necks shall be the larger of (a) and (b) below.
UG-45 (a)
The minimum wall thickness of a nozzle neck or other connection (including access openings
and openings for inspection) shall not be less than the thickness computed from the applicable
loading in UG-22 plus the thickness added for corrosion allowance
t(a1)

= (Pi*Ri)/[(Sn*E)+(0.4*Pi)] + Ca
= ((0*3.031)/((20000*0.85)+(0.4*0)))+0

0.000 in

Above design thickness is compared with the minimum thickness provided which for pipe material would include
12.5 % undertolerance, t(a2) 0.875*0.275590551181102
=
0.241
(
t(a) = larger of t(a1) or t(a2)
=
0.241
(

(UG-27(1))
0.0 mm
)

6.1 mm
6.1 mm

)
)

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Revisio : 3.0
Page : 19

NOZZLE N11 ( DIA 6" SCH 40 ) -

Min req wall thickness of nozzles necks

t min
= the larger of (t(a) or t(b)

Nominal thickness of nozzle used

tn
0.276
Maximum Allowable Working Pressure (MAWP)
= tn - Ca
t MAWP
= 0.275590551181102 - 0
P MAWP

Doc. N : 039/C-ENG/0409

0.241 in

6.1 mm

= 0.2755905512 in
t min
0.241

7.0 mm

= (Sn*E*t MAWP)/ (Ri + (0.6 tMAWP)) - Static Head

= ( 3.03149606299213 * 8 * 0.275590551181102 ) / ( 3.03149606 =

0.276 in

1465.52 psi

Satisfactory !!

7.0 mm

103.1 kg/cm2. )

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 20

NOZZLE N11 ( DIA 6" SCH 40 ) -

** 2.5.B CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL PER UG-36 **

UG-36 (c) (3) (a)

Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.43
6.06
opening requires reinforcement

> 3/ 8
> 2 3/8

Reinforcement
Mat'l

= Reinforcement Material

Sp
Dp
te
E1

= Max. allow. Stress

= OD of reinforcing element
= Thickness of reinforcing element
= Joint efficiency of nozzle

Leg o
Leg p
Leg i
tw1
tw2

=
=
=
=
=

=
=
=
=
=

0.139
0.139
0.000
0.139
0.139

Conclusion :

Leg of outward nozzle weld

Leg of outer element weld
Leg of inward nozzle weld
Groove weld of vessel wall
Groove weld of reinforcing element

SA.240 304
20000.000
15.748 in
0.197 in
1.000
in
in
in
in
in

(
(
(

1406.5 kg/cm2 )
400.0 mm
)
5.0 mm
)
1.0

(
(
(
(
(

3.5
3.5
0.0
3.5
3.5

mm
mm
mm
mm
mm

)
)
)
)
)

satisfactory !!

Vessel
Pd

= Internal design pressure

0.000 psi

0.0 kg/cm2 )

Ph

= Static head

0.000 psi

0.0 kg/cm2 )

= Internal design pressure + static head

0.000 psi

Sv
Rv
t dsn
t
CA

=
=
=
=
=

Max. allow. stress of vessel

Inside radius of shell, new
Thickness requirement of vessel wall, new
specified vessel wall thickness = tdsn -CA
Corrosion allowance

=
=
=
=
=

20000.430
25.591
0.550
0.487
0.063

psi
in
in
in
in

(
(
(
(
(

1406.5
650.0
14.0
12.4
1.6

kg/cm2
mm
mm
mm
mm

)
)
)
)
)

Sn
Dact
tact
Rn
tn
d
ti
h

=
=
=
=
=
=
=
=

Max. allow. stress of nozzle

actual outside diameter of nozzle
actual thickness of nozzle
inside radius of nozzle, Dact/2 - tact
Nozzle wall thickness, corr, 0.875 tact - CA
finished dia. of circ. opening, Dact - 2tact + 2CA
Thickness of nozzle inward, 0.875tact - 2CA
ins. projection of noz. to inner surface of vessel

=
=
=
=
=
=
=
=

20000.000
6.614
0.276
3.031
0.178
6.189
0.115
15.748

psi
in
in
in
in
in
in
in

(
(
(
(
(
(
(
(

1406.5
168.0
7.0
77.0
4.5
157.2
2.9
400.0

kg/cm2
mm
mm
mm
mm
mm
mm
mm

)
)
)
)
)
)
)
)

fr1
fr2
fr3
fr4
F

=
=
=
=
=

strength reduction factor (Sn/Sv)

strength reduction factor (Sn/Sv)
(Smaller of Sn/Sv or Sp/Sv)
strength reduction factor (Sp/Sv)
Correction Factor

=
=
=
=
=

1.000
1.000
1.000
1.000
1.000

0.0 kg/cm2 )

Nozzle

1.000
1.000
1.000
1.000
1.000

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE N11 ( DIA 6" SCH 40 ) -

PT. KOKOH SEMESTA

Min req thickness of shell, E = 1

tr
= P Rv / ( Sv E - 0.6 P )

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 21

0.000 in

0.0 mm

= P Rn / ( Sn E - 0.6 P )

0.000 in

0.0 mm

= d tr F + 2 tn tr F (1 - fr1)

0.000 in2

0.0 mm2

Min req thickness of nozzle, E = 1

trn
Area Required
A

Area Availabel
Area Available in Shell
A1-1

= d (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1)

3.014 in2

1944.6 mm2

A1-2

= 2 (t + tn) (E1 t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

0.648 in

418.0 mm2

3.014 in2

1944.6 mm2

A1 = The Larger value of A1-1 or A1-2

Area Available in Nozzle projecting outward
A2-1

= 5 (tn - trn) fr2 t

0.434 in2

279.9 mm2

A2-2

= 5 (tn - trn) fr2 tn

0.159 in

102.4 mm2

0.159 in2

102.4 mm2

A2 = The smallest value of A2-1 or A2-2

Area Available in Nozzle projecting inward
A3-1

= 5 t ti fr2

0.000 in2

0.0 mm2

A3-2

= 5 ti ti fr2

0.000 in

0.0 mm

A3-3

= 2 h ti fr2

0.000 in2

0.0 mm2

0.000 in

0.0 mm

0.019 in2

0.5 mm2

0.000 in2

0.0 mm2

0.000 in2

0.0 mm2

3.174 in2

2047.4 mm2

A3 = The smallest value of A3-1 or A3-2 or A3-3

Area available in outward weld
A41

= (Leg o)2 fr3

Area available in outer element weld

A42

= (Leg p)2 fr4

Area available in reinforcing element

A5

= (Dp - d - 2 tn) te fr4

Total area available

= A1 + A2 + A3 + A41 + A42 + A43 + A5

Conclusion:
Opening is adequately reinforced if total area available > area required
Total area available
3.174

> Area Required

> 0.000

in2

Satisfactory !!

PT. KOKOH SEMESTA

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE N11 ( DIA 6" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 22

** 2.5.C. STRENGTH CALCULATION OF NOZZLE

Strength of weld and nozzles neck
Outer fillet weld shear
S1
= 0.49 x (the smallest of Sv or Sn or Sp)
W1
= 3.14/2 x Dact x Leg o x S1
Inner fillet weld shear
S2
= 0.49 x (the smallest of Sv or Sn )
W2
= 3.14/2 x Dact x Leg i x S2
Nozzle wall shear
S3
= 0.70 x Sn
W3
= 3.14/2 x mean nozzle diameter x tact x S3
Outer element fillet weld shear
S4
= 0.49 x (the smallest of Sv or Sp )
W4
= 3.14/2 x Dp x Leg p x S4
Vessel groove-weld tension
S5
= 0.74 x (the smallest of Sv or Sn )
W5
= 3.14/2 x Dact x tw1 x S5
Reinforcing element groove-weld tension
S6
= 0.74 x (the smallest of Sp or Sn )
W6
= 3.14/2 x Dact x tw2 x S6
Load to be carried by welds
Total weld load with reinforcement
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Weld load for strength path 1-1
W1-1
= [ A2 + A5 + A41 + A42 ] Sv
Weld load for strength path 2-2
W2-2
= [ A2 + A3 + A41 + A43 + 2 tn t fr1 ] Sv
Weld load for strength path 3-3
W3-3
= [ A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ] Sv

=
=

9800.00 psi
14163.06 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14000.00 psi
37489.60 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14800.00 psi
21389.11 lbs

=
=

14800.00 psi
0.00 lbs

-56812.42

3561.11 lbs

7031.52 lbs

13.01 lbs

Requirement for strength path in connection element with reinforcement pad

1-1
W3 + W4 + W6
> W1-1
37489.60
> 3561.11
2-2

3-3

lbs

Satisfactory !!

W1 + W2 + W5 + W6
35552.16

> W2-2
> 7031.52

lbs

Satisfactory !!

W2 + W4 + W5 + W6
21389.11

> W3-3
> 13.01

lbs

Satisfactory !!

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
PT. KOKOH SEMESTA

NOZZLE N11 ( DIA 6" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3
Page : 20

** 11A-b. CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL & FORMED HEAD

PER UG-36 & UG-37 **
UG-36 (c) (3) (a)
Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.79
6.06
opening requires reinforcement

> 3/ 8
> 2 3/8

** 11A-c. STRENGTH CALCULATION OF NOZZLE

Base on UW-15 ( b ) (1) ( c ) Weld Strength Calculation is not Required
UW-15 ( b ) (1) ( c )
( b ) Strength calculations for nozzle attachment welds for pressure loading are not required
for the following:
(1) Figure UW-16.1 sketches ( a ), ( b ), ( c ), ( d ), ( f-1 ), ( f-2 ), ( f-3 ), ( f 4 ), ( g ), ( x-1 ),
(y-1) and (z-1)
and all the sketches if Figs. UHT-18.1 and UHT-18.2; see L-7.1 and L-7.7
(2) openings that are exempt from the reinforcement requirements by UG-36 ( c ) ( 3 ).

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 13

NOZZLE N10 ( DIA 3" SCH 40 ) -

** 2.4.A CALCULATION OF NOZZLE NECK THICKNESS PER UG-45 ASME SEC VIII 20007 EDITION**

Nozzle Summary
N10
= Nozzle Identification
NPS
= Nominal Pipe Size

= = DIA 3" SCH 40

Pd
Pi
HL

=
=
=

Ph
Do
tact
t std
t min
Ln

= Internal Design Pressure

= Internal Design Pressure + static head
= Height of Liquid Level
= Static head = 9.81*HL*E*0.010197162/1000
=
=
=
=
=

Outside Diameter of Nozzle

Actual thickness of Nozzle
Nozzle Nominal Thickness standard
Min. Req. Thickness
Length of Nozzle from OD of Vessel
h
= ins. projection of noz. to inner surface of vessel
Mat'l
= Material of Nozzle
Sn
= Maximum allowable stress value at Td
Nozzle attatch to (shell/head)
Conclusion :

=
=
=
=

0.00 psi
0.00 psi
0.00 in
0.00
3.504
0.216
0.216
0.189
6

(
(
(

0.0000 kg/cm2 )
0.0 kg/cm2 )
0.0 mm
)

psi
in
in
in

(
(
(
(

0.000
89.0
5.0
5.0

kg/cm2
mm
mm
mm

in

152.4 mm

)
)
)
)
)

0
= SA 312 304
=
20000.00 psi
=
Cover Plan
Satisfactory !!

Data of Shell / Head

L
= Length of tank
W
= width of tank
Mat'l
= Material of Vessel
Sv
= Maximum allowable stress value at Td
E
= Joint Efficiency
CA
= Corrosion Allowance

=
=
=
=
=
=

Internal Radius of nozzle

Ri
= Internal Radius of Nozzle, New
= Internal Radius of Nozzle, Corroded

=
=

1406.5 kg/cm2 )

in
in

(
(

3500.0 mm
2000.0 mm

psi

1406.5 kg/cm2 )

in

0.0 mm

1.536 in
1.536 in

(
(

39.0 mm
39.0 mm

)
)

137.795
78.740
SA.240 304
20000
0.85
0.0000

)
)

Min. Wall Thickness of Nozzle

UG-45
The minimum wall thickness of nozzles necks shall be the larger of (a) and (b) below.
UG-45 (a)
The minimum wall thickness of a nozzle neck or other connection (including access openings
and openings for inspection) shall not be less than the thickness computed from the applicable
loading in UG-22 plus the thickness added for corrosion allowance
t(a1)

= (Pi*Ri)/[(Sn*E)+(0.4*Pi)] + Ca
= ((0*1.536)/((20000*0.85)+(0.4*0)))+0

0.000 in

Above design thickness is compared with the minimum thickness provided which for pipe material would include
12.5 % undertolerance, t(a2) 0.875*0.216
=
0.189
(
t(a) = larger of t(a1) or t(a2)
=
0.189
(

(UG-27(1))
0.0 mm
)

4.8 mm
4.8 mm

)
)

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Revisio : 3.0
Page : 14

NOZZLE N10 ( DIA 3" SCH 40 ) -

Min req wall thickness of nozzles necks

t min
= the larger of (t(a) or t(b)
Nominal thickness of nozzle used
tn
0.216
Maximum Allowable Working Pressure (MAWP)
= tn - Ca
t MAWP
= 0.216 - 0
P MAWP

Doc. N : 039/C-ENG/0409

0.189 in

4.8 mm

=
t min
0.189

0.216 in

5.5 mm

0.216 in

= (Sn*E*t MAWP)/ (Ri + (0.6 tMAWP)) - Static Head

= ( 1.53596850393701 * 6 * 0.216 ) / ( 1.53596850393701 + 0.6 * =

Satisfactory !!

2204.65 psi

5.5 mm

155.0 kg/cm2. )

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 15

NOZZLE N10 ( DIA 3" SCH 40 ) -

** 2.4.B CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL PER UG-36 **

UG-36 (c) (3) (a)

Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.43
3.07
opening requires reinforcement

> 3/ 8
> 2 3/8

Reinforcement
Mat'l

= Reinforcement Material

Sp
Dp
te
E1

= Max. allow. Stress

= OD of reinforcing element
= Thickness of reinforcing element
= Joint efficiency of nozzle

Leg o
Leg p
Leg i
tw1
tw2

=
=
=
=
=

=
=
=
=
=

0.139
0.139
0.000
0.139
0.139

Conclusion :

Leg of outward nozzle weld

Leg of outer element weld
Leg of inward nozzle weld
Groove weld of vessel wall
Groove weld of reinforcing element

SA.240 304
20000.000
10.433 in
0.197 in
1.000
in
in
in
in
in

(
(
(

1406.5 kg/cm2 )
265.0 mm
)
5.0 mm
)
1.0

(
(
(
(
(

3.5
3.5
0.0
3.5
3.5

mm
mm
mm
mm
mm

)
)
)
)
)

satisfactory !!

Vessel
Pd

= Internal design pressure

0.000 psi

0.0 kg/cm2 )

Ph

= Static head

0.000 psi

0.0 kg/cm2 )

= Internal design pressure + static head

0.000 psi

Sv
Rv
t dsn
t
CA

=
=
=
=
=

Max. allow. stress of vessel

Inside radius of shell, new
Thickness requirement of vessel wall, new
specified vessel wall thickness = tdsn -CA
Corrosion allowance

=
=
=
=
=

20000.430
25.591
0.550
0.487
0.063

psi
in
in
in
in

(
(
(
(
(

1406.5
650.0
14.0
12.4
1.6

kg/cm2
mm
mm
mm
mm

)
)
)
)
)

Sn
Dact
tact
Rn
tn
d
ti
h

=
=
=
=
=
=
=
=

Max. allow. stress of nozzle

actual outside diameter of nozzle
actual thickness of nozzle
inside radius of nozzle, Dact/2 - tact
Nozzle wall thickness, corr, 0.875 tact - CA
finished dia. of circ. opening, Dact - 2tact + 2CA
Thickness of nozzle inward, 0.875tact - 2CA
ins. projection of noz. to inner surface of vessel

=
=
=
=
=
=
=
=

20000.000
3.504
0.216
1.536
0.126
3.198
0.063
10.433

psi
in
in
in
in
in
in
in

(
(
(
(
(
(
(
(

1406.5
89.0
5.5
39.0
3.2
81.2
1.6
265.0

kg/cm2
mm
mm
mm
mm
mm
mm
mm

)
)
)
)
)
)
)
)

fr1
fr2
fr3
fr4
F

=
=
=
=
=

strength reduction factor (Sn/Sv)

strength reduction factor (Sn/Sv)
(Smaller of Sn/Sv or Sp/Sv)
strength reduction factor (Sp/Sv)
Correction Factor

=
=
=
=
=

1.000
1.000
1.000
1.000
1.000

0.0 kg/cm2 )

Nozzle

1.000
1.000
1.000
1.000
1.000

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE N10 ( DIA 3" SCH 40 ) -

PT. KOKOH SEMESTA

Min req thickness of shell, E = 1

tr
= P Rv / ( Sv E - 0.6 P )

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 16

0.000 in

0.0 mm

= P Rn / ( Sn E - 0.6 P )

0.000 in

0.0 mm

= d tr F + 2 tn tr F (1 - fr1)

0.000 in2

0.0 mm2

Min req thickness of nozzle, E = 1

trn
Area Required
A

Area Availabel
Area Available in Shell
A1-1

= d (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1)

1.557 in2

1004.8 mm2

A1-2

= 2 (t + tn) (E1 t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

0.597 in

385.2 mm2

1.557 in2

1004.8 mm2

A1 = The Larger value of A1-1 or A1-2

Area Available in Nozzle projecting outward
A2-1

= 5 (tn - trn) fr2 t

0.307 in2

198.0 mm2

A2-2

= 5 (tn - trn) fr2 tn

0.079 in

51.2 mm2

0.079 in2

51.2 mm2

A2 = The smallest value of A2-1 or A2-2

Area Available in Nozzle projecting inward
A3-1

= 5 t ti fr2

0.000 in2

0.0 mm2

A3-2

= 5 ti ti fr2

0.000 in

0.0 mm

A3-3

= 2 h ti fr2

0.000 in2

0.0 mm2

0.000 in

0.0 mm

0.019 in2

0.5 mm2

0.000 in2

0.0 mm2

0.000 in2

0.0 mm2

1.638 in2

1056.5 mm2

A3 = The smallest value of A3-1 or A3-2 or A3-3

Area available in outward weld
A41

= (Leg o)2 fr3

Area available in outer element weld

A42

= (Leg p)2 fr4

Area available in reinforcing element

A5

= (Dp - d - 2 tn) te fr4

Total area available

= A1 + A2 + A3 + A41 + A42 + A43 + A5

Conclusion:
Opening is adequately reinforced if total area available > area required
Total area available
1.638

> Area Required

> 0.000

in2

Satisfactory !!

PT. KOKOH SEMESTA

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE N10 ( DIA 3" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 17

** 2.4.C. STRENGTH CALCULATION OF NOZZLE

Strength of weld and nozzles neck
Outer fillet weld shear
S1
= 0.49 x (the smallest of Sv or Sn or Sp)
W1
= 3.14/2 x Dact x Leg o x S1
Inner fillet weld shear
S2
= 0.49 x (the smallest of Sv or Sn )
W2
= 3.14/2 x Dact x Leg i x S2
Nozzle wall shear
S3
= 0.70 x Sn
W3
= 3.14/2 x mean nozzle diameter x tact x S3
Outer element fillet weld shear
S4
= 0.49 x (the smallest of Sv or Sp )
W4
= 3.14/2 x Dp x Leg p x S4
Vessel groove-weld tension
S5
= 0.74 x (the smallest of Sv or Sn )
W5
= 3.14/2 x Dact x tw1 x S5
Reinforcing element groove-weld tension
S6
= 0.74 x (the smallest of Sp or Sn )
W6
= 3.14/2 x Dact x tw2 x S6
Load to be carried by welds
Total weld load with reinforcement
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Weld load for strength path 1-1
W1-1
= [ A2 + A5 + A41 + A42 ] Sv
Weld load for strength path 2-2
W2-2
= [ A2 + A3 + A41 + A43 + 2 tn t fr1 ] Sv
Weld load for strength path 3-3
W3-3
= [ A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ] Sv

=
=

9800.00 psi
7503.05 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14000.00 psi
15182.71 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14800.00 psi
11331.13 lbs

=
=

14800.00 psi
0.00 lbs

-28694.20

1975.18 lbs

4429.86 lbs

8.20 lbs

Requirement for strength path in connection element with reinforcement pad

1-1
W3 + W4 + W6
> W1-1
15182.71
> 1975.18
2-2

3-3

lbs

Satisfactory !!

W1 + W2 + W5 + W6
18834.18

> W2-2
> 4429.86

lbs

Satisfactory !!

W2 + W4 + W5 + W6
11331.13

> W3-3
> 8.20

lbs

Satisfactory !!

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
PT. KOKOH SEMESTA

NOZZLE N10 ( DIA 3" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3
Page : 15

** 11A-b. CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL & FORMED HEAD

PER UG-36 & UG-37 **
UG-36 (c) (3) (a)
Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.79
3.07
opening requires reinforcement

> 3/ 8
> 2 3/8

** 11A-c. STRENGTH CALCULATION OF NOZZLE

Base on UW-15 ( b ) (1) ( c ) Weld Strength Calculation is not Required
UW-15 ( b ) (1) ( c )
( b ) Strength calculations for nozzle attachment welds for pressure loading are not required
for the following:
(1) Figure UW-16.1 sketches ( a ), ( b ), ( c ), ( d ), ( f-1 ), ( f-2 ), ( f-3 ), ( f 4 ), ( g ), ( x-1 ),
(y-1) and (z-1)
and all the sketches if Figs. UHT-18.1 and UHT-18.2; see L-7.1 and L-7.7
(2) openings that are exempt from the reinforcement requirements by UG-36 ( c ) ( 3 ).

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 8

NOZZLE N8 ( DIA 4" SCH 40 ) -

** 2.3.A CALCULATION OF NOZZLE NECK THICKNESS PER UG-45 ASME SEC VIII 20007 EDITION**

Nozzle Summary
N8
= Nozzle Identification
NPS
= Nominal Pipe Size

= = DIA 4" SCH 40

Pd
Pi
HL

=
=
=

Ph
Do
tact
t std
t min
Ln

= Internal Design Pressure

= Internal Design Pressure + static head
= Height of Liquid Level
= Static head = 9.81*HL*E*0.010197162/1000
=
=
=
=
=

Outside Diameter of Nozzle

Actual thickness of Nozzle
Nozzle Nominal Thickness standard
Min. Req. Thickness
Length of Nozzle from OD of Vessel
h
= ins. projection of noz. to inner surface of vessel
Mat'l
= Material of Nozzle
Sn
= Maximum allowable stress value at Td
Nozzle attatch to (shell/head)
Conclusion :

=
=
=
=

0.00 psi
0.00 psi
0.00 in
0.00
4.488
0.236
0.236
0.207
8

(
(
(

0.0000 kg/cm2 )
0.0 kg/cm2 )
0.0 mm
)

psi
in
in
in

(
(
(
(

0.000
114.0
6.0
6.0

kg/cm2
mm
mm
mm

in

203.2 mm

)
)
)
)
)

0
= SA 312 304
=
20000.00 psi
=
Cover Plan
Satisfactory !!

Data of Shell / Head

L
= Length of tank
W
= width of tank
Mat'l
= Material of Vessel
Sv
= Maximum allowable stress value at Td
E
= Joint Efficiency
CA
= Corrosion Allowance

=
=
=
=
=
=

Internal Radius of nozzle

Ri
= Internal Radius of Nozzle, New
= Internal Radius of Nozzle, Corroded

=
=

1406.5 kg/cm2 )

in
in

(
(

3500.0 mm
2000.0 mm

psi

1406.5 kg/cm2 )

in

0.0 mm

2.008 in
2.008 in

(
(

51.0 mm
51.0 mm

)
)

137.795
78.740
SA.240 304
20000
0.85
0.0000

)
)

Min. Wall Thickness of Nozzle

UG-45
The minimum wall thickness of nozzles necks shall be the larger of (a) and (b) below.
UG-45 (a)
The minimum wall thickness of a nozzle neck or other connection (including access openings
and openings for inspection) shall not be less than the thickness computed from the applicable
loading in UG-22 plus the thickness added for corrosion allowance
t(a1)

= (Pi*Ri)/[(Sn*E)+(0.4*Pi)] + Ca
= ((0*2.008)/((20000*0.85)+(0.4*0)))+0

0.000 in

Above design thickness is compared with the minimum thickness provided which for pipe material would include
12.5 % undertolerance, t(a2) 0.875*0.236220472440945
=
0.207
(
t(a) = larger of t(a1) or t(a2)
=
0.207
(

(UG-27(1))
0.0 mm
)

5.3 mm
5.3 mm

)
)

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Revisio : 3.0
Page : 9

NOZZLE N8 ( DIA 4" SCH 40 ) -

Min req wall thickness of nozzles necks

t min
= the larger of (t(a) or t(b)

Nominal thickness of nozzle used

tn
0.236
Maximum Allowable Working Pressure (MAWP)
= tn - Ca
t MAWP
= 0.236220472440945 - 0
P MAWP

Doc. N : 039/C-ENG/0409

0.207 in

5.3 mm

= 0.2362204724 in
t min
0.207

6.0 mm

= (Sn*E*t MAWP)/ (Ri + (0.6 tMAWP)) - Static Head

= ( 2.00787401574803 * 8 * 0.236220472440945 ) / ( 2.0078740 =

0.236 in

1868.13 psi

Satisfactory !!

6.0 mm

131.4 kg/cm2. )

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 10

NOZZLE N8 ( DIA 4" SCH 40 ) -

** 2.3.B CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL PER UG-36 **

UG-36 (c) (3) (a)

Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.43
4.02
opening requires reinforcement

> 3/ 8
> 2 3/8

Reinforcement
Mat'l

= Reinforcement Material

Sp
Dp
te
E1

= Max. allow. Stress

= OD of reinforcing element
= Thickness of reinforcing element
= Joint efficiency of nozzle

Leg o
Leg p
Leg i
tw1
tw2

=
=
=
=
=

=
=
=
=
=

0.139
0.139
0.000
0.139
0.139

Conclusion :

Leg of outward nozzle weld

Leg of outer element weld
Leg of inward nozzle weld
Groove weld of vessel wall
Groove weld of reinforcing element

SA.240 304
20000.000
12.008 in
0.197 in
1.000
in
in
in
in
in

(
(
(

1406.5 kg/cm2 )
305.0 mm
)
5.0 mm
)
1.0

(
(
(
(
(

3.5
3.5
0.0
3.5
3.5

mm
mm
mm
mm
mm

)
)
)
)
)

satisfactory !!

Vessel
Pd

= Internal design pressure

0.000 psi

0.0 kg/cm2 )

Ph

= Static head

0.000 psi

0.0 kg/cm2 )

= Internal design pressure + static head

0.000 psi

Sv
Rv
t dsn
t
CA

=
=
=
=
=

Max. allow. stress of vessel

Inside radius of shell, new
Thickness requirement of vessel wall, new
specified vessel wall thickness = tdsn -CA
Corrosion allowance

=
=
=
=
=

20000.430
25.591
0.550
0.487
0.063

psi
in
in
in
in

(
(
(
(
(

1406.5
650.0
14.0
12.4
1.6

kg/cm2
mm
mm
mm
mm

)
)
)
)
)

Sn
Dact
tact
Rn
tn
d
ti
h

=
=
=
=
=
=
=
=

Max. allow. stress of nozzle

actual outside diameter of nozzle
actual thickness of nozzle
inside radius of nozzle, Dact/2 - tact
Nozzle wall thickness, corr, 0.875 tact - CA
finished dia. of circ. opening, Dact - 2tact + 2CA
Thickness of nozzle inward, 0.875tact - 2CA
ins. projection of noz. to inner surface of vessel

=
=
=
=
=
=
=
=

20000.000
4.488
0.236
2.008
0.144
4.142
0.081
12.008

psi
in
in
in
in
in
in
in

(
(
(
(
(
(
(
(

1406.5
114.0
6.0
51.0
3.7
105.2
2.1
305.0

kg/cm2
mm
mm
mm
mm
mm
mm
mm

)
)
)
)
)
)
)
)

fr1
fr2
fr3
fr4
F

=
=
=
=
=

strength reduction factor (Sn/Sv)

strength reduction factor (Sn/Sv)
(Smaller of Sn/Sv or Sp/Sv)
strength reduction factor (Sp/Sv)
Correction Factor

=
=
=
=
=

1.000
1.000
1.000
1.000
1.000

0.0 kg/cm2 )

Nozzle

1.000
1.000
1.000
1.000
1.000

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE N8 ( DIA 4" SCH 40 ) -

PT. KOKOH SEMESTA

Min req thickness of shell, E = 1

tr
= P Rv / ( Sv E - 0.6 P )

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 11

0.000 in

0.0 mm

= P Rn / ( Sn E - 0.6 P )

0.000 in

0.0 mm

= d tr F + 2 tn tr F (1 - fr1)

0.000 in2

0.0 mm2

Min req thickness of nozzle, E = 1

trn
Area Required
A

Area Availabel
Area Available in Shell
A1-1

= d (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1)

2.017 in2

1301.3 mm2

A1-2

= 2 (t + tn) (E1 t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

0.614 in

396.3 mm2

2.017 in2

1301.3 mm2

A1 = The Larger value of A1-1 or A1-2

Area Available in Nozzle projecting outward
A2-1

= 5 (tn - trn) fr2 t

0.350 in2

225.7 mm2

A2-2

= 5 (tn - trn) fr2 tn

0.103 in

66.6 mm2

0.103 in2

66.6 mm2

A2 = The smallest value of A2-1 or A2-2

Area Available in Nozzle projecting inward
A3-1

= 5 t ti fr2

0.000 in2

0.0 mm2

A3-2

= 5 ti ti fr2

0.000 in

0.0 mm

A3-3

= 2 h ti fr2

0.000 in2

0.0 mm2

0.000 in

0.0 mm

0.019 in2

0.5 mm2

0.000 in2

0.0 mm2

0.000 in2

0.0 mm2

2.121 in2

1368.4 mm2

A3 = The smallest value of A3-1 or A3-2 or A3-3

Area available in outward weld
A41

= (Leg o)2 fr3

Area available in outer element weld

A42

= (Leg p)2 fr4

Area available in reinforcing element

A5

= (Dp - d - 2 tn) te fr4

Total area available

= A1 + A2 + A3 + A41 + A42 + A43 + A5

Conclusion:
Opening is adequately reinforced if total area available > area required
Total area available
2.121

> Area Required

> 0.000

in2

Satisfactory !!

PT. KOKOH SEMESTA

DESIGN CALCULATION SHEET OF

H2SO4 NEUTRALIZATION TANK
NOZZLE N8 ( DIA 4" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 12

** 2.3.C. STRENGTH CALCULATION OF NOZZLE

Strength of weld and nozzles neck
Outer fillet weld shear
S1
= 0.49 x (the smallest of Sv or Sn or Sp)
W1
= 3.14/2 x Dact x Leg o x S1
Inner fillet weld shear
S2
= 0.49 x (the smallest of Sv or Sn )
W2
= 3.14/2 x Dact x Leg i x S2
Nozzle wall shear
S3
= 0.70 x Sn
W3
= 3.14/2 x mean nozzle diameter x tact x S3
Outer element fillet weld shear
S4
= 0.49 x (the smallest of Sv or Sp )
W4
= 3.14/2 x Dp x Leg p x S4
Vessel groove-weld tension
S5
= 0.74 x (the smallest of Sv or Sn )
W5
= 3.14/2 x Dact x tw1 x S5
Reinforcing element groove-weld tension
S6
= 0.74 x (the smallest of Sp or Sn )
W6
= 3.14/2 x Dact x tw2 x S6
Load to be carried by welds
Total weld load with reinforcement
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Weld load for strength path 1-1
W1-1
= [ A2 + A5 + A41 + A42 ] Sv
Weld load for strength path 2-2
W2-2
= [ A2 + A3 + A41 + A43 + 2 tn t fr1 ] Sv
Weld load for strength path 3-3
W3-3
= [ A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ] Sv

=
=

9800.00 psi
9610.65 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14000.00 psi
21504.40 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14800.00 psi
14514.04 lbs

=
=

14800.00 psi
0.00 lbs

-37542.60

2452.38 lbs

5251.71 lbs

9.72 lbs

Requirement for strength path in connection element with reinforcement pad

1-1
W3 + W4 + W6
> W1-1
21504.40
> 2452.38
2-2

3-3

lbs

Satisfactory !!

W1 + W2 + W5 + W6
24124.68

> W2-2
> 5251.71

lbs

Satisfactory !!

W2 + W4 + W5 + W6
14514.04

> W3-3
> 9.72

lbs

Satisfactory !!

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
PT. KOKOH SEMESTA

NOZZLE N8 ( DIA 4" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3
Page : 10

** 11A-b. CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL & FORMED HEAD

PER UG-36 & UG-37 **
UG-36 (c) (3) (a)
Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.79
4.02
opening requires reinforcement

> 3/ 8
> 2 3/8

** 11A-c. STRENGTH CALCULATION OF NOZZLE

Base on UW-15 ( b ) (1) ( c ) Weld Strength Calculation is not Required
UW-15 ( b ) (1) ( c )
( b ) Strength calculations for nozzle attachment welds for pressure loading are not required
for the following:
(1) Figure UW-16.1 sketches ( a ), ( b ), ( c ), ( d ), ( f-1 ), ( f-2 ), ( f-3 ), ( f 4 ), ( g ), ( x-1 ),
(y-1) and (z-1)
and all the sketches if Figs. UHT-18.1 and UHT-18.2; see L-7.1 and L-7.7
(2) openings that are exempt from the reinforcement requirements by UG-36 ( c ) ( 3 ).

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 6

NOZZLE N2, 5, 6, 9 ( DIA 2" SCH 40 ) -

** 2.2.A CALCULATION OF NOZZLE NECK THICKNESS PER UG-45 ASME SEC VIII 20007 EDITION**

Nozzle Summary
N2, 5, 6, 9
= Nozzle Identification
NPS
= Nominal Pipe Size

= = DIA 2" SCH 40

Pd
Pi
HL

=
=
=

Ph
Do
tact
t std
t min
Ln

= Internal Design Pressure

= Internal Design Pressure + static head
= Height of Liquid Level
= Static head = 9.81*HL*E*0.010197162/1000
=
=
=
=
=

Outside Diameter of Nozzle

Actual thickness of Nozzle
Nozzle Nominal Thickness standard
Min. Req. Thickness
Length of Nozzle from OD of Vessel
h
= ins. projection of noz. to inner surface of vessel
Mat'l
= Material of Nozzle
Sn
= Maximum allowable stress value at Td
Nozzle attatch to (shell/head)
Conclusion :

=
=
=
=

0.00 psi
0.00 psi
0.00 in
0.00
2.374
0.157
0.157
0.138
6

(
(
(

0.0000 kg/cm2 )
0.0 kg/cm2 )
0.0 mm
)

psi
in
in
in

(
(
(
(

0.000
60.3
4.0
4.0

kg/cm2
mm
mm
mm

in

152.4 mm

)
)
)
)
)

0
= SA 312 304
=
20000.00 psi
=
Cover Plan
Satisfactory !!

Data of Shell / Head

L
= Length of tank
W
= width of tank
Mat'l
= Material of Vessel
Sv
= Maximum allowable stress value at Td
E
= Joint Efficiency
CA
= Corrosion Allowance

=
=
=
=
=
=

Internal Radius of nozzle

Ri
= Internal Radius of Nozzle, New
= Internal Radius of Nozzle, Corroded

=
=

1406.5 kg/cm2 )

in
in

(
(

3500.0 mm
2000.0 mm

psi

1406.5 kg/cm2 )

in

0.0 mm

1.030 in
1.030 in

(
(

26.2 mm
26.2 mm

)
)

137.795
78.740
SA.240 304
20000
0.85
0.0000

)
)

Min. Wall Thickness of Nozzle

UG-45
The minimum wall thickness of nozzles necks shall be the larger of (a) and (b) below.
UG-45 (a)
The minimum wall thickness of a nozzle neck or other connection (including access openings
and openings for inspection) shall not be less than the thickness computed from the applicable
loading in UG-22 plus the thickness added for corrosion allowance
t(a1)

= (Pi*Ri)/[(Sn*E)+(0.4*Pi)] + Ca
= ((0*1.03)/((20000*0.85)+(0.4*0)))+0

0.000 in

Above design thickness is compared with the minimum thickness provided which for pipe material would include
12.5 % undertolerance, t(a2) 0.875*0.15748031496063
=
0.138
(
t(a) = larger of t(a1) or t(a2)
=
0.138
(

(UG-27(1))
0.0 mm
)

3.5 mm
3.5 mm

)
)

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Revisio : 3.0
Page : 7

NOZZLE N2, 5, 6, 9 ( DIA 2" SCH 40 ) -

Min req wall thickness of nozzles necks

t min
= the larger of (t(a) or t(b)

Nominal thickness of nozzle used

tn
0.157
Maximum Allowable Working Pressure (MAWP)
= tn - Ca
t MAWP
= 0.15748031496063 - 0
P MAWP

Doc. N : 039/C-ENG/0409

0.138 in

3.5 mm

= 0.157480315 in
t min
0.138

4.0 mm

= (Sn*E*t MAWP)/ (Ri + (0.6 tMAWP)) - Static Head

= ( 1.02952755905512 * 6 * 0.15748031496063 ) / ( 1.02952755 =

0.157 in

2381.79 psi

Satisfactory !!

4.0 mm

167.5 kg/cm2. )

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 33

NOZZLE N2, 5, 6, 9 ( DIA 2" SCH 40 ) -

** 6.1.B CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL PER UG-36 **

UG-36 (c) (3) (a)

Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.43
2.06
opening do not require reinforcement

> 3/ 8
<=2 3/8

Reinforcement
Mat'l

= Reinforcement Material

Sp
Dp
te
E1

= Max. allow. Stress

= OD of reinforcing element
= Thickness of reinforcing element
= Joint efficiency of nozzle

4.748 in
0.236 in
0.850

Leg o
Leg p
Leg i
tw1
tw2

=
=
=
=
=

=
=
=
=
=

0.167
0.167
0.000
0.167
0.167

319.097 psi

Conclusion :

Leg of outward nozzle weld

Leg of outer element weld
Leg of inward nozzle weld
Groove weld of vessel wall
Groove weld of reinforcing element

SA.240 304
20000.000

in
in
in
in
in

(
(
(
(
(
(
(
(

1406.5 kg/cm2 )
120.6 mm
)
6.0 mm
)
21.6
4.2
4.2
0.0
4.2
4.2

mm
mm
mm
mm
mm

)
)
)
)
)

satisfactory !!

Vessel
Pd

= Internal design pressure

22.4 kg/cm2 )

Ph

= Static head

6.399 psi

0.5 kg/cm2 )

= Internal design pressure + static head

325.496 psi

22.9 kg/cm2 )

Sv
Rv
t dsn
t
CA

=
=
=
=
=

Max. allow. stress of vessel

Inside radius of shell, new
Thickness requirement of vessel wall, new
specified vessel wall thickness = tdsn -CA
Corrosion allowance

=
=
=
=
=

20000.430
25.591
0.550
0.487
0.063

psi
in
in
in
in

(
(
(
(
(

1406.5
650.0
14.0
12.4
1.6

kg/cm2
mm
mm
mm
mm

)
)
)
)
)

Sn
Dact
tact
Rn
tn
d
ti
h

=
=
=
=
=
=
=
=

Max. allow. stress of nozzle

actual outside diameter of nozzle
actual thickness of nozzle
inside radius of nozzle, Dact/2 - tact
Nozzle wall thickness, corr, 0.875 tact - CA
finished dia. of circ. opening, Dact - 2tact + 2CA
Thickness of nozzle inward, 0.875tact - 2CA
ins. projection of noz. to inner surface of vessel

=
=
=
=
=
=
=
=

20000.000
2.374
0.157
1.030
0.075
2.185
0.012
4.748

psi
in
in
in
in
in
in
in

(
(
(
(
(
(
(
(

1406.5
60.3
4.0
26.2
1.9
55.5
0.3
120.6

kg/cm2
mm
mm
mm
mm
mm
mm
mm

)
)
)
)
)
)
)
)

fr1
fr2
fr3
fr4
F

=
=
=
=
=

strength reduction factor (Sn/Sv)

strength reduction factor (Sn/Sv)
(Smaller of Sn/Sv or Sp/Sv)
strength reduction factor (Sp/Sv)
Correction Factor

=
=
=
=
=

1.000
1.000
1.000
1.000
1.000

Nozzle

1.000
1.000
1.000
1.000
1.000

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
NOZZLE N2, 5, 6, 9 ( DIA 2" SCH 40 ) -

PT. KOKOH SEMESTA

Min req thickness of shell, E = 1

tr
= P Rv / ( Sv E - 0.6 P )

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 34

0.421 in

10.7 mm

= P Rn / ( Sn E - 0.6 P )

0.017 in

0.4 mm

= d tr F + 2 tn tr F (1 - fr1)

0.919 in2

592.9 mm2

Min req thickness of nozzle, E = 1

trn
Area Required
A

Area Availabel
Area Available in Shell
A1-1

= d (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1)

22.056 in2

14229.4 mm2

A1-2

= 2 (t + tn) (E1 t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

11.342 in

7317.2 mm2

22.056 in2

14229.4 mm2

A1 = The Larger value of A1-1 or A1-2

Area Available in Nozzle projecting outward
A2-1

= 5 (tn - trn) fr2 t

0.141 in2

90.9 mm2

A2-2

= 5 (tn - trn) fr2 tn

0.022 in

14.0 mm2

0.022 in2

14.0 mm2

A2 = The smallest value of A2-1 or A2-2

Area Available in Nozzle projecting inward
A3-1

= 5 t ti fr2

0.000 in2

0.0 mm2

A3-2

= 5 ti ti fr2

0.000 in

0.0 mm

A3-3

= 2 h ti fr2

0.000 in2

0.0 mm2

0.000 in

0.0 mm

0.028 in2

0.7 mm2

0.000 in2

0.0 mm2

0.000 in2

0.0 mm2

22.078 in2

14244.1 mm2

A3 = The smallest value of A3-1 or A3-2 or A3-3

Area available in outward weld
A41

= (Leg o)2 fr3

Area available in outer element weld

A42

= (Leg p)2 fr4

Area available in reinforcing element

A5

= (Dp - d - 2 tn) te fr4

Total area available

= A1 + A2 + A3 + A41 + A42 + A43 + A5

Conclusion:
Opening is adequately reinforced if total area available > area required
Total area available
22.078

> Area Required

> 0.919

in2

Satisfactory !!

PT. KOKOH SEMESTA

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
NOZZLE N2, 5, 6, 9 ( DIA 2" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 35

** 6.1.C. STRENGTH CALCULATION OF NOZZLE

Strength of weld and nozzles neck
Outer fillet weld shear
S1
= 0.49 x (the smallest of Sv or Sn or Sp)
W1
= 3.14/2 x Dact x Leg o x S1
Inner fillet weld shear
S2
= 0.49 x (the smallest of Sv or Sn )
W2
= 3.14/2 x Dact x Leg i x S2
Nozzle wall shear
S3
= 0.70 x Sn
W3
= 3.14/2 x mean nozzle diameter x tact x S3
Outer element fillet weld shear
S4
= 0.49 x (the smallest of Sv or Sp )
W4
= 3.14/2 x Dp x Leg p x S4
Vessel groove-weld tension
S5
= 0.74 x (the smallest of Sv or Sn )
W5
= 3.14/2 x Dact x tw1 x S5
Reinforcing element groove-weld tension
S6
= 0.74 x (the smallest of Sp or Sn )
W6
= 3.14/2 x Dact x tw2 x S6
Load to be carried by welds
Total weld load with reinforcement
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Weld load for strength path 1-1
W1-1
= [ A2 + A5 + A41 + A42 ] Sv
Weld load for strength path 2-2
W2-2
= [ A2 + A3 + A41 + A43 + 2 tn t fr1 ] Sv
Weld load for strength path 3-3
W3-3
= [ A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ] Sv

=
=

9800.00 psi
6100.23 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14000.00 psi
7563.33 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14800.00 psi
9212.59 lbs

=
=

14800.00 psi
0.00 lbs

-422760.91

990.81 lbs

2448.00 lbs

4.53 lbs

Requirement for strength path in connection element with reinforcement pad

1-1
W3 + W4 + W6
> W1-1
7563.33
> 990.81
2-2

3-3

lbs

Satisfactory !!

W1 + W2 + W5 + W6
15312.82

> W2-2
> 2448.00

lbs

Satisfactory !!

W2 + W4 + W5 + W6
9212.59

> W3-3
> 4.53

lbs

Satisfactory !!

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
PT. KOKOH SEMESTA

NOZZLE N2, 5, 6, 9 ( DIA 2" SCH 40 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3
Page : 33

** 11A-b. CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL & FORMED HEAD

PER UG-36 & UG-37 **
UG-36 (c) (3) (a)
Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.79
2.06
opening do not require reinforcement

> 3/ 8
<=2 3/8

** 11A-c. STRENGTH CALCULATION OF NOZZLE

Base on UW-15 ( b ) (1) ( c ) Weld Strength Calculation is not Required
UW-15 ( b ) (1) ( c )
( b ) Strength calculations for nozzle attachment welds for pressure loading are not required
for the following:
(1) Figure UW-16.1 sketches ( a ), ( b ), ( c ), ( d ), ( f-1 ), ( f-2 ), ( f-3 ), ( f 4 ), ( g ), ( x-1 ),
(y-1) and (z-1)
and all the sketches if Figs. UHT-18.1 and UHT-18.2; see L-7.1 and L-7.7
(2) openings that are exempt from the reinforcement requirements by UG-36 ( c ) ( 3 ).

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 4

NOZZLE N1,3,4,7 ( DIA 1.5" SCH 80 ) -

** 2.1.A CALCULATION OF NOZZLE NECK THICKNESS PER UG-45 ASME SEC VIII 20007 EDITION**

Nozzle Summary
N1,3,4,7
= Nozzle Identification
NPS
= Nominal Pipe Size

= = DIA 1.5" SCH 80

Pd
Pi
HL

=
=
=

Ph
Do
tact
t std
t min
Ln

= Internal Design Pressure

= Internal Design Pressure + static head
= Height of Liquid Level
= Static head = 9.81*HL*E*0.010197162/1000
=
=
=
=
=

Outside Diameter of Nozzle

Actual thickness of Nozzle
Nozzle Nominal Thickness standard
Min. Req. Thickness
Length of Nozzle from OD of Vessel
h
= ins. projection of noz. to inner surface of vessel
Mat'l
= Material of Nozzle
Sn
= Maximum allowable stress value at Td
Nozzle attatch to (shell/head)
Conclusion :

=
=
=
=

0.00 psi
0.00 psi
0.00 in
0.00
1.890
0.200
0.145
0.127
6

(
(
(

0.0000 kg/cm2 )
0.0 kg/cm2 )
0.0 mm
)

psi
in
in
in

(
(
(
(

0.000
48.0
4.0
4.0

kg/cm2
mm
mm
mm

in

152.4 mm

)
)
)
)
)

0
= SA 312 304
=
20000.00 psi
=
Cover plan
Satisfactory !!

Data of Shell / Head

L
= Length of tank
W
= width of tank
Mat'l
= Material of Vessel
Sv
= Maximum allowable stress value at Td
E
= Joint Efficiency
CA
= Corrosion Allowance

=
=
=
=
=
=

Internal Radius of nozzle

Ri
= Internal Radius of Nozzle, New
= Internal Radius of Nozzle, Corroded

=
=

1406.5 kg/cm2 )

in
in

(
(

3500.0 mm
2000.0 mm

psi

1406.5 kg/cm2 )

in

0.0 mm

0.745 in
0.745 in

(
(

18.9 mm
18.9 mm

)
)

137.795
78.740
SA.240 304
20000
0.85
0.0000

)
)

Min. Wall Thickness of Nozzle

UG-45
The minimum wall thickness of nozzles necks shall be the larger of (a) and (b) below.
UG-45 (a)
The minimum wall thickness of a nozzle neck or other connection (including access openings
and openings for inspection) shall not be less than the thickness computed from the applicable
loading in UG-22 plus the thickness added for corrosion allowance
t(a1)

= (Pi*Ri)/[(Sn*E)+(0.4*Pi)] + Ca
= ((0*0.745)/((20000*0.85)+(0.4*0)))+0

0.000 in

Above design thickness is compared with the minimum thickness provided which for pipe material would include
12.5 % undertolerance, t(a2) 0.875*0.145
=
0.127
(
t(a) = larger of t(a1) or t(a2)
=
0.127
(

(UG-27(1))
0.0 mm
)

3.2 mm
3.2 mm

)
)

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Revisio : 3.0
Page : 5

NOZZLE N1,3,4,7 ( DIA 1.5" SCH 80 ) -

Min req wall thickness of nozzles necks

t min
= the larger of (t(a) or t(b)

Nominal thickness of nozzle used

tn
0.200
Maximum Allowable Working Pressure (MAWP)
= tn - Ca
t MAWP
= 0.2 - 0
P MAWP

Doc. N : 039/C-ENG/0409

=
t min
0.127

= (Sn*E*t MAWP)/ (Ri + (0.6 tMAWP)) - Static Head

= ( 0.74488188976378 * 6 * 0.2 ) / ( 0.74488188976378 + 0.6 * 0. =

0.127 in

3.2 mm

0.2 in

5.1 mm

Satisfactory !!

0.200 in

3931.17 psi

5.1 mm

276.5 kg/cm2. )

STRENGTH CALCULATION SHEET

H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page : 33

NOZZLE N1,3,4,7 ( DIA 1.5" SCH 80 ) -

** 6.1.B CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL PER UG-36 **

UG-36 (c) (3) (a)

Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.43
1.49
opening do not require reinforcement

> 3/ 8
<=2 3/8

Reinforcement
Mat'l

= Reinforcement Material

Sp
Dp
te
E1

= Max. allow. Stress

= OD of reinforcing element
= Thickness of reinforcing element
= Joint efficiency of nozzle

3.780 in
0.236 in
1.000

Leg o
Leg p
Leg i
tw1
tw2

=
=
=
=
=

=
=
=
=
=

0.167
0.167
0.000
0.167
0.167

Conclusion :

Leg of outward nozzle weld

Leg of outer element weld
Leg of inward nozzle weld
Groove weld of vessel wall
Groove weld of reinforcing element

SA 312 304
20000.000

in
in
in
in
in

(
(
(

1406.5 kg/cm2 )
96.0 mm
)
6.0 mm
)
1.0

(
(
(
(
(

4.2
4.2
0.0
4.2
4.2

mm
mm
mm
mm
mm

)
)
)
)
)

satisfactory !!

Vessel
Pd

= Internal design pressure

0.000 psi

0.0 kg/cm2 )

Ph

= Static head

0.000 psi

0.0 kg/cm2 )

= Internal design pressure + static head

0.000 psi

Sv
Rv
t dsn
t
CA

=
=
=
=
=

Max. allow. stress of vessel

Inside radius of shell, new
Thickness requirement of vessel wall, new
specified vessel wall thickness = tdsn -CA
Corrosion allowance

=
=
=
=
=

20000.430
25.591
0.550
0.487
0.063

psi
in
in
in
in

(
(
(
(
(

1406.5
650.0
14.0
12.4
1.6

kg/cm2
mm
mm
mm
mm

)
)
)
)
)

Sn
Dact
tact
Rn
tn
d
ti
h

=
=
=
=
=
=
=
=

Max. allow. stress of nozzle

actual outside diameter of nozzle
actual thickness of nozzle
inside radius of nozzle, Dact/2 - tact
Nozzle wall thickness, corr, 0.875 tact - CA
finished dia. of circ. opening, Dact - 2tact + 2CA
Thickness of nozzle inward, 0.875tact - 2CA
ins. projection of noz. to inner surface of vessel

=
=
=
=
=
=
=
=

20000.000
1.890
0.200
0.745
0.112
1.616
0.049
3.780

psi
in
in
in
in
in
in
in

(
(
(
(
(
(
(
(

1406.5
48.0
5.1
18.9
2.8
41.0
1.2
96.0

kg/cm2
mm
mm
mm
mm
mm
mm
mm

)
)
)
)
)
)
)
)

fr1
fr2
fr3
fr4
F

=
=
=
=
=

strength reduction factor (Sn/Sv)

strength reduction factor (Sn/Sv)
(Smaller of Sn/Sv or Sp/Sv)
strength reduction factor (Sp/Sv)
Correction Factor

=
=
=
=
=

1.000
1.000
1.000
1.000
1.000

0.0 kg/cm2 )

Nozzle

1.000
1.000
1.000
1.000
1.000

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
NOZZLE N1,3,4,7 ( DIA 1.5" SCH 80 ) -

PT. KOKOH SEMESTA

Min req thickness of shell, E = 1

tr
= P Rv / ( Sv E - 0.6 P )

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 34

0.000 in

0.0 mm

= P Rn / ( Sn E - 0.6 P )

0.000 in

0.0 mm

= d tr F + 2 tn tr F (1 - fr1)

0.000 in2

0.0 mm2

Min req thickness of nozzle, E = 1

trn
Area Required
A

Area Availabel
Area Available in Shell
A1-1

= d (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1)

0.787 in2

507.7 mm2

A1-2

= 2 (t + tn) (E1 t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

0.583 in

376.4 mm2

0.787 in2

507.7 mm2

A1 = The Larger value of A1-1 or A1-2

Area Available in Nozzle projecting outward
A2-1

= 5 (tn - trn) fr2 t

0.273 in2

176.0 mm2

A2-2

= 5 (tn - trn) fr2 tn

0.063 in

40.5 mm2

0.063 in2

40.5 mm2

A2 = The smallest value of A2-1 or A2-2

Area Available in Nozzle projecting inward
A3-1

= 5 t ti fr2

0.000 in2

0.0 mm2

A3-2

= 5 ti ti fr2

0.000 in

0.0 mm

A3-3

= 2 h ti fr2

0.000 in2

0.0 mm2

0.000 in

0.0 mm

0.028 in2

0.7 mm2

0.000 in2

0.0 mm2

0.000 in2

0.0 mm2

0.851 in2

548.8 mm2

A3 = The smallest value of A3-1 or A3-2 or A3-3

Area available in outward weld
A41

= (Leg o)2 fr3

Area available in outer element weld

A42

= (Leg p)2 fr4

Area available in reinforcing element

A5

= (Dp - d - 2 tn) te fr4

Total area available

= A1 + A2 + A3 + A41 + A42 + A43 + A5

Conclusion:
Opening is adequately reinforced if total area available > area required
Total area available
0.851

> Area Required

> 0.000

in2

Satisfactory !!

PT. KOKOH SEMESTA

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
NOZZLE N1,3,4,7 ( DIA 1.5" SCH 80 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3.0
Page

: 35

** 6.1.C. STRENGTH CALCULATION OF NOZZLE

Strength of weld and nozzles neck
Outer fillet weld shear
S1
= 0.49 x (the smallest of Sv or Sn or Sp)
W1
= 3.14/2 x Dact x Leg o x S1
Inner fillet weld shear
S2
= 0.49 x (the smallest of Sv or Sn )
W2
= 3.14/2 x Dact x Leg i x S2
Nozzle wall shear
S3
= 0.70 x Sn
W3
= 3.14/2 x mean nozzle diameter x tact x S3
Outer element fillet weld shear
S4
= 0.49 x (the smallest of Sv or Sp )
W4
= 3.14/2 x Dp x Leg p x S4
Vessel groove-weld tension
S5
= 0.74 x (the smallest of Sv or Sn )
W5
= 3.14/2 x Dact x tw1 x S5
Reinforcing element groove-weld tension
S6
= 0.74 x (the smallest of Sp or Sn )
W6
= 3.14/2 x Dact x tw2 x S6
Load to be carried by welds
Total weld load with reinforcement
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Weld load for strength path 1-1
W1-1
= [ A2 + A5 + A41 + A42 ] Sv
Weld load for strength path 2-2
W2-2
= [ A2 + A3 + A41 + A43 + 2 tn t fr1 ] Sv
Weld load for strength path 3-3
W3-3
= [ A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ] Sv

=
=

9800.00 psi
4855.91 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14000.00 psi
7102.83 lbs

=
=

9800.00 psi
0.00 lbs

=
=

14800.00 psi
7333.41 lbs

=
=

14800.00 psi
0.00 lbs

-13555.98

1812.41 lbs

3994.36 lbs

7.39 lbs

Requirement for strength path in connection element with reinforcement pad

1-1
W3 + W4 + W6
> W1-1
7102.83
> 1812.41
2-2

3-3

lbs

Satisfactory !!

W1 + W2 + W5 + W6
12189.31

> W2-2
> 3994.36

lbs

Satisfactory !!

W2 + W4 + W5 + W6
7333.41

> W3-3
> 7.39

lbs

Satisfactory !!

DESIGN CALCULATION SHEET OF

VERT. AIR RECEIVER TANK
PT. KOKOH SEMESTA

NOZZLE N1,3,4,7 ( DIA 1.5" SCH 80 ) -

Doc. N : 039/C-ENG/0409
Revisio : 3
Page : 33

** 11A-b. CALCULATION OF REINFORCEMENT FOR OPENINGS IN SHELL & FORMED HEAD

PER UG-36 & UG-37 **
UG-36 (c) (3) (a)
Openings in vessel not subject to rapid fluctuations in pressure do not require reinforcement
other than that inherent in the construction under the following condition :
Welded,brazed and flued connections meeting the applicable rules and with a finished opening not larger than:
- 3 1/2 in (89 mm) diameter - in vessel shells or heads 3/8 in (10mm) or less in thickness
- 2 3/8 in (60 mm) diameter - in vessel shells or heads over 3/8 in (10 mm) in thickness.
t vessel
d
Conclusion:

0.79
1.49
opening do not require reinforcement

> 3/ 8
<=2 3/8

** 11A-c. STRENGTH CALCULATION OF NOZZLE

Base on UW-15 ( b ) (1) ( c ) Weld Strength Calculation is not Required
UW-15 ( b ) (1) ( c )
( b ) Strength calculations for nozzle attachment welds for pressure loading are not required
for the following:
(1) Figure UW-16.1 sketches ( a ), ( b ), ( c ), ( d ), ( f-1 ), ( f-2 ), ( f-3 ), ( f 4 ), ( g ), ( x-1 ),
(y-1) and (z-1)
and all the sketches if Figs. UHT-18.1 and UHT-18.2; see L-7.1 and L-7.7
(2) openings that are exempt from the reinforcement requirements by UG-36 ( c ) ( 3 ).

STRENGTH CALCULATION SHEET

RECTANGULAR TANK
H2SO4 NEUTRALIZATION TANK

PT. KOKOH SEMESTA

DOC.NO : 039/C-ENG/0409
REV.
:0
PAGE : 4

NOZZLE & MANHOLE CALCULATION

THE MINIMUM THICKNESS OF NOZZLE / MANHOLE NECK

t=

( P ) x ( D0 )
+C
2 SE +0 . 8 P

( SEE. ASME B31.3 )

Where :
t
P
DO

=
=
=

E
C

=
=
=

Minimum thickness of neck ( mm )

Design presure ( ATM )
1 (Kg/Cm2 )
Outside diameter of nozzle / manhole neck
( after corrosion allowance ) mm
Allowable tensile stress of material
for
A 106 Gr. B
=
1202 Kg/Cm2
SA.240 304
=
1406 Kg/Cm2
Joint efficiency
Corrosion allowance
3
mm

See ASME SEC II PART D

0.85

13.2. TABLE OF THICKNESS CALCULATION

MARK
N1, N3, N4, N7A/B
N2, N5, N6, N9
N8
N10 A/B
N11
M1, M2

SIZE
1.1/2"
2"
4"
3"
6"
20"

MATERIAL
A 106 Gr. B
A 106 Gr. B
A 106 Gr. B
A 106 Gr. B
A 106 Gr. B
SA.240 304

P
(Kg/Cm2)
1
1
1
1
1
1

S
(Kg/Cm2)
1202
1202
1202
1202
1202
1406

DO

C
( mm )
0.85
0.85
0.85
0.85
0.85
0.85

3
3
3
3
3
3

( mm )
48.3
60.3
114.3
88.9
168.3
508

tcalc
( mm )
3.02
3.03
3.06
3.04
3.08
3.21

tused
( mm )
4 Sch.40
3.9 Sch.40
6.0 Sch.40
5.5 Sch.40
7.1 Sch.40
6 Plate 6mm

039/C-ENG/0409

STRENGTH CALCULATION SHEET

RECTANGULAR TANK
H2SO4 NEUTRALIZATION TANK
34-A-103-Z-101

PT. KOKOH SEMESTA

DOC NO.
REV.
PAGE

: 039/C-ENG/0409
: 3
: 1

RECTANGULAR TANKS
Under Hydrostatic Pressure
WITH HORIZONTAL STIFFENINGS
The purpose of this workbook is the design of rectagular tanks with horizontal stiffeners.
Reference : "Pressure Vessel Handbook", 8th & 13th Editions and also
"Roarkes Formulas for Stress and Strain", 7th Edition
NOTATION

E
G
H
I
L
P
R
S
t
w

=
=
=
=
=
=
=
=
=
=
=

factor depending on ratio of length and heigth, H/L ( see Table on page 204)
modulus of elastisity, Psi; 29.100.000 for Stainless Steel
specific gravity of liquid
heigth of tank, inches
moment of inertia, in4
length of tank, inches
pressure of liquid, Psi
reaction with subscripts indicating the location, lb/in
stress value of plate, Psi., as tabulated in ASME Code
required plate thickness, inches
load per unit of length lb/in

when H in inches =

REQUIRED NUMBER
OF STIFFENING

SPACING
OF STIFFENING

1
2
3
4

H1
0.60 H
0.45 H
0.37 H
0.31 H

LOAD lb/in

MINIMUM MOMENT
OF INERTIA FOR
STIFFENING
REQUIRED PLATE
THICKNESS

MATERIAL =
V =
593.29
E =
29100000
G =
1.02
H =
110.2
W =
78.7
L =
137.8
S =
20000
ta =
0.197
Design Thk =

60-84
1

84-120
2

120-156
3

> 156
4

H2
0.40 H
0.30 H
0.25 H
0.21 H

H3

H4

H5

0.25 H
0.21 H
0.18 H

0.17 H
0.16 H

0.14 H

w=

0 . 036 Gh
2

I=

Rn xL
192 Et a

t=0 . 3 H
SA.240 304
ft^3
16.8
Psi 2045932.478
1.02
in
2800
in
2000
in
3500
Psi
1406.139
in
5
OK

where

R1 = 0.06w
R2 = 0.3w
R2 = 0.64w

0 . 036 GH
S

m3
Kg/Cm2
mm
mm
mm
Kg/Cm2
mm

INPUT
Minimum Recommended Thickness
t=
0.142
in
t=
3.607
mm
Actual thickness used including corrosion allowance,
if applicable. MAKE SURE TO CHANGE THIS
TO GET PROPER STIFFENER SIZES.

STRENGTH CALCULATION SHEET

RECTANGULAR TANK
H2SO4 NEUTRALIZATION TANK
PT. KOKOH SEMESTA
34-A-103-Z-101
Calculating minimum recommended number of stiffeners based only on tank height
Actual number of stiffeners used
2
H.1
H.2
H.3

DOC NO.
REV.
PAGE

:
:
:

039/C-ENG/0409
3
2

INPUT

=
=
=

49.6 in
Between top of tank and 1st stiffener
33.1 in
Between 1st and 2nd stiffener
27.6 in
Between botton stiffener and tank bottom
0 in
0 in
Calculating distance(s) "h" from top of tank to each stiffener (lowercase h's in figure above)
h.1
=
49.6 in
h.2
=
82.7 in
h.3
=
110.2 in
Tank height
0 in
0 in
Calculating load(s) per inch at each stiffener. Where : w.n = 0.036*G*hn^2/2
w.1
=
45.2 lb/in
w.2
=
125.5 lb/in
w.3
=
223 lb/in
Load at tank bottom
0 lb/in
0 lb/in
Calculating reactions on each stiffener. Where : R1 = 0.06*wn, R2 = 0.3*wn, R3 = 0.64*wn
R.1
=
2.7 lb/in
R.2
=
37.7 lb/in
R.3
=
143 lb/in
Reaction at tank bottom
0 lb/in
0 lb/in
Calculating Minimum Required Moment(s) of Inertia for Stiffener(s). Where : In = Rn * L4 /(192*E*ta) for intermediate stiffeners and I top =
= R1*L^4/(192*E*ta), depending on whether intermediate stiffeners are used or not.

Required moment of inertia of stiffener(s)

I. top
I.1
I.2

Below are the smallest size of each structural steel shape that will satisfy the moment
of inertia requirement for each stiffener.
Smallest Single
Inersia Of Shape Smallest CInersia Of Shape
Angle
Channel Shape)

=
=
=

0.889 in^4
n/a
C75x40x6x6
1.676
12.342 in^4
n/a
C150x75x6x6
14.373
46.807 in^4
n/a
C230x100x6x6
48.62
0 in^4
n/a
n/a
0 in^4
n/a
n/a
Calculating pressure(s) at each distance "x". Where: Pn = 0.036*G*(hn-1+hn)/2
P.1
=
0.911 Psi
P.2
=
2.429 Psi
P.3
=
3.542 Psi
0 Psi
0 Psi
Calculating Required Plate Thickness at each section. Where : tn = 0.3*Hn*SQRT(0.036*G*hn/S)
t.1
=
0.142 in
3.607 mm
t.2
=
0.122 in
3.105 mm
Thickness calculated based on
t.3
=
0.118 in
2.988 mm
pressure at level n and the longest
0 in
0 mm
dimension between lines of support.
0 in
0 mm
Max. thickness =
0.142 in
SUMMARY OF THICKNESS

t1
t2
t3

THICKNESS USED
0.197
0.197
0.197

SUMMARY OF STIFFENERS
SPECIFICATION
SA.240 304
SA.240 304
SA.240 304

HEIGHT
1260
840
700

STIFFENERS
TOP
INTERMEDIATE1
INTERMEDIATE2

SHAPE USED
C75x40x6x6
C150x75x6x6
C230x100x6x6

Remark

accepted
accepted
accepted

PT. KOKOH SEMESTA

STRENGTH CALCULATION SHEET

RECTANGULAR TANK
H2SO4 NEUTRALIZATION TANK
34-A-103-Z-101

DOC NO.
REV.
PAGE

:
:
:

039/C-ENG/0409
3
3

CHECK DEFLECTION
Maximum deflection of top plate section]
Y(max) =
Y(max) =
Y(max) =

Calculating H.1/L to find alpha

H.1/L =
0.36
alpha*0.036*G*H.1*L^4/(E*ta^3)
Looking up alpha
0.0016 * 0.036*1.02*49.6062992125984^4/(29100000*0.196 alpha =
0.0016
10.354831 in

Stress and Deflection Calculations below are based on formulas from

Roarkes Formulas for Stress and Strain, 7th Ed
The top section of plate conforms to case 10d of table 11.4, page 514
Rectangular Plate; three edges fixed, one (a) edge free
Uniformly decreasing load from fixed edge to zero at free edge

FREE E DGE

Z
FREE EDGE

a
b
x
q

a = 137.79528
b = 49.606299
a/b =
2.78

tr =
q=

0.1974 in
0.910772 Psi

Minimum thickness using the

solver tool with Roarks
Formula

(At x = 0, z = 0) sigma R1 = beta1*q*b^2/tr^2 and Rr.1 = gamma1*q*b

At x = a/2, z = b if a > b or z = 0.4b if a < b) sigma R2 = beta2*q*b^2/tr^2 and Rr.2 = gamma2*q*b
a/b
0.25
0.5
0.75
1
1.5
2
3
beta 1
0.018
0.064
0.12
0.195
0.351
0.507
0.758
beta 2
0.019
0.068
0.125
0.166
0.244
0.387
0.514
gamma 1
0.106
0.195
0.265
0.324
0.406
0.458
0.605
gamma 2
0.075
0.151
0.211
0.242
0.106
0.199
0.313
Calculating beta's and gamma's
Calculating stresses and reactions based on the required thickness 'tr'
beta1 =
0.507
sigma R1 = 29160.62
beta2 =
0.387
sigma R2 =
22258.7
gamma1 =
0.458
Rr.1 =
20.692
gamma2 =
0.199
Rr.2 =
8.991
The remaining sections of plate conform to case 8a of table 11.4, page 508 (assuming uniform pressure across height of
each section) Rectangular Plate; all edges fixed.
Uniform load overentire plate.
a = 137.79528
b.1 = 33.070866
b.2 = 27.559055
b.3 =
0
b.4 =
0
tr =
0.1974
a/b
1
1.2
1.4
1.6
1.8
2
3
beta 1
0.3078
0.3834
0.4356
0.468
0.4872
0.4974
0.5
beta 2
0.1386
0.1794
0.2094
0.2286
0.2406
0.2472
0.25
alpha
0.0138
0.0188
0.0226
0.0251
0.0267
0.0277
0.0284
Calculating beta's and alpha's
a/b.1 =
4.17
beta1(b.1) =
0.5
beta2(b.1)
0.25 alpha(b.1)
0.0284
a/b.2 =
5.00
beta1(b.2) =
0.5
beta2(b.2)
0.25 alpha(b.2)
0.0284
a/b.3 =
0
beta1(b.3) =
0
beta2(b.3)
0 alpha(b.3)
0
a/b.4 =
0
beta1(b.4) =
0
beta2(b.4)
0
Calculating stresses and deflections based on the required thickness 'tr'
(At center of long edge) sigma (max) = beta1*P.(n+1)*b.n^2/tr^2
sigma (max) (b.1) =
34083.571 Psi
sigma (max) (b.2) =
34517.50 Psi
sigma (max) (b.3) =
0 Psi
sigma (max) (b.4) =
0 Psi
(At center ) sigma@ = beta2*P.(n+1)*b.n^2/tr^2 and delta (max) = alpha*P.(n+1)*b.n^4/(E*tr^3)
REMARK
sigma@ .1 = 17041.79 Psi
delta1(b.1)
0.3686 in
OK
sigma@ .2 = 17258.75 Psi
delta1(b.2)
0.2592 in
OK
sigma@ .3 =
0 Psi
delta1(b.3)
0 in
sigma@ .4 =
0 Psi
delta1(b.4)
0 in
Max Stress =
20000 Psi
Max. Deflection = 10.354831 in
DESIGN OK
Minimum Recommended Plate Thickness is 0.197 in, which is greater of that found using the Pressure Vessel Handbook