CALCULATION SHEET

FOR

BASERING FOR FERMENTER 200 T

0 ISSUED FOR APPROVAL 23/07/2020 APO 23/07/2020 MA 23/07/2020 MA

REV DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

MANUFACTURED BY :

PT. PRAKARSALANGGENG MAJUBERSAMA

CUSTOMER : PROJECT NAME :

PT. INDOFERMEX FERMENTER TANK 200 T

WORK ORDER NO : H200141 DOCUMENT NO : H200141/IDF/PLMB/II/2020

PV Elite 2016 Licensee: PT. PRAKARSALANGGENG MAJUBERSAMA 1
FileName : H200141 - Fermenter Tank Rev 0
Basering Calculations : Step: 16 2:04pm Jul 23,2020
 
Skirt Data :

Skirt Outside Diameter at Base SOD 4262.0000 mm

Skirt Thickness STHK 6.0000 mm

Skirt Internal Corrosion Allowance SCA 0.0000 mm

Skirt External Corrosion Allowance 0.0000 mm

Skirt Material SA-240 304

Basering Input: Type of Geometry: Basering W/Gussets & Chair Cap

Thickness of Basering TBA 16.0000 mm

Design Temperature of the Basering 38.00 °C

Basering Matl SA-240 304

Basering Operating All. Stress BASOPE 137.90 MPa

Basering Yield Stress 206.67 MPa

Inside Diameter of Basering DI 4162.0000 mm

Outside Diameter of Basering DOU 4462.0000 mm

Nominal Diameter of Bolts BND 27.0000 mm

Bolt Corrosion Allowance BCA 0.0000 mm

Bolt Material SA-193 B7

Bolt Operating Allowable Stress SA 172.38 MPa

Number of Bolts RN 12

Diameter of Bolt Circle DC 4360.0000 mm

Thickness of Gusset Plates TGA 12.0000 mm

Width of Gussets at Top Plate TWDT 100.0000 mm

Width of Gussets at Base Plate BWDT 100.0000 mm

Gusset Plate Elastic Modulus E 193839.0 MPa

Gusset Plate Yield Stress SY 206.7 MPa

Height of Gussets HG 168.0000 mm

Distance between Gussets RG 146.0000 mm

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Dist. from Bolt Center to Gusset (Rg/2) CG 73.0000 mm

Number of Gussets per bolt NG 2

Thickness of Top Plate or Ring TTA 25.0000 mm

Radial Width of the Top Plate TOPWTH 100.0000 mm

Circum. Width of the Top Plate CMWTH 200.0000 mm

Anchor Bolt Hole Dia. in Top Plate BHOLE 27.0000 mm

External Corrosion Allowance CA 0.0000 mm

Dead Weight of Vessel DW 107868.9 N

Operating Weight of Vessel ROW 2091885.4 N

Earthquake Moment on Basering EQMOM 0.0 N-mm

Wind Moment on Basering WIMOM 484297440.0 N-mm

Percent Bolt Preload ppl 100.0

Use AISC A5.2 Increase in Fc and Bolt Stress No

Use Allowable Weld Stress per AISC J2.5 No

Factor for Increase of Allowables Fact 1.0000

Results for Basering Analysis : Analyze Option

Basering Thickness Calculation method used : Simplified (Steel on Steel)

Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:

W = DW M = WIMOM

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * .48430E+09/4360.000 ) - 107869 )/12

= 28021.7148 N
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FileName : H200141 - Fermenter Tank Rev 0
Basering Calculations : Step: 16 2:04pm Jul 23,2020
 
Required Area for Each Bolt, Based on Max Load 162.5763 mm²

Area Available in a Single Bolt (Corr) 413.8520 mm²

Area Available in all the Bolts (Corr) 4966.2241 mm²

Bolt Stress Based on Simplified Analysis 67.7 MPa

Allowable Bolt Stress 172.4 [Fact] 172.38 MPa

Concrete Contact Area of Base Ring CCA 0.2032E+07 mm²

Concrete Contact Section Modulus of Base Ring 0.2119E+10 mm ³

Concrete Load (Simplified method), Wind in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1

= (1.000 (4966.2241 *172 +2091885 )/2031981 ) + .48430E+09/.21194E+10

= 1.68 MPa

Allowable Stress on Concrete 8.27 MPa

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2

Rw1 = (4462.000 -4262.000 )/2, Rw2 = (4250.000 -4162.000 + 2*0.000 )/2

Rw1 = 100.000 , Rw2 = 44.000 mm

Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 206.850 MPa

= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12

= Max(100.0001 ,43.9998 ) * ( 3 * 1.679/206.850 )½ + 0.0000

= 15.6062 mm

Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²

= 3 * 1.679 * ( Max[100.000 , 44.000 ]/(16.000 - 0.000 ) )²

= 196.792 , must be less than 206.850 MPa

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FileName : H200141 - Fermenter Tank Rev 0
Basering Calculations : Step: 16 2:04pm Jul 23,2020
 

Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)

Ft = (Sa*Abss), Bolt Allowable Stress * Area

Rm = (Ft * 2 * Cg)/8, Bending Moment

Sb Allowable Bending Stress

Wt = (Topwth - Bnd), Width of Section

T = ( 6 * Rm / ( Sb * Wt ))½ + CA

T = ( 6 * 1302331/( 207 * 73.0000 ))½ + 0.0000

T = 22.7446 mm

Required Thickness of Top Chair Cap Plate per Moss:

P = (Sa*Abss) Bolt Allowable Stress * Area

e = (Topwth-Bhole)/2 Distance to Edge of Hole

Sb Allowable Bending Stress

b = Cg Gusset Plate Dimension

db = Bhole Bolt Hole Diameter

Top Chair Cap Plate Required Thickness [Tc]

Allowable Bending Stress 1.5 Basope = 206.850 MPa

= ( P /( Sb * e ) * ( 0.375 * b - 0.22 * db ))½ + CA

= (71332/(207*37.500)*(0.375*146.00-0.22*27.000))½+0.000

= 21.1871 mm

Stress in the Top Plate at given Thickness [Stpl]

= P * ( 0.375 * b - 0.22 * db ) / e / ( Tta - Ca )²

= 71332 * (0.375*146.000 - 0.22*27.000 )/37.500/(25.000 -0.000 )²

= 148.566 MPa , must be less than 206.850 MPa

PV Elite 2016 Licensee: PT. PRAKARSALANGGENG MAJUBERSAMA 5
FileName : H200141 - Fermenter Tank Rev 0
Basering Calculations : Step: 16 2:04pm Jul 23,2020
 
Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:

Factor Kl/r Per E2-1 48.4966

Factor Cc Per E2-1 136.0644

Allowable Buckling Str. per E2-1 107.84 MPa

Actual Buckling Str. at Given Thickness 29.72 MPa

Required Gusset thickness, + CA 5.0898 mm

2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1 114.3391

Factor Cc Per E2-1 136.0644

Allowable Buckling Str. per E2-1 70.09 MPa

Act. Buckling Str. at Calculated Thickness 70.08 MPa

Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified) 15.6062 mm

Actual Basering Thickness as entered by user 16.0000 mm

Required Top Ring/Plate Thickness as a Fixed Beam 22.7446 mm

Required Thickness of Chair Cap per Moss/AISI 21.1871 mm

Actual Top Ring Thickness as entered by user 25.0000 mm

Required Gusset thickness, + CA 5.0898 mm

Actual Gusset Thickness as entered by user 12.0000 mm

Local Stress at the Top Plate per AISI, including axial Stress [S]:

= Wmax*e/t²[1.32*Z/(1.43*Cmwth*(Hg+Tta)²/(R*Tskirt)

+ (4(Cmwth)(Hg+Tta)²).333 + 0.031 /(R*Tskirt)½

= 28022*49.00/6.00²[1.32*0.42/(1.43*200.00*(180.00)²/(2125.00*6.00)
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Basering Calculations : Step: 16 2:04pm Jul 23,2020
 
+ (4*200.00 (168.00 +12.00 )²).333 + 0.031/(2125.00 *6.00 )½

= 28.752 MPa

Where:

Z = 1/[(0.177*Wgp*Tba/(R*t)½)*(Tba/t)² + 1]

Z = 1/[(0.177*200.000*16.000/(2125.000*6.000)½)*(16.000/6.000)²+1]

Z = 0.416

e = ( Dc - Ds ) / 2

e = ( 4360.000 - 4262.000 )/2

e = 49.000 mm

Local Stress in the Skirt due to the Gussets 28 MPa

Weight plus Bending Stress in the Skirt (Highest) 31 MPa

Comb. loc. + bending stress Worst Load Case 60 MPa

Allowed membrane+bending stress( 1.5* Skirt All.) 205 MPa

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )

= 31.758 * ( 6.000 - 0.000 )

= 190.53 N/mm

Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]

= 191/[( 0.4 * 170 ) * 2 * 0.707]

= 1.981 mm

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
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Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )

= 71331.7/( 170.000 + 2 * ( 168.000 + 25.000 ) )

= 128.294 N/mm

Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )

= 71331.7 * 49.000/(170.000 * (193.000 ) + 0.6667 * (193.000 )² )

= 60.637 N/mm

Resultant Weld Load [Wr]

= ( Wv² + Wh²)½

= ( 128.29² + 60.64²)½

= 141.902 N/mm

Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 141.90/[( 0.4 * 170 ) * 2 * 0.707]

= 1.475 mm

Results for Computed Minimum Gusset to Top Plate Weld Size

Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )

= 71331.7/( 2 * 100.000 )

= 356.658 N/mm

Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )

= 71331.7 * 49.00/( 2 * 193.000 * 100.000 )

= 90.551 N/mm
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FileName : H200141 - Fermenter Tank Rev 0
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Resultant Weld Load [Wr]

= ( Wv² + Wh²)½

= ( 356.66² + 90.55²)½

= 367.974 N/mm

Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 367.97/[( 0.4 * 170 ) * 2 * 0.707]

= 3.826 mm

Note: The calculated weld sizes need not exceed the component thickness

framing into the weld. At the same time, the weld must meet a minimum size

specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending

on the component thickness.

Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 4.7625 mm

Required Gusset to Skirt Double Fillet Weld Size 4.7625 mm

Required Top Plate to Skirt Weld Size 6.3500 mm

Required Gusset to Top Plate Double Fillet Weld Size 3.8259 mm

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